CN110524694A - Concrete prefabricated element production system with movable supporting - Google Patents
Concrete prefabricated element production system with movable supporting Download PDFInfo
- Publication number
- CN110524694A CN110524694A CN201910722691.9A CN201910722691A CN110524694A CN 110524694 A CN110524694 A CN 110524694A CN 201910722691 A CN201910722691 A CN 201910722691A CN 110524694 A CN110524694 A CN 110524694A
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- die station
- station plate
- carrying roller
- concrete prefabricated
- column
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000010276 construction Methods 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 15
- 229910000838 Al alloy Inorganic materials 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 14
- 238000012423 maintenance Methods 0.000 description 17
- 238000000465 moulding Methods 0.000 description 14
- 230000004888 barrier function Effects 0.000 description 12
- 230000003014 reinforcing effect Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 230000007704 transition Effects 0.000 description 4
- 230000013011 mating Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The concrete prefabricated element production system with movable supporting that the present invention relates to a kind of, it is related to assembled architecture accessory production technical field, it builds in the construction site of assembled architecture, comprising: column, carrying roller, die station plate, pours frame, driving mechanism and lift mobile platform at crossbeam；Column is provided with four, and crossbeam is fixedly installed between adjacent columns；Carrying roller is provided with multiple, and the both ends of carrying roller are rotatablely installed on opposed two crossbeams, and die station plate is provided with muti-piece and is held on the carrying roller of same level height respectively, driving mechanism drive the positive and negative rotation of carrying roller with drive die station plate into and out of；Pour the upper surface that frame is fixed on die station plate；Lift mobile platform is located at the side of column for accepting the die station plate being conveyed out.The present invention have the effect of sound construction, can directly build at the construction field (site) and occupied area it is small, without long distance transportation prefabricated components, high production efficiency.
Description
Technical field
The present invention relates to assembled architecture accessory production technical fields, more particularly, to a kind of coagulation with movable supporting
Native prefabricated components production system.
Background technique
In assembled architecture process of construction, it usually needs poured building body in advance, then cooperated diversified
Concrete prefabricated element (such as specification different laminated floor slab) is built.Based at this stage, prefabricated components are all in factory
It is produced, then according to the demand in Specific construction place, ready-made prefabricated components is transported into corresponding place.
And the transport of prefabricated components has been increasingly becoming an old, big, difficult problem in industry, is mainly reflected in following
Several aspects: haulage vehicle investment is big, route selection is difficult, in transportational process prefabricated components be easy to collide with and damage, prefabricated structure
Transition is had bad luck time-consuming and laborious after part is shown up, and the cost that these problems virtually result in assembled architecture greatly increases, and current
Have since construction site needs the various materials of other side, land area is than relatively limited, so few produce at the construction field (site)
The way of prefabricated components is processed, so have much room for improvement.
Summary of the invention
The purpose of the present invention one is to provide a kind of concrete prefabricated element production system with movable supporting, has structure
Securely, can directly build at the construction field (site) and occupied area it is small, without long distance transportation prefabricated components, high production efficiency it is excellent
Point.
Above-mentioned purpose one of the invention has the technical scheme that a kind of coagulation with movable supporting
Native prefabricated components production system is built in the construction site of assembled architecture, comprising: column, carrying roller, die station plate, pours crossbeam
Frame, driving mechanism and lift mobile platform；
The column is provided with four and is located at four corners arrangement of a rectangle, and the crossbeam is fixedly installed in adjacent institute
It states between column, four high crossbeams of same level surround a rectangle frame, and the rectangle frame is provided with multiple and between the upper and lower
Every arrangement；
The carrying roller is provided with multiple and parallel interval and arranges, the both ends of the carrying roller are rotatablely installed opposite in the rectangle frame
On two vertical crossbeams, the die station plate is provided with muti-piece and is held on the carrying roller of same level height respectively,
The driving mechanism drive the carrying roller it is positive and negative rotation with drive the die station plate into and out of；
The upper surface of the die station plate is smooth, several described to pour frame and be fixed on the upper surface of the die station plate to form concrete
Prefabricated components pour cavity, and the height for pouring frame is less than the interfloor height between the adjacent die station plate；
The lift mobile platform is located at the side of column so that for accepting the die station plate being conveyed out, the lift is mobile
Platform can freely roll on the ground and its continuing surface can be freely lifted.
By using above-mentioned technical proposal, the main body of the production system first is built by muti-piece die station plate and column,
It is rendered as tridimensional structure, can be used for pouring between adjacent die station plate, curing concrete prefabricated components, occupied area compares
It is small, and then the production system can be directly built on construction site, a large amount of areas of construction site will not be occupied, because
This makes molding concrete prefabricated element and can use on the spot, is not necessarily to long distance transportation prefabricated components, and then effectively prevent
Following problem: haulage vehicle investment is big, route selection is difficult, prefabricated components are easy to collide with and damage, in advance in transportational process
Transition is had bad luck time-consuming and laborious after component processed is shown up；Beam engagement carrying roller and die station plate is effectively supported simultaneously, and can be with
Making to reserve enough interfloor heights between adjacent die station plate, for structure than stronger, what mating die platen upper surface was fixed pours frame,
Staff can star driving mechanism to drive carrying roller to rotate, and so as to come out die station strip, then staff can
To build reinforcing bar, truss in frame pouring, then needing to wait concrete prefabricated element to casting concrete in frame is poured again
When curing molding and maintenance, it is again turned on driving mechanism to drive carrying roller to rotate backward, so as to which die station strip is entered, than
The time is relatively saved, production efficiency is higher；And operation is more convenient, flexible, and staff is by controlling corresponding driving mechanism
The concrete prefabricated element of the corresponding number of plies can be brought out at any time, be transported by opening and closing, conveniently check that maintenance state and lifting are solid
Change molding concrete prefabricated element；It needs when concrete prefabricated element is shifted in the construction site of assembled architecture, lift
Mobile platform can drive its continuing surface to go up and down to desired height, and die station plate then can be in the process that driven-mechanism transfers out
In be gradually transitioned on the continuing surface of lift mobile platform, then staff drives lift mobile platform to roll on the ground
It is dynamic, it is very convenient, be conducive to lifting construction efficiency.
The present invention is further arranged to, and the lift mobile platform includes: support frame, support roller and supporting leg；
The support roller is provided with more and rolling assembling on the support frame, and the periphery of the support frame is provided with baffle institute
The chimb of die station plate is stated, the supporting leg is provided with four and is respectively arranged in the bottom four corners of the support frame；
The supporting leg includes: sleeve, the first oil cylinder, the second oil cylinder and idler wheel, and first oil cylinder is installed in the sleeve
And its output shaft is arranged upwards, the output shaft of first oil cylinder is connected to the bottom of the support frame, the second oil cylinder peace
Loaded in the sleeve and its output shaft is arranged downwards, the idler wheel is installed on the bottom of the output shaft of second oil cylinder, institute
Stating the second oil cylinder drives the idler wheel to be hidden in the sleeve or stretch out from the bottom of the sleeve.
By using above-mentioned technical proposal, when the first cylinder efficient, can drive support frame, support roller lifting, so as to
By controlling the working condition of the first oil cylinder, support roller can be driven to the height of respective mode platen, to facilitate undertaking die station
Plate；When needing the lift mobile platform to consolidate relative to ground, the second oil cylinder is driven in idler wheel retraction sleeve, the bottom of sleeve
Portion is directly contacted with ground, so that the lift mobile platform is difficult to slide；The lift mobile platform is being needed to need on ground
When rolling on face to shift die station plate, concrete prefabricated element, the second oil cylinder drives the bottom of idler wheel retraction stretching sleeve, sleeve
Bottom mutually separated with ground and idler wheel is directly contacted with ground, so that the lift mobile platform facilitates promotion, transfer；Simultaneously
The design of support roller facilitates die station plate to slide into, skid off in support frame, and support frame then limits die station plate with good barrier
Effect, to prevent die station plate from falling on the ground.
The present invention is further arranged to, and the driving mechanism includes: driving motor, driving gear, driven gear and transmission
Structure,
The output shaft of the driving motor drives the driving gear rotation, and the driven gear is fixed on the end of a carrying roller
Portion, the driving gear and the driven gear are meshed, and the drive mechanism is set to the carrying roller of same level height
Between end and realize transmission purpose.
By using above-mentioned technical proposal, its output shaft will drive driving gear rotation, driving tooth when driving motor works
Wheel drives driven gear to rotate again, and driven gear can drive carrying roller connected to it to rotate, due to passing through biography between carrying roller
Dynamic structure realizes linkage, transmission, and all carrying rollers that same level height can be realized are synchronized together, rotate in same direction, and die station plate is put
By the effect of frictional force when setting thereon, carrying roller drive die station plate into and out of, thus during producing concrete prefabricated element,
Construction early period, mid-term observation maintenance, later period lifting is facilitated to take out, and the driving mechanism structure is stable, manipulation is simple.
The present invention is further arranged to, and the drive mechanism includes: chain and transmission gear, and the transmission gear is equipped with more
Same side end that is a and being respectively arranged in the carrying roller, the chain mutually assemble realization transmission with multiple transmission gears.
By using above-mentioned technical proposal, chain and transmission gear are used cooperatively, and are installed, are dismantled fairly simple, maintenance side
And stable transmission just,.
The present invention is further arranged to, and the main body of the die station plate is spliced by muti-piece aluminum alloy pattern plate, the adjacent aluminum dipping form
It is fixedly connected between plate by bolt group.
By using above-mentioned technical proposal, aluminum alloy pattern plate and the bolt group accessory the most common as construction site are taken
Material is very convenient, cost is relatively low, and staff is without training the skilled assembly and disassembly of energy, the mould assembled by aluminum alloy pattern plate
Platen structure can arbitrarily be assembled according to the size of concrete prefabricated element using the aluminum alloy pattern plate of different number also than stronger
At corresponding size, staff can gather materials on the spot, the quick assembled formation die station plate.
The present invention is further arranged to, and the die station plate further includes more support keels, the support keel and the aluminium
The lower surface of template is fixedly connected, and the support keel is horizontally disposed and perpendicular to the carrying roller.
By using above-mentioned technical proposal, installing keel can be enhanced the structural strength of die station plate, so as to make weight it is big,
Bulky concrete prefabricated element.
The present invention is further arranged to, and the frame that pours is welded by more angle steel, is offered at the top of the angle steel
Multiple U-lags.
By using above-mentioned technical proposal, angle steel materials are convenient, purchase is cheap, and can be very by modes such as welding
Angle steel is steadily fixed on to the upper surface of die station plate, since the periphery of general concrete prefabricated components has the reinforcing bar stretched, U
The design of shape slot can be convenient staff before casting concrete and put reinforcing bar, and cooperates limit of the U-lag to reinforcing bar
Cured concrete prefabricated element offset can be effectively prevented in effect.
The present invention is further arranged to, and protective plate is disposed on the outside of the both ends of the carrying roller, and the two sides of the protective plate are solid
Due on corresponding two columns, the protective plate offers multiple ventilation holes.
By using above-mentioned technical proposal, protective plate has certain protective effect to driving mechanism, is also possible to prevent work
Make personnel arbitrarily to touch driving mechanism and generate safety problem, the design of ventilation hole is conducive to air circulation, thus in concrete
During prefabricated components curing molding, maintenance, ventilation effect is more preferable, and shaping efficiency is higher, maintenance effect is more preferable.
The present invention is further arranged to, further includes: and water spraying mechanism, the water spraying mechanism include: water pipe, branch pipe and spray head,
The column is internally provided with cavity, and the water pipe of external high-pressure water, the water pipe are equipped in the cavity
Multiple branch pipes are communicated with, the branch pipe is stretched out from the inside of the column, and the spray head is installed on the branch pipe far from institute
One end of water pipe is stated, the spray head is located between the adjacent two blocks die station plates to spray water to corresponding concrete prefabricated element.
Work is inevitably needed during concrete prefabricated element curing molding, maintenance by using above-mentioned technical proposal
Make personnel to sprinkle water to concrete prefabricated element, but due to the presence of die station plate, watering work can be more troublesome, and water spraying mechanism
It then just can solve the difficult problem of watering；External high-pressure water can be distributed in each branch pipe along water pipe, then
It is sprayed from spray head, water can be poured to concrete prefabricated element more accurately.
The present invention is further arranged to, further includes: position-limit mechanism, the position-limit mechanism are installed on the column, are used for
Barrier is carried out to prevent the die station plate from arbitrarily sliding to the die station plate, the die station plate can be just after the position-limit mechanism unlock
Often driven into and out of.
By using above-mentioned technical proposal, during concrete prefabricated element curing molding, maintenance, position-limit mechanism pair
The side of die station plate has certain spacing barrier effect, so that die station plate is difficult to being intended to slide on carrying roller, structure is more steady
Dingan County is complete, when die station plate being needed to slide into, skid off, unlocks position-limit mechanism.
The present invention is further arranged to, and the position-limit mechanism includes: perpendicular bar, sliding bar and pull ring；
The perpendicular bar is located at the column and arranges close to the side of the die station plate, and the sliding bar is provided with two and difference
Set on top, the bottom of the perpendicular bar, the sliding bar is horizontally disposed and is arranged in the column, and the pull ring is set to described
The one end of sliding bar far from the perpendicular bar, the pull ring are located at the column and arrange far from the side of the die station plate.
By using above-mentioned technical proposal, pull ring facilitates staff to apply motive force, so as to push sliding bar
Move horizontally, and then drive perpendicular bar far from perhaps close to column to realize unlock or barrier state, when unlock perpendicular bar
Can retract to guarantee that die station plate is smoothly slided into, skidded off, when barrier perpendicular bar can stretch out to the side of die station plate carry out barrier to prevent
Only die station plate arbitrarily slides；It is the position-limit mechanism sound construction, easy to operate.
In conclusion advantageous effects of the invention are as follows:
First, the main body of the production system is built by muti-piece die station plate and column, it is rendered as tridimensional structure, adjacent die station
It can be used for pouring between plate, curing concrete prefabricated components, occupied area is smaller, and then can be on construction site
The production system is directly built, a large amount of areas of construction site will not be occupied, therefore make molding concrete prefabricated element
It can use on the spot, be not necessarily to long distance transportation prefabricated components, and then effectively prevent following problem: haulage vehicle investment
Greatly, time-consuming expense is had bad luck in transition after route selection is difficult, prefabricated components are easy to collide with and damage in transportational process, prefabricated components are shown up
Power；
Second, beam engagement carrying roller and effectively supporting die station plate, and can make to reserve between adjacent die station plate enough
Interfloor height, structure than stronger, mating die platen upper surface it is fixed pour frame, staff can star driving mechanism
To drive carrying roller to rotate, so as to come out die station strip, then staff can build reinforcing bar, purlin pouring in frame
Then frame, when needing to wait concrete prefabricated element curing molding and maintenance, is opened to casting concrete in frame is poured again again
Driving mechanism is opened to drive carrying roller to rotate backward, relatively time-consuming so as to which die station strip is entered, production efficiency is more
It is high；
Third, operation is more convenient, flexible, staff corresponds to the opening and closing of driving mechanism by controlling, and will can correspond at any time
The concrete prefabricated element of the number of plies brings out, transports, and conveniently checks maintenance state and lifts the concrete prefabricated of curing molding
Component；
Fourth, needing when concrete prefabricated element is shifted in the construction site of assembled architecture, lift mobile platform can be driven
It moves its continuing surface to go up and down to desired height, die station plate then can gradually be transitioned into liter during driven-mechanism transfers out
On the continuing surface of drop formula mobile platform, then staff drives lift mobile platform to roll on the ground, very square
Just, be conducive to lifting construction efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention one；
Fig. 2 is that the embodiment of the present invention one removes the structural schematic diagram after a side protective plate；
Fig. 3 is the structural schematic diagram of supporting leg in the embodiment of the present invention one, is specifically shown with cross-sectional view；
Fig. 4 is the enlarged drawing in Fig. 2 at A；
Fig. 5 is the connection relationship diagram of one central post of the embodiment of the present invention, water spraying mechanism and position-limit mechanism；
Fig. 6 is the structural schematic diagram of die station plate in the embodiment of the present invention one, is specifically shown with partial sectional view；
Fig. 7 is the structural schematic diagram of the embodiment of the present invention two.
Appended drawing reference: 1, column；2, crossbeam；3, carrying roller；4, die station plate；41, aluminum alloy pattern plate；42, support keel；5, it pours
Frame；51, angle steel；511, U-lag；6, driving mechanism；61, driving motor；62, driving gear；63, driven gear；64, transmission knot
Structure；641, chain；642, transmission gear；7, protective plate；71, ventilation hole；8, water spraying mechanism；81, water pipe；82, branch pipe；83, it sprays
Head；9, position-limit mechanism；91, bar is erected；92, sliding bar；93, pull ring；10, lift mobile platform；101, support frame；102, it props up
Support roller；103, sleeve；104, the first oil cylinder；105, the second oil cylinder；106, idler wheel.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment one:
Referring to Figures 1 and 2, it is a kind of concrete prefabricated element production system with movable supporting disclosed by the invention, builds
In the construction site of assembled architecture, comprising: column 1, carrying roller 3, die station plate 4, pours frame 5, driving mechanism 6, protection at crossbeam 2
Plate 7, water spraying mechanism 8 and position-limit mechanism 9 and lift mobile platform 10.
Column 1 is provided with four and is located at four corners arrangement of a rectangle, and crossbeam 2 is fixedly installed in adjacent columns
Between 1, four high crossbeams 2 of same level surround a rectangle frame, and rectangle frame is provided with multiple and upper and lower arranged for interval；Carrying roller 3
It is provided with multiple and parallel interval to arrange, the both ends of carrying roller 3 are rotatablely installed in rectangle frame on opposed two crossbeams 2, mould
Platen 4 is provided with four pieces (quantity can be for 2/3/5/6 or 7 piece or more in other embodiments) and is held on respectively
On the carrying roller 3 of same level height, driving mechanism 6 drive carrying roller 3 it is positive and negative rotation with drive die station plate 4 into and out of；Die station plate 4
Upper surface is smooth, several to pour frame 5 fixed (being specially welded and fixed) in the upper surface of die station plate 4 to form concrete prefabricated structure
Part pours cavity, pours the height of frame 5 less than the interfloor height between adjacent die station plate 4.
Lift mobile platform 10 is located at the side of column 1 so that for accepting the die station plate 4 being conveyed out, lift is mobile
Platform 10 can freely roll on the ground and its continuing surface can be freely lifted.It needs mixed in the transfer of the construction site of assembled architecture
When solidifying soil prefabricated components, lift mobile platform 10 can drive its continuing surface to go up and down to desired height, and die station plate 4 then can be with
It is gradually transitioned into during driven-mechanism 6 transfers out on the continuing surface of lift mobile platform 10, then staff
Lift mobile platform 10 is driven to roll on the ground, it is very convenient, be conducive to lifting construction efficiency.
It pours frame 5 to be welded by more angle steel 51, the top of angle steel 51 offers multiple U-lags 511.In the present embodiment
It pours frame 5 and is formed with one and pour cavity and rectangular.The materials of angle steel 51 are convenient, purchase is cheap, and pass through the side such as welding
Angle steel 51 can be steadily fixed on the upper surface of die station plate 4 by formula very much, since the periphery of general concrete prefabricated components has
The reinforcing bar stretched, the design of U-lag 511 can be convenient staff before casting concrete and put reinforcing bar, and cooperate
Cured concrete prefabricated element offset can be effectively prevented to the position-limiting action of reinforcing bar in U-lag 511.
Water spraying mechanism 8 is provided with four groups and is respectively arranged on each root post 1, is solidified into concrete prefabricated element
During type, maintenance, inevitably needs staff to sprinkle water to concrete prefabricated element, but due to the presence of die station plate 4, pour
Water conservancy project is made can be more troublesome, and water spraying mechanism 8 then just can solve the difficult problem of watering.
Position-limit mechanism 9 is provided with two groups, and position-limit mechanism 9 is respectively arranged on two columns 1, and position-limit mechanism 9 is used for die station
Plate 4 carry out barrier with prevent die station plate 4 arbitrarily slide, position-limit mechanism 9 unlock rear mold platen 4 can normally be driven into and out of.Mixed
During solidifying soil prefabricated components curing molding, maintenance, position-limit mechanism 9 has certain spacing barrier to the side of die station plate 4
Effect, so that die station plate 4 is difficult to being intended to slide on carrying roller 3, the more stable safety of structure needs die station plate 4 to slide into, skid off
When, unlock position-limit mechanism 9.
It is disposed with protective plate 7 on the outside of the both ends of carrying roller 3, the two sides of protective plate 7 are fixed in corresponding two root posts 1, are prevented
Backplate 7 offers multiple ventilation holes 71, and ventilation hole 71 specifically offers multiple rows of and is specifically rendered as oval shape, and protective plate 7 has
Body is made by steel plate and the part that remaining column 1 connects is provided with circular arc external surface, is had more beautiful and safe
Effect.Protective plate 7 has certain protective effect to driving mechanism 6, is also possible to prevent staff and arbitrarily touches driving mechanism 6
And safety problem is generated, the design of ventilation hole 71 is conducive to air circulation, thus in concrete prefabricated element curing molding, maintenance
During, ventilation effect is more preferable, and shaping efficiency is higher, maintenance effect is more preferable.
Lift mobile platform 10 includes: support frame 101, support roller 102 and supporting leg；Support roller 102 is provided with more
And rolling assembling, on support frame 101, the periphery of support frame 101 is provided with the chimb of baffle die station plate 4, and supporting leg is provided with four
Root and the bottom four corners for being respectively arranged in support frame 101.
Referring to Figure 1 and Figure 3, supporting leg includes: sleeve 103, the first oil cylinder 104, the second oil cylinder 105 and idler wheel 106, and first
Oil cylinder 104 is installed in sleeve 103 and its output shaft arranges that the output shaft of the first oil cylinder 104 is connected to support frame 101 upwards
Bottom, the second oil cylinder 105 is installed in sleeve 103 and its output shaft arranges that downwards idler wheel 106 is installed on the second oil cylinder 105
The bottom of output shaft, the second oil cylinder 105 drive idler wheel 106 to be hidden in sleeve 103 or stretch out from the bottom of sleeve 103.
First oil cylinder 104 can drive support frame 101, support roller 102 to go up and down when working, so as to pass through control first
Support roller 102 can be driven to the height of respective mode platen 4, accept die station plate 4 to facilitate by the working condition of oil cylinder 104；In
When the lift mobile platform 10 being needed to consolidate relative to ground, the second oil cylinder 105 drives idler wheel 106 to be retracted in sleeve 103, set
The bottom of cylinder 103 is directly contacted with ground, so that the lift mobile platform 10 is difficult to slide；Needing the lift mobile flat
When platform 10 needs to be rolled on the ground to shift die station plate 4, concrete prefabricated element, the second oil cylinder 105 drives idler wheel 106 to be retracted
The bottom of sleeve 103 is stretched out, the bottom of sleeve 103 is mutually separated with ground and idler wheel 106 is directly contacted with ground, thus the lifting
Formula mobile platform 10 facilitates promotion, transfer；The design of support roller 102 facilitates die station plate 4 to slide into, skid off in support frame 101 simultaneously
In, support frame 101 then has good barrier limit effect to die station plate 4, to prevent die station plate 4 from falling on the ground.
Referring to Fig. 2 and Fig. 4, driving mechanism 6 includes: driving motor 61, driving gear 62, driven gear 63 and drive mechanism
64.Driving motor 61 is installed on the inner sidewall of protective plate 7 (protective plate 7 has been removed in figure) especially by a bottom plate,
The output shaft of driving motor 61 drives driving gear 62 to rotate, and driven gear 63 is fixed on the end of a carrying roller 3, driving gear 62
It is meshed with driven gear 63, drive mechanism 64 is set between the end of the carrying roller 3 of same level height and realizes transmission purpose.
Its output shaft will drive the rotation of driving gear 62 when driving motor 61 works, and driving gear 62 drives driven gear 63 to rotate again,
Driven gear 63 can drive carrying roller 3 connected to it to rotate, link due to passing through the realization of drive mechanism 64 between carrying roller 3,
Transmission, all carrying rollers 3 that same level height can be realized are synchronized together, are rotate in same direction, by rubbing when die station plate 4 is shelved thereon
Wipe the effect of power, carrying roller 3 drive die station plate 4 into and out of, thus during produce concrete prefabricated element, facilitate construct early period,
Mid-term observes maintenance, later period lifting is taken out, and 6 stable structure of driving mechanism, manipulation are simply.
Drive mechanism 64 includes: chain 641 and transmission gear 642, and transmission gear 642 is equipped with multiple and is respectively arranged in support
The same side end of roller 3, chain 641 assemble with multiple 642 phases of transmission gear and realize transmission.Chain 641 and transmission gear 642 cooperate
Use, install, dismantle it is fairly simple, it is easy to maintain, and stable transmission.
Referring to Fig. 2 and Fig. 5, water spraying mechanism 8 includes: water pipe 81, branch pipe 82 and spray head 83, and column 1 is internally provided with sky
Chamber is equipped with the water pipe 81 of external high-pressure water (can be realized and be pressurized by a high-pressure pump) in cavity, and water pipe 81 is communicated with multiple
Branch pipe 82, branch pipe 82 are stretched out from the inside of column 1, and spray head 83 is installed on the one end of branch pipe 82 far from water pipe 81, and spray head 83 is located at
To spray water to corresponding concrete prefabricated element between adjacent two blocks of die station plates 4.External high-pressure water can be along water pipe 81
It is distributed in each branch pipe 82, is then sprayed from spray head 83, water can be poured to concrete prefabricated element more accurately.
Position-limit mechanism 9 includes: perpendicular bar 91, sliding bar 92 and pull ring 93；Perpendicular bar 91 is located at column 1 close to die station plate 4
Side arrangement, sliding bar 92 is provided with two and is respectively arranged on top, the bottom of perpendicular bar 91, sliding bar 92 it is horizontally disposed and
It is arranged in column 1, pull ring 93 is set to the one end of sliding bar 92 far from perpendicular bar 91, and pull ring 93 is located at column 1 far from die station plate 4
Side arrangement.Pull ring 93 facilitates staff to apply motive force, so as to move horizontally the promotion of sliding bar 92, and then drives
Perpendicular bar 91 is far from perhaps close to column 1 to realize unlock or barrier state, and when unlock, perpendicular bar 91 can be retracted to guarantee
Die station plate 4 is smoothly slided into, is skidded off, and perpendicular bar 91, which can stretch out, when barrier carries out barrier to the side of die station plate 4 to prevent die station plate 4
Arbitrarily sliding；It is 9 sound construction of position-limit mechanism, easy to operate.
Referring to Fig. 2 and Fig. 6, the main body of die station plate 4 is spliced by muti-piece aluminum alloy pattern plate 41, is passed through between adjacent aluminum alloy pattern plate 41
Bolt group is fixedly connected.Aluminum alloy pattern plate 41 and the bolt group accessory the most common as construction site, draw materials it is very convenient, at
This is lower, and staff is without the skilled assembly and disassembly of training energy, and 4 structure of die station plate assembled by aluminum alloy pattern plate 41 is also
Than stronger, can be arbitrarily assembled into using the aluminum alloy pattern plate 41 of different number corresponding according to the size of concrete prefabricated element
Size, staff can gather materials on the spot, the quick assembled formation die station plate 4.
Die station plate 4 further includes more support keels 42, and support keel 42 is fixedly connected with the lower surface of aluminum alloy pattern plate 41, support
Keel 42 are horizontally disposed and perpendicular to carrying roller 3, and installing keel can be enhanced the structural strength of die station plate 4, so as to make weight it is big,
Bulky concrete prefabricated element.
The implementation principle of the present embodiment are as follows: first the main body of the production system built by muti-piece die station plate 4 and column 1 and
At, it is rendered as tridimensional structure, can be used for pouring between adjacent die station plate 4, curing concrete prefabricated components, occupied area ratio
It is smaller, and then the production system can be directly built on construction site, a large amount of areas of construction site will not be occupied,
Therefore making molding concrete prefabricated element can use on the spot, be not necessarily to long distance transportation prefabricated components, and then effectively avoid
Following problem: haulage vehicle investment is big, route selection is difficult, in transportational process prefabricated components be easy to collide with and damage,
Transition is had bad luck time-consuming and laborious after prefabricated components are shown up；Crossbeam 2 cooperates carrying roller 3 and is effectively supported to die station plate 4 simultaneously, and
It can make to reserve enough interfloor heights between adjacent die station plate 4, for structure than stronger, 4 upper surface of mating die platen is fixed
Frame 5 is poured, to drive carrying roller 3 to rotate, so as to bring out die station plate 4, then staff can star driving mechanism 6
Staff can build reinforcing bar, truss pouring in frame 5, then mix again to casting concrete in frame 5 is poured needing to wait
When solidifying soil prefabricated components curing molding and maintenance, driving mechanism 6 is again turned on to drive carrying roller 3 to rotate backward, so as to incite somebody to action
Die station plate 4 is seen in, relatively time-consuming, and production efficiency is higher；And operation is more convenient, flexible, and staff passes through control
The opening and closing of corresponding driving mechanism 6 is made, the concrete prefabricated element of the corresponding number of plies can be brought out at any time, transported, conveniently looked into
It sees maintenance state and lifts the concrete prefabricated element of curing molding.
Embodiment two:
It is a kind of concrete prefabricated element production system with movable supporting disclosed by the invention, with embodiment one referring to Fig. 7
Difference in place of be, the frame 5 that pours on same die station plate 4 forms the work in this way there are four cavity and rectangular is poured
Personnel can make four pieces of relatively small concrete prefabricated elements of area on each layer of die station plate 4, certainly in other realities
Apply and pour what the quantity of cavity can be changed in example, and shape can for circle, triangle, it is trapezoidal or other irregularly
Shape.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of concrete prefabricated element production system with movable supporting, which is characterized in that build in assembled architecture
Construction site, comprising: column (1), carrying roller (3), die station plate (4), pours frame (5), driving mechanism (6) and lift at crossbeam (2)
Mobile platform (10)；
The column (1) is provided with four and is located at four corners arrangement of a rectangle, and the crossbeam (2) is fixedly installed in
Between the adjacent column (1), four high crossbeams (2) of same level surround a rectangle frame, and the rectangle frame is provided with
Multiple and upper and lower arranged for interval；
The carrying roller (3) is provided with multiple and parallel interval and arranges, the both ends of the carrying roller (3) are rotatablely installed in the rectangle frame
In on opposed two crossbeams (2), the die station plate (4) is provided with muti-piece and is held on same level height respectively
On the carrying roller (3), the driving mechanism (6) drive the carrying roller (3) it is positive and negative rotation with drive the die station plate (4) into,
Out；
The upper surface of the die station plate (4) is smooth, it is several it is described pour frame (5) be fixed on the upper surface of the die station plate (4) with
The cavity that pours of concrete prefabricated element is formed, the height for pouring frame (5) is less than the layer between the adjacent die station plate (4)
Between height；
The lift mobile platform (10) is located at the side of column (1) with for accepting the die station plate (4) being conveyed out, described
Lift mobile platform (10) can freely roll on the ground and its continuing surface can be freely lifted.
2. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described
Lift mobile platform (10) includes: support frame (101), support roller (102) and supporting leg；
The support roller (102) is provided with more and rolling assembling on the support frame (101), the support frame (101)
Periphery is provided with the chimb of die station plate (4) described in baffle, and the supporting leg is provided with four and is respectively arranged in the support frame
(101) bottom four corners；
The supporting leg includes: sleeve (103), the first oil cylinder (104), the second oil cylinder (105) and idler wheel (106), and described first
Oil cylinder (104) is installed in the sleeve (103) and its output shaft is arranged upwards, and the output shaft of first oil cylinder (104) connects
It is connected to the bottom of the support frame (101), second oil cylinder (105) is installed in the sleeve (103) and its output is axial
Lower arrangement, the idler wheel (106) are installed on the bottom of the output shaft of second oil cylinder (105), the second oil cylinder (105) band
The idler wheel (106) is moved to be hidden in the sleeve (103) or stretch out from the bottom of the sleeve (103).
3. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described
Driving mechanism (6) includes: driving motor (61), driving gear (62), driven gear (63) and drive mechanism (64),
The output shaft of the driving motor (61) drives driving gear (62) rotation, and the driven gear (63) is fixed on one
The end of the carrying roller (3), the driving gear (62) and the driven gear (63) are meshed, and the drive mechanism (64) sets
Between the end of the carrying roller (3) of same level height and realize transmission purpose.
4. the concrete prefabricated element production system according to claim 3 with movable supporting, which is characterized in that described
Drive mechanism (64) includes: chain (641) and transmission gear (642), and the transmission gear (642) is equipped with multiple and installs respectively
In the same side end of the carrying roller (3), the chain (641) mutually assembles realization transmission with multiple transmission gears (642).
5. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described
The main body of die station plate (4) is spliced by muti-piece aluminum alloy pattern plate (41), is fixed between the adjacent aluminum alloy pattern plate (41) by bolt group
Connection.
6. the concrete prefabricated element production system according to claim 5 with movable supporting, which is characterized in that described
Die station plate (4) further includes more support keels (42), and the support keel (42) and the lower surface of the aluminum alloy pattern plate (41) are fixed
Connection, the support keel (42) are horizontally disposed and perpendicular to the carrying roller (3).
7. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described
It pours frame (5) You Duogen angle steel (51) to be welded, offers multiple U-lags (511) at the top of the angle steel (51).
8. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described
It is disposed with protective plate (7) on the outside of the both ends of carrying roller (3), corresponding two columns are fixed in the two sides of the protective plate (7)
(1) on, the protective plate (7) offers multiple ventilation holes (71).
9. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that also wrap
Include: water spraying mechanism (8), the water spraying mechanism (8) include: water pipe (81), branch pipe (82) and spray head (83),
The column (1) is internally provided with cavity, and the water pipe (81) of external high-pressure water, institute are equipped in the cavity
It states water pipe (81) and is communicated with multiple branch pipes (82), the branch pipe (82) is stretched out from the inside of the column (1), the spray head
(83) it is installed on the one end of the branch pipe (82) far from the water pipe (81), the spray head (83) is located at adjacent two pieces of die station
To spray water to corresponding concrete prefabricated element between plate (4).
10. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that also
Include: position-limit mechanism (9), the position-limit mechanism (9) is installed on the column (1), for the die station plate (4) carry out every
Gear is to prevent the die station plate (4) from arbitrarily sliding, and the die station plate (4) can normally be driven after position-limit mechanism (9) unlock
Into and out of；
The position-limit mechanism (9) includes: perpendicular bar (91), sliding bar (92) and pull ring (93), and the perpendicular bar (91) is located at institute
It states column (1) to arrange close to the side of the die station plate (4), the sliding bar (92) is provided with two and is respectively arranged on described perpendicular
Top, the bottom of bar (91), the sliding bar (92) is horizontally disposed and is arranged in the column (1), and the pull ring (93) sets
In the one end of the sliding bar (92) far from the perpendicular bar (91), the pull ring (93) is located at the column (1) far from described
The side of die station plate (4) is arranged.
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| CN201910722691.9A CN110524694A (en) | 2019-08-06 | 2019-08-06 | Concrete prefabricated element production system with movable supporting |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112681762A (en) * | 2021-01-28 | 2021-04-20 | 刘金月 | Manufacturing method of assembly type building construction platform |
| CN113664983A (en) * | 2021-07-27 | 2021-11-19 | 重庆速装建材有限公司 | Mobile workshop preparation method of assembled PC component |
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