CN110455566A - A kind of air-conditioning heat exchanger acceleration dust accumulation test device - Google Patents
A kind of air-conditioning heat exchanger acceleration dust accumulation test device Download PDFInfo
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- CN110455566A CN110455566A CN201910775102.3A CN201910775102A CN110455566A CN 110455566 A CN110455566 A CN 110455566A CN 201910775102 A CN201910775102 A CN 201910775102A CN 110455566 A CN110455566 A CN 110455566A
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- dust
- air duct
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/002—Thermal testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- General Physics & Mathematics (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
- Air Conditioning Control Device (AREA)
Abstract
The invention discloses a kind of air-conditioning heat exchangers to accelerate dust accumulation test device, including dust box, dust batcher, dust box fan, calorimetric air duct, air channel internal fan, air duct turnover panel, motor, dust concentration instrument, PLC control device, thermocouple, pressure sensor, data collecting instrument, electrically heated rod and air-conditioning heat exchanger exemplar.There are three operating modes for apparatus of the present invention tool: uniform dusty circumstances formation mode, dust laden air stabilization circulate mode and heat exchange property test pattern.Pass through the application of these three operating modes, it can not only avoid the problem that dust particle is sunk due to gravity and is caused dust concentration occur unevenly and is caused dust concentration to reduce because dust is constantly deposited on heat exchanger surface, it can also accomplish not needing telephone-moving in heat exchanger performance test process, avoid the problem that heat exchanger surface dust accumulation falls due to leads to the reduction of test result repeatability during telephone-moving.
Description
Technical field
The present invention relates to Refrigeration & Air-Conditioning technical fields more particularly to a kind of air-conditioning heat exchanger to accelerate dust accumulation test device.
Background technique
Heat exchanger in air conditioner by long-term use after, performance degradation can be led to because of surface dust accumulation.Heat exchanger is in reality
Actual performance variation in use process can not will detect heat exchanger through length by the performance detection for new heat exchanger
Performance degradation degree after phase use, and need that detection can be completed in a short time.In order to meet the new heat exchange of quickly detection
Device by long-term use after performance degradation degree, need to propose that heat exchanger that can be practical accelerates dust accumulation test method, may
Basic fundamental route be, by building the high concentration dusty circumstances of thousand times of natural environments of a dust concentration, to allow heat exchanger
A few hours are run in the dusty circumstances, are come in simulating natural environment using the dust accumulation situation after the several years.
In order to guarantee that it is repeatable that the performance degradation test result after the accelerated dust accumulation of heat exchanger has, in dust-contained airflow
Dust concentration is uniform and stable be it is crucial, the dust-contained airflow for blowing to heat exchanger surface must satisfy two conditions: 1) heat exchanger is windward
Dust concentration at face in dust-contained airflow keeps uniform in each region of heat exchanger surface;2) at heat exchanger windward side in dust-contained airflow
Dust concentration entirely accelerate the dust accumulation testing time section in keep stablize.The problem of high concentration dusty circumstances are easy to produce be,
The aerial dust particle that suspends gradually is sunk under the effect of gravity, and the dust concentration along gravity direction is distributed in incremental,
Cause the dust concentration in each region in heat exchanger windward side uneven;And with the progress for accelerating dust accumulation process, heat exchanger surface
Dust can be constantly deposited, so that the dust concentration in dust laden air reduces, causes to accelerate the dust in dust accumulation testing time section dense
It spends unstable.
Through to existing literature and patent retrieval, only air-conditioning heat exchanger, which accelerates dust accumulation test method, is recognized by Chinese quality
As defined in " requirement of Long-Term Energy Saving of Air Conditioners assessment technique " (CQC9202-2012) that card center is promulgated in May, 2012.The party
Method for accelerate dust accumulation test basic procedure be: by heat exchanger exemplar built-in test air duct, be installed on tunnel inlet to
Material machine persistently supplies dust;The dust for being sprinkled into air duct passes through heat exchanger exemplar with air duct interior air-flow, is partially deposited on sample surface,
Remaining continues that air duct is discharged with air-flow.The program has the disadvantage that: in accelerating dust accumulation test process, only considering in a short time
Given total dust is blown into heat exchanger surface, does not consider to blow to the uniform of dust concentration in the dust-contained airflow of heat exchanger surface
Property and stability, so that the performance degradation test result repeatability after the accelerated dust accumulation of heat exchanger reduces.
Therefore, those skilled in the art, which is dedicated to developing, a kind of can be realized the uniform and stable heat exchanger of dust concentration
Accelerate dust accumulation test device, after guaranteeing the accelerated dust accumulation of heat exchanger by accurately controlling the dust concentration of heat exchanger windward side
Performance degradation test result has repeatability.
Summary of the invention
In view of the above drawbacks of the prior art, the technical problem to be solved by the present invention is to, to air-conditioning heat exchanger into
During row accelerates dust accumulation test, makes to blow to the dust concentration in the dust-contained airflow of heat exchanger surface and keep uniform stabilization.
To achieve the above object, the present invention provides a kind of air-conditioning heat exchangers to accelerate dust accumulation test device, which is characterized in that
Including dust box, dust batcher, dust box fan, calorimetric air duct, air channel internal fan, air duct turnover panel, motor, dust concentration instrument,
PLC control device, thermocouple, pressure sensor, data collecting instrument, electrically heated rod and air-conditioning heat exchanger exemplar;
There are two openings at the top of the calorimetric air duct;The motor is mounted on leaning on for described two openings in calorimetric air duct top
Inner side;The dust box fan is mounted between two motors at the top of the calorimetric air duct;The air-conditioning heat exchange
Device exemplar is placed in the calorimetric air duct;The dust concentration instrument is located at air-conditioning heat exchanger exemplar inlet side;The wind
Road fan is located at air-conditioning heat exchanger exemplar air side;It is installed between the air-conditioning heat exchanger exemplar and the dust concentration instrument
There are the pressure sensor and the thermocouple;The pressure is installed between the air-conditioning heat exchanger exemplar and the air channel internal fan
Force snesor and the thermocouple;The electrically heated rod is mounted on the inlet side in the calorimetric air duct;
The dust box each side has an opening, and the calorimetric air duct is open right through the two, and described
Two openings are located inside the dust box at the top of calorimetric air duct;The calorimetric air duct top, will towards two sides extending level partition
The dust box upper isolation comes out;The dust batcher is mounted at the top of the dust box;
The input terminal of the PLC control device is connected with the dust concentration instrument;The output end of the PLC control device point
It is not connected with the motor, the dust batcher, the dust box fan and the air channel internal fan;The data collecting instrument with
The thermocouple is connected with the pressure sensor;
The air duct rotating plate shaft is connected to calorimetric air duct top opening, and by its rotation of the motor control;Wherein,
When the air duct turnover panel turns to horizontality, the dust box mutually completely cuts off with the calorimetric air duct, when the air duct turnover panel
The dust box and the calorimetric air duct when vertical state is turned to be interconnected.
Further, the dust box is the cabinet of room-size;It is rectangular that the calorimetric air duct is that section is square
Body channel, two opening shapes at the top of the calorimetric air duct are rectangle, and aperture position is symmetric, and opening area is institute
State 2/3rds of calorimetric duct cross-section product.
Further, the air duct turnover panel shape is stepped ramp type, the cross sectional shape and area of section of step high spot and institute
State that the open-topped cross sectional shape in calorimetric air duct is consistent with area of section, the cross sectional shape of the entire air duct turnover panel and section face
Product is consistent with the cross sectional shape in the calorimetric air duct and area of section.
Further, the acceleration dust accumulation test device includes three kinds of operating modes: uniform dusty circumstances formation mode contains
Dirt air-stable circulates mode and heat exchange property test pattern.
Further, under the uniform dusty circumstances formation mode, two air duct turnover panels are disposed as horizontality,
And the step high spot of the air duct turnover panel just seals two openings at the top of the calorimetric air duct, the dust box and institute
Calorimetric air duct is stated mutually to completely cut off.
Further, the dust laden air stabilization circulates under mode, and two air duct turnover panels are disposed as vertically
State, and the entire air duct turnover panel is just by sealing, the dust box and the calorimetric wind at left and right sides of the calorimetric air duct
Road is interconnected.
Further, under the heat exchange property test pattern, two air duct turnover panels are disposed as horizontality, and institute
The step high spot for stating air duct turnover panel just seals two openings at the top of the calorimetric air duct, the dust box and the survey
Hot-flow flue mutually completely cuts off, and the calorimetric air duct and ambient atmosphere are interconnected.
The present invention by the applications of these three operating modes, can not only avoid dust particle sink due to gravity and
Lead to occur dust concentration unevenly and leads to asking for dust concentration reduction because dust is constantly deposited on heat exchanger surface
Topic, moreover it is possible to accomplish not needing telephone-moving in heat exchanger performance test process, avoid because heat exchanger surface dust accumulation falls during telephone-moving
The problem of falling and test result repeatability caused to reduce.
Technical effect
It is described further below with reference to technical effect of the attached drawing to design of the invention, specific structure and generation, with
It is fully understood from the purpose of the present invention, feature and effect.
Detailed description of the invention
Fig. 1 is appearance overall structure figure of the invention;
Fig. 2 is internal structure sectional view of the invention;
Fig. 3 is the status diagram for forming uniform dusty circumstances process in one embodiment of the present of invention in dust box;
Fig. 4 is that dust-contained airflow carries out stablizing recycle stream between dust box and calorimetric air duct in one embodiment of the present of invention
The status diagram of dynamic process;
Fig. 5 is the heat exchanger surface progress heat exchange property survey that ambient atmosphere blows to after dust accumulation in one embodiment of the present of invention
The status diagram of examination process;
Fig. 6 is the operation logic flow diagram in one embodiment of the present of invention;
Fig. 7 is the dust concentration change figure in one embodiment of the present of invention.
Specific embodiment
Multiple preferred embodiments of the invention are introduced below with reference to Figure of description, keep its technology contents more clear and just
In understanding.The present invention can be emerged from by many various forms of embodiments, and protection scope of the present invention not only limits
The embodiment that Yu Wenzhong is mentioned.
In the accompanying drawings, the identical component of structure is indicated with same numbers label, everywhere the similar component of structure or function with
Like numeral label indicates.The size and thickness of each component shown in the drawings are to be arbitrarily shown, and there is no limit by the present invention
The size and thickness of each component.Apparent in order to make to illustrate, some places suitably exaggerate the thickness of component in attached drawing.
The present embodiment includes dust-contained airflow mixing module, dust concentration adjustment module and heat exchange property test module, such as Fig. 1
With shown in Fig. 2.Dust-contained airflow mixing module includes dust box 1, dust batcher 2, dust box fan 4;Dust concentration adjusts mould
Block includes calorimetric air duct 3, air duct turnover panel 5, motor 6, air channel internal fan 7, dust concentration instrument 11, PLC controller 14;Heat exchange property is surveyed
Die trial block includes air-conditioning heat exchanger exemplar 8, pressure sensor 9, thermocouple 10, electrically heated rod 12, data collecting instrument 13.
In the present embodiment, 1 volume of dust box is designed as 10 cubic metres, and size is long 2.5m × wide 2m × high 2m;Calorimetric wind
3 main body of road is the cuboid channel that section is square, and size is long 4m × wide 0.8m × high 0.8m;There is square at the top of calorimetric air duct
Shape opening, size are long 0.8m × wide 0.5m, and aperture position is symmetric, and two opening peripheral edges are at a distance of 2m;Air duct turnover panel 5
Step high spot size is long 0.8m × wide 0.5m, and the size of entire air duct turnover panel is long 0.8m × wide 0.8m.
In the present embodiment, dust concentration is set as 120mg/m3, dust concentration fluctuation range is ± 20mg/m3, accelerate dust accumulation
Time is 8 hours.
The present embodiment at work, including following three operating modes:
(1) uniform dusty circumstances formation mode
It is rotated as shown in figure 3, PLC control device 14 controls motor 6, air duct turnover panel 5 is turned into horizontality, makes dust
Case is in a confined space;Then, PLC control device 14 controls dust batcher 2 and slowly send the dust that total amount is 1.4 grams
Enter into dust box 1, while controlling the rotation of dust box fan 4, so that forming dust concentration in dust box is 140mg/m3's
Uniform dusty circumstances.
(2) dust laden air stabilization circulates mode
It is rotated as shown in figure 4, PLC control device 14 controls motor 6, air duct turnover panel 5 is turned to vertically by horizontality
State makes dust box and 1 calorimetric air duct 3 be interconnected;PLC control device 14 controls air channel internal fan 7 and opens, and guides dust box 1
Interior dust-contained airflow blows to air-conditioning heat exchanger exemplar 8, and circulates dust-contained airflow between dust box 1 and calorimetric air duct 3;
The dust concentration of 11 real-time monitoring air-conditioning heat exchanger exemplar of dust concentration instrument, 8 inlet side, and dust concentration data is transmitted to PLC
Control device 14, when dust concentration drops to 100mg/m3When following, the control of PLC control device 14 is to dust batcher 2 to powder
The micro dust of addition in dirt case 1, stablizes dust concentration in 120 ± 20mg/m3In the range of;Entire dust laden air stablizes circulation
Flow process is for 8 hours.
(3) heat exchange property test pattern
It is rotated as shown in figure 5, PLC control device 14 controls motor 6, air duct turnover panel 5 is turned into level by vertical state
State completely cuts off dust box 1 and calorimetric air duct 3 mutually;Air channel internal fan 7 guides outside air to flow successively through electrically heated rod 12 and sky
Adjust heat exchanger exemplar 8;The pressure sensor 9 and thermocouple 10 of 8 two sides of air-conditioning heat exchanger exemplar by collected air pressure and
Temperature data is transmitted to data collecting instrument 13.
In the present embodiment, air-conditioning heat exchanger is carried out to accelerate the operation logic of dust accumulation test process as shown in Figure 6.
In the present embodiment, dust concentration data such as Fig. 7 institute of the air-conditioning heat exchanger exemplar inlet side of dust concentration instrument monitoring
Show.For the first time plus after dirt, dust concentration is steeply risen;During accelerating dust accumulation, dust concentration declines as dust consumes, with
Dust supplement and rises, formation a cycle;The entire dust concentration wave process accelerated in dust accumulation test is by several weeks
Phase composition.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that the ordinary skill of this field is without wound
The property made labour, which according to the present invention can conceive, makes many modifications and variations.Therefore, all technician in the art
Pass through the available technology of logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Scheme, all should be within the scope of protection determined by the claims.
Claims (7)
1. a kind of air-conditioning heat exchanger accelerates dust accumulation test device, which is characterized in that including dust box, dust batcher, dust box
Fan, calorimetric air duct, air channel internal fan, air duct turnover panel, motor, dust concentration instrument, PLC control device, thermocouple, pressure sensing
Device, data collecting instrument, electrically heated rod and air-conditioning heat exchanger exemplar;
There are two openings at the top of the calorimetric air duct;The motor is mounted on described two openings in calorimetric air duct top in the inner part
Position;The dust box fan is mounted between two motors at the top of the calorimetric air duct;The air-conditioning heat exchanger sample
Part is placed in the calorimetric air duct;The dust concentration instrument is located at air-conditioning heat exchanger exemplar inlet side;The air duct wind
Fan is located at air-conditioning heat exchanger exemplar air side;It is installed between the air-conditioning heat exchanger exemplar and the dust concentration instrument
State pressure sensor and the thermocouple;The pressure is installed to pass between the air-conditioning heat exchanger exemplar and the air channel internal fan
Sensor and the thermocouple;The electrically heated rod is mounted on the inlet side in the calorimetric air duct;
The dust box each side has an opening, and the calorimetric air duct is open right through the two, and the calorimetric
Two openings are located inside the dust box at the top of air duct;The calorimetric air duct top, will be described towards two sides extending level partition
Dust box upper isolation comes out;The dust batcher is mounted at the top of the dust box;
The input terminal of the PLC control device is connected with the dust concentration instrument;The output end of the PLC control device respectively with
The motor, the dust batcher, the dust box fan are connected with the air channel internal fan;The data collecting instrument with it is described
Thermocouple is connected with the pressure sensor;
The air duct rotating plate shaft is connected to calorimetric air duct top opening, and by its rotation of the motor control;Wherein, work as institute
It states dust box when air duct turnover panel turns to horizontality mutually to completely cut off with the calorimetric air duct, when the air duct turnover panel rotates
The dust box and the calorimetric air duct are interconnected when to vertical state.
2. a kind of air-conditioning heat exchanger as described in claim 1 accelerates dust accumulation test device, which is characterized in that the dust box is
The cabinet of room-size;The calorimetric air duct is the cuboid channel that section is square, two at the top of the calorimetric air duct
Opening shape is rectangle, and aperture position is symmetric, and opening area is 2/3rds of calorimetric duct cross-section product.
3. a kind of air-conditioning heat exchanger as described in claim 1 accelerates dust accumulation test device, which is characterized in that the air duct turnover panel
Shape is stepped ramp type, the cross sectional shape and area of section of step high spot and the open-topped cross sectional shape in the calorimetric air duct and
Area of section is consistent, the cross sectional shape and area of section of the entire air duct turnover panel and the cross sectional shape in the calorimetric air duct and section
Face area is consistent.
4. a kind of air-conditioning heat exchanger as described in claim 1 accelerates dust accumulation test device, which is characterized in that the acceleration dust accumulation
Test device includes three kinds of operating modes: uniform dusty circumstances formation mode, dust laden air stabilization circulate mode and heat exchange
Performance test mode.
5. a kind of air-conditioning heat exchanger as claimed in claim 4 accelerates dust accumulation test device, which is characterized in that the uniform dust-laden
Under environment formation mode, two air duct turnover panels are disposed as horizontality, and the step high spot of the air duct turnover panel is just
Good two openings by the top of the calorimetric air duct seal, and the dust box mutually completely cuts off with the calorimetric air duct.
6. a kind of air-conditioning heat exchanger as claimed in claim 4 accelerates dust accumulation test device, which is characterized in that the dust laden air
Stabilization circulates under mode, and two air duct turnover panels are disposed as vertical state, and the entire air duct turnover panel just will
Sealing at left and right sides of the calorimetric air duct, the dust box and the calorimetric air duct are interconnected.
7. a kind of air-conditioning heat exchanger as claimed in claim 4 accelerates dust accumulation test device, which is characterized in that the heat exchange property
Under test pattern, two air duct turnover panels are disposed as horizontality, and the step high spot of the air duct turnover panel just will
Two openings sealing at the top of the calorimetric air duct, the dust box mutually completely cuts off with the calorimetric air duct, and the calorimetric wind
Road and ambient atmosphere are interconnected.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111031310A (en) * | 2019-12-30 | 2020-04-17 | 重庆盛泰光电有限公司 | Sand dust test device for mobile phone camera module |
CN111044306A (en) * | 2019-12-17 | 2020-04-21 | 上海交通大学 | Accurate supply device for dusty airflow and control method thereof |
CN111366389A (en) * | 2020-03-16 | 2020-07-03 | 上海交通大学 | Moisture-containing dust-containing air flow supply device and control method |
CN111397708A (en) * | 2020-04-24 | 2020-07-10 | 上海交通大学 | Non-contact measuring device for ice amount of wet dust on surface of heat exchanger fin |
CN111947956A (en) * | 2020-08-11 | 2020-11-17 | 中交第一公路勘察设计研究院有限公司 | Tunnel negative ion dust removal test device and test method |
CN112781892A (en) * | 2021-01-04 | 2021-05-11 | 重庆长安汽车股份有限公司 | Method for verifying vehicle dynamic performance and air conditioner performance attenuation under simulated dust environment |
TWI819472B (en) * | 2022-01-21 | 2023-10-21 | 桓達科技股份有限公司 | Dust concentration meter calibration system |
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CN111044306A (en) * | 2019-12-17 | 2020-04-21 | 上海交通大学 | Accurate supply device for dusty airflow and control method thereof |
CN111044306B (en) * | 2019-12-17 | 2021-05-11 | 上海交通大学 | Accurate supply device for dusty airflow and control method thereof |
CN111031310A (en) * | 2019-12-30 | 2020-04-17 | 重庆盛泰光电有限公司 | Sand dust test device for mobile phone camera module |
CN111031310B (en) * | 2019-12-30 | 2021-04-06 | 重庆盛泰光电有限公司 | Sand dust test device for mobile phone camera module |
CN111366389A (en) * | 2020-03-16 | 2020-07-03 | 上海交通大学 | Moisture-containing dust-containing air flow supply device and control method |
CN111397708A (en) * | 2020-04-24 | 2020-07-10 | 上海交通大学 | Non-contact measuring device for ice amount of wet dust on surface of heat exchanger fin |
CN111397708B (en) * | 2020-04-24 | 2021-08-03 | 上海交通大学 | Non-contact measuring device for ice amount of wet dust on surface of heat exchanger fin |
CN111947956A (en) * | 2020-08-11 | 2020-11-17 | 中交第一公路勘察设计研究院有限公司 | Tunnel negative ion dust removal test device and test method |
CN111947956B (en) * | 2020-08-11 | 2022-06-07 | 中交第一公路勘察设计研究院有限公司 | Tunnel negative ion dust removal test device and test method |
CN112781892A (en) * | 2021-01-04 | 2021-05-11 | 重庆长安汽车股份有限公司 | Method for verifying vehicle dynamic performance and air conditioner performance attenuation under simulated dust environment |
TWI819472B (en) * | 2022-01-21 | 2023-10-21 | 桓達科技股份有限公司 | Dust concentration meter calibration system |
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