CN110512373A - A kind of extensive embroidery production system and method suitable for personalization - Google Patents
A kind of extensive embroidery production system and method suitable for personalization Download PDFInfo
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- CN110512373A CN110512373A CN201910902609.0A CN201910902609A CN110512373A CN 110512373 A CN110512373 A CN 110512373A CN 201910902609 A CN201910902609 A CN 201910902609A CN 110512373 A CN110512373 A CN 110512373A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/04—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape
- D05C5/06—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape with means for recording the information
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Abstract
The present invention relates to a kind of suitable for personalized extensive embroidery production system and method, the system comprises embroidery management server, work station, embroidery machine and identification locating modules, the embroidery management server, embroidery machine and identification locating module are connect with work station, identification locating module and embroidery machine establish corresponding relationship, and the embroidery management server, which generates embroidery production file or receives preset embroidery, produces file;The work station receives embroidery production file and request identification signal, identification locating module is identified wait embroider production task id information and location identification on product, transfer the embroidery template in embroidery production file, according to the embroidery file after embroidery template generation positioning, embroidery machine is embroidered automatically according to embroidery file.The present invention has flexibility and high efficiency, can be realized personalized extensive automation embroidery production.
Description
Technical field
It is specifically a kind of to be suitable for personalized extensive embroidery production system and side the present invention relates to embroidery technique field
Method.
Background technique
Aesthetics and personalization mark in the production processes such as clothes, shoes and hats, luggage to improve product, it is often necessary to logical
Embroidery machine (also referred to as embroidery machine) embroidered mark or style on product are crossed, this process referred to as can embroider or embroider.With
Two kinds can be divided by embroidery head number in the embroidery machine of embroidery production, one kind is single head machine, and another kind is Multi-head machine, and single head machine is only
There is an embroidery machine head, Multi-head machine has multiple embroidery machine heads.Single head machine is generally used for drawing a design or shop makes personalized customization
Embroidery, suitable for the embroidery of single-piece or small lot, Multi-head machine can embroider multiple identical flower pattern simultaneously, be suitable for extensive standard
Change embroidery production.
Recently as expanding economy and the improvement of people's living standards, demand to dress ornament is to diversification and personalization
Direction is developed, and traditional mass production mode can no longer meet the demand of people's fashion statement, causes to produce in enormous quantities
The stock of dress ornament become a big pain spot of industry.And traditional personalized customization shop belongs to a kind of workshop property production, effect
Rate is low, and production capacity is limited, cannot achieve large-scale customized production, realizes that personalized large-scale production is that Clothing Industry is currently compeled
Cut problem to be solved.
Summary of the invention
In view of the deficiencies of the prior art, an object of the present invention provides a kind of suitable for personalized extensive embroidery life
Production system is able to solve the problem of personalized extensive embroidery produces;
The second object of the present invention provides a kind of extensive embroidery production method suitable for personalization, is able to solve a
Property extensive embroidery production the problem of.
The technical solution one of achieved the object of the present invention are as follows: a kind of to be suitable for personalized extensive embroidery production
System, including embroidery management server, work station, embroidery machine and identification locating module, the embroidery management server, embroidery machine and
Identification locating module is connect with work station, identifies that locating module and embroidery machine establish corresponding relationship,
The embroidery order received is automatically generated embroidery production file or received preset by the embroidery management server
Embroidery production file, embroidery production file include corresponding only one production task id information and several embroidery templates;
The work station receives the embroidery production file that embroidery management server issues, when getting request identification signal
Afterwards, control identification locating module is identified wait embroider production task id information and location identification on product,
Work station transfers corresponding embroidery according to the production task id information that identification locating module identifies and produces file, root
Corresponding embroidery template is found out from the embroidery production file transferred out according to the location identification recognized, it is fixed according to embroidery template
Position is wait embroider the needlework location on product, to generate the embroidery file after positioning, and the embroidery file after positioning is handed down to pair
The embroidery machine answered,
The embroidery machine is used to be embroidered automatically according to the embroidery file received, completes embroidery production.
Further, several are arranged in the work station, and a work station is communicated with one group of embroidery machine, one group of embroidery machine packet
Several embroidery machines are included, each embroidery machine configures corresponding identification locating module.
Further, the production task id information is the flower pattern feature for needing to embroider, MARK mark, bar code, two dimensional code
One of or multiple combinations.
Further, the embroidery template includes embroidery flower stencil data and needlework location information, needlework location information representation
The relative positional relationship of location identification and embroidery flower stencil.
Further, the work station transfers corresponding thorn according to the production task id information that identification locating module identifies
Production file is embroidered, specific implementation process includes the following steps:
According to the production task id information progress in the production task id information and each embroidery production file recognized
Match, when the production task id information in embroidery production file matches unanimously with the production task id information received, then by matching
Consistent corresponding embroidery production file produces file as the embroidery for needing to transfer.
Further, the location identification that the basis recognizes is found out corresponding from the embroidery production file transferred out
Embroidery template, specific implementation process include the following steps:
The embroidery of each embroidery template in file is produced with the embroidery transferred out according to the location identification recognized
Location information is matched, and matching consistent corresponding embroidery template is the embroidery template for needing to transfer.
Further, described to pass through two dimensional code wait embroider production task id information on product and location identification and characterize.
Further, identification locating module is Machine Vision Recognition positioning device.
Further, after the embroidery machine completes embroidery, the embroidery information of completion is uploaded to work station, work station will be complete
At embroidery information be uploaded to embroidery management server, embroidery management server is according to the embroidery information update of the completion received
Embroidery task completion status.
Two technical solution achieved the object of the present invention are as follows: a kind of suitable for personalized extensive embroidery producer
Method includes the following steps:
Step 1: embroidery management server generates embroidery production file according to the embroidery order received or receives preset
Embroidery production file, embroidery production file include the corresponding production task id information of only one and several embroidery templates;
Step 2: work station obtains the embroidery and produces file, and after work station gets request identification signal, identification is fixed
Position module is identified wait embroider production task id information and location identification on product, is believed according to the production task ID recognized
Breath transfers corresponding embroidery production file,
Corresponding embroidery template is found out with from the embroidery production file transferred out according to the location identification recognized,
According to embroidery Template Location wait embroidering the needlework location on product to the embroidery file after generating positioning, and by the embroidery after positioning
File is handed down to corresponding embroidery machine;
Step 3: embroidery machine obtains the embroidery file, is embroidered automatically according to embroidery file, and embroidery production is completed.
The invention has the benefit that
1. by multiple embroidery machine networking management produce, have concurrently single head embroidery machine flexibility and multiheaded embroidery machine it is efficient
Property;
2. information data can be exchanged with external systems such as external ordering system, logistic management systems, data information driving is realized
Intelligence embroidery production;
3. system includes identification locating module, when the positioning problem and a large amount of customized orders in solution embroidery production produce
Transfer embroidery flower pattern problem automatically according to order id information;
4. the independent station mode and networking mode of system, it may be convenient to number of stations in network be arranged according to production requirement
Amount, and station also can be set as relevant other function of embroidering, such as embroidery laser cutting station etc.;
5. transferring and positioning for flower pattern is grasped by realizing automatically wait embroider id information on product and corresponding production task
Make personnel only and need for product to be embroidered to be placed on embroidery machine to press work request button, reduces operator's operation error
The problem of bringing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embroidery production system of embodiment one;
Fig. 2-Fig. 4 is the schematic diagram of three kinds of different practical embroidery template samples of embodiment one.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention:
Embodiment one
As shown in Figures 1 to 4, a kind of suitable for personalized extensive embroidery production system, including embroidery management service
Device, work station, embroidery machine and identification locating module, the embroidery management server are connect with work station, and embroidery machine and identification are fixed
Position module is connect with work station, and embroidery machine and identification locating module are usually mounted on the same station.Wherein, work station with
Embroidery machine preferably uses Ethernet to connect, naturally it is also possible to which using RS422, RS485 etc., other bus networking modes are attached.
Preferably, work station is set as several, several are arranged in embroidery machine, one group of embroidery machine of a SMT Station Management,
One group of embroidery machine includes several embroidery machines, each embroidery machine configures corresponding identification locating module.Embroidery machine is
The combination of single head machine or Multi-head machine or single head machine and Multi-head machine.
Embroidery management server embroiders ordering system or logistic management system or other external systems are connect with external, and according to connecing
The embroidery order received automatically generates embroidery production file, and embroidery production file includes corresponding only one production task ID letter
Breath and production task content.It often receives an embroidery order and just generates a corresponding embroidery production file, therefore, embroidery pipe
Reason server can generate multiple and different embroidery production files.
Production task id information is one of the flower pattern feature for needing to embroider, MARK mark, bar code, two dimensional code or a variety of
Combination;Production task content includes production quantity, current production quantity and several embroidery templates namely an embroidery production file
Including the corresponding production task id information of only one and several embroidery templates, embroidery template can be one be also possible to it is more
It is a.Template of embroidering includes embroidery flower stencil data and needlework location information, needlework location information representation location identification and embroidery
The relative positional relationship of flower stencil, location identification refer to the graphic feature or MARK mark in embroidery product.
Certainly, embroidery management server can produce file, the preset embroidery life of personnel with the preset embroidery of reception staff
File is produced to be also possible to by operator according to production order come generation hand-manipulated embroidery production file.
The work station receives the embroidery production file that embroidery management server issues, since embroidery management server generates
There are multiple embroidery production files, therefore, work station can receive multiple embroidery production files.
After work station gets request identification signal, work station control identification locating module is identified wait embroider the life on product
Production task id information and location identification are produced according to each embroidery in the production task id information and work station recognized
Production task id information in file is matched, when the production task id information in embroidery production file and the production received
Task ID information matches are consistent, then demonstrate the need for transferring corresponding embroidery production file, so as to according to the production recognized
Task id information transfers corresponding embroidery production file.Text is produced with the embroidery transferred out according to the location identification recognized
The needlework location information of each embroidery template in part is matched, and is matched consistent corresponding embroidery template needs and is transferred
Embroidery template, so as to find out corresponding embroidery from the embroidery production file transferred out according to the location identification recognized
Template, according to embroidery Template Location after the needlework location on embroidery product to generate the embroidery file after positioning, and will be after positioning
Embroidery file be handed down to corresponding embroidery machine.
Described to be characterized wait embroider production task id information on product and location identification by two dimensional code, two dimensional code can be straight
It connects and is arranged wait embroider on product or be placed on wait embroider on product.In actual use, two dimensional code and product to be embroidered are placed together
On embroidery machine, by identifying that locating module is identified.So as to identify that product to be embroidered includes corresponding to by two dimensional code
The embroidery template embroidered of needs, the embroidery template that each product to be embroidered may have the needs of different number to embroider.
Identify that locating module is Machine Vision Recognition positioning device or barcode scanner or RFID identification device.Identify positioning mould
Block not only acts as identification id effect, also acts as the effect of image automatic positioning.
The work station file that will embroider distributes to the task allocation information after corresponding embroidery machine and feeds back to embroidery management service
Device, so that embroidery management server knows clearly the embroidery task situation that any one embroidery machine executes.
Request signal can be generated by the request button that station is arranged in, and operator sequentially requests i.e. transmission after button to be asked
Ask signal to work station, the request button and embroidery machine that same station is arranged in establish binding relationship, so that request signal and embroidery
Flower machine is binding, and the embroidery file after positioning is handed down to the embroidery machine of the request identification signal of corresponding transmission by work station.
Wherein, work station finds out embroidery template all in embroidery production file according to location identification, and will own
Embroidery Template Location to wait embroider the needlework location on product, to generate the embroidery file after positioning.
Fig. 2-Fig. 4 is three kinds of different practical embroidery template samples, each embroidery template sample include embroidery flower pattern and
Location identification.
After the embroidery machine receives the embroidery file, embroidered automatically according to embroidery file.It can certainly be
It is to be obtained just to be embroidered automatically according to embroidery file to after confirmation signal after receiving the embroidery file, so as into
Row is confirmed whether to embroider.
After embroidery machine completes the embroidery task of corresponding embroidery file, the embroidery information of completion is uploaded to work station, is worked
It stands and the embroidery information of completion is uploaded to embroidery management server, embroidery management server is believed according to the embroidery of the completion received
Breath updates embroidery task completion status, so as to know the embroidery information currently completed by server of embroidering.
Embodiment two
The present embodiment provides a kind of suitable for personalized extensive embroidery production method, includes the following steps:
Step 1: embroidery management server generates embroidery production file according to the embroidery order received or receives preset
Embroidery production file, embroidery production file include the corresponding production task id information of only one and several embroidery templates.
In this step, embroidery management server is connect with external order system, to receive the embroidery sent by outside
Order;Preset embroidery production file is generated by operator according to embroidery order manual operation.
Step 2: work station obtains the embroidery and produces file, and after work station gets request identification signal, control is known
Other locating module is identified wait embroider production task id information and location identification on product, according to the production task recognized
Id information is matched with the production task id information in each embroidery production file in work station, so as to according to identification
To production task id information transfer corresponding embroidery production file.According to the location identification recognized and the thorn transferred out
The needlework location information for embroidering each embroidery template in production file is matched, so as to according to the location feature recognized
Information finds out corresponding embroidery template from the embroidery production file transferred out, according to the embroidery on embroidery Template Location product to be embroidered
The embroidery file after positioning is handed down to corresponding embroidery machine to generate the embroidery file after positioning in position.
Step 3: embroidery machine obtains the embroidery file, is embroidered automatically according to embroidery file, and embroidery production is completed.
Preferably, further include step 4 after executing the step 3: embroidery machine is sent completely embroidery production signal to work
It stands, work station will complete embroidery production signal and be sent to embroidery management server, and embroidery management server is complete according to what is received
At embroidery production signal update embroidery task completion status.
Embodiment disclosed in this specification is an illustration to folk prescription region feature of the present invention, protection model of the invention
Embodiment without being limited thereto is enclosed, the equivalent embodiment of other any functions is fallen within the protection scope of the present invention.For this field
Technical staff for, various other corresponding changes and change can be made according to the above description of the technical scheme and ideas
Shape, and all these change and deformation all should belong within the scope of protection of the claims of the present invention.
Claims (10)
1. a kind of suitable for personalized extensive embroidery production system, including embroidery management server, work station, embroidery machine and
It identifies that locating module, the embroidery management server, embroidery machine and identification locating module are connect with work station, identifies positioning mould
Block and embroidery machine establish corresponding relationship, which is characterized in that
The embroidery order received is automatically generated embroidery production file or receives preset embroidery by the embroidery management server
File is produced, embroidery production file includes corresponding only one production task id information and several embroidery templates;
The work station receives the embroidery production file that embroidery management server issues, after getting request identification signal, control
System identifies that locating module is identified wait embroider production task id information and location identification on product,
Work station transfers corresponding embroidery according to the production task id information that identification locating module identifies and produces file, according to knowledge
The location identification being clipped to finds out corresponding embroidery template from the embroidery production file transferred out, is waited for according to embroidery Template Location
The needlework location on product is embroidered, to generate the embroidery file after positioning, and the embroidery file after positioning is handed down to corresponding
Embroidery machine,
The embroidery machine is used to be embroidered automatically according to the embroidery file received, completes embroidery production.
2. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the work
It stands and several is set, a work station is communicated with one group of embroidery machine, and one group of embroidery machine includes several embroidery machines, each embroidery
Machine configures corresponding identification locating module.
3. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the production
Task id information is one of the flower pattern feature for needing to embroider, MARK mark, bar code, two dimensional code or multiple combinations.
4. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the embroidery
Template includes embroidery flower stencil data and needlework location information, the phase of needlework location information representation location identification and embroidery flower stencil
To positional relationship.
5. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the work
It stands and corresponding embroidery production file is transferred according to the production task id information that identification locating module identifies, implement process
Include the following steps:
It is matched according to the production task id information recognized with the production task id information in each embroidery production file, when
Production task id information in embroidery production file matches unanimously with the production task id information received, then it is consistent right to match
The embroidery production file answered produces file as the embroidery for needing to transfer.
6. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the basis
The location identification recognized finds out corresponding embroidery template from the embroidery production file transferred out, implements process packet
Include following steps:
The needlework location of each embroidery template in file is produced with the embroidery transferred out according to the location identification recognized
Information is matched, and matching consistent corresponding embroidery template is the embroidery template for needing to transfer.
7. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that described wait embroider
Production task id information and location identification on product are characterized by two dimensional code.
8. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the identification
Locating module is Machine Vision Recognition positioning device.
9. according to claim 1 be suitable for personalized extensive embroidery production system, which is characterized in that the embroidery
After machine completes embroidery, the embroidery information of completion is uploaded to work station, the embroidery information of completion is uploaded to embroidery pipe by work station
Server is managed, embroidery management server is according to the embroidery information update of the completion received embroidery task completion status.
10. it is a kind of suitable for personalized extensive embroidery production method, include the following steps:
Step 1: embroidery management server generates embroidery production file according to the embroidery order received or receives preset embroidery
File is produced, embroidery production file includes the corresponding production task id information of only one and several embroidery templates;
Step 2: work station obtains the embroidery and produces file, after work station gets request identification signal, identifies positioning mould
Block is identified wait embroider production task id information and location identification on product, according to the production task id information tune recognized
Corresponding embroidery production file is taken,
Corresponding embroidery template is found out with from the embroidery production file transferred out according to the location identification recognized, according to
Embroidery Template Location is wait embroidering the needlework location on product to the embroidery file after generating positioning, and by the embroidery file after positioning
It is handed down to corresponding embroidery machine;
Step 3: embroidery machine obtains the embroidery file, is embroidered automatically according to embroidery file, and embroidery production is completed.
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