CN110470739A - A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound - Google Patents

A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound Download PDF

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Publication number
CN110470739A
CN110470739A CN201910826453.2A CN201910826453A CN110470739A CN 110470739 A CN110470739 A CN 110470739A CN 201910826453 A CN201910826453 A CN 201910826453A CN 110470739 A CN110470739 A CN 110470739A
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CN
China
Prior art keywords
inner casing
ball
pressure pipeline
intelligent sphere
type ultrasound
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Pending
Application number
CN201910826453.2A
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Chinese (zh)
Inventor
杜兴吉
凌张伟
缪存坚
唐萍
蒋政培
陈永贵
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Zhejiang Institute of Special Equipment Science
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Zhejiang Institute of Special Equipment Science
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Priority to CN201910826453.2A priority Critical patent/CN110470739A/en
Publication of CN110470739A publication Critical patent/CN110470739A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • G01C21/10Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
    • G01C21/12Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
    • G01C21/16Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/265Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/262Linear objects

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Remote Sensing (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Automation & Control Theory (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The present invention relates to special equipment fields.Purpose is to provide a kind of pressure pipeline and detects intelligent sphere from drifting type ultrasound, which should have the characteristics that easy to operate, detection accuracy is high.Technical solution is: a kind of pressure pipeline detects intelligent sphere from drifting type ultrasound, it is characterised in that: the detection ball that the intelligent sphere includes two balanced balls and is connected between two balanced balls by traction rope;The detection ball includes spherical inner casing, the signal processing unit being arranged in inner casing, several ultrasonic probes being evenly arranged on inner casing and the shell for wrapping inner casing;The signal processing unit includes built-in PC platform and the channel ultrasonic card for being separately connected built-in PC platform, accelerometer, magnetometer, reservoir, high-effect battery;The built-in PC platform also passes through conducting wire and connects ultrasonic probe.

Description

A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound
Technical field
The present invention relates to special equipment field, specifically a kind of pressure pipeline detects intelligent sphere from drifting type ultrasound.
Background technique
Pressure pipeline cause of accident mainly has burn into welding and fault in material, equipment fault, operation against rules and external force to destroy Deng.Accident caused by wherein burn into welding and fault in material rupture occupies very big ratio.Therefore pressure pipeline every The defects of some cycles should carry out periodic inspection, burn into crackle to detect pressure pipeline eliminates accident in budding state.
Pressure pipeline mostly uses the detection of the technologies such as Magnetic Flux Leakage Inspecting, ultrasound detection, EDDY CURRENT, vision-based detection progress defect With security evaluation.However, these methods are only applicable to the outer detection of pressure pipeline, for the buried pipeline of depths underground, by it The limitation of running environment, pumped (conveying) medium has larger difficulty from pipeline external detection corrosion, even if using not excavating, not influencing just The outer detection mode often to work detects buried pipeline, and result also belongs to indirect acquisition, need to manually carefully analyze and school It tests, meanwhile, such methods are not suitable for detecting the pipeline under the regions such as highway, railway or river, ocean yet, cannot achieve to pipe The complete detection in road.For these problems existing for pipeline added salts, Inner Examination Technology on Pipeline comes into being.Out of pipeline Portion is detected, and is the wide pressure pipeline periodic inspection of realization amount multi-panel, the effective means for ensureing normal operation and essential safety And key problem in technology, it is a kind of highly desirable method for detecting pipeline.
Summary of the invention
The purpose of the present invention is overcoming the shortcomings of in above-mentioned background technique, a kind of pressure pipeline is provided from drifting type ultrasound Intelligent sphere is detected, which should have the characteristics that easy to operate, detection accuracy is high.
The technical scheme is that
A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound, it is characterised in that: the intelligent sphere includes two balances Ball and the detection ball being connected to by traction rope between two balanced balls;The detection ball includes spherical inner casing, is arranged in inner casing In signal processing unit, several ultrasonic probes being evenly arranged on inner casing and the shell for wrapping inner casing;At the signal Reason unit include built-in PC platform and the channel ultrasonic card for being separately connected built-in PC platform, accelerometer, magnetometer, Reservoir, high-effect battery;The built-in PC platform also passes through conducting wire and connects ultrasonic probe.
The detection ball and balanced ball are elliposoidal, and the both ends of traction rope are separately connected the longitudinal end of detection ball and balanced ball Point.
The shell of the detection ball is made of polyurethane foamed material;The inner casing of the detection ball is aluminum alloy materials system At.
The traction rope is spring;The detection ball and balanced ball are equipped with the pull ring for fixed spring.
The inner casing is docked by two hemispherical Shells.
The beneficial effects of the present invention are:
The present invention is arranged in pipeline and can drift about along pipeline, is realized by the ultrasonic probe being arranged on detection ball Automatic detection to pressure pipeline, operation is very easy;Specific gravity of the invention and water are almost the same, not only mobile steady, detection High sensitivity, and blocking phenomenon does not occur for while detecting, the detection of final the defects of realizing to pressure pipeline structure erosion and is commented Estimate, ensures the safe operation of pressure pipeline.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the invention.
Fig. 2 is overlooking structure diagram of the invention.
Specific embodiment
Below in conjunction with Figure of description, the invention will be further described, but the invention is not limited to following embodiments.
As shown in Figure 1, a kind of pressure pipeline detects intelligent sphere, including detection ball and two balances from drifting type ultrasound Ball 14.The detection ball and balanced ball are elliposoidal, in order to keep drift posture steady.The detection ball is arranged at two Between balanced ball, detects and connected between ball and the long axis endpoint of balanced ball by spring 12, and detect and set on ball and balanced ball There is the pull ring 13 for fixed spring, since spring stiffness is partially soft, the bend pipe position of pipeline 11 can be passed through convenient for intelligent sphere.
The detection ball includes spherical inner casing 1, the signal processing unit being arranged in inner casing, several settings in spherical inner casing On ultrasonic probe 2 and wrap the elliposoidal shell 4 of inner casing.The ultrasonic probe is evenly arranged on spherical inner casing, and The signal processing unit of spherical inner housing inner is connected by conducting wire.It is opened on the inner casing and is formed with several through-holes, ultrasonic probe one One installation is in through-holes and along the radially arrangement of spherical inner casing.
The signal processing unit include built-in PC platform 8, channel ultrasonic card 3, reservoir 9, high-effect battery 7, Accelerometer 5 and magnetometer 6.The built-in PC platform passes through conducting wire connecting multi-channel ultrasound card, accelerometer and magnetometer, Channel ultrasonic card reconnects ultrasonic probe.The signal processing unit is used for transmitting-receiving, control, synchronization and the place of ultrasonic signal Reason.The spherical shape inner casing includes hemispherical Shell made of two aluminum alloy materials, and hemispherical Shell is with rim of the mouth docking mode and by several Screw fastens, and is equipped with sealing ring at the docking of hemispherical Shell and places the groove of sealing ring.
The accelerometer is three axis accelerometer, for recording acceleration information, smoothly obtains detection ball in the duct The distance passed through.The ultrasonic probe is used to acquire the corrosion condition data of pipeline, calculates in conjunction with accelerometer data Distance and location information position the hot spot of pipeline.The magnetometer can detect this from pipeline external application magneto sensor The Position Approximate of invention.The high-effect battery powers to channel ultrasonic card, accelerometer, built-in PC platform.
The shell is made of polyurethane foamed material, the length of shell (long axis length of elliposoidal, the level in Fig. 1 Direction) it is no more than the 75% of internal diameter of the pipeline, the width of shell (minor axis length of elliposoidal, the vertical direction in Fig. 1) is no more than The 70% of internal diameter of the pipeline.The inner casing can wrap up various sizes of shell, and such a construction increases the interchangeability of intelligent sphere, avoid The trouble of different core inner casing, the different size circuit plates of design is fabricated for different size pipe designs.The balanced ball Depending on size is as needed, the gross density for guaranteeing entire intelligent sphere is identical with the density of water.
It is also provided with tapped through hole on the inner casing of the detection ball, and realizes sealing, spiral shell with M12 thread plug 10 and sealing ring The position of line through-hole corresponds to the position of reservoir, is not required to open entire spherical inner casing at the end of detection, only need to open thread plug simultaneously It takes out reservoir and carries out data analysis.
Each component of the invention can be obtained directly in outsourcing.
Finally it should be noted that the above enumerated are only specific embodiments of the present invention.It is clear that the invention is not restricted to Above embodiments can also have many variations.Those skilled in the art can directly lead from present disclosure Out or all deformations for associating, it is considered as protection scope of the present invention.

Claims (5)

1. a kind of pressure pipeline detects intelligent sphere from drifting type ultrasound, it is characterised in that: the intelligent sphere includes two balanced balls (14) and by traction rope (12) it is connected to the detection ball between two balanced balls;The detection ball includes spherical inner casing (1), sets Set the signal processing unit in inner casing, several shells for being evenly arranged on ultrasonic probe on inner casing (5) and wrapping inner casing (4);The signal processing unit include built-in PC platform (8) and the channel ultrasonic card (3) for being respectively embedded into formula PC platform, Accelerometer (5), magnetometer (6), reservoir (9), high-effect battery (7);The built-in PC platform is also connected by conducting wire Ultrasonic probe.
2. a kind of pressure pipeline according to claim 1 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described It detects ball and balanced ball is elliposoidal, the both ends of traction rope are separately connected the long axis endpoint of detection ball and balanced ball.
3. a kind of pressure pipeline according to claim 2 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described The shell of detection ball is made of polyurethane foamed material;The inner casing of the detection ball is made of aluminum alloy materials.
4. a kind of pressure pipeline according to claim 3 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described Traction rope is spring;The detection ball and balanced ball are equipped with the pull ring (13) for fixed spring.
5. a kind of pressure pipeline according to claim 4 detects intelligent sphere from drifting type ultrasound, it is characterised in that: described Inner casing is docked by two hemispherical Shells.
CN201910826453.2A 2019-09-03 2019-09-03 A kind of pressure pipeline detects intelligent sphere from drifting type ultrasound Pending CN110470739A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112902030A (en) * 2021-01-28 2021-06-04 深圳市水务工程检测有限公司 Chip structure

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US20080204008A1 (en) * 2005-02-07 2008-08-28 Paulson Peter O Anomaly Detector for Pipelines
CN102927451A (en) * 2011-12-07 2013-02-13 天津大学 Method for detecting tiny leakage of oil transmission pipeline
CN105043312A (en) * 2015-08-27 2015-11-11 浙江省特种设备检验研究院 Spherical densely-covered type probe ultrasonic thickness measurement device used for detection in pressure pipeline
CN205118674U (en) * 2015-11-24 2016-03-30 陈春锦 Pipeline leakage detection device
CN105730638A (en) * 2016-02-02 2016-07-06 张世奎 Self-swimming type overwater fishing platform
CN205910174U (en) * 2016-06-23 2017-01-25 桑丽娜 Floater formula water environment index monitoring devices
CN106764247A (en) * 2016-11-23 2017-05-31 中国计量大学 Spherical detectors motion control method in pressure pipeline
CN108267454A (en) * 2018-01-30 2018-07-10 中国计量大学 The defects of applied to retaining pressure fluid inside pipe fitting measurement and positioning system and method
CN208602666U (en) * 2018-08-21 2019-03-15 南通航运职业技术学院 The underwater air bag of intelligent numerical control balances erection device
CN209245728U (en) * 2018-12-17 2019-08-13 清华大学合肥公共安全研究院 A kind of spherical shell for intelligent measurement ball
CN210894222U (en) * 2019-09-03 2020-06-30 浙江省特种设备科学研究院 Pipeline under pressure is from drifting formula supersound internal detection intelligence ball

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080204008A1 (en) * 2005-02-07 2008-08-28 Paulson Peter O Anomaly Detector for Pipelines
CN101221152A (en) * 2008-01-24 2008-07-16 上海交通大学 Pipe data collection and memory detecting device
CN102927451A (en) * 2011-12-07 2013-02-13 天津大学 Method for detecting tiny leakage of oil transmission pipeline
CN105043312A (en) * 2015-08-27 2015-11-11 浙江省特种设备检验研究院 Spherical densely-covered type probe ultrasonic thickness measurement device used for detection in pressure pipeline
CN205118674U (en) * 2015-11-24 2016-03-30 陈春锦 Pipeline leakage detection device
CN105730638A (en) * 2016-02-02 2016-07-06 张世奎 Self-swimming type overwater fishing platform
CN205910174U (en) * 2016-06-23 2017-01-25 桑丽娜 Floater formula water environment index monitoring devices
CN106764247A (en) * 2016-11-23 2017-05-31 中国计量大学 Spherical detectors motion control method in pressure pipeline
CN108267454A (en) * 2018-01-30 2018-07-10 中国计量大学 The defects of applied to retaining pressure fluid inside pipe fitting measurement and positioning system and method
CN208602666U (en) * 2018-08-21 2019-03-15 南通航运职业技术学院 The underwater air bag of intelligent numerical control balances erection device
CN209245728U (en) * 2018-12-17 2019-08-13 清华大学合肥公共安全研究院 A kind of spherical shell for intelligent measurement ball
CN210894222U (en) * 2019-09-03 2020-06-30 浙江省特种设备科学研究院 Pipeline under pressure is from drifting formula supersound internal detection intelligence ball

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112902030A (en) * 2021-01-28 2021-06-04 深圳市水务工程检测有限公司 Chip structure
CN112902030B (en) * 2021-01-28 2022-12-09 深圳市水务工程检测有限公司 Chip structure

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