CN110486637A - A kind of LED lamp production line - Google Patents
A kind of LED lamp production line Download PDFInfo
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- CN110486637A CN110486637A CN201910671017.2A CN201910671017A CN110486637A CN 110486637 A CN110486637 A CN 110486637A CN 201910671017 A CN201910671017 A CN 201910671017A CN 110486637 A CN110486637 A CN 110486637A
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- plate
- connecting tube
- turntable
- fixed
- chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses a kind of LED lamp production lines, including turntable, pedestal set on the turntable bottom, axis on the pedestal and the mounting plate on the axis, the turntable is equipped with multiple fixing grooves, the axis is arranged on the turntable, the pedestal is equipped with the first driving motor, the output shaft of first driving motor is connected with the turntable, the mounting plate is equipped with the first compacting component, fixation kit, assembling assembly and the second compacting component, the first compacting component, fixation kit, assembling assembly and the second compacting component are successively uniformly arranged, fixation kit is equipped in the fixing groove.
Description
Technical field
The invention belongs to LED light to produce and process technical field, more particularly, to a kind of LED lamp production line.
Background technique
LED light is a kind of light source of rapid rising in recent years, is after incandescent lamp fluorescent lamp high-intensity discharge lamp
Forth generation new light sources, the solid-state lighting based on white light LEDs is a kind of typical green illumination mode, compared with conventional light source,
With various features such as energy-saving and environmental protection, service life long, small in size, safe and reliable, fast response times, lighting engineering represent not
Come, and meets the requirement of " Resources for construction economizing type and the friendly environment society " of current governmental proposition.At present in city
It is widely applied in the various aspects such as landscape ornamental, traffic signals, commercial advertisement and house lamp decoration.Not recently as manufacturing process
Disconnected development, high-power and high-luminance LED performance are constantly promoted, and price constantly declines, and reaches the LED light of same illuminating effect at present
Power consumption be about 1/10th of ordinary incandescent lamp, the half of fluorescent lamp.
With popularizing for LED light, the yield of LED light needs to follow up therewith, and existing LED light production generally uses assembly line
Form, i.e., the personnel on each station are responsible for a particular job and carry out production operation, and the production of light bulb needs multiple turn
Fortune, since the operation of each worker has differences, the difference for causing LED light to assemble, making LED light finished product, there is some difference, shadow
The product quality of LED light is rung, simultaneously because the production method of assembly line, keeps the production of LED light not coherent enough, need biggish sky
Between into production operation.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provides a kind of LED lamp production line.
To achieve the goals above, it the invention adopts the following technical scheme: a kind of LED lamp production line, including turntable, sets
Pedestal, the axis on the pedestal and the mounting plate on the axis in the turntable bottom, on the turntable
Equipped with multiple fixing grooves, the axis is arranged on the turntable, and the pedestal is equipped with the first driving motor, and described first drives
The output shaft of dynamic motor is connected with the turntable, the mounting plate equipped with first be compacted component, fixation kit, assembling assembly and
Second compacting component, the first compacting component, fixation kit, assembling assembly and the second compacting component are successively uniformly arranged, institute
It states and is equipped with fixation kit in fixing groove；Limit plate is equipped at the top of first connecting tube, the limit plate bottom is equipped with support bullet
Spring, the mounting plate top are equipped with the support elastic sheet matched with the limit plate；It is additionally provided with mounting rack at the top of the mounting plate,
First cylinder is set on the mounting rack；When being assembled to LED light, light bulb is placed in fixing groove, in fixation kit
Under the action of to light bulb rise fixed function, light bulb is fixed in fixing groove, the first driving motor drive turntable rotation, make turntable
Lamp panel is driven to rotate together, light bulb passes sequentially through the first compacting component, fixation kit, assembling assembly and the second compacting component, In
Under the mutual cooperation of each component, threaded joints are fixed in bulb rack, complete the final installation step of light bulb, promote lamp
The assembly efficiency of bubble obtains light bulb finished product；Add each component mutual cooperation to light bulb by the way that light bulb to be placed on turntable
Work reduces worker's amount of labour, keeps the assembly of light bulb more intelligent, and product differentiation caused by avoiding because of worker operation difference reduces
Light bulb defect rate；Light bulb is transported and processed by way of turntable, space is rationally utilized, is reduced shared by equipment
Volume makes equipment be suitable for small plant；Under the action of fixation kit, bulb rack is fixed in fixation hole, avoids lamp
The stability that bracket is mobile in processing, when promotion light bulb is processed is steeped, and then promotes the processing effect to light bulb；；Support spring
Elastic force be less than the pressure of hydraulic oil, the pressure of hydraulic oil is less than the elastic force of support elastic sheet；When the first cylinder pushes the second push plate
When moving down, the second push plate pushes the first pushing block to move down, since the pressure of hydraulic oil is greater than support spring elastic force, makes the
One cylinder pushes the first connecting tube to move down, until the first connecting tube drops to after limit plate is in contact with support elastic sheet, props up
It supports elastic slice and support spring cooperates to limit plate offer support force, the continuation of the first air cylinder driven piston rod moves down, the first gas
Cylinder pushes the first pushing block to enter in first chamber, fixes fixed plate by threaded portion toward movement in the middle part of the first connecting tube；It is fixed
After plate is in contact with threaded portion, the first air cylinder driven piston rod continues to stretch out, and the first pushing block can not continue to move down, limit plate
Squeezing support elastic sheet makes the continuation of the first connecting tube move certain distance down, makes the first connecting tube that fixed plate be driven to transport down together
Dynamic, fixed plate carries threaded portion after clamping threaded portion and moves down together, so that threaded portion compacting be mentioned in bulb rack
Rise the connection effect of threaded portion and bulb rack.
The first compacting component includes the first connecting tube being arranged on the mounting plate, is set to first connecting tube
First cylinder at top and fixed plate set on first connecting plate bottom, the fixed plate are two, and the fixed plate can
Movement in the middle part of toward first connecting tube；After light bulb is placed in fixing groove, turntable rotation drives bulb turning, makes bulb turning
To the first compacting component, the first air cylinder driven piston rod is stretched out, and makes the first cylinder that the first connecting tube be pushed to move down, Gu
Fixed board moves to the side of threaded portion in bulb rack, and fixed plate makes fixed plate and threaded portion toward movement in the middle part of the first connecting tube
Side wall be in contact, two fixed plates clamp threaded portion, play fixed function to threaded portion, subsequent first cylinder driving first connects
Adapter tube continue to decline, make the first connecting tube drive fixed plate move down, fixed plate push threaded portion along bulb rack down
Movement, threaded portion is pressed in bulb rack, plays compaction to bulb rack, and the connection for promoting threaded portion and bulb rack is imitated
Fruit；Being clamped threaded portion by fixed plate pushes threaded portion to move down, plays good fixed effect to threaded portion, prevents right
Threaded portion damages threaded portion when being compacted, convenient for assembling to light bulb.
It is equipped with the first link block in first connecting tube, is equipped with oil pressure chamber, the fixed plate in first link block
Top is equipped with the first push plate, and it is intracavitary that first push plate is arranged in the oil pressure, and oil pressure bottom of chamber portion is equipped with the first sealing film,
The first sealing film is made of elastic material, and first cylinder can push the fixed plate toward the first connecting tube middle part
Movement；First sealing film is that oil pressure chamber seals, and when fixed plate is toward when moving in the middle part of the first connecting tube, fixed plate drives the
In the intracavitary movement of oil pressure, the first push plate, which squeezes the first sealing film, makes the first sealing film generate deformation for one push plate, and the first sealing film exists
The movement for not influencing fixed plate while sealing on oil pressure chamber makes fixed plate preferably cooperate with threaded portion；In
Under the cooperation of cylinder and oil pressure chamber, power is provided for the movement of fixed plate, fixed plate is made to generate biggish pressure to threaded portion side wall
Power promotes fixed plate to the fixed effect of threaded portion.
First cylinder piston rod is equipped with the second push plate, and second push plate bottom is equipped with the first pushing block, and described the
It is intracavitary that one pushing block is arranged in the oil pressure, and the oil pressure is intracavitary to be equipped with partition, and the oil pressure chamber is divided into first by the partition
Chamber and second chamber, first pushing block are arranged in the first chamber, and the partition is equipped with multiple first through hole；The
After one cylinder pushes the first connecting tube to move a distance down, the first air cylinder driven piston rod continues to stretch out, and makes the first cylinder
Piston rod pushes the second push plate continuation to move down, and the second push plate pushes the first pushing block to enter in first chamber, pushes away first
The hydraulic oil in first chamber is pushed in second chamber under the action of block, the hydraulic oil in first chamber passes through first through hole
It enters in second chamber, the oil pressure in second chamber increases, and pushes the first push plate toward second chamber under the action of oil pressure
Middle part movement plays clamping action to threaded portion to make fixed plate toward movement in the middle part of the first connecting tube；In hydraulic cavities and the first gas
Under the mutual cooperation of cylinder, makes the first connecting tube be formed fixed plate and threaded portion after declining certain distance and cooperate, be convenient for spiral shell
Line portion is fixed in bulb rack, completes the process operation to light bulb.
The fixation kit includes the second cylinder being set on the mounting plate, on second cylinder piston rod
Connecting rod, the connecting plate set on the connecting rod bottom and the fixed block set on the connecting plate bottom, the fixed block are two
A, described two fixed blocks are symmetrical set, and the fixed block can be toward movement in the middle part of the connecting plate；Driven by rotary disc bulb turning
When, bulb turning to fixation kit lower section, the second cylinder pushes piston rod to stretch out, and makes the second cylinder that connecting rod be pushed to transport down
It is dynamic, connecting plate is dropped under the action of the second cylinder and is in contact at the top of bulb rack, and fixed block is transported toward connecting plate middle part
It is dynamic, keep fixed block close toward bulb rack, squeezing action is played to threaded portion under the action of fixed block, by lamp past at the top of threaded portion
It steeps bracket to squeeze, threaded portion generates deformation under the action of fixed block, threaded portion is made to form a fixed connection with bulb rack, is promoted
The fixed effect of threaded portion and bulb rack；Bulb rack by first compacting component processing after can be mutual with fixation kit
Threaded portion, is completely fixed in bulb rack, successional to process to light bulb, nothing by cooperation under the action of fixation kit
Extra carrying need to be done to light bulb, promote the processing efficiency to light bulb.
The connecting plate is equipped with the first loose slot, and the fixed block is equipped with the matched with first loose slot
Three push plates, the connecting rod are equipped with movable chamber, driving wheel are equipped in the movable chamber, and the movable chamber side wall is equipped with logical
Chamber, the third push plate are equipped with the drive rod matched with the cavity, and the drive rod and driving wheel transmission cooperate；
After connecting plate is dropped to being in contact at the top of bulb rack, driving wheel rotation drives drive rod mobile, drives drive rod solid
It is close to each other to determine block, fixed block is close toward bulb rack direction, until driving wheel continues to turn after fixed block is in contact with threaded portion
It is dynamic, make drive rod continue to generate the trend toward the movement of threaded portion direction under the action of driving wheel, it is right under the action of fixed block
Threaded portion generates squeezing action, so that threaded portion is generated deformation under the extruding of fixed block, threaded portion is fixed in bulb rack；
Fixed block is controlled by driving wheel, moves synchronously two pieces of fixed blocks under the action of driving wheel, to make threaded portion
The uniform force of two sides makes threaded portion surrounding generate uniform deformation, promotes the connection effect of threaded portion and bulb rack, avoids
Fixed block damages threaded portion.
The connecting plate bottom is equipped with support frame, and support frame as described above is equipped with air-actuated jaw, and the air-actuated jaw is set to institute
It states below fixed block；After light bulb turns to below fixation kit with turntable, the second cylinder is drivingly connected plate and moves down, makes to prop up
Support moves to threaded portion side, and air-actuated jaw pneumatically clamps threaded portion, plays fixed function to threaded portion, avoids threaded portion
It moves, fixed block is made preferably to cooperate with threaded portion；Below the fixed block of air-actuated jaw setting, pneumatic clamps are avoided
Collision is generated with fixed block when tool uses, enables air-actuated jaw and fixed block independent operating；It will under the action of air-actuated jaw
Threaded portion is fixed, and is promoted the fiting effect of threaded portion and fixed block, is shielded to threaded portion, avoid threaded portion and fixed block
Make threaded portion that irregular deformation occur after contact, guarantees light bulb final product quality.
The turntable is equipped with the first air storing cavity matched with the fixing groove, and the first air storing cavity side wall is equipped with
Second sealing film, the second sealing film are made of elastic material；The turntable bottom is equipped with and communicates with first air storing cavity
Interconnecting piece, the pedestal is equipped with the gas transmission chamber that matches with the interconnecting piece；After light bulb is put into fixing groove, toward the
It is filled with gas in one air storing cavity, the second sealing film is squeezed after the air pressure increase in the first air storing cavity, makes the second sealing film toward evagination
Deformation is generated out, and the second sealing film deformation rear wall is in contact with bulb rack side wall, plays the second sealing film to bulb rack
Squeezing action promotes the fiting effect of light bulb and fixing groove, prevents light bulb from fixing groove so that light bulb is fixed in fixing groove
Interior abjection；Interconnecting piece is placed in gas transmission top of chamber, and when interconnecting piece is rotated with turntable, interconnecting piece is communicated with gas transmission chamber always, makes
Turntable also can be passed through gas in the first air storing cavity in rotation, to guarantee fixed effect of the light bulb in fixing groove.
The turntable is equipped with the second air storing cavity communicated with first air storing cavity, and the fixation kit includes being set to institute
The third connecting tube for stating fixing groove bottom and the disk at the top of the third connecting tube are equipped in the disk and described the
The third air storing cavity that three connecting tubes communicate, the third air storing cavity side wall are equipped with multiple first openings, first opening
Film is sealed equipped with third, the third sealing film is made of elastic material, and third connecting tube side is equipped with multiple and institute
State the second opening that the second air storing cavity communicates；After light bulb is put into fixing groove, by gas transmission chamber toward the first air storing cavity and
Air-flow is passed through in two air storing cavities, the air-flow in the second air storing cavity is entered in third air storing cavity by third connecting tube, in air pressure
Under the action of the second sealing film and third sealing film are generated and squeeze sense, so that so that the second sealing film and third is sealed film generates shape
Change is in contact with bulb rack, and bulb rack is clamped between the second sealing film and third sealing film, is risen to bulb rack solid
It is set for using, prevents bulb rack from deviating from out of fixing groove, convenient for carrying out dress operation to bulb rack.
The invention has the following advantages that adding each component mutual cooperation to light bulb by the way that light bulb to be placed on turntable
Work reduces worker's amount of labour, keeps the assembly of light bulb more intelligent, and product differentiation caused by avoiding because of worker operation difference reduces
Light bulb defect rate；Light bulb is transported and processed by way of turntable, space is rationally utilized, is reduced shared by equipment
Volume makes equipment be suitable for small plant.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is diagrammatic cross-section one of the invention.
Fig. 3 is enlarged drawing at the A in Fig. 2.
Fig. 4 is diagrammatic cross-section two of the invention.
Fig. 5 is enlarged drawing at the B in Fig. 4.
Fig. 6 is diagrammatic cross-section three of the invention.
Fig. 7 is enlarged drawing at the C in Fig. 6.
Fig. 8 is enlarged drawing at the D in Fig. 6.
Fig. 9 is enlarged drawing at the E in Fig. 6.
Figure 10 is enlarged drawing at the F in Fig. 6.
Figure 11 is diagrammatic cross-section four of the invention.
Figure 12 is enlarged drawing at the G in Figure 11.
Figure 13 is the structural schematic diagram of bulb rack of the present invention.
Specific embodiment
As shown in figures 1-13, a kind of LED lamp production line, including turntable 1, set on 1 bottom of turntable pedestal 3, set
In the axis 13 on the pedestal 3 and the mounting plate 2 on the axis 13, the turntable 1 is equipped with multiple fixing grooves 11,
The axis 13 is arranged on the turntable 1, and the pedestal 3 is equipped with the first driving motor 31, first driving motor 31
Output shaft be connected with the turntable 1, the mounting plate 2 be equipped with first compacting component, fixation kit, assembling assembly and second
It is compacted component, the first compacting component, fixation kit, assembling assembly and the second compacting component are successively uniformly arranged, described solid
Determine to be equipped with fixation kit in slot 11；When being assembled to LED light, light bulb is placed in fixing groove, under the action of fixation kit
Fixed function is risen to light bulb, light bulb is fixed in fixing groove, the first driving motor drives turntable rotation, makes driven by rotary disc lamp panel
It rotates together, light bulb passes sequentially through the first compacting component, fixation kit, assembling assembly and the second compacting component, in each component
Under mutual cooperation, threaded joints are fixed in bulb rack 4, the final installation step of light bulb is completed, promotes the dress of light bulb
With efficiency, light bulb finished product is obtained；Each component mutual cooperation is processed to light bulb by the way that light bulb to be placed on turntable, is reduced
Worker's amount of labour keeps the assembly of light bulb more intelligent, product differentiation caused by avoiding because of worker operation difference, reduces light bulb substandard products
Rate；Light bulb is transported and processed by way of turntable, space is rationally utilized, reduces volume shared by equipment, makes
Equipment is suitable for small plant；Under the action of fixation kit, bulb rack is fixed in fixation hole, bulb rack is avoided to exist
It is mobile when processing, stability when light bulb processing is promoted, and then promote the processing effect to light bulb.
The first compacting component includes the first connecting tube 26 being arranged on the mounting plate 2, is set to first company
The first cylinder 21 at the top of adapter tube 26 and the fixed plate 27 set on 26 bottom of the first connecting tube, the fixed plate 27 are two
A, the fixed plate 27 can be toward moving in the middle part of first connecting tube 26；Two fixed plates are connected by a connecting spring 271,
Fixed plate side wall is equipped with the first groove matched with the threaded portion side wall；After light bulb is placed in fixing groove, turntable turns
It is dynamic to drive bulb turning, make below bulb turning to the first compacting component, the first air cylinder driven piston rod is stretched out, and the first cylinder is made
The first connecting tube is pushed to move down, fixed plate moves to the side of threaded portion 41 in bulb rack, and fixed plate is connected toward first
Movement, makes fixed plate be in contact with the side wall of threaded portion in the middle part of pipe, and two fixed plates clamp threaded portion, rises and fixes to threaded portion
Effect, subsequent first cylinder drive the first connecting tube to continue to decline, and make the first connecting tube that fixed plate be driven to move down, fixed plate
It pushes threaded portion to move down along bulb rack, threaded portion is pressed in bulb rack, compaction is risen to bulb rack, is mentioned
Rise the connection effect of threaded portion and bulb rack；Being clamped threaded portion by fixed plate pushes threaded portion to move down, to screw thread
Good fixed effect is played in portion, prevents from damaging threaded portion when being compacted threaded portion, convenient for assembling light bulb.
It is equipped with the first link block 210 in first connecting tube 26, is equipped with oil pressure chamber, institute in first link block 210
It states and is equipped with the first push plate 272 at the top of fixed plate 27, it is intracavitary that first push plate 272 is arranged in the oil pressure, the oil pressure bottom of chamber
Portion is equipped with the first sealing film 2102, and the first sealing film 2102 is made of rubber, and first cylinder 21 can push described solid
Fixed board 27 is toward moving in the middle part of first connecting tube 26；First sealing film is that oil pressure chamber seals, when fixed plate is toward first
In the middle part of connecting tube when movement, fixed plate drives the first push plate in the intracavitary movement of oil pressure, and the first push plate, which squeezes the first sealing film, makes the
One sealing film generates deformation, and the first sealing film does not influence the movement of fixed plate while sealing on oil pressure chamber, makes solid
Fixed board preferably cooperates with threaded portion；Under the cooperation of cylinder and oil pressure chamber, power is provided for the movement of fixed plate, is made solid
Fixed board generates biggish pressure to threaded portion side wall, promotes fixed plate to the fixed effect of threaded portion.
First cylinder, 21 piston rod is equipped with the second push plate 211, and 211 bottom of the second push plate is equipped with the first pushing block
212, it is intracavitary that first pushing block 212 is arranged in the oil pressure, and the oil pressure is intracavitary to be equipped with partition 2101, and the partition 2101 will
The oil pressure chamber is divided into first chamber and second chamber, and first pushing block 212 is arranged in the first chamber, it is described every
Plate 2101 is equipped with multiple first through hole；After first cylinder pushes the first connecting tube to move a distance down, the first cylinder is driven
Piston bar continues to stretch out, and makes the first cylinder piston rod that the second push plate continuation be pushed to move down, and the second push plate pushes first to push away
Block enters in first chamber, pushes the hydraulic oil in first chamber in second chamber under the action of the first pushing block, the
The indoor hydraulic oil of one chamber is entered in second chamber by first through hole, and the oil pressure in second chamber increases, in oil pressure
Push the first push plate toward movement in the middle part of second chamber under effect, to make fixed plate toward movement in the middle part of the first connecting tube, to screw thread
Play clamping action in portion；Under the mutual cooperation of hydraulic cavities and the first cylinder, make the first connecting tube after declining certain distance solid
Fixed board and threaded portion, which are formed, to be cooperated, and convenient for threaded portion to be fixed in bulb rack, completes the process operation to light bulb.
Limit plate 261 is equipped at the top of first connecting tube 26,261 bottom of limit plate is equipped with support spring 220, institute
The support elastic sheet 230 for being equipped at the top of mounting plate 2 and matching with the limit plate 261 is stated, support elastic sheet is metal support, supports bullet
Piece is arcuate structure；Mounting rack 25 is additionally provided at the top of the mounting plate 2, first cylinder 21 is set on the mounting rack 25；
The elastic force of support spring is less than the pressure of hydraulic oil, and the pressure of hydraulic oil is less than the elastic force of support elastic sheet；When the first cylinder pushes
When second push plate moves down, the second push plate pushes the first pushing block to move down, since the pressure of hydraulic oil is greater than support spring
Elastic force makes the first cylinder that the first connecting tube be pushed to move down, until the first connecting tube drops to limit plate and support elastic sheet phase
After contact, support elastic sheet and support spring cooperate to limit plate offer support force, and the continuation of the first air cylinder driven piston rod is transported down
Dynamic, the first cylinder pushes the first pushing block to enter in first chamber, moves fixed plate by threaded portion toward the first connecting tube middle part
It is fixed；After fixed plate is in contact with threaded portion, the first air cylinder driven piston rod continues to stretch out, and the first pushing block can not continue to transport down
Dynamic, limit plate, which squeezes support elastic sheet, makes the continuation of the first connecting tube move certain distance down, and the first connecting tube is made to drive fixed plate
It moves down together, fixed plate carries threaded portion after clamping threaded portion and moves down together, to being compacted threaded portion in lamp
It steeps on bracket, promotes the connection effect of threaded portion and bulb rack.
The fixation kit includes the second cylinder 22 being set on the mounting plate 2, is set to 22 piston of the second cylinder
Connecting rod 27 on bar, the fixed block set on the connecting plate 28 of 27 bottom of connecting rod and set on 28 bottom of connecting plate
250, the fixed block 250 is two, and described two fixed blocks 250 are symmetrical set, and the fixed block 250 can be toward the connection
It is moved in the middle part of plate 28；Fixed block side wall is equipped with the second groove matched with the threaded portion side wall；Driven by rotary disc light bulb turns
When dynamic, below bulb turning to fixation kit, the second cylinder pushes piston rod to stretch out, and makes the second cylinder that connecting rod be pushed to transport down
It is dynamic, connecting plate is dropped under the action of the second cylinder and is in contact at the top of bulb rack, and fixed block is transported toward connecting plate middle part
It is dynamic, keep fixed block close toward bulb rack, squeezing action is played to threaded portion under the action of fixed block, by lamp past at the top of threaded portion
It steeps bracket to squeeze, threaded portion generates deformation under the action of fixed block, threaded portion is made to form a fixed connection with bulb rack, is promoted
The fixed effect of threaded portion and bulb rack；Bulb rack by first compacting component processing after can be mutual with fixation kit
Threaded portion, is completely fixed in bulb rack, successional to process to light bulb, nothing by cooperation under the action of fixation kit
Extra carrying need to be done to light bulb, promote the processing efficiency to light bulb.
The connecting plate 28 is equipped with the first loose slot 281, and the fixed block 250 is equipped with and first loose slot
The 281 third push plates 2501 matched, the connecting rod 27 are equipped with movable chamber, are equipped with driving wheel 271, institute in the movable chamber
State the second driving motor being equipped at the top of movable chamber with driving wheel transmission cooperation；The movable chamber side wall is equipped with cavity,
The third push plate 2501 is equipped with the drive rod 2502 matched with the cavity, the drive rod 2502 and the driving wheel
271 transmission cooperations；After connecting plate is dropped to being in contact at the top of bulb rack, driving wheel rotation drives drive rod mobile, makes
Drive rod drives fixed block close to each other, and fixed block is close toward bulb rack direction, until after fixed block is in contact with threaded portion,
Driving wheel continues to rotate, and makes drive rod continue to generate the trend toward the movement of threaded portion direction under the action of driving wheel, in fixation
Squeezing action is generated to threaded portion under the action of block, so that threaded portion is generated deformation under the extruding of fixed block, threaded portion is fixed
In bulb rack；Fixed block is controlled by driving wheel, moves synchronously two pieces of fixed blocks under the action of driving wheel,
To make the uniform forces of threaded portion two sides, threaded portion surrounding is made to generate uniform deformation, promotes threaded portion and bulb rack
Connection effect avoids fixed block from damaging threaded portion.
28 bottom of connecting plate is equipped with support frame, and support frame as described above is equipped with air-actuated jaw 29, the air-actuated jaw 29
Set on 250 lower section of fixed block；After light bulb turns to below fixation kit with turntable, the second cylinder is drivingly connected plate down
Movement, makes support movements to threaded portion side, and air-actuated jaw pneumatically clamps threaded portion, plays fixed function to threaded portion,
It avoids threaded portion from moving, fixed block is made preferably to cooperate with threaded portion；Below the fixed block of air-actuated jaw setting,
Collision is generated with fixed block when air-actuated jaw being avoided to use, enables air-actuated jaw and fixed block independent operating；In air-actuated jaw
Under the action of threaded portion is fixed, promoted threaded portion and fixed block fiting effect, shield to threaded portion, avoid screw thread
Portion makes threaded portion that irregular deformation occur after contacting with fixed block, guarantee light bulb final product quality.
The turntable 1 is equipped with the first air storing cavity 14 matched with the fixing groove 11,14 side of the first air storing cavity
Wall is equipped with the second sealing film 111, and the second sealing film 111 is made of rubber；1 bottom of turntable is equipped with and described first
The interconnecting piece 15 that air storing cavity 14 communicates, the pedestal 3 are equipped with the gas transmission chamber 32 matched with the interconnecting piece 15；Light bulb is put
After entering into fixing groove, it is filled with gas in the first air storing cavity, the second sealing film is squeezed after the air pressure increase in the first air storing cavity,
It protrudes the second sealing film outward and generates deformation, the second sealing film deformation rear wall is in contact with bulb rack side wall, makes second
It seals film and squeezing action is risen to bulb rack, so that light bulb is fixed in fixing groove, the cooperation for promoting light bulb and fixing groove is imitated
Fruit prevents light bulb from deviating from out of fixing groove；Interconnecting piece is placed in gas transmission top of chamber, when interconnecting piece is rotated with turntable, interconnecting piece
Always it is communicated with gas transmission chamber, so that turntable also can be passed through gas in the first air storing cavity in rotation, to guarantee light bulb in fixation
Fixed effect in slot.
The turntable 1 is equipped with the second air storing cavity 16 communicated with first air storing cavity 14, and the fixation kit includes
Disk 12 set on the third connecting tube 122 of 11 bottom of fixing groove and set on 122 top of third connecting tube, the circle
It is equipped with the third air storing cavity communicated with the third connecting tube 122 in disk 12, the third air storing cavity side wall is equipped with multiple the
One opening, first opening are equipped with third and seal film 121, and the third sealing film 121 is made of rubber, and the third connects
122 side of adapter tube is equipped with multiple the second openings 123 communicated with second air storing cavity 16；Light bulb is put into fixing groove
Afterwards, air-flow is passed through in the first air storing cavity and the second air storing cavity by gas transmission chamber, the air-flow in the second air storing cavity is connected by third
Adapter tube enters in third air storing cavity, generates to the second sealing film and third sealing film under the influence of air pressure and squeezes sense, thus
Make the second sealing film and third seal film and generate deformation to be in contact with bulb rack, by bulb rack be clamped in the second sealing film with
Third seals between film, plays fixed function to bulb rack, prevents bulb rack from deviating from out of fixing groove, convenient for bulb rack
Carry out assembly manipulation.
2 side of mounting plate is equipped with the conveyer belt matched with the assembling assembly, and the assembling assembly includes being set to
The mounting blocks 23 of 2 bottom of mounting plate, set on 23 bottom of mounting blocks movable plate 240 and be set to the movable plate 240
4th connecting tube 2402 of bottom, the movable plate 240 can be moved along 23 bottom surface of mounting blocks, the 4th connecting tube 2402
It can move up and down；Transport metal pole piece on conveyer belt, light bulb move to below assembling assembly after processing early period, activity
Plate moves to above conveyer belt along mounting blocks bottom, and the 4th connecting tube moves down, under the action of four connecting tubes, will pass
It send the metal electrode taken to remove and is fixed on the 4th connection bottom of the tube, the 4th connecting tube is made to drive metal electrode when moving together
It is mobile；After the 4th connecting tube removes metal electrode from conveyer belt, movable plate moves on light bulb along mounting blocks bottom
Side, the 4th connecting tube drive metal electrode to move down, so that metal electrode bulb rack top surface is in contact, metal electrode is pressed in
In bulb rack, the installation of metal electrode and bulb rack is completed；Metal electrode is mounted on light bulb branch by equipment automatization
On frame, the degree of automation in LED light production process is promoted, avoids the personnel due to caused by long-term work tired, reduces worker
Labor intensity promotes the final product quality of LED light, while greatly promoting the assembly efficiency of LED light.
The mounting blocks 23 are equipped with the second loose slot 231, and 231 inner wall of the second loose slot is equipped with sliding slot 232, institute
Movable plate 240 is stated in the sliding slot 232, transmission belt is equipped in the sliding slot 232, be equipped in the mounting blocks 23 with it is described
The third driving motor that transmission belt matches；Third driving motor is that the movement of movable plate provides power, when needing driving activity
When plate is moved along sliding slot inner wall, third driving motor drives transmission belt rotation, and transmission belt side wall is in contact with movable plate side wall,
Make transmission belt that movable plate be driven to move in sliding slot, convenient for driving the 4th connecting tube to move back and forth above conveyer belt and light bulb,
Metal electrode is encased in bulb rack；Position-limiting action is played to movable plate under the action of sliding slot, movable plate can be moved
Track limit, promoted movable plate movement stability.
Third cylinder 2401, the piston rod of the third cylinder 2401 and the described 4th are equipped at the top of the movable plate 240
Connecting tube 2402 matches, and 2402 bottom of the 4th connecting tube is equipped with sucker 2408, is equipped in the 4th connecting tube 2402
The control assembly matched with the sucker 2408；After movable plate moves to above conveyer belt, third cylinder starting the 4th connects
Adapter tube moves down, and sucker is made to be in contact with the metal electrode on conveyer belt, and control assembly plays encapsulation process to suction cup interior, makes
Sucker plays suction-operated to metal electrode, drives metal electrode as the 4th connecting tube moves together under the action of sucker, right
Metal electrode plays translocation；After the 4th connecting tube moves in bulb rack, third cylinder drives the 4th connecting tube down
Movement, the 4th connecting tube drive metal electrode to move to and be in contact at the top of bulb rack, under the action of control assembly, make to inhale
Gas leakage state is in inside disk, sucker loses the suction-operated to metal electrode, and metal electrode is fallen from sucker, thus by golden
Belong to electrode to be assemblied in bulb rack, to complete the installation of metal electrode and bulb rack, automates the installation of metal electrode
It carries out.
The control assembly includes the first convex block 2403 on 2402 inner wall of the 4th connecting tube, is set to described the
Second convex block 2405 of one convex block, 2403 side, set on first convex block, 2403 lower section block 2404 and be set to the described 4th
The limit spring 2407 of 2402 bottom of connecting tube, stop bottom are equipped with rubber pad, and being block after escape pipe is in contact can be after
It is continuous to move certain distance down, while increasing block to the sealing effect of escape pipe under the action of rubber pad；Described 4th connects
2402 bottom of adapter tube is equipped with the escape pipe 2406 matched with the block 2404, and 2403 bottom of the first convex block is equipped with oblique
Slot, 2404 side wall of block are equipped with the second link block matched with the skewed slot, and the block 2404 is rotatably connected
In on the piston rod of the third cylinder 2401；After movable plate moves to above conveyer belt, third air cylinder driven piston rod is stretched
Out, make piston rod that block be pushed to move down, block moves be in contact with escape pipe down, makes block that escape pipe be pushed to transport down
It is dynamic, to make third cylinder that the 4th connecting tube be pushed to move down, drops to sucker and be in contact with metal electrode, baffle is limiting
It is rotated under the action of position spring and third cylinder piston rod, touches the second link block and the second convex block bottom connection, block is in
At the top of escape pipe, it will be sealed at the top of escape pipe, so that suction cup interior is in closed state, sucker is made to generate suction to metal electrode,
Metal electrode is adsorbed on sucker convenient for being carried to metal electrode；After movable plate moves to above light bulb, the 4th cylinder is driven
Piston bar stretches out, and piston rod pushes block to move down, to make block that the 4th connecting tube be pushed to move down, keeps metal electric
Pole is inserted on light bulb housing, and block rotates under the action of limit spring and piston rod after moving down, makes the second link block
It is touched with the first convex block bottom connection, the second link block moves under the action of skewed slot along skewed slot surface, keeps block convex first
The lower rotation of block effect, so that the second link block be made to disengage with the second convex block, block is not in contact with escape pipe top, uses
Tracheae is in aeration status, and suction cup interior is passed through the adsorption capacity lost after air-flow to metal electrode, makes metal electrode from sucker
It falls, metal electrode is encased in bulb rack, complete the assembly of metal electrode and bulb rack, make the assembly of metal electrode
More automate.
The second compacting component includes the 4th cylinder 24 on the mounting plate 2 and is set to the 4th cylinder 24
The second pushing block on piston rod；After passing through below assembling assembly, metal electrode is placed in bulb rack bulb rack,
Subsequent light bulb is moved under the action of turntable below the second compacting component, and the 4th air cylinder driven piston rod moves down, makes to push away
Block is in contact with metal pole piece, by metal pole piece toward pushing in bulb rack, is fixed on metal pole piece in bulb rack, completes
The connection of metal pole piece and bulb rack, it is ensured that the final product quality of LED light.
When being assembled to light bulb, bulb rack is put into fixing groove, in the work of the second sealing film and third sealing film
Fixed function is played to bulb rack with lower, rotates light bulb together with turntable, the first driving motor is stepper motor, makes turntable
It stays for some time after rotating predetermined angle, convenient for being processed to light bulb；Light bulb first moves under the action of turntable
To the first compacting component, it is pressed in the first compacting component in bulb rack threaded portion, subsequent bulb rack moves to solid
Determine below component, deformation at the top of threaded portion is made under the action of fixation kit, threaded portion top is wrapped in light bulb branch toward tilted
On frame, the fixation of threaded portion and bulb rack is completed；After light bulb moves to below assembling assembly under the action of turntable, by metal
Electrode is placed in bulb rack, and subsequent light bulb moves to below the second compacting component, will under the action of the second compacting component
Metal electrode is pressed in bulb rack, so that metal electrode and bulb rack is formed secure fit, is completed the assembly to light bulb.
Claims (9)
1. a kind of LED lamp production line, including turntable (1), the pedestal (3) that is set to the turntable (1) bottom, it is set to the pedestal
(3) axis (13) on and the mounting plate (2) on the axis (13), the turntable (1) are equipped with multiple fixing grooves
(11), the axis (13) is arranged on the turntable (1), and the pedestal (3) is equipped with the first driving motor (31), and described the
The output shaft of one driving motor (31) is connected with the turntable (1), it is characterised in that: the mounting plate (2) is equipped with the first pressure
Real component, fixation kit, assembling assembly and the second compacting component, the first compacting component, fixation kit, assembling assembly and the
Two compacting components are successively uniformly arranged, and fixation kit is equipped in the fixing groove (11)；It is set at the top of first connecting tube (26)
Have limit plate (261), limit plate (261) bottom is equipped with support spring (220), is equipped with and institute at the top of the mounting plate (2)
State the support elastic sheet (230) that limit plate (261) matches；It is additionally provided with mounting rack (25) at the top of the mounting plate (2), described first
Cylinder (21) is set on the mounting rack (25).
2. a kind of LED lamp production line described in accordance with the claim 1, it is characterised in that: the first compacting component includes wearing
The first connecting tube (26) on the mounting plate (2), the first cylinder (21) at the top of first connecting tube (26)
And it is set to the fixed plate (27) of the first connecting tube (26) bottom, the fixed plate (27) is two, the fixed plate (27)
It can be toward movement in the middle part of first connecting tube (26).
3. a kind of LED lamp production line according to claim 2, it is characterised in that: set in first connecting tube (26)
Have the first link block (210), oil pressure chamber is equipped in first link block (210), is equipped with first at the top of the fixed plate (27)
Push plate (272), it is intracavitary that first push plate (272) is arranged in the oil pressure, and oil pressure bottom of chamber portion is equipped with the first sealing film
(2102), first sealing film (2102) is made of elastic material, and first cylinder (21) can push the fixed plate
(27) toward movement in the middle part of first connecting tube (26).
4. a kind of LED lamp production line described in accordance with the claim 3, it is characterised in that: the first cylinder (21) piston rod
It is equipped with the second push plate (211), the second push plate (211) bottom is equipped with the first pushing block (212), first pushing block (212)
It is intracavitary to be arranged in the oil pressure, the oil pressure is intracavitary to be equipped with partition (2101), and the partition (2101) separates the oil pressure chamber
For first chamber and second chamber, first pushing block (212) is arranged in the first chamber, is set on the partition (2101)
There are multiple first through hole.
5. a kind of LED lamp production line described in accordance with the claim 1, it is characterised in that: the fixation kit includes being set to institute
State the second cylinder (22) on mounting plate (2), the connecting rod (27) being set on the second cylinder (22) piston rod, set on described
The connecting plate (28) of connecting rod (27) bottom and the fixed block (250) for being set to the connecting plate (28) bottom, the fixed block
It (250) is two, described two fixed blocks (250) are symmetrical set, and the fixed block (250) can be into the connecting plate (28)
Portion's movement.
6. a kind of LED lamp production line according to claim 5, it is characterised in that: the connecting plate (28) is equipped with the
One loose slot (281), the fixed block (250) are equipped with the third push plate matched with first loose slot (281)
(2501), the connecting rod (27) is equipped with movable chamber, is equipped with driving wheel (271) in the movable chamber, the movable chamber side wall
It is equipped with cavity, the third push plate (2501) is equipped with the drive rod (2502) matched with the cavity, the drive rod
(2502) cooperate with the driving wheel (271) transmission.
7. a kind of LED lamp production line according to claim 5, it is characterised in that: connecting plate (28) bottom is equipped with
Support frame, support frame as described above are equipped with air-actuated jaw (29), and the air-actuated jaw (29) is set to below the fixed block (250).
8. a kind of LED lamp production line described in accordance with the claim 1, it is characterised in that: the turntable (1) be equipped with it is described
The first air storing cavity (14) that fixing groove (11) matches, the first air storing cavity (14) side wall are equipped with the second sealing film (111),
Second sealing film (111) is made of elastic material；Turntable (1) bottom is equipped with and communicates with first air storing cavity (14)
Interconnecting piece (15), the pedestal (3) is equipped with the gas transmission chamber (32) that matches with the interconnecting piece (15).
9. a kind of LED lamp production line according to claim 8, it is characterised in that: the turntable (1) be equipped with it is described
The second air storing cavity (16) that first air storing cavity (14) communicates, the fixation kit include set on the of the fixing groove (11) bottom
Three connecting tubes (122) and the disk (12) being set at the top of the third connecting tube (122), be equipped in the disk (12) with it is described
The third air storing cavity that third connecting tube (122) communicates, the third air storing cavity side wall are equipped with multiple first and are open, and described first
Opening is equipped with third sealing film (121), and third sealing film (121) is made of elastic material, the third connecting tube
(122) side is equipped with multiple the second openings (123) communicated with second air storing cavity (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910671017.2A CN110486637B (en) | 2019-07-24 | 2019-07-24 | LED lamp production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910671017.2A CN110486637B (en) | 2019-07-24 | 2019-07-24 | LED lamp production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110486637A true CN110486637A (en) | 2019-11-22 |
| CN110486637B CN110486637B (en) | 2021-03-30 |
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ID=68548109
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910671017.2A Expired - Fee Related CN110486637B (en) | 2019-07-24 | 2019-07-24 | LED lamp production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111486354A (en) * | 2020-04-22 | 2020-08-04 | 绍兴欧歌智能电器有限公司 | Processing device for processing L ED lamp holder |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106051504A (en) * | 2016-07-27 | 2016-10-26 | 浙江阳光美加照明有限公司 | LED bulb lamp and automatic assembly method |
| CN108817938A (en) * | 2018-04-26 | 2018-11-16 | 安徽派日特智能装备有限公司 | A kind of process equipment for the assembling of light bulb bottom case |
| CN108838636A (en) * | 2018-06-28 | 2018-11-20 | 嘉兴爱劳科斯智能照明有限公司 | A kind of LED lamp bead assembly equipment |
| CN109834459A (en) * | 2019-01-28 | 2019-06-04 | 三峡大学 | A kind of full intellectualized detection positioning device and assembly method of anti-fake Cap for spirit bottle |
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2019
- 2019-07-24 CN CN201910671017.2A patent/CN110486637B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106051504A (en) * | 2016-07-27 | 2016-10-26 | 浙江阳光美加照明有限公司 | LED bulb lamp and automatic assembly method |
| CN108817938A (en) * | 2018-04-26 | 2018-11-16 | 安徽派日特智能装备有限公司 | A kind of process equipment for the assembling of light bulb bottom case |
| CN108838636A (en) * | 2018-06-28 | 2018-11-20 | 嘉兴爱劳科斯智能照明有限公司 | A kind of LED lamp bead assembly equipment |
| CN109834459A (en) * | 2019-01-28 | 2019-06-04 | 三峡大学 | A kind of full intellectualized detection positioning device and assembly method of anti-fake Cap for spirit bottle |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111486354A (en) * | 2020-04-22 | 2020-08-04 | 绍兴欧歌智能电器有限公司 | Processing device for processing L ED lamp holder |
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| CN110486637B (en) | 2021-03-30 |
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Granted publication date: 20210330 |