A kind of stator core in motor manufacture shaping is mechanical
Technical field
The present invention relates to shaping processing technique fields, and in particular to a kind of stator core in motor manufacture shaping is mechanical.
Background technique
Stator core is the important component of motor magnetic circuit, its air gap one between rotor core, stator and rotor
Play the complete magnetic circuit of composition motor.In asynchronous machine, the magnetic flux in stator core is alternation, thus generates iron core damage
Consumption.Core loss includes two parts: magnetic hystersis loss and eddy-current loss.
Stator core is by parts groups such as fanning strip, vent segment, positioning bar, upper and lower tooth support, turnbuckle and supporting plates
At.Stator core is to be washed into fanning strip closed assembly on positioning bar with silicon steel sheet, and positioning bar is welded on base ring flat-plate by supporting plate, and
It is formed by upper and lower tooth support turnbuckle by core pressing is integral, iron core is also the part for placing winding, generator fortune
When row, iron core is by the comprehensive function by mechanical force, thermal stress and electromagnetic force.
Existing, patent No. CN201520155679.1 discloses a kind of stator sizing machine tool mobile phone structure, including rack, liter
Frame and mounting plate drop, the crane is equipped with rack gear, the rack be equipped with lifting motor and with lifting motor shaft
Fixed gear, the wheel and rack engaged transmission make the crane bottom that crane can be mobile in vertical direction, described
Portion is equipped with the installation board motor that mounting plate can be driven to rotate, and the mounting plate is equipped with several pneumatic clampers arranged vertically.The invention
The beneficial aspects of record are: the present invention is intended to provide it is a kind of can stator that in the production line fast clamp stator circulates it is whole
Shape manipulator mechanism.
There are still some shortcomingss in actual use for the stator core shaping machinery of above-mentioned patent disclosure, specific insufficient
Place is:
One, during existing stator core shaping machinery carries out shaping to stator core, manipulator once can only be right
The surface of one stator core carries out shaping extruding, so that shaping machinery inefficiency.
Two, the stator core on existing stator core shaping mechanical convection waterline is during shaping, without partition
It is isolated, is easy to obscure between the stator core for causing the stator core of non-shaping and shaping to be completed, to stator core
The stator core crawl for being easy to complete shaping during shaping carries out shaping again.
Summary of the invention
For the problems of the prior art, the purpose of the present invention is to provide a kind of stator core in motor to manufacture trimmer
Tool, solve existing manipulator once can only the surface to stator core carry out shaping extruding so that shaping mechanical efficiency
Low and manipulator is easy the technical issues of obscuring and carry out shaping again the stator core that shaping is completed in crawl.
The following technical solution is employed for the technical problems to be solved by the invention to realize: a kind of stator core in motor system
Shaping machinery, including rack 1 are made, the rack is set as standing on the square plate structure on ground, the fixed peace in the top of the rack
Equipped with topmast fagging, topmast fagging is fixed on the top of the rack in horizontal, and the bottom end of the rack is fixedly installed with pedestal,
Pedestal is fixed in the bottom end of the rack in horizontal, and there are four supporting legs for the bottom setting of the pedestal;
The front face middle position of the rack is provided with the sliding slot for standing on pedestal;
Topmast fagging top is fixedly installed with hydraulic cylinder, and the hydraulic cylinder extends downwardly a piston rod, the work
The bottom end of stopper rod is fixed on support rod, and one end of the support rod is provided with sliding block, and sliding block is embedded in by sliding matching mode
In sliding slot;
The other end of the support rod is fixed with columned support base, the periphery of the support base and is close in support
The bottom end of seat is provided with shaping piece fixing seat, and the shaping piece fixing seat is provided with multiple altogether, and the shaping piece fixing seat is being propped up
Support the fan-shaped equidistantly distributed of periphery of seat;The bottom end of each shaping piece fixing seat is provided with and stator core phase
The shaping piece matched;
The top of the pedestal is equipped with the clamper to match with shaping piece fixing seat;The two sides and position of the clamper
The top of pedestal is provided with baffle, first conveyer belt is provided on the left of the pedestal, is provided on the right side of the pedestal
Two conveyer belts.
As a preferred technical solution of the present invention, the shaping piece is set as being formed from straight panel both sides to intermediate bending
V-arrangement piece, the side of V-arrangement piece is equipped with V-arrangement angle, and the shaping piece is circumferentially equidistantly divided in the bottom end of shaping piece fixing seat
Cloth, and the V-arrangement angle of shaping piece is toward the periphery of shaping piece fixing seat.
As a preferred technical solution of the present invention, the top of the support base is provided with first and connects gas nozzle, the branch
Support seat is internally provided with air flue, and described first connects gas nozzle is connected to air flue, and the air flue is connected to each shaping piece fixing seat,
The bottom end of the shaping piece fixing seat is provided with the mounting hole of multiple equidistantly distributeds, and installation is oriented in each described mounting hole
The air sac strip of lower stretching, the top of air sac strip pass through mounting hole and protrude into the air flue of shaping piece fixing seat;Each described gas
The top of capsule item passes through the second lock-screw and is locked in the air flue of shaping piece fixing seat;
Wherein, each described air sac strip is embedded in the V-arrangement angle of shaping piece.
As a preferred technical solution of the present invention, each clamper includes the clamping of two arcuate structures
Plate, the clamping plate of two arcuate structures constitute the inner ring of a circular configuration, and the bottom of the clamping plate is provided with positioning convex platform,
The concave surface of the clamping plate is provided with recess, and the inner wall bottom of the recess is provided with air flue, and the air flue is connected to chassis interior
Flow channel, the bottom connection of the flow channel second connects gas nozzle, and second connects the bottom end that gas nozzle is fixed on the pedestal;
Wherein, gasbag is installed, the gasbag is set as square bag, four sides of the square bag in the recess
While being provided with the identical fold of size, the opening of the gasbag is embedded in recess, and the opening of the gasbag passes through first
Lock-screw is locked on the inner wall of recess.
As a preferred technical solution of the present invention, the outside wall surface of the gasbag is provided with the rubber of parallel arrangement
Item, the rubber strip are set as solid construction.
Compared with prior art, the present invention is include at least the following beneficial effects:
One, the present invention is provided with multiple shaping piece fixing seats with shaping piece in the periphery of support base, by the bottom of at
The top of seat is equipped with clamper identical with shaping piece fixing seat quantity, so that the every falls downward of support base is primary, Ke Yitong
When shaping operation is carried out to multiple stator cores, improve to the shaping efficiency of stator core.
Two, the present invention clamper two sides and be located at pedestal top be provided with baffle, pass through baffle pedestal two
The clamper on pedestal top is isolated using baffle, stops non-shaping by the conveying of the first conveyer belt of side and the second conveyer belt
Stator core flowed through from the top of pedestal, the stator core for being conducive to avoid the stator core of non-shaping and shaping to complete it
Between obscure, improve the practicability of the device.
Three, the present invention is made by Driven by Hydraulic Cylinder support base lifting moving using being slidably matched between sliding block and sliding slot
Support base is more steady when sliding, and by standing on the sliding slot of pedestal, keeps support base more steady in the lifting of the top of pedestal, keeps away
Exempt from the surface that shaping piece scratches stator core, the effect after improving stator core shaping.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the front view that stator core in motor of the present invention manufactures shaping machinery;
Fig. 2 is the right view that stator core in motor of the present invention manufactures shaping machinery;
Fig. 3 is that the present invention removes the clamping support schematic diagram after topmast fagging;
Fig. 4 is the structural schematic diagram that clamper of the present invention is mounted on pedestal top;
Fig. 5 is the concave structure schematic diagram of clamper of the present invention;
Fig. 6 is the schematic diagram of the section structure of clamper of the present invention;
Fig. 7 is the partial enlargement structural representation of clamper of the present invention;
Fig. 8 is the structural schematic diagram that shaping piece of the present invention is fixed on shaping piece fixing seat bottom end;
Fig. 9 be shaping piece of the present invention V-arrangement angle in accompany the schematic diagram of the section structure of air sac strip;
In figure: 1, rack, 2, topmast fagging, 3, hydraulic cylinder, 4, support base, 5, first connects gas nozzle, 6, shaping piece fixing seat,
601, air flue, 602, air sac strip, 603, mounting hole, the 604, second lock-screw, 7, shaping piece, 8, pedestal, 9, second connects gas nozzle,
10, flow channel, 11, clamper, 1101, gasbag, 1102, positioning convex platform, 1103, recess, 1104, air flue, 1105, rubber
Item, 1106, fold bag, the 1107, first lock-screw, 1108, clamping plate, 12, baffle, 13, first conveyer belt, 14, second is defeated
Send band, 15, supporting leg, 16, sliding slot, 17, support rod.
Specific embodiment
The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be defined by the claims
Implement with the multitude of different ways of covering.
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
It should be noted that when element is by referred to as " being fixed on " another element, it can be on another element or
Person is also possible to that there are elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertically ", " horizontal ", " left side "
" right side " and similar expression for illustrative purposes only, are not meant to be the only embodiment.
Embodiment 1
Fig. 1-3 and Fig. 8 and Fig. 9 are please referred to, the overall structure for manufacturing shaping machinery for a kind of stator core in motor is shown
It is intended to, including rack 1, rack 1 are set as standing on the square plate structure on ground, the top of rack 1 is fixedly installed with topmast fagging
2, topmast fagging 2 is fixed on the top of rack 1 in horizontal, and topmast fagging 2 is integrated knot on the top of rack 1 and the setting of rack 1
Structure improves the structural strength of topmast fagging, and the bottom end of rack 1 is fixedly installed with pedestal 8, and pedestal 8 is in the bottom end of rack 1 in level
Fixed, there are four supporting leg 15, four supporting legs 15 support the bottom end of pedestal 8 for the bottom setting of pedestal 8, make the bottom of pedestal 8
End is hanging, connects convenient for outer wall tracheae is connect gas nozzle 9 with second, improves the connection simplification for connecing gas nozzle 9 with second.
The front face middle position of rack 1 is provided with the sliding slot for standing on pedestal 8, and 2 top of topmast fagging is fixedly installed with
Hydraulic cylinder 3, hydraulic cylinder 3 extend downwardly a piston rod, and the bottom end of piston rod is fixed on support rod 17, and support rod 17 is set as
Square pole, support rod 17 and the perpendicular intersection of rack 1, and one end of support rod 17 are provided with sliding block, and trapezoidal piece of sliding block, sliding block
It is embedded in sliding slot 16 by sliding matching mode, sliding slot 16 is set as the dovetail groove to match with sliding block.
The other end of support rod 17 is fixed with columned support base 4, the periphery of support base 4 and is close in support base 4
Bottom end be provided with shaping piece fixing seat 6, shaping piece fixing seat 6 is provided with multiple altogether, and shaping piece fixing seat 6 is in support base 4
The fan-shaped equidistantly distributed of periphery;Each shaping piece fixing seat 6 is provided with cylindrical structure, shaping piece fixing seat 6
Inside is equipped with air flue;The bottom end of shaping piece fixing seat 6 is provided with the shaping piece 7 to match with stator core, and shaping piece 7 is set as
The side of the V-arrangement piece formed from straight panel both sides to intermediate bending, V-arrangement piece is equipped with V-arrangement angle, and shaping piece 7 is in shaping piece fixing seat 6
Bottom end circumferentially equidistantly distributed, and the V-arrangement angle of shaping piece 7 is toward the periphery of shaping piece fixing seat 6.Shaping piece 7
Angle among by being fixedly welded on the bottom end of shaping piece fixing seat 6.
The top of support base 4 is provided with first and connects gas nozzle 5, and first connects gas nozzle 5 connect with external tracheae, passes through external gas
The air-flow inside valve control support base 4 on pipe, improves the operation to shaping piece 7 and controls, support base 4 is internally provided with gas
Road 601, first connects gas nozzle 5 is connected to air flue 601, and air flue 601 is connected to each shaping piece fixing seat 6, shaping piece fixing seat 6
Bottom end is provided with the mounting hole 603 of multiple equidistantly distributeds, is equipped with the air sac strip extended downwardly in each mounting hole 603
602, the top of air sac strip 602 passes through mounting hole 603 and protrudes into the air flue of shaping piece fixing seat 6;Each air sac strip 602
Top passes through the second lock-screw 604 and is locked in the air flue of shaping piece fixing seat 6;Each air sac strip 602 is embedded in
In the V-arrangement angle of shaping piece 7.
The top of pedestal 8 is equipped with the clamper 11 to match with shaping piece fixing seat 6;The two sides of clamper 11 and it is located at
The top of pedestal 8 is provided with baffle 12, and the left side of pedestal 8 is provided with first conveyer belt 13, and it is defeated that the right side of pedestal 8 is provided with second
Send band 14.
Therein, the present invention is provided with multiple shaping piece fixing seats 6 with shaping piece 7 in the periphery of support base 4, leads to
It crosses the top in pedestal 8 and clamper 11 identical with 6 quantity of shaping piece fixing seat is installed, realize the every falls downward of support base 4
Once, shaping operation can be carried out to multiple stator cores simultaneously, improves the shaping efficiency to stator core.
It is therein, the present invention clamper 11 two sides and be located at pedestal 8 top be provided with baffle 12, pass through baffle 12
Stop the first conveyer belt 13 of 8 two sides of pedestal and the conveying of the second conveyer belt 14, using baffle 12 by the clamping on 8 top of pedestal
Device 11 is isolated, and the stator core of non-shaping is stopped to flow through from the top of pedestal 8, be conducive to avoid the stator core of non-shaping with
Obscure between the stator core that shaping is completed, improves the practicability of the device.
Therein, the present invention drives 4 lifting moving of support base by hydraulic cylinder 3, utilizes the cunning between sliding block and sliding slot 16
Dynamic cooperation keeps support base 4 more steady when sliding, by standing on the sliding slot 16 of pedestal 8, makes support base 4 in the top of pedestal 8
Lifting is more steady, and shaping piece 7 is avoided to scratch the surface of stator core, the effect after improving stator core shaping.
Therein, the present invention sets shaping piece 7 to the V-arrangement chip architecture that straight panel both sides are formed to intermediate bending, is convenient for gas
Capsule item 602 is embedded in the V-arrangement angle of shaping piece 7, and by the expansion of air sac strip 602, the V-arrangement piece of shaping piece 7 is supportted to big, utilization
7 pairs of two shaping pieces adjacent crooked stator core surfaces carry out extruding correction, are determined skew by the extruding of V-arrangement piece 7
Sub- iron core surface squeezes concordant, shaping effect of the raising to stator core surface.
Therein, air sac strip 602 is embedded in the V-arrangement angle of shaping piece 7 by the present invention, by the expansion of air sac strip 602,
The V-arrangement piece support of shaping piece 7 is big, after air sac strip 6 is shunk, big V-arrangement piece is supportted by the expansion of air sac strip 602 and is shunk, convenient for after shaping
Shaping piece 7 pulled out out of stator core tooth socket, avoid during extraction, shaping piece 7 is to orthopedic stator core
Surface scratching improves the shaping effect to stator core surface.
Therein, the present invention improves the sealing of the shaping machinery to air-flow by 604 lock sealing of the second lock-screw
Property.
Embodiment 2
Fig. 1-9 is please referred to, the overall structure diagram of shaping machinery, including rack are manufactured for a kind of stator core in motor
1, rack 1 is set as standing on the square plate structure on ground, and the top of rack 1 is fixedly installed with topmast fagging 2, and topmast fagging 2 exists
The top of rack 1 is fixed in horizontal, and topmast fagging 2 is structure as a whole on the top of rack 1 with the setting of rack 1, improves top support
The structural strength of plate, the bottom end of rack 1 are fixedly installed with pedestal 8, and pedestal 8 is fixed in the bottom end of rack 1 in horizontal, pedestal 8
There are four supporting leg 15, four supporting legs 15 to support the bottom end of pedestal 8 for bottom setting, keeps the bottom end of pedestal 8 hanging, and being convenient for will
Outer wall tracheae and second connects the connection of gas nozzle 9, improves the connection simplification for connecing gas nozzle 9 with second.
The front face middle position of rack 1 is provided with the sliding slot for standing on pedestal 8, and 2 top of topmast fagging is fixedly installed with
Hydraulic cylinder 3, hydraulic cylinder 3 extend downwardly a piston rod, and the bottom end of piston rod is fixed on support rod 17, and support rod 17 is set as
Square pole, support rod 17 and the perpendicular intersection of rack 1, and one end of support rod 17 are provided with sliding block, and trapezoidal piece of sliding block, sliding block
It is embedded in sliding slot 16 by sliding matching mode, sliding slot 16 is set as the dovetail groove to match with sliding block.
The other end of support rod 17 is fixed with columned support base 4, the periphery of support base 4 and is close in support base 4
Bottom end be provided with shaping piece fixing seat 6, shaping piece fixing seat 6 is provided with multiple altogether, and shaping piece fixing seat 6 is in support base 4
The fan-shaped equidistantly distributed of periphery;Each shaping piece fixing seat 6 is provided with cylindrical structure, shaping piece fixing seat 6
Inside is equipped with air flue;The bottom end of shaping piece fixing seat 6 is provided with the shaping piece 7 to match with stator core, and shaping piece 7 is set as
The side of the V-arrangement piece formed from straight panel both sides to intermediate bending, V-arrangement piece is equipped with V-arrangement angle, and shaping piece 7 is in shaping piece fixing seat 6
Bottom end circumferentially equidistantly distributed, and the V-arrangement angle of shaping piece 7 is toward the periphery of shaping piece fixing seat 6.Shaping piece 7
Angle among by being fixedly welded on the bottom end of shaping piece fixing seat 6.
The top of support base 4 is provided with first and connects gas nozzle 5, and first connects gas nozzle 5 connect with external tracheae, passes through external gas
The air-flow inside valve control support base 4 on pipe, improves the operation to shaping piece 7 and controls, support base 4 is internally provided with gas
Road 601, first connects gas nozzle 5 is connected to air flue 601, and air flue 601 is connected to each shaping piece fixing seat 6, shaping piece fixing seat 6
Bottom end is provided with the mounting hole 603 of multiple equidistantly distributeds, is equipped with the air sac strip extended downwardly in each mounting hole 603
602, the top of air sac strip 602 passes through mounting hole 603 and protrudes into the air flue of shaping piece fixing seat 6;Each air sac strip 602
Top passes through the second lock-screw 604 and is locked in the air flue of shaping piece fixing seat 6;Each air sac strip 602 is embedded in
In the V-arrangement angle of shaping piece 7.
The top of pedestal 8 is equipped with the clamper 11 to match with shaping piece fixing seat 6;The two sides of clamper 11 and it is located at
The top of pedestal 8 is provided with baffle 12, and the left side of pedestal 8 is provided with first conveyer belt 13, and it is defeated that the right side of pedestal 8 is provided with second
Send band 14.
Each clamper 11 includes the clamping plate 1108 of two arcuate structures, the clamping plate 1108 of two arcuate structures
The inner ring of a circular configuration is constituted, the bottom of clamping plate 1108 is provided with positioning convex platform 1102, and positioning convex platform 1102 is set to
The bottom of inner ring, the concave surface of clamping plate 1108 are provided with recess 1103, and the inner wall bottom of recess 1103 is provided with air flue 1104, gas
Road 1104 is connected to the flow channel 10 inside pedestal 8, and the bottom connection second of flow channel 10 connects gas nozzle 9, and second, which connects gas nozzle 9, is fixed on
The bottom end of pedestal 8;Wherein, gasbag 1101 is installed in recess 1103, gasbag 1101 is set as square bag, and the four of square bag
A side is provided with the identical fold 1106 of size, and the opening of gasbag 1101 is embedded in recess 1103, gasbag 1101
Opening is locked on the inner wall of recess 1103 by the first lock-screw 1107.The outside wall surface of gasbag 1101 is provided with flat
The rubber strip 1105 of row arrangement, rubber strip 1105 are set as solid construction.
Therein, the present invention connects gas nozzle 9 by second and connect with external gas source pipe, passes through the valve on gas source pipe
Getter and the deflation for controlling gasbag 1101, improve the control simplification to gasbag 1101.
Therein, the present invention is gripped by periphery of the gasbag 1101 to stator core, gasbag 1101
Surface is softer, is fastened with the periphery of stator core, is conducive to improve the clamping fastness to stator core.
Therein, the outside wall surface of gasbag 1101 of the present invention is provided with the rubber strip 1105 of parallel arrangement, rubber strip 1105
It is set as solid construction, the frictional force to stator core periphery is increased by rubber strip 1105, is conducive to improve stator core
Installation fastness.
Therein, the present invention increases the frictional force to stator core periphery, 1105 knot of rubber strip by rubber strip 1105
Structure is softer, after being squeezed by gasbag 1101, rubber strip 1105 and the air of stator core periphery contact area is squeezed away, rubber is made
Adhesive tape 1105 contacts even closer, clamping fastness of the raising to stator core with stator core.
Therein, gasbag 1101 is set square bag by the present invention, and it is identical that four sides of square bag are provided with size
Fold 1106, fold 1106 makes gasbag 1101 pass through fold 1106 in expansion and contraction to stretch, fold 1106
After being pumped the air in gasbag 1101, gasbag 1101 is contracted in parallel in recess 1104, and gasbag snarl is avoided to exist
In recess 1104, the contraction fastness to gasbag 1101 is improved, when fold 1106 expands gasbag 1101, gasbag 1101
End face in expansion process will not snarl Cheng Yituan, improve the compactness that is bonded with stator core surface of gasbag 1101.
Working principle: when using stator core in motor manufacture shaping machinery, firstly, stator core is placed on folder
In the inner ring of tight plate 1108, stator core position is fixed using positioning convex platform 1102, secondly, passing through the driving support of hydraulic cylinder 3
Seat 4 moves downwards, is inserted in shaping piece 7 in the tooth socket of stator core fanning strip, then, is inflated by air sac strip 602 swollen
It is swollen, the V-arrangement piece of shaping piece 7 is supportted greatly, squeeze using 7 pairs of two shaping pieces adjacent crooked stator core surfaces and rectify
Just, the stator core surface of skew is squeezed concordantly by the extruding of V-arrangement piece 7, after squeezing concordantly, air sac strip 6 is shunk, by air bag
The expansion of item 602 supports big V-arrangement piece contraction and narrows, and pulls out, is can be completed to stator core in motor out of stator core tooth socket
Shaping.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.