CN110482096B - Multi-roadway rapid switching system of roadway machine - Google Patents
Multi-roadway rapid switching system of roadway machine Download PDFInfo
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- CN110482096B CN110482096B CN201910880253.5A CN201910880253A CN110482096B CN 110482096 B CN110482096 B CN 110482096B CN 201910880253 A CN201910880253 A CN 201910880253A CN 110482096 B CN110482096 B CN 110482096B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
A multi-lane quick switching system of a lane machine is characterized in that the lane machine is of a single-upright-column type, a vertical moving mechanism of the lane machine is provided with a material storage and taking telescopic fork with a left transverse moving function and a right transverse moving function, each lane of a goods shelf is provided with a goods shelf sky rail and a goods shelf ground rail, a switching device sky rail and a switching device ground rail are arranged in the vertical direction of a lane crossing and the goods shelf sky rails and the goods shelf ground rails, switching device rail rollers are arranged on an upper switching device and a lower switching device, the upper switching device and the lower switching device are clamped on the switching device sky rail and the switching device ground rail up and down, the lower switching device is connected with a lower switching device driving host, the lane machine is connected with the telescopic fork, and the lane machine is connected with the lane machine driving host. The automatic material storage system is novel in structure, safe and reliable in operation, high in automation degree, low in system cost, wide in application prospect, stable in operation, safe and reliable, and applied to the technical field of the storage industry of the automatic material storage bin.
Description
Technical Field
The invention relates to a multi-lane quick switching system of a lane machine in the technical field of automatic material storage industry, which comprises a multi-lane quick switching system of a standard lane machine, is particularly suitable for automatic material storage and taking of a multi-lane high-rise shelf, can quickly convey the lane machine from a current lane to a target lane, and is a low-cost solution of an intensive automatic storage shelf.
Background
At present, with the rapid development of the automatic material warehousing industry, the automatic stereoscopic warehouse is increasingly applied to various industries. The three-dimensional warehouse develops to the space direction more, stores more materials with less area. It has changed traditional material storage mode to the manual access operation has been replaced to high automatic tunnel machine, greatly reduced artifical demand, improved work efficiency. In an automated material storage system, a tunnel machine is a key component, and the tunnel machine runs in a tunnel and is responsible for conveying materials from a goods-handling platform at the road junction to a goods shelf or taking the materials from the goods shelf to the goods-handling platform.
Patent No. 201910513808.2 discloses an automatic change logistics storage equipment's tunnel conversion equipment, its conversion equipment is a transition device who is located tunnel junction, and the tunnel machine passes through it to realize getting into another tunnel from a tunnel. However, the conversion device only has two tracks, and can only convert the tunnel machine between adjacent tunnels, and if the tunnel machine is to be converted from a first tunnel to a tail end tunnel, the tunnel machine needs to sequentially pass through a second tunnel and a third tunnel … … to reach the tail end tunnel, so that the working efficiency is low, and the power consumption is high.
Patent No. 201610346545.7 discloses a turning roadway stereoscopic warehouse control system which sends a roadway machine into another roadway through a U-shaped rail arranged between two roadways which need to be changed lanes. If the current roadway where the roadway machine is located and the target roadway are not connected by one U-shaped rail, the roadway is changed by the U-shaped rails connected. Because the turning radius of the tunnel machine is large when the U-shaped rail turns, large spaces need to be reserved at the two ends of the tunnel, so that the system tunnel occupies a large space and has low space utilization rate. When changing lanes in multiple lanes, the working efficiency is low and the power consumption is large. In the operation mode, the position and the advancing direction of the roadway where the roadway machine is located need to be judged before the roadway machine acts, and the control is relatively complex.
Patent No. 201410269106.6 discloses a tunnel machine device applied to an automatic material storing and taking system, wherein a robot for storing and taking materials has a left-right steering function. The mechanism occupies a large space and has low space utilization rate.
In the existing automatic material storing and taking industry, a system that one tunnel machine corresponds to one tunnel is adopted more, and multiple tunnels can correspond to multiple tunnel machines. The roadway machine is high in cost, the width of the roadway occupied by one roadway machine is basically the width of two shelves, and although the system layout is high in relative operation efficiency, the material storage space is small, and the cost of the whole system is high. These problems are particularly acute with respect to high storage, dense warehousing systems. Therefore, it is a new problem to be solved urgently to develop a multi-lane fast switching system of a lane machine.
Disclosure of Invention
The invention aims to provide a multi-roadway rapid switching system of a roadway machine, which aims at the problems and provides the multi-roadway rapid switching system of the roadway machine applied to an automatic material storage and taking system.
The purpose of the invention is realized as follows: a multi-roadway rapid switching system of a roadway machine comprises a switching device top rail, an upper switching device, a roadway machine, a goods arranging platform, a lower switching device driving host, a switching device ground rail, a goods shelf, a lower switching device encoder, a telescopic fork, an in-out goods carrier roller, an electric control cabinet, a goods shelf top rail, a roadway machine top rail, an upper switching device encoder, an upper switching device driving host, a goods shelf ground rail, a roadway machine driving host, a locker and a switching device track roller, wherein the roadway machine is of a single-column type, a vertical moving mechanism of the roadway machine is provided with a material storing and taking telescopic fork with a left-right transverse moving function, the goods shelf top rail and the goods shelf ground rail are arranged in each roadway of the goods shelf, the switching device top rail and the switching device ground rail are arranged in the vertical direction of a roadway opening and the goods shelf top rail and the goods shelf ground rail, the switching device top rail and the switching device ground rail are parallel, the upper switching device and the lower switching device are provided with switching device track rollers which are vertically clamped on a switching device overhead rail and a switching device ground rail, the outer side of the switching device ground rail is provided with a cargo handling platform in the direction parallel to the switching device ground rail, the switching device overhead rail and the switching device ground rail are provided with an upper switching device encoder and a lower switching device encoder, the middle of the lower switching device is vertically provided with a laneway machine ground rail, the middle of the upper switching device is vertically provided with a laneway machine overhead rail, the side surface of the lower switching device is provided with a cargo inlet and outlet carrier roller, the switching device track rollers are arranged on the upper switching device and the lower switching device, the lower switching device is provided with a locker, the laneway machine overhead rail and the laneway machine ground rail are provided with a laneway machine, the lower switching device is connected with a lower switching device driving host, and the laneway machine is connected with a telescopic fork, the side surface of the tunnel machine is provided with an electric control cabinet, the upper switching device is connected with the upper switching device driving host, and the tunnel machine is connected with the tunnel machine driving host;
the working principle and the using operation method of the multi-roadway rapid switching system of the roadway machine are that a switching device sky rail and a switching device ground rail are laid on the side of a roadway opening in the vertical direction of the roadway and extend from a first roadway to a last roadway, the switching device sky rail is parallel to the switching device ground rail, a lower switching device can run along the switching device ground rail under the driving of a lower switching device driving host, a goods handling platform is laid from a first roadway opening to the last roadway, a goods inlet and outlet carrier roller is installed on one side of the lower switching device, the roadway machine takes goods out of a goods shelf, returns the goods to an upper switching device and a lower switching device, puts the goods on the goods inlet and outlet carrier roller, the goods inlet and outlet carrier roller rotates, the goods are conveyed to the goods handling platform, and the goods conveying mode is opposite to the above mode; in the existing stereoscopic warehouse, an in-out goods carrier roller is arranged at each roadway opening, only one in-out goods carrier roller is arranged at one side of a lower switching device in the system, the system cost and the maintenance and use cost are reduced, for an intensive multi-roadway material storage system, the advantages are more obvious, an upper switching device can run along a switching device top rail under the driving of an upper switching device driving host, the upper switching device driving host and the lower switching device driving host keep synchronous running through electrical control, and the upper switching device and the lower switching device can ensure the accurate alignment of a roadway machine top rail, a roadway machine ground rail, a goods shelf top rail and a goods shelf ground rail under the control of an electric control cabinet; after the system receives a goods taking instruction, under the drive of a driving host of a tunnel machine, the tunnel machine runs to a goods shelf overhead rail and a goods shelf ground rail along the tunnel machine overhead rail and the tunnel machine ground rail and enters a tunnel to take goods, after the goods level is identified through a material coding reading and recognizing system, a telescopic fork which can transversely move left and right on a vertical moving mechanism of the tunnel machine extends into a goods shelf to automatically take out the materials, after the telescopic fork retracts to the original position, the tunnel machine returns to an upper switching device and a lower switching device along the original path, a material box is placed on an access goods carrier roller, the access goods carrier roller rotates to transfer the taken goods to a goods handling platform to handle the goods, track rollers of the switching devices are arranged on the upper switching device and the lower switching device, and the switching devices are ensured to stably run along the tracks; when a roadway machine is going to get goods from a current roadway to a target roadway, the upper switching device and the lower switching device drive the roadway machine to move transversely along a switching device sky rail and a switching device ground rail, when the roadway machine sky rail and the roadway machine ground rail are accurately aligned with a shelf sky rail and a shelf ground rail of the target roadway, the roadway machine leaves the switching device to enter another roadway for getting the goods, when the roadway machine leaves the lower switching device, a locker acts to ensure that the lower switching device does not displace in the original position, so that the switching of the single roadway machine among different roadways is completed until the roadway machine returns to the switching device sky rail and the switching device ground rail from the roadway, after a new command is received, the locker is unlocked to carry out the next switching operation, and the goods delivery mode is the same as the next switching operation; the elasticity and the mounting mode of polyurethane can guarantee that smooth and free of rocking when moving, noiselessness, and longer life can also be guaranteed to polyurethane's wearability, reduces the maintenance cost.
The key points of the invention are its structure, working principle and operation method.
Compared with the prior art, the multi-roadway rapid switching system of the roadway machine has the advantages of being novel in structure, safe and reliable in operation, capable of meeting requirements of multiple roadways only through one roadway machine, capable of enabling one roadway machine to shuttle in multiple roadways, high in space utilization rate, high in automation degree, low in system cost, wide in application prospect, stable in operation, firm and reasonable in structure, safe and reliable, high in working efficiency, small in occupied working space and the like, and capable of being widely applied to the technical field of automatic material storage industry.
Drawings
The present invention will be described in detail below with reference to the accompanying drawings and examples.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a left side view of fig. 1.
Fig. 4 is a perspective assembly view of the present invention.
Fig. 5 is an enlarged view of a portion i of fig. 4.
Fig. 6 is a left-hand enlarged view of part ii of fig. 4.
Detailed Description
Referring to the attached drawings, the multi-roadway rapid switching system of the roadway machine comprises a switching device sky rail 1, an upper switching device 2, a roadway machine 3, a tallying platform 4, a lower switching device driving host 5, a switching device ground rail 6, a goods shelf 7, a lower switching device 8, a lower switching device encoder 9, a telescopic fork 10, an in-out carrier roller 11, an electric control cabinet 12, a goods shelf sky rail 13, a roadway machine sky rail 14, an upper switching device encoder 15, an upper switching device driving host 16, a goods shelf ground rail 17, a roadway machine ground rail 18, a roadway machine driving host 19, a locker 20 and a switching device track roller 21, wherein the roadway machine 3 is of a single-column type, the vertical moving mechanism of the roadway machine 3 is provided with the material access telescopic fork 10 with the left-right transverse moving function, the goods shelf sky rail 13 and the goods shelf ground rail 17 are arranged in each roadway of the goods shelf 7, the switching device track 1 and the switching device ground rail 6 are arranged in the vertical direction of a roadway junction B, the goods shelf sky rail 13 and the goods shelf ground rail 17, the switching device top rail 1 is parallel to the switching device ground rail 6, the switching device rail roller 21 is arranged on the upper switching device 2 and the lower switching device 8, the upper switching device top rail 1 and the switching device ground rail 6 are vertically clamped, the cargo handling platform 4 is arranged on the outer side of the switching device ground rail 6 in the direction parallel to the switching device ground rail 6, the upper switching device encoder 15 and the lower switching device encoder 9 are arranged on the switching device top rail 1 and the switching device ground rail 6, the laneway machine ground rail 18 is arranged at the position of the middle vertical switching device ground rail 6 of the lower switching device 8, the laneway machine top rail 14 is arranged at the position of the middle vertical switching device top rail 1 of the upper switching device 2, the loading and unloading carrier roller 11 is arranged on the side surface of the lower switching device 8, the switching device rail roller 21 is arranged on the upper switching device 2 and the lower switching device 8, the locker 20 is arranged on the lower switching device 8, the roadway machine is characterized in that a roadway machine 3 is arranged on a roadway machine overhead rail 14 and a roadway machine ground rail 18, a lower switching device 8 is connected with a lower switching device driving host 5, the roadway machine 3 is connected with a telescopic fork 10, an electric control cabinet 12 is arranged on the side face of the roadway machine 3, an upper switching device 2 is connected with an upper switching device driving host 16, and the roadway machine 3 is connected with a roadway machine driving host 19.
The working principle and the using operation method of the multi-roadway rapid switching system of the roadway machine are that a switching device sky rail 1 and a switching device ground rail 6 are laid on the side of a roadway opening B along the vertical direction of a roadway and extend from a first roadway D to the last roadway, the switching device sky rail 1 is parallel to the switching device ground rail 6, a lower switching device 8 can run along the switching device ground rail 6 under the driving of a lower switching device driving host 5, a goods sorting platform 4 is laid to the last roadway from the first roadway opening, an in-and-out goods carrier roller 11 is installed on one side of the lower switching device 8, the roadway machine 3 takes out goods from a goods shelf 7 and returns to an upper switching device 2 and a lower switching device 8, the goods carrier roller 11 is placed on the in-and-out goods and rotates to send the goods to the goods sorting platform 4, and the goods sending mode is opposite to the mode; in the existing stereoscopic warehouse, an in-out carrier roller 11 is installed at each lane crossing B, only one in-out carrier roller 11 is installed at one side of a lower switching device 8 in the system, so that the system cost and the maintenance use cost are reduced, the advantage is more obvious for an intensive multi-lane material storage system, an upper switching device 2 can run along a switching device sky rail 1 under the driving of an upper switching device driving host 16, the upper switching device driving host 16 and the lower switching device driving host 5 keep synchronous running through electrical control, and the upper switching device 2 and the lower switching device 8 can ensure the accurate alignment of a lane machine sky rail 14, a lane machine ground rail 18, a goods shelf sky rail 13 and a goods shelf ground rail 17 under the control of an electric control cabinet 12; after the system receives a goods taking instruction, under the drive of a driving host 19 of a tunnel machine, the tunnel machine 3 runs to a goods shelf overhead rail 13 and a goods shelf ground rail 17 along a tunnel machine overhead rail 14 and a tunnel machine ground rail 18 to enter a tunnel for goods taking, after the goods level is identified through a material coding reading and identifying system, a telescopic fork 10 which can transversely move left and right on a vertical moving mechanism of the tunnel machine 3 extends into a goods shelf 7 to automatically take out the materials, after the telescopic fork 10 retracts to the original position, the tunnel machine 3 returns to an upper switching device 2 and a lower switching device 8 along the original path, a material box is placed on an in-out goods carrier roller 11, the in-out goods carrier roller 11 rotates to transfer the taken-out goods to a goods handling table 4 for goods handling, and a rail roller 21 of the switching device is arranged on the upper switching device 2 and the lower switching device 8, so that the switching device can stably run along the rail; when the laneway machine 3 is going to get goods from a current laneway to a target laneway, the upper switching device 2 and the lower switching device 8 drive the laneway machine 3 to move transversely along the switching device sky rail 1 and the switching device ground rail 6, when the laneway machine sky rail 14 and the laneway machine ground rail 18 are accurately aligned with the shelf sky rail 13 and the shelf ground rail 17 of the target laneway, the laneway machine 3 leaves the switching device to enter another laneway for getting goods, when the laneway machine 3 leaves the lower switching device 8, the locker 20 acts to ensure that the lower switching device 8 has no displacement at the original position, so that the switching of the single laneway machine 3 among different laneways is completed until the laneway machine 3 returns to the switching device sky rail 1 and the switching device ground rail 6 from the laneway, after a new instruction is received, the locker 20 is unlocked to carry out the next switching operation, and the goods delivery mode is the same as the next switching operation; the elasticity and the mounting mode of polyurethane can guarantee that smooth and free of rocking when moving, noiselessness, and longer life can also be guaranteed to polyurethane's wearability, reduces the maintenance cost.
In fig. 2, a indicates the direction of operation of the switching system; b represents a road junction; c represents the running direction of the roadway machine; d represents a first roadway; e denotes a second lane; f denotes a third lane.
Claims (1)
1. The utility model provides a many roadways quick switching system of tunnel machine, include auto-change over device sky rail, go up auto-change over device, tunnel machine, reason goods platform, down auto-change over device drive host computer, auto-change over device ground rail, goods shelves, down auto-change over device encoder, flexible fork, discrepancy goods bearing roller, automatically controlled cabinet, goods shelves sky rail, tunnel machine sky rail, go up auto-change over device encoder, go up auto-change over device drive host computer, goods shelves ground rail, tunnel machine drive host computer, locker, auto-change over device track gyro wheel, its characterized in that: the roadway machine adopts a single-upright-column type, a vertical moving mechanism of the roadway machine is provided with a material storing and taking telescopic fork with a left-right transverse moving function, each roadway of a goods shelf is provided with a goods shelf sky rail and a goods shelf ground rail, a switching device sky rail and a switching device ground rail are arranged in the vertical direction of a lane crossing, the goods shelf sky rail and the switching device ground rail are parallel, switching device track rollers are arranged on an upper switching device and a lower switching device and are clamped on the switching device sky rail and the switching device ground rail up and down, a goods sorting platform is arranged outside the switching device ground rail and in the direction parallel to the switching device ground rail, an upper switching device encoder and a lower switching device encoder are arranged on the switching device sky rail and the switching device ground rail, a roadway machine ground rail is arranged at the position of the middle vertical switching device ground rail of the lower switching device, a roadway machine sky rail is arranged at the position of the middle vertical switching device sky rail of the upper switching device, the side surface of the lower switching device is provided with an in-out goods carrier roller, a switching device track roller is arranged on the upper switching device and the lower switching device, the lower switching device is provided with a locker, a roadway machine is arranged on an overhead rail and a ground rail of the roadway machine, the lower switching device is connected with a lower switching device driving host, the roadway machine is connected with a telescopic fork, the side surface of the roadway machine is provided with an electric control cabinet, the upper switching device is connected with the upper switching device driving host, and the roadway machine is connected with a roadway machine driving host; the working principle and the using operation method of the multi-roadway rapid switching system of the roadway machine are that a switching device sky rail and a switching device ground rail are laid on the side of a roadway opening in the vertical direction of the roadway and extend from a first roadway to a last roadway, the switching device sky rail is parallel to the switching device ground rail, a lower switching device can run along the switching device ground rail under the driving of a lower switching device driving host, a goods handling platform is laid from a first roadway opening to the last roadway, a goods inlet and outlet carrier roller is installed on one side of the lower switching device, the roadway machine takes goods out of a goods shelf, returns the goods to an upper switching device and a lower switching device, puts the goods on the goods inlet and outlet carrier roller, the goods inlet and outlet carrier roller rotates, the goods are conveyed to the goods handling platform, and the goods conveying mode is opposite to the above mode; in the existing stereoscopic warehouse, an in-out goods carrier roller is arranged at each roadway opening, only one in-out goods carrier roller is arranged at one side of a lower switching device in the system, the system cost and the maintenance and use cost are reduced, for an intensive multi-roadway material storage system, the advantages are more obvious, an upper switching device can run along a switching device top rail under the driving of an upper switching device driving host, the upper switching device driving host and the lower switching device driving host keep synchronous running through electrical control, and the upper switching device and the lower switching device can ensure the accurate alignment of a roadway machine top rail, a roadway machine ground rail, a goods shelf top rail and a goods shelf ground rail under the control of an electric control cabinet; after the system receives a goods taking instruction, under the drive of a driving host of a tunnel machine, the tunnel machine runs to a goods shelf overhead rail and a goods shelf ground rail along the tunnel machine overhead rail and the tunnel machine ground rail and enters a tunnel to take goods, after the goods level is identified through a material coding reading and recognizing system, a telescopic fork which can transversely move left and right on a vertical moving mechanism of the tunnel machine extends into a goods shelf to automatically take out the materials, after the telescopic fork retracts to the original position, the tunnel machine returns to an upper switching device and a lower switching device along the original path, a material box is placed on an access goods carrier roller, the access goods carrier roller rotates to transfer the taken goods to a goods handling platform to handle the goods, track rollers of the switching devices are arranged on the upper switching device and the lower switching device, and the switching devices are ensured to stably run along the tracks; when a roadway machine is going to get goods from a current roadway to a target roadway, the upper switching device and the lower switching device drive the roadway machine to move transversely along a switching device sky rail and a switching device ground rail, when the roadway machine sky rail and the roadway machine ground rail are accurately aligned with a shelf sky rail and a shelf ground rail of the target roadway, the roadway machine leaves the switching device to enter another roadway for getting the goods, when the roadway machine leaves the lower switching device, a locker acts to ensure that the lower switching device does not displace in the original position, so that the switching of the single roadway machine among different roadways is completed until the roadway machine returns to the switching device sky rail and the switching device ground rail from the roadway, after a new command is received, the locker is unlocked to carry out the next switching operation, and the goods delivery mode is the same as the next switching operation; the elasticity and the mounting mode of polyurethane can guarantee that smooth and free of rocking when moving, noiselessness, and longer life can also be guaranteed to polyurethane's wearability, reduces the maintenance cost.
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| CN201910880253.5A CN110482096B (en) | 2019-09-18 | 2019-09-18 | Multi-roadway rapid switching system of roadway machine |
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| CN201910880253.5A CN110482096B (en) | 2019-09-18 | 2019-09-18 | Multi-roadway rapid switching system of roadway machine |
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| CN111086819A (en) * | 2019-12-13 | 2020-05-01 | 中国电子科技集团公司第三十八研究所 | Integrated storage and pickup system and method for SMT tray |
| CN112357429B (en) * | 2020-10-30 | 2022-03-18 | 南京迪沃航空技术有限公司 | Box type four-way shuttle vehicle control system and control method |
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