CN110560912A - Laser engraving machine - Google Patents
Laser engraving machine Download PDFInfo
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- CN110560912A CN110560912A CN201910841037.XA CN201910841037A CN110560912A CN 110560912 A CN110560912 A CN 110560912A CN 201910841037 A CN201910841037 A CN 201910841037A CN 110560912 A CN110560912 A CN 110560912A
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- 238000010147 laser engraving Methods 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000012545 processing Methods 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 90
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 239000000758 substrate Substances 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 26
- 229920002635 polyurethane Polymers 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000036461 convulsion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
the invention discloses a laser engraving machine. This laser engraving machine includes the frame and connects the material module that moves in the frame, two XY remove the module and be parallel to each other and transversely set up, a laser engraving module is connected to the removal end of every XY remove the module, main tuber pipe is installed to every laser engraving module one side, it vertically sets up and is located between two XY remove the module to move the material module, the shifting beam and the fixed beam inboard of moving the material module all install a layer board and drive assembly's annular main belt, layer board laminating main belt upper segment lower surface, fixed baseplate on the main belt, press the material subassembly to fix at shifting beam and fixed beam lateral surface, press the material subassembly to be located the layer board top. The invention has the effects of simultaneous double-sided processing of products, high processing speed, high position precision and high yield.
Description
Technical Field
the invention relates to the field of laser engraving, in particular to a laser engraving machine.
background
at present, the rapid development of electronic technology requires more and more complicated and diversified information to be engraved and printed on a product made of materials, and the laser engraving technology is generated by transportation. The existing laser engraving machine is low in machining speed, the front side and the back side of a product are machined, the surface needs to be changed, secondary feeding and secondary positioning are needed for the surface changing, the two times of positioning are difficult to obtain consistent machining reference, the feeding of a feeding machine of the laser engraving machine has the phenomenon of inaccurate positioning, the product cannot adapt to the size change of the product, the production stops for a plurality of times, the production efficiency is low, and the yield is low.
Disclosure of Invention
To address one or more of the above-mentioned problems, the present invention provides a laser engraving machine.
According to one aspect of the invention, the laser engraving machine comprises a frame, a material moving module connected with the frame, two XY moving modules,
The two XY moving modules are parallel and transversely arranged, the moving end of each XY moving module is connected with a laser engraving module, one side of each laser engraving module is provided with a main air pipe,
the material moving module is longitudinally arranged and positioned between the two XY moving modules, the material moving module comprises a retainer, the retainer is connected with the moving beam through a width adjusting assembly, the inner sides of the moving beam and the fixed beam are respectively provided with a supporting plate and an annular main belt of a driving assembly, the supporting plate is attached to the lower surface of the upper section of the main belt, a base plate is fixed on the main belt,
The stop component and the position sensor are arranged at the front end in the retainer,
The material pressing assembly is fixed on the outer side surfaces of the movable beam and the fixed beam and located above the supporting plate.
The working principle of the device is as follows: firstly, a product is placed on a base plate, the base plate moves on a main belt, the main belt drives the base plate to move to a processing position, and a stop assembly and a position sensor accurately control the stop movement;
Secondly, the pressing cylinder retracts, the pressing beam drives the pressing plates to descend, the pressing plates simultaneously press two ends of the product, the pressing plates are positioned upwards, the supporting plate is a lower supporting reference, the product is positioned upwards and downwards, the product is placed on the base plate, and the product obtains the effect of stable and accurate positioning upwards and downwards;
and thirdly, the two laser engraving modules are driven by the XY moving module to move to the upper part of the processing position, and simultaneously, the two surfaces of the product are subjected to laser engraving processing.
The device has the advantages that: firstly, feeding and positioning are carried out at one time, the processing of two surfaces of a product is completed simultaneously, the processing speed is high, the position precision is high, the product precision is high, and the yield is high; secondly, the material moving module ensures that the position of the product is constant in the processing process, the product is not influenced by the outside, no deviation exists, the processing characteristic position degree is high, the profile degree is high, and the yield is high; thirdly, the processing reference is constant, the information collector of the laser only needs to collect position information once, the deviation action required to be corrected by a control program is less, the processing is not stopped, and the production efficiency is high; fourthly, in the product processing, the main belt is well supported by the supporting plate 14, no shaking or position movement is generated, and the position is well fixed; fifthly, the movable beam 2 can change the width under the action of the width adjusting assembly 4, the stop assembly 6 can change the length, and the movable beam is suitable for different product sizes.
In some embodiments, each laser engraving module comprises a laser and a CCD scanning camera, a main light source is arranged on the lower side of the CCD scanning camera, a code reader, a sensor and an air nozzle are respectively installed on the edge of the lower end of the laser, and the air nozzle is connected with the fan through an air pipe.
In some embodiments, the main air duct is a steel pipe, the main air duct comprises a rectangular tubular nozzle, the nozzle is opposite to the processing position of the laser engraving module, the nozzle is connected with a rectangular tubular main pipe through a bent transition pipe, the main pipe is connected with the laser engraving module, the rear end of the main pipe is connected with a large-diameter air inlet pipe through a conical pipe, and the air inlet pipe is connected with a fan of the dust removal system through a corrugated hose.
in some embodiments, the XY moving module comprises two sets of X-direction slide rails and first slide blocks which are matched with each other, the X-direction slide rails are fixed on the frame, the two first slide blocks are respectively connected with two ends of a main beam arranged in the Y direction, a first servo motor is fixed on the frame, the first servo motor is connected with a screw rod of a screw-nut pair through a coupler, a nut of the screw-nut pair is fixed at one end of the main beam,
a second servo motor is fixed on the upper surface of the main beam and connected with a lead screw of a lead screw nut pair through a coupler, a nut of the lead screw nut pair is fixed at the upper end of the rear side of a moving seat of the laser engraving module, two Y-direction sliding rails are connected to the front side surface of the main beam, a second sliding block is matched on the Y-direction sliding rails and fixed at the lower end of the rear side of the moving seat.
in some embodiments, the frame comprises four vertical supports which are vertically arranged and arranged in a rectangular shape, the bottom frame, the middle frame and the upper frame are respectively connected with the vertical supports from bottom to top to form a rectangular frame,
The two sides of the middle part of the middle frame and the upper frame are also connected with a first middle support, the X-direction slide rails of the two XY moving modules are respectively fixed on the upper surfaces of the two ends of the middle frame and the upper frame,
four corners of the material moving module are adjustably connected with the middle of the first middle support and the upper sections of the two vertical supports at the front end through foot seats,
the middle frame and two sides of the middle of the bottom frame are also connected with a second middle support, four corners of the protective plate are connected with the middle of the second middle support and two vertical support lower sections at the front end,
the laser controller is installed to the chassis front end and automatically controlled module is installed to the rear end, and the protection shield is located laser controller top.
in some embodiments, the retainer is a rectangular frame formed by connecting two ends of the fixed beam and the adjusting plate respectively through an intermediate shaft, the intermediate shaft is connected with two ends of the movable beam through a linear bearing,
the width adjusting component comprises an adjusting motor, two sets of screw rods and nuts which are mutually matched, two ends of each screw rod are respectively and rotatably connected to the fixed beam and the adjusting plate through bearings, the nuts are respectively arranged on the movable beam,
the adjusting motor is fixed on the motor base, the external extending shaft of the adjusting motor is provided with a main synchronous belt wheel, the outer end of each screw rod is respectively provided with a driven synchronous belt wheel, the outer sides of the two driven synchronous belt wheels and the main synchronous belt wheel are wrapped by a synchronous belt,
first pinch rollers are respectively installed at the lower end of the inner side of each passive synchronous belt wheel and the two sides of the upper end of each main synchronous belt wheel.
in some embodiments, the two driving wheels and the two driven wheels of the driving assembly are symmetrically arranged on the inner side surfaces of the two ends of the fixed beam and the movable beam respectively,
two driving motors are respectively arranged below the outer sides of the front ends of the fixed beam and the movable beam, motor belt wheels are arranged on the outward extending shafts of the driving motors, second pinch rollers are respectively symmetrically pressed and attached to the tensioning main belt,
The adjusting holes of the fixed beam and the movable beam are adjustably provided with tensioning wheels, and the guide wheel is arranged below the rear end of each tensioning wheel.
in some embodiments, the stop assembly comprises a right-angle seat, a guide rod cylinder is arranged on a front plate of the right-angle seat, a lateral plate of the right-angle seat is adjustably arranged at the front end of the inner side surface of the fixed beam, a moving end of the guide rod cylinder is adjustably connected with the rear end of the baffle plate,
The three position sensors fix the front end, the rear end and the middle of the beam.
in some embodiments, the pressing assembly comprises a pressing cylinder, a pressing beam and pressing plates, the pressing cylinder is fixed at two ends of the outer side surface of the movable beam and the fixed beam, the telescopic end of the pressing cylinder is connected with the lower surfaces of two ends of the pressing beam, a plurality of pressing plates are regularly fixed on the pressing beam, the pressing head of each pressing plate is vertically opposite to the supporting plate at the lower end of the pressing plate,
the outer side surfaces of the fixed beam and the movable beam are also fixed with sliding rails, the sliding rails are matched with sliding blocks, and the sliding blocks are arranged on the inner side surfaces of the pressure beams.
in some embodiments, the lateral air blowing device comprises air deflectors which are respectively fixed on the inner side surfaces of the movable beam and the fixed beam, a plurality of conical holes are distributed on the air deflectors at equal intervals, air nozzles are fixed at the front ends of the conical holes and positioned above the substrate,
The rear end of the air deflector is longitudinally provided with an air channel, the rear end of the conical hole is connected with the air channel, the rear side surface of the middle of the air deflector is provided with an air inlet, the air inlet is connected with a second air distribution valve, the second air distribution valve is connected with an air source, the two ends of the air channel are connected with plugs, and the air nozzles blow air from the two sides to clean workpieces.
drawings
FIG. 1 is a three-dimensional schematic view of a laser engraving machine in accordance with an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic view of the gantry of FIG. 1;
FIG. 3 is a three-dimensional schematic view of the XY moving module, the laser engraving module, and the main air duct shown in FIG. 1;
FIG. 4 is a three-dimensional schematic view of the main duct shown in FIG. 3;
FIG. 5 is a three-dimensional schematic view of the XY moving module shown in FIG. 3;
FIG. 6 is a three-dimensional schematic view of the laser engraving module shown in FIG. 3;
FIG. 7 is a three-dimensional schematic view of the material moving module shown in FIG. 1;
FIG. 8 is a partially enlarged view of the material moving module shown in FIG. 7;
FIG. 9 is a three-dimensional schematic view of the drive assembly shown in FIG. 7;
FIG. 10 is a three-dimensional schematic view of the width adjustment assembly of FIG. 7;
FIG. 11 is a three-dimensional schematic view of the stop assembly of FIG. 7;
FIG. 12 is a three-dimensional schematic view of a nip assembly of the flat platen of FIG. 7;
FIG. 13 is a three-dimensional schematic view of the flat platen of FIG. 12;
FIG. 14 is a three-dimensional schematic view of a nip assembly of the C-platen of FIG. 7;
FIG. 15 is a three-dimensional schematic view of the C-shaped platen of FIG. 14;
FIG. 16 is a three-dimensional schematic view of the lateral blowing device of FIG. 7;
FIG. 17 is a schematic cross-sectional view of the lateral insufflation apparatus of FIG. 16;
the device comprises a rack 01, vertical braces 011, middle braces 012, an upper brace 013, an underframe 014, a first middle brace 015, a second middle brace 016 and a protective plate 017;
The material moving module 02, the retainer 1, the fixed beam 10, the intermediate shaft 12, the linear bearing 13, the supporting plate 14, the protective cover 15, the foot seat 16, the adjusting hole 17, the moving beam 2, the base plate 3, the width adjusting component 4, the adjusting motor 40, the lead screw 41, the nut 42, the primary synchronous pulley 43, the passive synchronous pulley 44, the synchronous belt 45, the first pinch roller 46, the motor seat 47, the driving component 5, the motor pulley 50, the primary belt 51, the driving motor 52, the driving wheel 53, the driven wheel 54, the second pinch roller 55, the riding wheel 56, the guide wheel 57, the tensioning wheel 58, the stop component 6, the right-angle seat 61, the guide rod air cylinder 62, the baffle 63, the position sensor 7, the material pressing component 8, the material pressing air cylinder 81, the pressing beam 82, the pressing plate 83, the pressing head 831, the rear hanging plate 832, the front hanging plate 833, the horizontal plate 834, the first air distribution valve 84, the slide rail 85, the slide block 86, a second air distribution valve 92, an air deflector 93, a conical hole 94, an air duct 95 and an air inlet 96;
an XY moving module 03, an X-direction slide rail 031, a first slider 032, a main beam 033, a first servo motor 034, a second servo motor 035, a Y-direction slide rail 036, a second slider 037 and a moving seat 038;
The laser engraving system comprises a laser engraving module 04, a laser 041, a CCD scanning camera 042, a main light source 043, a code reader 044, a sensor 045, an air nozzle 046 and a laser controller 047;
The device comprises a main air pipe 05, a spray head 051, a transition pipe 052, a main pipe 053, a conical pipe 054 and an air inlet pipe 055;
and an electronic control module 06.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
fig. 1 to 17 schematically show a laser engraving machine according to an embodiment of the present invention. As shown in the figure, the device comprises a frame 01, a material moving module 02 and two XY moving modules 03 which are connected on the frame 01,
The two XY moving modules 03 are parallel and transversely arranged, the moving end of each XY moving module 03 is connected with a laser engraving module 04, one side of each laser engraving module 04 is provided with a main air pipe 05,
the material moving module 02 is longitudinally arranged and positioned between the two XY moving modules 03, the material moving module 02 comprises a retainer 1, the retainer 1 is connected with a moving beam 2 through a width adjusting assembly 4, the inner sides of the moving beam 2 and a fixed beam 10 are respectively provided with a supporting plate 14 and an annular main belt 51 of a driving assembly 5, the supporting plate 14 is attached to the lower surface of the upper section of the main belt 51, a base plate 3 is fixed on the main belt 51,
the stop component 6 and the position sensor 7 are arranged at the front end in the retainer 1,
the material pressing assembly 8 is fixed on the outer side surfaces of the movable beam 2 and the fixed beam 10, the material pressing assembly 8 is located above the supporting plate 14, the substrate 3 is moved to a processing position limited by the stop assembly 6, the material pressing assembly 8 can press and position a product on the substrate 3, and the two laser engraving modules 04 are respectively moved right above and below the product, so that two surfaces of the product are simultaneously processed.
The working principle of the device is as follows: firstly, a product is placed on a substrate 3, the substrate 3 moves on a main belt 51, the main belt 51 drives the substrate 3 to move to a processing position, and a stop component 6 and a position sensor 7 accurately control stop movement;
Secondly, the pressing air cylinder 81 retracts, the pressing beam 82 drives the pressing plates 83 to descend, the pressing plates 83 simultaneously press two ends of a product, the pressing plates 83 are positioned upwards, the supporting plate 14 is a lower supporting reference, the product is positioned vertically, the product is placed on the substrate 3, and the product obtains the effect of stable and accurate positioning vertically;
And thirdly, the two laser engraving modules 04 are driven by the XY moving module 03 to move to the upper part of the processing position, and simultaneously, the two surfaces of the product are subjected to laser engraving.
the device has the advantages that: firstly, feeding and positioning are carried out at one time, the processing of two surfaces of a product is completed simultaneously, the processing speed is high, the position precision is high, the product precision is high, and the yield is high; secondly, the material moving module 02 ensures that the position of the product is constant in the processing process, the product is not influenced by the outside, no deviation exists, the processing characteristic position degree is high, the profile degree is high, and the yield is high; thirdly, the processing reference is constant, the information collector of the laser only needs to collect position information once, the deviation action required to be corrected by a control program is less, the processing is not stopped, and the production efficiency is high; fourthly, in the product processing, the main belt is well supported by the supporting plate 14, no shaking or position movement is generated, and the position is well fixed; fifthly, the movable beam 2 can change the width under the action of the width adjusting assembly 4, the stop assembly 6 can change the length, and the movable beam is suitable for different product sizes.
preferably, each laser engraving module 04 comprises a laser 041 and a CCD scanning camera 042, a main light source 043 is arranged on the lower side of the CCD scanning camera 042, a code reader 044, a sensor 045 and an air nozzle 046 are respectively installed on the edge of the lower end of the laser 041, the air nozzle 046 is of an air flow increasing type, and the air nozzle 046 is connected with the fan through an air pipe. The beneficial effects are as follows: this laser engraving module 04 who sets up can have good information acquisition to carry out preliminary cleanness.
preferably, the main air duct 05 is a steel pipe, the main air duct 05 comprises a rectangular tubular spray head 051, the spray head 051 is opposite to the processing position of the laser engraving module 04, the spray head 051 is connected with a rectangular tubular main pipe 053 through a bending transition pipe 052, the main pipe 053 is connected with the laser engraving module 04, the rear end of the main pipe 053 is connected with a large-diameter air inlet pipe 055 through a conical pipe 054, and the air inlet pipe 055 is connected with a fan of the dust removal system through a corrugated hose. The beneficial effects are as follows: the main air pipe 05 is of a steel structure, so that the wind speed with higher strength can be borne, the transition pipe 052 can reduce wind loss, and the conical pipe 054 can improve the wind speed; this main air pipe 05 can provide the wind of bigger intensity, and corrugated hose is flexible high moreover, can warp repeatedly, long service life.
preferably, the XY moving module 03 comprises two sets of X-direction sliding rails 031 and first sliding blocks 032 which are mutually matched, the X-direction sliding rails 031 are fixed on the frame 01, the two first sliding blocks 032 are respectively connected with two ends of a main beam 033 arranged in the Y-direction, a first servo motor 034 is fixed on the frame 01, the first servo motor 034 is connected with a screw rod of the screw-nut pair through a coupler, a nut of the screw-nut pair is fixed at one end of the main beam 033,
the upper surface of the main beam 033 is fixedly provided with a second servo motor 035, the second servo motor 035 is connected with a screw rod of the screw rod nut pair through a coupler, the upper end of the rear side of the moving seat 038 of the laser engraving module 04 is fixedly provided with a nut of the screw rod nut pair, the front side surface of the main beam 033 is connected with two Y-direction slide rails 036, the Y-direction slide rails 036 are matched with a second slide block 037, and the second slide block 037 is fixed at the lower end of the rear side of the moving seat 038 of the laser engraving module 04. The beneficial effects are as follows: the XY moving module 03 is high in moving precision and high in moving speed.
preferably, the rack 01 includes four vertical supports 011 vertically arranged and arranged in a rectangular shape, the bottom frame 014, the middle frame 012 and the upper frame 013 are respectively connected to the vertical supports 011 from bottom to top to form a rectangular frame,
first middle supports 015 are further connected to two sides of the middle frame 012 and the upper frame 013, X-direction sliding rails 031 of the two XY moving modules 03 are respectively fixed on the upper surfaces of two ends of the middle frame 012 and the upper frame 013,
Four corners of the material moving module 02 are adjustably connected to the middle of the first middle support 015 and the upper section of the two vertical supports 011 at the front end through foot seats,
the middle frame 012 and the bottom frame 014 are also connected with a second middle support 016 at two sides of the middle, a protective plate 017 is connected with the middle of the second middle support 016 at four corners and two vertical supports 011 at the front end at the lower section,
Laser controller 047 is installed to chassis 014 front end and the automatically controlled module 06 is installed to the rear end, and protection shield 017 is located laser controller 047 top. The beneficial effects are as follows: the rack 01 is compact in structure, high in strength and high in stability.
preferably, the retainer 1 is a rectangular frame formed by connecting two ends of a fixed beam 10 and an adjusting plate 11 through an intermediate shaft 12, the intermediate shaft 12 is connected with two ends of a movable beam 2 through a linear bearing 13,
The width adjusting assembly 4 comprises an adjusting motor 40, and two sets of screw rods 41 and nuts 42 which are mutually matched, two ends of the screw rod 41 are respectively and rotatably connected to the fixed beam 10 and the adjusting plate 11 through bearings, the nuts 42 are respectively arranged on the movable beam 2,
the adjusting motor 40 is fixed on a motor base 47, a main synchronous pulley 43 is arranged on an outward extending shaft of the adjusting motor 40, a passive synchronous pulley 44 is respectively arranged at the outer end of each screw rod 41, a synchronous belt 45 is wrapped on the outer sides of the two passive synchronous pulleys 44 and the main synchronous pulley 43,
First pinch rollers 46 are respectively arranged at the lower end of the inner side of each driven synchronous pulley 44 and at the two sides of the upper end of the main synchronous pulley 43,
The screw rod 41 is rotated, and the nut 42 drives the movable beam 2 to move linearly, so that the substrate 3 and products with different widths can be adapted. The beneficial effects are as follows: the adjustment motor 40 is firmly fixed without shaking, and adopts synchronous belt transmission, so that the transmission precision is high and the phenomenon of belt slipping is avoided.
Preferably, the adjusting motor 40 is fixed on the outer plate of the motor base 47, the inner plate of the motor base 47 is fixed on the outer side surface of the middle of the adjusting plate 11, the outer extending shaft of the adjusting motor 40 passes through the outer plate of the motor base 47 to enter the cavity of the motor base 47,
preferably, first pinch roller 46 is rubber covered wheel or deep groove ball bearing, and its beneficial effect is: this set up simple structure, can effectively protect the surface of belt moreover, long service life compresses tightly effectually.
Preferably, two first pressing wheels 46 press the lower end belts of the driven synchronous pulley 44, and two first pressing wheels 46 press the upper end belts of the driving synchronous pulley 43. The beneficial effects are as follows: the first pinch roller 46 further improves the tensity of the synchronous belt, so that the belt runs stably and reliably.
preferably, the first pressing wheel 46 is rotatably connected to a pressing shaft, and the rear end of the pressing shaft is respectively installed at the lower end of the outer side of the adjusting plate 11 and at two ends of the inner center hole of the outer plate of the motor base 47.
preferably, the outer sides of both ends of the adjusting plate 11 and the outer sides of both ends of the fixed beam 10 are respectively provided with a foot 16.
preferably, the adjustment motor 40 is a servo motor. The beneficial effects are as follows: the servo motor has high driving precision, and the precision of width adjustment is further improved.
Preferably, the driving assembly 5 further comprises a driving motor 52, a motor pulley 50, a driving wheel 53 and a driven wheel 54, wherein the two driving wheels 53 and the driven wheel 54 are respectively and symmetrically arranged on the inner side surfaces of the two ends of the fixed beam 10 and the movable beam 2,
Two driving motors 52 are respectively arranged below the outer sides of the front ends of the fixed beam 10 and the movable beam 2, a motor belt pulley 50 is arranged on an extending shaft of each driving motor 52, second pressing wheels 55 are respectively and symmetrically pressed against and tightly press main belts 51, and the main belts 51 are wrapped around the motor belt pulleys 50, the driving wheel assemblies 53 and the driven wheel assemblies 54. The beneficial effects are as follows: the drive assembly 5 operates stably without jerk and intermediate stops.
The fixed beam 10 and the movable beam 2 are formed with a waist-shaped adjusting hole 17 inside the driven timing pulley 54, a tension pulley 58 is adjustably mounted on the adjusting hole 17, and a guide pulley 57 is mounted on the fixed beam 10 and the movable beam 2 below the front end of the adjusting hole 17. The main belt 51 is wound around the driven timing pulley 54 and the guide pulley 57 and then wound back to the tension pulley 58. The beneficial effects are as follows: the tension pulley 58 and the guide pulley 57 are provided so that the main belt 51 has a good tension and the belt operates well.
preferably, the mounting shaft of the second pinch roller 55 is fixed to the inner side of the fixed beam 10 and the moving beam 2,
Preferably, a front protrusion and a rear protrusion are respectively formed at two ends of the fixed beam 10 and the movable beam 2 downward, a central hole is formed in the front protrusion, a circular groove is formed on the inner side surface of the central hole, and the motor pulley 50 is located in the circular groove.
preferably, all the wheels are steel wheels, the steel wheels are connected with a round bar through bearings, and the rear end of the round bar is fixed on the fixed beam 10 and the movable beam 2.
preferably, the supporting plate 14 is a guide key bar, and the inner sides of the movable beam 2 and the fixed beam 10 are symmetrically connected with the guide key bar respectively. The beneficial effects are as follows: the key guide strip is a module piece, has high linearity and can provide a good lower reference surface.
Preferably, the drive motor 52 is a stepper motor or a servo motor. The beneficial effects are as follows: the servo motor has high driving precision, and the feeding running position precision is further improved.
Preferably, end position subassembly 6 and include right angle seat 61, and guide rod cylinder 62 is installed to the front bezel of right angle seat 61, and the adjustable inboard front end of installing at fixed beam 10 of the side direction board of right angle seat 61, the adjustable connection baffle 63's of removal end of guide rod cylinder 62 rear end, its beneficial effect is: the stop assembly 6 can use different products, and the guide rod cylinder 62 is high in lifting linearity and free of poor positioning caused by left and right inclination.
preferably, three position sensors 7 are fixed to the front end, the rear end and the middle of the beam 10. The beneficial effects are that: the position sensor 7 can position the final machining position of the substrate 3 with high accuracy, and obtain a good machining position.
preferably, the baffle 63 is made of polyurethane or the front side of the baffle 63 is coated with polyurethane. The beneficial effects are as follows: the polyurethane material can effectively protect products.
preferably, the lateral plate of the right-angle seat 61 is provided with an X-direction long circular hole, and the rear end of the baffle 63 is provided with an X-direction long circular trapezoidal through hole. The beneficial effects are as follows: the long round hole can effectively obtain good adjusting distance and is simple in structure.
preferably, the position sensor 7 is fixed on the inner side surface of the vertical plate of the bending plate, and the horizontal plate of the bending plate is fixed on the fixed beam 10.
Preferably, the pressing assembly 8 comprises a pressing cylinder 81, a pressing beam 82 and pressing plates 83, the pressing cylinder 81 is fixed at two ends of the outer side surface of the movable beam 2 and the fixed beam 10, the telescopic end of the pressing cylinder 81 is connected with the lower surfaces of two ends of the pressing beam 82, a plurality of pressing plates 83 are regularly fixed on the upper surface of the pressing beam 82, a pressing head 831 of each pressing plate 83 is opposite to a supporting plate 14 at the lower end of the pressing beam, the pressing head 831 can press and contact a product on the substrate 3,
In order to prevent the pressing plate 83 from inclining and pressing down the product surface damaged or the product offset caused by the line contact, the outer side surfaces of the fixed beam 10 and the movable beam 2 are also fixed with slide rails 85, each slide rail 85 is matched with a slide block 86, the slide blocks 86 are installed on the inner side surface of the pressing beam 82, and the beneficial effects are that: the vertical guiding of the sliding rail 85 and the sliding block 86 is adopted, the vertical degree of the vertical movement of the pressing plate 83 is ensured, the pressing plate 83 is surface-pressed, the pressure is uniform, the surface of a product is effectively ensured, the position is constant, and the left and right deviation is avoided.
preferably, the outer side surfaces of the fixed beam 10 and the movable beam 2 are further formed with accommodating cavities, the accommodating cavities are internally fixed with slide rails 85, the pressure beam 82 is further provided with positioning grooves, and the positioning grooves are fixed with sliding blocks 86. The beneficial effects are as follows: the setting holds chamber and constant head tank for when slide rail 5 and slider 6 are fixed, installation positioning accuracy is high, and the total width of device reduces, effectively reduces the device size.
preferably, the pressing plate 83 is a flat plate structure, the pressing head 831 is arranged below the front end of the pressing plate 83, and rectangular avoidance holes are formed in the movable beam 2 and the fixed beam 10 at equal intervals. The beneficial effects are as follows: the setting holds chamber and constant head tank for when slide rail 85 and slider 86 are fixed, installation positioning accuracy is high, and the total width of device reduces, effectively reduces the device size.
the width of the avoiding hole is larger than that of the pressing plate 83, and when the pressing cylinder 81 descends, the pressing plate 83 is located above the lower surface of the avoiding hole.
preferably, the pressing plate 83 is a C-shaped structure, the pressing plate 83 includes a rear flap 832 and a front flap 833, the upper ends of the rear flap 832 and the front flap 833 are connected by a horizontal plate 834, and the pressing head 831 is the lower end of the front flap 833. The beneficial effects are as follows: the C-shaped structure of the pressure plate 83 effectively ensures the strength of the two beams.
The distance between the rear hanging plate 832 and the front hanging plate 833 is larger than the thickness of the transfer beam 2 and the fixed beam 10, and when the pressing cylinder 81 descends, the horizontal plate 834 is higher than the upper surfaces of the transfer beam 2 and the fixed beam 10.
preferably, two protection covers 15 are respectively installed on the outer side surfaces of the moving beam 2 and the fixed beam 10. The protective cover 15 is provided with an escape through hole with the pressure plate 83
Preferably, the pressing beam 82 is provided with a plurality of threaded blind holes at equal intervals, and the interval between two adjacent threaded blind holes is the same as that of the connecting hole of the pressing plate 83. The beneficial effects are as follows: this arrangement ensures that the pressure plates 83 are laterally distributed adjustably, which is beneficial for obtaining the best pressure contact surface.
Preferably, the indenter 831 is made of polyurethane or the lower surface of the indenter 831 is coated with polyurethane. The beneficial effects are as follows: the polyurethane material can effectively protect the surface of a product and has no indentation.
preferably, a first air distribution valve 84 is arranged between the movable beam 2 and the fixed beam 10, and the distance from the first air distribution valve 84 to the material pressing air cylinders 81 at the two ends is equal. The beneficial effects are as follows: the first air distribution valve 84 is arranged in the center, the air inflow and the air inflow speed of the material pressing cylinders 81 at the two ends are the same, the two ends of the pressing beam 82 are lifted or lowered at the same time, and material pressing or material feeding is carried out at the same time, so that the phenomenon that the air inflow speed or the air inflow time of the two material pressing cylinders 81 is uneven, and the phenomenon that one end of a product is excessively pressed and the other end of the product cannot be pressed due to the inclination of the two ends of the pressing beam 82.
preferably, the device also comprises a cylindrical chuck, a central axial threaded hole of the cylindrical chuck is connected with the telescopic end of the material pressing cylinder 81,
the cylindrical wall of the cylindrical chuck is provided with an annular groove,
The rear end of connecting block is equipped with the U-shaped groove, and the width in U-shaped groove is the same with the inner column diameter of ring channel, and the front end of connecting block is equipped with the constant head tank and one side is equipped with spacing fender shoulder, and the both ends of pressure roof beam 82 are located the constant head tank and the surface connection spacing fender shoulder. The beneficial effects are as follows: the protective cover 15 can effectively protect the material pressing cylinder 81 from being influenced by other factors, protect equipment and prolong the service life.
Preferably, the device also comprises a lateral air blowing device 9, wherein the lateral air blowing device 9 comprises an air nozzle 91 and an air deflector 93,
The inner side surfaces of the movable beam 2 and the fixed beam 10 are respectively provided with an air deflector 93, a plurality of conical holes 94 are distributed on the air deflector 93 at equal intervals, air nozzles 91 are fixed at the front ends of the conical holes 94, the air nozzles 91 are positioned above the base plate 3,
The rear end of the air deflector 93 is longitudinally provided with an air channel 95, the rear end of the conical hole 94 is connected with the air channel 95, the rear side surface of the middle of the air deflector 93 is provided with an air inlet 96, one end of the air inlet 96 is connected with the second air distribution valve 92, the second air distribution valve 92 is connected with an air source, two ends of the air channel 95 are connected with plugs, and the air nozzles 91 blow air from two sides to clean garbage on a workpiece. The working principle of lateral blowing is as follows: the product is placed on the substrate 3, and after the product is positioned, the lateral blowing device 9 blows air from the lateral direction to remove dust or impurities on the surface of the product; in the processing, the blowing device blows dust or impurities from the side surface to the middle, the main air pipe sucks dust from the upper side, impurities or dust which are difficult to treat enter the protection plate below the substrate under the blowing of the blowing device, and the protection plate or the periphery of the protection plate is cleaned regularly every month and is communicated with the dust removal device. The beneficial effects are as follows: firstly, an information collector of the laser engraving machine has no dust and impurity interference, and positioning information is accurate; secondly, reduced the influence of dust or impurity to the cylinder of pressing material subassembly 8 and the electronic components's of laser engraving machine accuracy, long service life, thirdly, the product surface and the mechanical environment impurity-free dust after the processing have realized cleaner production.
what has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. a laser engraving machine is characterized by comprising a frame (01), a material moving module (02) and two XY moving modules (03) which are connected to the frame (01),
The two XY moving modules (03) are parallel to each other and are transversely arranged, the moving end of each XY moving module (03) is connected with one laser engraving module (04), one side of each laser engraving module (04) is provided with a main air pipe (05),
The material moving module (02) is longitudinally arranged and positioned between the two XY moving modules (03), the material moving module (02) comprises a retainer (1), the retainer (1) is internally connected with a moving beam (2) through a width adjusting component (4), the inner sides of the moving beam (2) and a fixed beam (10) are respectively provided with a supporting plate (14) and an annular main belt (51) of a driving component (5), the supporting plate (14) is attached to the lower surface of the upper section of the main belt (51), the main belt (51) is fixed with a substrate (3),
The stop component (6) and the position sensor (7) are arranged at the front end in the retainer (1),
The pressing assembly (8) is fixed on the outer side faces of the moving beam (2) and the fixed beam (10), and the pressing assembly (8) is located above the supporting plate (14).
2. The laser engraving machine according to claim 1, wherein each laser engraving module (04) comprises a laser (041) and a CCD (CCD) scanning camera (042), a main light source (043) is arranged on the lower side of the CCD scanning camera (042), a code reader (044), a sensor (045) and an air nozzle (046) are respectively installed on the lower end edge of the laser (041), and the air nozzle (046) is connected with a fan through an air pipe.
3. The laser engraving machine according to claim 1, wherein the main air pipe (05) is a steel pipe, the main air pipe (05) comprises a rectangular pipe-shaped spray head (051), the spray head (051) is right opposite to the processing position of the laser engraving module (04), the spray head (051) is connected with a rectangular pipe-shaped main pipe (053) through a bending transition pipe (052), the main pipe (053) is connected with the laser engraving module (04), the rear end of the main pipe (053) is connected with a large-diameter air inlet pipe (055) through a conical pipe (054), and the air inlet pipe (055) is connected with a fan of a dust removal system through a corrugated hose.
4. The laser engraving machine according to claim 1, wherein the XY moving module (03) comprises two sets of X-direction slide rails (031) and first slide blocks (032) which are matched with each other, the X-direction slide rails (031) are fixed on the rack (01), the two first slide blocks (032) are respectively connected with two ends of a main beam (033) arranged in the Y direction, a first servo motor (034) is fixed on the rack (01), the first servo motor (034) is connected with a screw rod of a screw rod nut pair through a coupling, a nut of the screw rod nut pair is fixed at one end of the main beam (033),
the upper surface of the main beam (033) is fixed with a second servo motor (035), the second servo motor (035) is connected with a screw rod of a screw rod nut pair through a coupler, the upper end of the rear side of a moving seat (038) of the laser engraving module (04) is fixed with a nut of the screw rod nut pair, the front side surface of the main beam (033) is connected with two Y-direction sliding rails (036), the Y-direction sliding rails (036) are matched with a second sliding block (037), and the second sliding block (037) is fixed at the lower end of the rear side of the moving seat (038).
5. the laser engraving machine according to claim 1, wherein the frame (01) comprises four vertical struts (011) vertically arranged and arranged in a rectangular shape, the bottom frame (014), the middle frame (012) and the upper frame (013) are respectively connected to the vertical struts (011) from bottom to top to form a rectangular frame,
the middle frame (012) and the upper frame (013) are also connected with first middle supports (015) at two sides of the middle, X-direction sliding rails (031) of the two XY moving modules (03) are respectively fixed on the upper surfaces of two ends of the middle frame (012) and the upper frame (013),
four corners of the material moving module (02) are adjustably connected with the middle of the first middle support (015) and the upper sections of the two vertical supports (011) at the front end through foot seats,
Two sides of the middle frame (012) and the bottom frame (014) are also connected with a second middle support (016), four corners of the protective plate (017) are connected with the middle of the second middle support (016) and the lower sections of the two vertical supports (011) at the front end,
laser controller (047) and rear end are installed to chassis (014) front end and are installed automatically controlled module (06), protection shield (017) are located laser controller (047) top.
6. the laser engraving machine according to claim 1, wherein the holder (1) is a rectangular frame formed by connecting the two ends of the fixed beam (10) and the adjusting plate (11) through an intermediate shaft (12), the intermediate shaft (12) is connected with the two ends of the movable beam (2) through a linear bearing (13),
the width adjusting assembly (4) comprises an adjusting motor (40), two sets of screw rods (41) and nuts (42) which are matched with each other, two ends of each screw rod (41) are respectively and rotatably connected to the fixed beam (10) and the adjusting plate (11) through bearings, the nuts (42) are respectively installed on the movable beam (2),
The adjusting motor (40) is fixed on a motor base (47), a main synchronous pulley (43) is arranged on an outward extending shaft of the adjusting motor (40), a driven synchronous pulley (44) is respectively arranged at the outer end of each screw rod (41), a synchronous belt (45) is wrapped on the outer sides of the two driven synchronous pulleys (44) and the main synchronous pulley (43),
And first pinch rollers (46) are respectively arranged at the lower end of the inner side of each driven synchronous pulley (44) and the two sides of the upper end of the main synchronous pulley (43).
7. the laser engraving machine according to claim 1, wherein the two driving wheels (53) and the driven wheels (54) of the driving assembly (5) are symmetrically mounted on the inner side surfaces of the two ends of the fixed beam (10) and the movable beam (2), respectively,
two driving motors (52) are respectively arranged below the outer sides of the front ends of the fixed beam (10) and the movable beam (2), motor belt wheels (50) are arranged on outward extending shafts of the driving motors (52), second pressing wheels (55) are respectively symmetrically pressed and tensioned on the main belt (51),
And tensioning wheels (58) are adjustably arranged on the adjusting holes (17) of the fixed beam (10) and the movable beam (2), and the guide wheels (57) are arranged below the rear ends of the tensioning wheels (58).
8. the laser engraving machine according to claim 1, wherein the stop assembly (6) comprises a right-angle seat (61), a guide rod cylinder (62) is mounted on a front plate of the right-angle seat (61), a lateral plate of the right-angle seat (61) is adjustably mounted on the front end of the inner lateral surface of the fixed beam (10), a moving end of the guide rod cylinder (62) is adjustably connected with the rear end of a baffle plate (63),
The three position sensors (7) are arranged at the front end, the rear end and the middle of the fixed beam (10).
9. The laser engraving machine according to claim 1, wherein the pressing assembly (8) comprises a pressing cylinder (81), a pressing beam (82) and pressing plates (83), the pressing cylinder (81) is fixed at two ends of the outer side surfaces of the movable beam (2) and the fixed beam (10), the telescopic end of the pressing cylinder (81) is connected with the lower surfaces of two ends of the pressing beam (82), a plurality of pressing plates (83) are regularly fixed on the pressing beam (82), a pressing head (831) of each pressing plate (83) is opposite to the lower supporting plate (14) up and down,
And the outer side surfaces of the fixed beam (10) and the movable beam (2) are also fixed with sliding rails (85), the sliding rails (85) are matched with sliding blocks (86), and the sliding blocks (86) are arranged on the inner side surfaces of the pressure beams (82).
10. the laser engraving machine according to claim 1, further comprising a lateral air blowing device (9), wherein the lateral air blowing device (9) comprises air deflectors (93), two air deflectors (93) are respectively fixed on the inner side surfaces of the movable beam (2) and the fixed beam (10), a plurality of conical holes (94) are distributed on the air deflectors (93) at equal intervals, air nozzles (91) are fixed at the front ends of the conical holes (94), and the air nozzles (91) are located above the base plate (3),
The rear end of the air deflector (93) is longitudinally provided with an air channel (95), the rear end of the conical hole (94) is connected with the air channel (95), an air inlet hole (96) is formed in the rear side face of the middle of the air deflector (93), the air inlet hole (96) is connected with a second air distribution valve (92), the second air distribution valve (92) is connected with an air source, two ends of the air channel (95) are connected with plugs, and the air nozzles (91) blow air from two sides to clean workpieces.
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| CN201910841037.XA CN110560912B (en) | 2019-09-06 | 2019-09-06 | Laser engraving machine |
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| CN201910841037.XA CN110560912B (en) | 2019-09-06 | 2019-09-06 | Laser engraving machine |
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| CN110961805A (en) * | 2019-12-19 | 2020-04-07 | 安徽隆源成型科技有限公司 | Adjustable positioning device for laser processing center |
| CN111001956A (en) * | 2019-12-17 | 2020-04-14 | 苏州领鹿智能科技有限公司 | Large-breadth positioning marking system and using method thereof |
| CN111014966A (en) * | 2019-12-27 | 2020-04-17 | 苏州威百斯特智能科技有限公司 | Double-sided laser engraving machine and using method thereof |
| CN112091447A (en) * | 2020-09-07 | 2020-12-18 | 深圳市森美协尔科技有限公司 | Multifunctional full-automatic panel repair equipment |
| CN114309929A (en) * | 2022-01-12 | 2022-04-12 | 南京惠镭光电科技有限公司 | Intelligent control system of high-precision steel plate laser engraving machine |
| CN117961284A (en) * | 2024-03-29 | 2024-05-03 | 泰州市强达不锈钢丝绳有限公司 | Connection welding equipment for steel wire rope rigging |
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