CN110470739A - A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound - Google Patents
A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound Download PDFInfo
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- CN110470739A CN110470739A CN201910826453.2A CN201910826453A CN110470739A CN 110470739 A CN110470739 A CN 110470739A CN 201910826453 A CN201910826453 A CN 201910826453A CN 110470739 A CN110470739 A CN 110470739A
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- inner casing
- ball
- pressure pipeline
- intelligent sphere
- type ultrasound
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- 238000002604 ultrasonography Methods 0.000 title claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 239000000523 sample Substances 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000034303 cell budding Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C21/00—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
- G01C21/10—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
- G01C21/12—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
- G01C21/16—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/262—Linear objects
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Remote Sensing (AREA)
- Radar, Positioning & Navigation (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Automation & Control Theory (AREA)
- Acoustics & Sound (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention relates to special equipment fields.Purpose is to provide a kind of pressure pipeline and detects intelligent sphere from drifting type ultrasound, which should have the characteristics that easy to operate, detection accuracy is high.Technical solution is: a kind of pressure pipeline detects intelligent sphere from drifting type ultrasound, it is characterised in that: the detection ball that the intelligent sphere includes two balanced balls and is connected between two balanced balls by traction rope;The detection ball includes spherical inner casing, the signal processing unit being arranged in inner casing, several ultrasonic probes being evenly arranged on inner casing and the shell for wrapping inner casing;The signal processing unit includes built-in PC platform and the channel ultrasonic card for being separately connected built-in PC platform, accelerometer, magnetometer, reservoir, high-effect battery;The built-in PC platform also passes through conducting wire and connects ultrasonic probe.
Description
Technical field
The present invention relates to special equipment field, specifically a kind of pressure pipeline detects intelligent sphere from drifting type ultrasound.
Background technique
Pressure pipeline cause of accident mainly has burn into welding and fault in material, equipment fault, operation against rules and external force to destroy
Deng.Accident caused by wherein burn into welding and fault in material rupture occupies very big ratio.Therefore pressure pipeline every
The defects of some cycles should carry out periodic inspection, burn into crackle to detect pressure pipeline eliminates accident in budding state.
Pressure pipeline mostly uses the detection of the technologies such as Magnetic Flux Leakage Inspecting, ultrasound detection, EDDY CURRENT, vision-based detection progress defect
With security evaluation.However, these methods are only applicable to the outer detection of pressure pipeline, for the buried pipeline of depths underground, by it
The limitation of running environment, pumped (conveying) medium has larger difficulty from pipeline external detection corrosion, even if using not excavating, not influencing just
The outer detection mode often to work detects buried pipeline, and result also belongs to indirect acquisition, need to manually carefully analyze and school
It tests, meanwhile, such methods are not suitable for detecting the pipeline under the regions such as highway, railway or river, ocean yet, cannot achieve to pipe
The complete detection in road.For these problems existing for pipeline added salts, Inner Examination Technology on Pipeline comes into being.Out of pipeline
Portion is detected, and is the wide pressure pipeline periodic inspection of realization amount multi-panel, the effective means for ensureing normal operation and essential safety
And key problem in technology, it is a kind of highly desirable method for detecting pipeline.
Summary of the invention
The purpose of the present invention is overcoming the shortcomings of in above-mentioned background technique, a kind of pressure pipeline is provided from drifting type ultrasound
Intelligent sphere is detected, which should have the characteristics that easy to operate, detection accuracy is high.
The technical scheme is that
A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound, it is characterised in that: the intelligent sphere includes two balances
Ball and the detection ball being connected to by traction rope between two balanced balls;The detection ball includes spherical inner casing, is arranged in inner casing
In signal processing unit, several ultrasonic probes being evenly arranged on inner casing and the shell for wrapping inner casing;At the signal
Reason unit include built-in PC platform and the channel ultrasonic card for being separately connected built-in PC platform, accelerometer, magnetometer,
Reservoir, high-effect battery;The built-in PC platform also passes through conducting wire and connects ultrasonic probe.
The detection ball and balanced ball are elliposoidal, and the both ends of traction rope are separately connected the longitudinal end of detection ball and balanced ball
Point.
The shell of the detection ball is made of polyurethane foamed material;The inner casing of the detection ball is aluminum alloy materials system
At.
The traction rope is spring;The detection ball and balanced ball are equipped with the pull ring for fixed spring.
The inner casing is docked by two hemispherical Shells.
The beneficial effects of the present invention are:
The present invention is arranged in pipeline and can drift about along pipeline, is realized by the ultrasonic probe being arranged on detection ball
Automatic detection to pressure pipeline, operation is very easy;Specific gravity of the invention and water are almost the same, not only mobile steady, detection
High sensitivity, and blocking phenomenon does not occur for while detecting, the detection of final the defects of realizing to pressure pipeline structure erosion and is commented
Estimate, ensures the safe operation of pressure pipeline.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the invention.
Fig. 2 is overlooking structure diagram of the invention.
Specific embodiment
Below in conjunction with Figure of description, the invention will be further described, but the invention is not limited to following embodiments.
As shown in Figure 1, a kind of pressure pipeline detects intelligent sphere, including detection ball and two balances from drifting type ultrasound
Ball 14.The detection ball and balanced ball are elliposoidal, in order to keep drift posture steady.The detection ball is arranged at two
Between balanced ball, detects and connected between ball and the long axis endpoint of balanced ball by spring 12, and detect and set on ball and balanced ball
There is the pull ring 13 for fixed spring, since spring stiffness is partially soft, the bend pipe position of pipeline 11 can be passed through convenient for intelligent sphere.
The detection ball includes spherical inner casing 1, the signal processing unit being arranged in inner casing, several settings in spherical inner casing
On ultrasonic probe 2 and wrap the elliposoidal shell 4 of inner casing.The ultrasonic probe is evenly arranged on spherical inner casing, and
The signal processing unit of spherical inner housing inner is connected by conducting wire.It is opened on the inner casing and is formed with several through-holes, ultrasonic probe one
One installation is in through-holes and along the radially arrangement of spherical inner casing.
The signal processing unit include built-in PC platform 8, channel ultrasonic card 3, reservoir 9, high-effect battery 7,
Accelerometer 5 and magnetometer 6.The built-in PC platform passes through conducting wire connecting multi-channel ultrasound card, accelerometer and magnetometer,
Channel ultrasonic card reconnects ultrasonic probe.The signal processing unit is used for transmitting-receiving, control, synchronization and the place of ultrasonic signal
Reason.The spherical shape inner casing includes hemispherical Shell made of two aluminum alloy materials, and hemispherical Shell is with rim of the mouth docking mode and by several
Screw fastens, and is equipped with sealing ring at the docking of hemispherical Shell and places the groove of sealing ring.
The accelerometer is three axis accelerometer, for recording acceleration information, smoothly obtains detection ball in the duct
The distance passed through.The ultrasonic probe is used to acquire the corrosion condition data of pipeline, calculates in conjunction with accelerometer data
Distance and location information position the hot spot of pipeline.The magnetometer can detect this from pipeline external application magneto sensor
The Position Approximate of invention.The high-effect battery powers to channel ultrasonic card, accelerometer, built-in PC platform.
The shell is made of polyurethane foamed material, the length of shell (long axis length of elliposoidal, the level in Fig. 1
Direction) it is no more than the 75% of internal diameter of the pipeline, the width of shell (minor axis length of elliposoidal, the vertical direction in Fig. 1) is no more than
The 70% of internal diameter of the pipeline.The inner casing can wrap up various sizes of shell, and such a construction increases the interchangeability of intelligent sphere, avoid
The trouble of different core inner casing, the different size circuit plates of design is fabricated for different size pipe designs.The balanced ball
Depending on size is as needed, the gross density for guaranteeing entire intelligent sphere is identical with the density of water.
It is also provided with tapped through hole on the inner casing of the detection ball, and realizes sealing, spiral shell with M12 thread plug 10 and sealing ring
The position of line through-hole corresponds to the position of reservoir, is not required to open entire spherical inner casing at the end of detection, only need to open thread plug simultaneously
It takes out reservoir and carries out data analysis.
Each component of the invention can be obtained directly in outsourcing.
Finally it should be noted that the above enumerated are only specific embodiments of the present invention.It is clear that the invention is not restricted to
Above embodiments can also have many variations.Those skilled in the art can directly lead from present disclosure
Out or all deformations for associating, it is considered as protection scope of the present invention.
Claims (5)
1. a kind of pressure pipeline detects intelligent sphere from drifting type ultrasound, it is characterised in that: the intelligent sphere includes two balanced balls
(14) and by traction rope (12) it is connected to the detection ball between two balanced balls;The detection ball includes spherical inner casing (1), sets
Set the signal processing unit in inner casing, several shells for being evenly arranged on ultrasonic probe on inner casing (5) and wrapping inner casing
(4);The signal processing unit include built-in PC platform (8) and the channel ultrasonic card (3) for being respectively embedded into formula PC platform,
Accelerometer (5), magnetometer (6), reservoir (9), high-effect battery (7);The built-in PC platform is also connected by conducting wire
Ultrasonic probe.
2. a kind of pressure pipeline according to claim 1 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described
It detects ball and balanced ball is elliposoidal, the both ends of traction rope are separately connected the long axis endpoint of detection ball and balanced ball.
3. a kind of pressure pipeline according to claim 2 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described
The shell of detection ball is made of polyurethane foamed material;The inner casing of the detection ball is made of aluminum alloy materials.
4. a kind of pressure pipeline according to claim 3 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described
Traction rope is spring;The detection ball and balanced ball are equipped with the pull ring (13) for fixed spring.
5. a kind of pressure pipeline according to claim 4 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described
Inner casing is docked by two hemispherical Shells.
Priority Applications (1)
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CN201910826453.2A CN110470739A (en) | 2019-09-03 | 2019-09-03 | A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound |
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CN201910826453.2A CN110470739A (en) | 2019-09-03 | 2019-09-03 | A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112902030A (en) * | 2021-01-28 | 2021-06-04 | 深圳市水务工程检测有限公司 | Chip structure |
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