CN110553518B - Bionic water condensation device for cooling tower - Google Patents

Bionic water condensation device for cooling tower Download PDF

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Publication number
CN110553518B
CN110553518B CN201910797145.1A CN201910797145A CN110553518B CN 110553518 B CN110553518 B CN 110553518B CN 201910797145 A CN201910797145 A CN 201910797145A CN 110553518 B CN110553518 B CN 110553518B
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water
cooling tower
corrugated plates
condensation device
super
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CN110553518A (en
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陈清林
汤涯
吴志勇
张冰剑
何畅
彭敏仪
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Sun Yat Sen University
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Sun Yat Sen University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C1/00Direct-contact trickle coolers, e.g. cooling towers
    • F28C1/16Arrangements for preventing condensation, precipitation or mist formation, outside the cooler

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention discloses a bionic water condensation device for a cooling tower, wherein the outer surface of each group of corrugated plates is provided with a super-hydrophobic coating serving as a hydrophobic substrate, a plurality of hemispherical bulges are arranged on the super-hydrophobic coating at intervals, and the surfaces of all hemispherical bulges are provided with super-hydrophilic coatings; the surface of the hydrophobic substrate between every two rows of hemispherical bulges is provided with a drainage groove, the bottom of each group of corrugated plates is also provided with a water collecting groove, and the inner surfaces of the drainage groove and the water collecting groove are also provided with a super-hydrophobic coating; due to the adoption of the corrugated plate with the bionic nano-cloth beetle back convex-concave alternating structure and the application of the hydrophilic and hydrophobic coating, the recovery rate of water vapor in hot and humid air is obviously increased, the humidity of outlet gas is effectively reduced, the evaporation loss is greatly reduced, and the purposes of condensation and defogging are achieved; the device has the advantages of low investment cost, simple structure, no extra power consumption, capability of recovering the evaporated water and the drips, better condensation and fog dissipation effects, obvious reduction of white smoke emission, energy conservation and environmental protection.

Description

Bionic water condensation device for cooling tower
Technical Field
The invention relates to the field of industrial and civil cooling equipment, in particular to a bionic water condensation device for a cooling tower.
Background
Cooling towers are important devices in circulating water cooling systems, and are generally divided into open cooling towers and closed cooling towers; compared with an open cooling tower, the high-temperature working medium of the closed cooling tower flows in the coil pipe to prevent the working medium from being polluted by spray cooling water and air, so that the cleaning of the working medium can be ensured, and in addition, the cooling capacity can be smaller than that of the open cooling tower due to the dividing wall type heat exchange of the closed cooling tower, and the evaporation loss of the working medium can be smaller than that of the open cooling tower, so that the water recovery potential of the open cooling tower is greater than that of the closed cooling tower.
The cooling water quantity loss in the circulating water cooling system mainly comes from the cooling tower, and mainly comprises evaporation loss, wind blowing loss and pollution discharge loss; the evaporation loss is the amount of water which is evaporated into the air when the circulating cooling water is in direct contact with the air for heat exchange, and the water loss of the part is about 1.2% -1.6% of the total amount of the circulating water; the wind loss is caused by the pumping force of the wind barrel, and small water drops outside the air blowing tower are blown out, and the water quantity of the drifted water drops accounts for 0.2% -0.5% of the circulating water quantity; for a thermal power plant, the evaporation loss and the wind loss account for 35% -70% of the total water consumption of the thermal power plant, and the water loss is serious; in addition, as the evaporated moisture enters the air, the temperature and the humidity of the air are increased, and in winter, the hot and humid air is discharged out of the tower and mixed with the external cold air, so that foggy containing a plurality of tiny liquid drop groups can be formed, the road is frozen, the air visibility is reduced, and the environmental and safety problems are brought, therefore, the water can be saved by recycling the evaporation and the wind blowing water quantity of the cooling tower, and the environmental and safety hidden dangers can be eliminated.
For example, the prior patent document CN107449315A discloses a hyperbolic cooling tower water collector, which comprises a plurality of water collecting module groups, each water collecting module group comprises a plurality of water collecting blades horizontally arranged at intervals, the water collecting blades are continuous multi-waveform sheet bodies formed by one-time compression molding of aluminum alloy materials, and voltage is applied to steel wire ropes of adjacent water collecting module groups, so that static electricity is generated between the water collecting blades, and an electrostatic magnetic field is formed to achieve the effect of rapid condensation of water vapor; however, the water collector needs to be added with an additional power supply, and the safety of the wet air is difficult to ensure because the humidity and the temperature of the outlet of the wet air after passing through the cooling tower are high.
For another example, the prior patent document CN103743289a discloses a cooling tower defogging and water receiving device, which consists of a cold air supply system, a condensation system, a mixed bellows and an air intake adjusting device, wherein the cold air supply system consists of a refrigerator, a refrigeration exchanger, an axial flow fan, a reducing air cylinder and an air collecting bellows, and the air flow which is heated and humidified after heat exchange of the cooling tower is cooled and dehumidified in the condensation system, so that the purpose of defogging and water receiving is achieved; however, the device has large investment and high energy consumption, and a plurality of systems are required to coordinate to work, and a certain distance is still kept from the energy-saving and environment-friendly targets.
For another example, the prior patent document CN204987933U discloses a deep condensate recovery demisting device in a cooling tower, comprising a condensation module, a shutter and a wind barrier; the hot and humid air in the tower and the cold and dry air outside the tower pass through the condensing module to perform heat exchange at the same time, the water vapor is condensed into water drops to be recycled, and the hot and humid air in the tower and the cold and dry air outside the tower are mixed at the upper part of the condensation to reduce the moisture content, so that the effects of saving water and removing fog are achieved; however, because the fan needs to be additionally arranged, and the wind resistance of the condensing module is large, the air inlet quantity is very easy to be insufficient when the pressure head is not high, and the cooling efficiency of the cooling tower is influenced under the condition that the design margin of the cooling tower is not large.
Accordingly, there is a need for improvement and development in the art.
Disclosure of Invention
In order to solve the technical problems, the invention provides the bionic water condensation device for the cooling tower, which has the advantages of simple structure, no need of additional power consumption and better water condensation and fog dissipation effects.
Meanwhile, the invention also provides a cooling tower which can obviously reduce white smoke emission, and is energy-saving and environment-friendly.
The technical scheme of the invention is as follows: a bionic water condensation device for a cooling tower is arranged inside the cooling tower and is positioned between a top outlet fan and a spraying device; the bionic water condensation device comprises a fixed support and a plurality of groups of corrugated plates, wherein each group of corrugated plates consists of two corrugated plates, and the plurality of groups of corrugated plates are arranged in a frame formed by the fixed support at equal intervals in parallel; the two outer surfaces of each group of corrugated plates are provided with super-hydrophobic coatings serving as hydrophobic substrates, a plurality of hemispherical bulges are arranged on the hydrophobic substrates at intervals, and the surfaces of all hemispherical bulges are provided with super-hydrophilic coatings; and a drainage groove is formed in the surface of the hydrophobic substrate between every two rows of hemispherical bulges, a water collecting groove is further formed in the bottom of each group of corrugated plates, and super-hydrophobic coatings are also arranged on the inner surfaces of the drainage groove and the water collecting groove.
The bionic water condensation device for the cooling tower comprises: the three adjacent hemispherical bulges are uniformly distributed on the hydrophobic substrate in a triangular shape.
The bionic water condensation device for the cooling tower comprises: the adjacent three hemispherical bulges are uniformly distributed on the hydrophobic substrate in a regular triangle.
The bionic water condensation device for the cooling tower comprises: the diameter of each hemispherical protrusion is 0.5-1.0 mm, and the distance between every two adjacent hemispherical protrusions is 0.5-1.5 mm.
The bionic water condensation device for the cooling tower comprises: the interval between two corrugated plates in every group of corrugated plates is 5-12mm, and the interval between two adjacent groups of corrugated plates is 20-40 mm.
The bionic water condensation device for the cooling tower comprises: each group of corrugated plates is in a fold line plate shape, an S-shaped curved surface plate shape or a trapezoid plate shape.
The bionic water condensation device for the cooling tower comprises: each group of corrugated plates is made of copper, aluminum, polyvinyl chloride or polypropylene materials.
The bionic water condensation device for the cooling tower comprises: the super-hydrophilic coating is a micro-nano composite coating consisting of polyacrylic acid, a short straight fluorine chain surfactant and a polar hydrophilic group, or a transparent super-hydrophilic titanium dioxide nano coating.
The bionic water condensation device for the cooling tower comprises: the super-hydrophobic coating is a composite polymer material coating consisting of polytetrafluoroethylene and polyphenylene sulfide or a silicon dioxide nano material coating.
The utility model provides a cooling tower, includes body of the tower, top export fan spray set and receipts water ware, top export fan is installed at the top of body of the tower, spray set and receipts water ware are all installed in the inside of body of the tower, just receive water ware and be located between top export fan and the spray set, wherein: the water receiver is arranged as the bionic water condensation device for the cooling tower.
According to the cooling tower and the bionic water condensation device thereof, as the bionic nano-cloth corrugated plates with the convex-concave alternating structures on the backs of the beetles are adopted, the recovery rate of water vapor in hot and humid air is obviously increased by combining the application of the hydrophilic coating, the humidity of outlet gas is effectively reduced, and the evaporation loss is greatly reduced, so that the purposes of condensation and defogging are achieved; the device has the advantages of low investment cost, simple structure, no extra power consumption, capability of recovering the evaporated water and the drips, better condensation and fog dissipation effects, obvious reduction of white smoke emission, energy conservation and environmental protection.
Drawings
FIG. 1 is a schematic diagram of a nano-cloth desert beetle bionic by a bionic water condensation device of the invention;
FIG. 2 is a schematic structural view of a single corrugated plate set used in the bionic water condensation device of the invention;
FIG. 3 is a schematic diagram of the overall structure of the bionic water condensation device of the invention;
FIG. 4 is a schematic view showing the internal structure of an embodiment of the cooling tower of the present invention.
Detailed Description
The following detailed description and examples of the invention are presented in conjunction with the drawings, and the described examples are intended to illustrate the invention and not to limit the invention to the specific embodiments.
As shown in FIG. 1, FIG. 1 is a schematic diagram of a nano-cloth desert beetle bionic by a bionic condensation device, the nano-cloth desert beetle is arranged in the southwest of Africa, the special concave-convex structure at the back of the nano-cloth desert beetle can accelerate the water vapor condensation speed in hot and humid air and can not be blown away again by wind, and the water absorption capacity of the nano-cloth desert beetle can be increased by one order of magnitude due to the special performance of the back of the beetle.
As shown in fig. 2, fig. 2 is a schematic structural diagram of a single corrugated plate set used in the bionic water condensation device of the present invention, taking a single corrugated plate set 110 with an S-shaped curved surface plate as an example, the corrugated plate set 110 is composed of two corrugated plates, the outer surfaces of the front and back surfaces of the corrugated plate set 110 are coated with a layer of super-hydrophobic coating as a hydrophobic substrate, a plurality of hemispherical protrusions 111 are arranged on the hydrophobic substrate at intervals, and the surfaces of all hemispherical protrusions 111 are coated with a layer of super-hydrophilic coating; a drainage groove 112 is formed on the surface of the hydrophobic substrate between every two rows of hemispherical protrusions 111, for example, a through hole or a through groove can be formed at the bottom of the drainage groove and is communicated with the clearance space between two corrugated plates, the protruding directions of the hemispherical protrusions 111 on the two corrugated plates in each group of corrugated plates 110 are opposite, and the hydrophilic and hydrophobic surfaces on the two corrugated plates in each group of corrugated plates 110 are opposite to the directions of the structures provided with the drainage groove 112; a water collecting groove 113 is further arranged at the bottom of each group of corrugated plates 110 and is communicated with the clearance space inside the group of corrugated plates 110, and the inner surfaces of the water draining grooves 112 and the water collecting grooves 113 are also provided with super-hydrophobic coatings; in each set of corrugated plates 110, a superhydrophobic coating may also be applied to the surfaces of the two corrugated plates facing the interstitial spaces therein to facilitate drainage.
When the wet and hot air flow passes through the hemispherical bulges 111, the super-hydrophilic coating on the surface of the hemispherical bulges 111 can accelerate the water vapor condensation in the wet and hot air flow, enhance the capture rate of tiny liquid drops, condense and accumulate water on the surfaces of the hemispherical bulges 111 to form beads, and then flow down along the surfaces of the hemispherical bulges 111, so that the condensation speed of water vapor can be increased, the disturbance of the ascending air flow can be enhanced due to the special geometric structure, the turbulence degree is improved, and the liquid drops in the water vapor are further recovered; the rate of increase of the surface area of the liquid drop is far smaller than the rate of increase of the volume, so that the probability of secondary air loss can be greatly reduced, and small liquid drops formed on the hemispherical protrusions 111 cannot be blown up again by air; when passing through the hydrophobic substrate between the hemispherical bulges 111, the surface friction force of the superhydrophobic coating is very small, so that the water drops can be guided, the condensed water drops can quickly flow into the drainage grooves 112 to form liquid drops, and meanwhile, the tiny liquid drops collide with the hydrophobic surface and can be sprung or blown to a hydrophilic area by wind, thereby accelerating the increase of the diameter of the water drops at the hemispherical bulges 111 and obviously improving the capturing effect of the tiny liquid drops in the wet air; the drainage groove 112 is in an open inclined groove shape, the superhydrophobic coating on the surface of the drainage groove 112 can accelerate the discharge of liquid drops, and the superhydrophobic coating can quickly collect into the water collecting groove 113 from the clearance space between the two corrugated plates 110 to form water flow; the water collecting grooves 113 are in a closed curved surface tubular shape, so that condensed water can be discharged in time, and wet air can be prevented from entering from the clearance space inside each corrugated plate 110 to block liquid drops from flowing out of the water discharging grooves 112, and the superhydrophobic coating on the surfaces of the water collecting grooves 113 can accelerate the discharge of water flow and collect condensed water to a collecting pipe on the other side of the cooling tower for subsequent utilization.
In a preferred embodiment of the corrugated plate used in the bionic water condensation device, specifically, the diameter of each hemispherical protrusion 111 is 0.5-1.0 mm, and the interval between every two adjacent hemispherical protrusions 111 is 0.5-1.5 mm; preferably, the three adjacent hemispherical bulges 111 are uniformly distributed on the hydrophobic substrate in a triangular shape, and the hemispherical bulges 111 in the triangular arrangement can further improve the efficiency of water vapor condensation when the damp and hot air flow passes through and further exacerbate the turbulence degree of the damp and hot air flow forming turbulence; preferably, the adjacent three hemispherical protrusions 111 are uniformly distributed on the hydrophobic substrate in a regular triangle shape, so as to maximally improve the efficiency of water vapor condensation when the hot and humid air flow passes through and maximally increase the turbulence degree of the hot and humid air flow forming turbulence.
Preferably, each set of corrugated plates 110 may have a shape of a broken line plate or a trapezoid plate, in addition to an S-shaped curved plate.
Specifically, each set of corrugated plates 110 may be made of copper, aluminum, polyvinyl chloride, or polypropylene material into a plate shape.
Specifically, the super-hydrophilic coating can be a micro-nano composite coating consisting of polyacrylic acid, a short straight fluorine chain surfactant and a polar hydrophilic group, or a transparent super-hydrophilic titanium dioxide nano coating.
Specifically, the super-hydrophobic coating can be a composite polymer material coating consisting of polytetrafluoroethylene and polyphenylene sulfide, or a silica nano material coating.
Referring to fig. 3, fig. 3 is a schematic overall structure of a bionic water condenser according to the present invention, based on a single set of corrugated plates used in the above-mentioned bionic water condenser, a bionic water condenser 100 for a cooling tower according to the present invention is installed inside the cooling tower and between a top outlet fan and a spray device, the bionic water condenser 100 includes a fixing bracket 120 and a plurality of sets of corrugated plates 110, and the plurality of sets of corrugated plates 110 are arranged in parallel at intervals and are inserted inside a frame formed by the fixing bracket 120.
Preferably, the interval between two corrugated plates 110 in each group is 5-12mm, the interval between two adjacent corrugated plates 110 is 20-40 mm, the condensation efficiency in the interval range is maximum, experiments show that after the hot and humid air passes through the bionic condensation device 100, the humidity is reduced to 75% -85% from the original saturated relative humidity and is changed into unsaturated gas, water drops flow into the water collecting groove 113 from the device and are discharged out of the cooling tower for further use, the recovery rate of saturated hot and humid drips can reach more than 95%, and if a water collector in the prior art is adopted, only 90% of saturated hot and humid drips can be recovered; experiments also show that the recovery rate of the bionic water condensation device 100 can reach 15-25% for evaporated water with far greater loss than that of the drips, so that the water-saving effect of the bionic water condensation device 100 is more obvious; the bionic water condensation device 100 does not need an additional fan, reduces equipment investment and operation cost, and has low investment cost and more convenient maintenance and installation.
Referring to fig. 4, fig. 4 is a schematic view illustrating an internal structure of an embodiment of the cooling tower according to the present invention, and based on the bionic water condensation apparatus 100, the cooling tower 200 according to the present invention includes a tower body 210, a top outlet fan 220, a spraying device 230, a water receiver 240, and a water pump 250; the space at the bottom of the tower body 210 is used for containing circulating water, and the cooled circulating water is supplied to the lower stage for use by the water pump 250, an air inlet 211 is arranged on the side wall at the lower part of the tower body 210, the top outlet fan 220 is installed at the top of the tower body 210, the spraying device 230 and the water collector 240 are both installed inside the tower body 210, the spraying device 230 is located at the middle upper part of the tower body 210, the water collector 240 is located between the top outlet fan 220 and the spraying device 230, and the water collector 240 is the bionic water condensation device 100 in any embodiment.
That is, the bionic water condensation device 100 of the present invention is a hemispherical protrusion 111 with a superhydrophilic coating on the surface, and the hydrophobic substrate between the hemispherical protrusions 111 and the drain groove 112 and the water collecting groove 113 are both covered with the corrugated plate type water collector 240 with a superhydrophobic coating, which is disposed between the top outlet fan 220 and the spray device 230 of the cooling tower, when the inlet cool air is subjected to heat and mass exchange with the circulating water, the heated and humidified hot humid air is condensed to form water drops at the top end of the water collector 240 when passing through the superhydrophilic hemispherical protrusion 111 on the surface of the water collector, the water drops rapidly grow up and slide to the hydrophobic surface, and are rapidly discharged through the drain groove 112 and the water collecting groove 113, so that the water vapor condensation and the liquid drop discharging speed in the hot humid air can be simultaneously increased, thereby obviously reducing the moisture content of the outlet air of the cooling tower, and changing the humid air into unsaturated humid air after being discharged out of the tower.
The bionic water condensation device 100 of the invention can improve the collision probability of tiny liquid drops carried in hot and humid air and the surface of the water collector 240, thereby increasing the recovery efficiency of the tiny liquid drops to reduce the wind blowing loss, and simultaneously can improve the condensation rate of water vapor in the air, reduce the air humidity, reduce the evaporation loss, greatly reduce the probability of forming the mist and achieve the purposes of fog dissipation and water saving due to the existence of hydrophilic and hydrophobic materials on the surface of the device.
The cooling tower 200 of the invention does not need to add extra energy consumption and auxiliary machines, has simple structure, convenient installation and maintenance and low cost, does not influence the outflow of hot and humid air at the upper part of the filler, can ensure the cooling effect of the cooling tower, can reduce white smoke emission, saves water and energy, is environment-friendly and economical, and is an ideal scheme for water saving and fog dissipation of the existing cooling tower.
It should be understood that the foregoing description is only illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, but is capable of modification, substitution, variation or improvement in accordance with the teachings of the present invention and within the spirit and principles of the present invention as set forth in the following claims.

Claims (10)

1. The bionic water condensation device for the cooling tower is characterized by being arranged inside the cooling tower and positioned between the top outlet fan and the spraying device; the bionic water condensation device comprises a fixed support and a plurality of groups of corrugated plates, wherein each group of corrugated plates consists of two corrugated plates, and the plurality of groups of corrugated plates are arranged in a frame formed by the fixed support at equal intervals in parallel; the two outer surfaces of each group of corrugated plates are provided with super-hydrophobic coatings serving as hydrophobic substrates, a plurality of hemispherical bulges are arranged on the hydrophobic substrates at intervals, and the surfaces of all hemispherical bulges are provided with super-hydrophilic coatings; and the surface of the hydrophobic substrate between every two rows of hemispherical bulges is provided with a drainage groove which is in an open inclined plane groove shape, the bottom of each group of corrugated plates is also provided with a water collecting groove which is in a closed curved surface tube shape, and the inner surfaces of the drainage groove and the water collecting groove are also provided with a super-hydrophobic coating.
2. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: the three adjacent hemispherical bulges are uniformly distributed on the hydrophobic substrate in a triangular shape.
3. The biomimetic water condensation device for a cooling tower according to claim 2, wherein: the adjacent three hemispherical bulges are uniformly distributed on the hydrophobic substrate in a regular triangle.
4. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: the diameter of each hemispherical protrusion is 0.5-1.0 mm, and the distance between every two adjacent hemispherical protrusions is 0.5-1.5 mm.
5. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: the interval between two corrugated plates in every group of corrugated plates is 5-12mm, and the interval between two adjacent groups of corrugated plates is 20-40 mm.
6. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: each group of corrugated plates is in a fold line plate shape, an S-shaped curved surface plate shape or a trapezoid plate shape.
7. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: each group of corrugated plates is made of copper, aluminum, polyvinyl chloride or polypropylene materials.
8. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: the super-hydrophilic coating is a micro-nano composite coating consisting of polyacrylic acid, a short straight fluorine chain surfactant and a polar hydrophilic group, or a transparent super-hydrophilic titanium dioxide nano coating.
9. The biomimetic water condensation device for a cooling tower according to claim 1, wherein: the super-hydrophobic coating is a composite polymer material coating consisting of polytetrafluoroethylene and polyphenylene sulfide or a silicon dioxide nano material coating.
10. The utility model provides a cooling tower, includes body of the tower, top export fan, spray set and receipts water ware, top export fan is installed at the top of body of the tower, spray set and receipts water ware are all installed in the inside of body of the tower, just receive water ware and be located between top export fan and the spray set, its characterized in that: the water receiver is provided as a bionic water condensation device for a cooling tower according to any one of claims 1 to 9.
CN201910797145.1A 2019-08-27 2019-08-27 Bionic water condensation device for cooling tower Active CN110553518B (en)

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