CN110455566A - A kind of air-conditioning heat exchanger acceleration dust accumulation test device - Google Patents

A kind of air-conditioning heat exchanger acceleration dust accumulation test device Download PDF

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Publication number
CN110455566A
CN110455566A CN201910775102.3A CN201910775102A CN110455566A CN 110455566 A CN110455566 A CN 110455566A CN 201910775102 A CN201910775102 A CN 201910775102A CN 110455566 A CN110455566 A CN 110455566A
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China
Prior art keywords
dust
air duct
air
calorimetric
heat exchanger
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CN201910775102.3A
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CN110455566B (en
Inventor
丁国良
詹飞龙
庄大伟
胡尊涛
张�浩
武滔
叶向阳
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Shanghai Jiaotong University
GD Midea Air Conditioning Equipment Co Ltd
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Shanghai Jiaotong University
Guangdong Midea Refrigeration Equipment Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/002Thermal testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The invention discloses a kind of air-conditioning heat exchangers to accelerate dust accumulation test device, including dust box, dust batcher, dust box fan, calorimetric air duct, air channel internal fan, air duct turnover panel, motor, dust concentration instrument, PLC control device, thermocouple, pressure sensor, data collecting instrument, electrically heated rod and air-conditioning heat exchanger exemplar.There are three operating modes for apparatus of the present invention tool: uniform dusty circumstances formation mode, dust laden air stabilization circulate mode and heat exchange property test pattern.Pass through the application of these three operating modes, it can not only avoid the problem that dust particle is sunk due to gravity and is caused dust concentration occur unevenly and is caused dust concentration to reduce because dust is constantly deposited on heat exchanger surface, it can also accomplish not needing telephone-moving in heat exchanger performance test process, avoid the problem that heat exchanger surface dust accumulation falls due to leads to the reduction of test result repeatability during telephone-moving.

Description

A kind of air-conditioning heat exchanger acceleration dust accumulation test device
Technical field
The present invention relates to Refrigeration & Air-Conditioning technical fields more particularly to a kind of air-conditioning heat exchanger to accelerate dust accumulation test device.
Background technique
Heat exchanger in air conditioner by long-term use after, performance degradation can be led to because of surface dust accumulation.Heat exchanger is in reality Actual performance variation in use process can not will detect heat exchanger through length by the performance detection for new heat exchanger Performance degradation degree after phase use, and need that detection can be completed in a short time.In order to meet the new heat exchange of quickly detection Device by long-term use after performance degradation degree, need to propose that heat exchanger that can be practical accelerates dust accumulation test method, may Basic fundamental route be, by building the high concentration dusty circumstances of thousand times of natural environments of a dust concentration, to allow heat exchanger A few hours are run in the dusty circumstances, are come in simulating natural environment using the dust accumulation situation after the several years.
In order to guarantee that it is repeatable that the performance degradation test result after the accelerated dust accumulation of heat exchanger has, in dust-contained airflow Dust concentration is uniform and stable be it is crucial, the dust-contained airflow for blowing to heat exchanger surface must satisfy two conditions: 1) heat exchanger is windward Dust concentration at face in dust-contained airflow keeps uniform in each region of heat exchanger surface;2) at heat exchanger windward side in dust-contained airflow Dust concentration entirely accelerate the dust accumulation testing time section in keep stablize.The problem of high concentration dusty circumstances are easy to produce be, The aerial dust particle that suspends gradually is sunk under the effect of gravity, and the dust concentration along gravity direction is distributed in incremental, Cause the dust concentration in each region in heat exchanger windward side uneven;And with the progress for accelerating dust accumulation process, heat exchanger surface Dust can be constantly deposited, so that the dust concentration in dust laden air reduces, causes to accelerate the dust in dust accumulation testing time section dense It spends unstable.
Through to existing literature and patent retrieval, only air-conditioning heat exchanger, which accelerates dust accumulation test method, is recognized by Chinese quality As defined in " requirement of Long-Term Energy Saving of Air Conditioners assessment technique " (CQC9202-2012) that card center is promulgated in May, 2012.The party Method for accelerate dust accumulation test basic procedure be: by heat exchanger exemplar built-in test air duct, be installed on tunnel inlet to Material machine persistently supplies dust;The dust for being sprinkled into air duct passes through heat exchanger exemplar with air duct interior air-flow, is partially deposited on sample surface, Remaining continues that air duct is discharged with air-flow.The program has the disadvantage that: in accelerating dust accumulation test process, only considering in a short time Given total dust is blown into heat exchanger surface, does not consider to blow to the uniform of dust concentration in the dust-contained airflow of heat exchanger surface Property and stability, so that the performance degradation test result repeatability after the accelerated dust accumulation of heat exchanger reduces.
Therefore, those skilled in the art, which is dedicated to developing, a kind of can be realized the uniform and stable heat exchanger of dust concentration Accelerate dust accumulation test device, after guaranteeing the accelerated dust accumulation of heat exchanger by accurately controlling the dust concentration of heat exchanger windward side Performance degradation test result has repeatability.
Summary of the invention
In view of the above drawbacks of the prior art, the technical problem to be solved by the present invention is to, to air-conditioning heat exchanger into During row accelerates dust accumulation test, makes to blow to the dust concentration in the dust-contained airflow of heat exchanger surface and keep uniform stabilization.
To achieve the above object, the present invention provides a kind of air-conditioning heat exchangers to accelerate dust accumulation test device, which is characterized in that Including dust box, dust batcher, dust box fan, calorimetric air duct, air channel internal fan, air duct turnover panel, motor, dust concentration instrument, PLC control device, thermocouple, pressure sensor, data collecting instrument, electrically heated rod and air-conditioning heat exchanger exemplar;
There are two openings at the top of the calorimetric air duct;The motor is mounted on leaning on for described two openings in calorimetric air duct top Inner side;The dust box fan is mounted between two motors at the top of the calorimetric air duct;The air-conditioning heat exchange Device exemplar is placed in the calorimetric air duct;The dust concentration instrument is located at air-conditioning heat exchanger exemplar inlet side;The wind Road fan is located at air-conditioning heat exchanger exemplar air side;It is installed between the air-conditioning heat exchanger exemplar and the dust concentration instrument There are the pressure sensor and the thermocouple;The pressure is installed between the air-conditioning heat exchanger exemplar and the air channel internal fan Force snesor and the thermocouple;The electrically heated rod is mounted on the inlet side in the calorimetric air duct;
The dust box each side has an opening, and the calorimetric air duct is open right through the two, and described Two openings are located inside the dust box at the top of calorimetric air duct;The calorimetric air duct top, will towards two sides extending level partition The dust box upper isolation comes out;The dust batcher is mounted at the top of the dust box;
The input terminal of the PLC control device is connected with the dust concentration instrument;The output end of the PLC control device point It is not connected with the motor, the dust batcher, the dust box fan and the air channel internal fan;The data collecting instrument with The thermocouple is connected with the pressure sensor;
The air duct rotating plate shaft is connected to calorimetric air duct top opening, and by its rotation of the motor control;Wherein, When the air duct turnover panel turns to horizontality, the dust box mutually completely cuts off with the calorimetric air duct, when the air duct turnover panel The dust box and the calorimetric air duct when vertical state is turned to be interconnected.
Further, the dust box is the cabinet of room-size;It is rectangular that the calorimetric air duct is that section is square Body channel, two opening shapes at the top of the calorimetric air duct are rectangle, and aperture position is symmetric, and opening area is institute State 2/3rds of calorimetric duct cross-section product.
Further, the air duct turnover panel shape is stepped ramp type, the cross sectional shape and area of section of step high spot and institute State that the open-topped cross sectional shape in calorimetric air duct is consistent with area of section, the cross sectional shape of the entire air duct turnover panel and section face Product is consistent with the cross sectional shape in the calorimetric air duct and area of section.
Further, the acceleration dust accumulation test device includes three kinds of operating modes: uniform dusty circumstances formation mode contains Dirt air-stable circulates mode and heat exchange property test pattern.
Further, under the uniform dusty circumstances formation mode, two air duct turnover panels are disposed as horizontality, And the step high spot of the air duct turnover panel just seals two openings at the top of the calorimetric air duct, the dust box and institute Calorimetric air duct is stated mutually to completely cut off.
Further, the dust laden air stabilization circulates under mode, and two air duct turnover panels are disposed as vertically State, and the entire air duct turnover panel is just by sealing, the dust box and the calorimetric wind at left and right sides of the calorimetric air duct Road is interconnected.
Further, under the heat exchange property test pattern, two air duct turnover panels are disposed as horizontality, and institute The step high spot for stating air duct turnover panel just seals two openings at the top of the calorimetric air duct, the dust box and the survey Hot-flow flue mutually completely cuts off, and the calorimetric air duct and ambient atmosphere are interconnected.
The present invention by the applications of these three operating modes, can not only avoid dust particle sink due to gravity and Lead to occur dust concentration unevenly and leads to asking for dust concentration reduction because dust is constantly deposited on heat exchanger surface Topic, moreover it is possible to accomplish not needing telephone-moving in heat exchanger performance test process, avoid because heat exchanger surface dust accumulation falls during telephone-moving The problem of falling and test result repeatability caused to reduce.
Technical effect
It is described further below with reference to technical effect of the attached drawing to design of the invention, specific structure and generation, with It is fully understood from the purpose of the present invention, feature and effect.
Detailed description of the invention
Fig. 1 is appearance overall structure figure of the invention;
Fig. 2 is internal structure sectional view of the invention;
Fig. 3 is the status diagram for forming uniform dusty circumstances process in one embodiment of the present of invention in dust box;
Fig. 4 is that dust-contained airflow carries out stablizing recycle stream between dust box and calorimetric air duct in one embodiment of the present of invention The status diagram of dynamic process;
Fig. 5 is the heat exchanger surface progress heat exchange property survey that ambient atmosphere blows to after dust accumulation in one embodiment of the present of invention The status diagram of examination process;
Fig. 6 is the operation logic flow diagram in one embodiment of the present of invention;
Fig. 7 is the dust concentration change figure in one embodiment of the present of invention.
Specific embodiment
Multiple preferred embodiments of the invention are introduced below with reference to Figure of description, keep its technology contents more clear and just In understanding.The present invention can be emerged from by many various forms of embodiments, and protection scope of the present invention not only limits The embodiment that Yu Wenzhong is mentioned.
In the accompanying drawings, the identical component of structure is indicated with same numbers label, everywhere the similar component of structure or function with Like numeral label indicates.The size and thickness of each component shown in the drawings are to be arbitrarily shown, and there is no limit by the present invention The size and thickness of each component.Apparent in order to make to illustrate, some places suitably exaggerate the thickness of component in attached drawing.
The present embodiment includes dust-contained airflow mixing module, dust concentration adjustment module and heat exchange property test module, such as Fig. 1 With shown in Fig. 2.Dust-contained airflow mixing module includes dust box 1, dust batcher 2, dust box fan 4;Dust concentration adjusts mould Block includes calorimetric air duct 3, air duct turnover panel 5, motor 6, air channel internal fan 7, dust concentration instrument 11, PLC controller 14;Heat exchange property is surveyed Die trial block includes air-conditioning heat exchanger exemplar 8, pressure sensor 9, thermocouple 10, electrically heated rod 12, data collecting instrument 13.
In the present embodiment, 1 volume of dust box is designed as 10 cubic metres, and size is long 2.5m × wide 2m × high 2m;Calorimetric wind 3 main body of road is the cuboid channel that section is square, and size is long 4m × wide 0.8m × high 0.8m;There is square at the top of calorimetric air duct Shape opening, size are long 0.8m × wide 0.5m, and aperture position is symmetric, and two opening peripheral edges are at a distance of 2m;Air duct turnover panel 5 Step high spot size is long 0.8m × wide 0.5m, and the size of entire air duct turnover panel is long 0.8m × wide 0.8m.
In the present embodiment, dust concentration is set as 120mg/m3, dust concentration fluctuation range is ± 20mg/m3, accelerate dust accumulation Time is 8 hours.
The present embodiment at work, including following three operating modes:
(1) uniform dusty circumstances formation mode
It is rotated as shown in figure 3, PLC control device 14 controls motor 6, air duct turnover panel 5 is turned into horizontality, makes dust Case is in a confined space;Then, PLC control device 14 controls dust batcher 2 and slowly send the dust that total amount is 1.4 grams Enter into dust box 1, while controlling the rotation of dust box fan 4, so that forming dust concentration in dust box is 140mg/m3's Uniform dusty circumstances.
(2) dust laden air stabilization circulates mode
It is rotated as shown in figure 4, PLC control device 14 controls motor 6, air duct turnover panel 5 is turned to vertically by horizontality State makes dust box and 1 calorimetric air duct 3 be interconnected;PLC control device 14 controls air channel internal fan 7 and opens, and guides dust box 1 Interior dust-contained airflow blows to air-conditioning heat exchanger exemplar 8, and circulates dust-contained airflow between dust box 1 and calorimetric air duct 3; The dust concentration of 11 real-time monitoring air-conditioning heat exchanger exemplar of dust concentration instrument, 8 inlet side, and dust concentration data is transmitted to PLC Control device 14, when dust concentration drops to 100mg/m3When following, the control of PLC control device 14 is to dust batcher 2 to powder The micro dust of addition in dirt case 1, stablizes dust concentration in 120 ± 20mg/m3In the range of;Entire dust laden air stablizes circulation Flow process is for 8 hours.
(3) heat exchange property test pattern
It is rotated as shown in figure 5, PLC control device 14 controls motor 6, air duct turnover panel 5 is turned into level by vertical state State completely cuts off dust box 1 and calorimetric air duct 3 mutually;Air channel internal fan 7 guides outside air to flow successively through electrically heated rod 12 and sky Adjust heat exchanger exemplar 8;The pressure sensor 9 and thermocouple 10 of 8 two sides of air-conditioning heat exchanger exemplar by collected air pressure and Temperature data is transmitted to data collecting instrument 13.
In the present embodiment, air-conditioning heat exchanger is carried out to accelerate the operation logic of dust accumulation test process as shown in Figure 6.
In the present embodiment, dust concentration data such as Fig. 7 institute of the air-conditioning heat exchanger exemplar inlet side of dust concentration instrument monitoring Show.For the first time plus after dirt, dust concentration is steeply risen;During accelerating dust accumulation, dust concentration declines as dust consumes, with Dust supplement and rises, formation a cycle;The entire dust concentration wave process accelerated in dust accumulation test is by several weeks Phase composition.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that the ordinary skill of this field is without wound The property made labour, which according to the present invention can conceive, makes many modifications and variations.Therefore, all technician in the art Pass through the available technology of logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Scheme, all should be within the scope of protection determined by the claims.

Claims (7)

1. a kind of air-conditioning heat exchanger accelerates dust accumulation test device, which is characterized in that including dust box, dust batcher, dust box Fan, calorimetric air duct, air channel internal fan, air duct turnover panel, motor, dust concentration instrument, PLC control device, thermocouple, pressure sensing Device, data collecting instrument, electrically heated rod and air-conditioning heat exchanger exemplar;
There are two openings at the top of the calorimetric air duct;The motor is mounted on described two openings in calorimetric air duct top in the inner part Position;The dust box fan is mounted between two motors at the top of the calorimetric air duct;The air-conditioning heat exchanger sample Part is placed in the calorimetric air duct;The dust concentration instrument is located at air-conditioning heat exchanger exemplar inlet side;The air duct wind Fan is located at air-conditioning heat exchanger exemplar air side;It is installed between the air-conditioning heat exchanger exemplar and the dust concentration instrument State pressure sensor and the thermocouple;The pressure is installed to pass between the air-conditioning heat exchanger exemplar and the air channel internal fan Sensor and the thermocouple;The electrically heated rod is mounted on the inlet side in the calorimetric air duct;
The dust box each side has an opening, and the calorimetric air duct is open right through the two, and the calorimetric Two openings are located inside the dust box at the top of air duct;The calorimetric air duct top, will be described towards two sides extending level partition Dust box upper isolation comes out;The dust batcher is mounted at the top of the dust box;
The input terminal of the PLC control device is connected with the dust concentration instrument;The output end of the PLC control device respectively with The motor, the dust batcher, the dust box fan are connected with the air channel internal fan;The data collecting instrument with it is described Thermocouple is connected with the pressure sensor;
The air duct rotating plate shaft is connected to calorimetric air duct top opening, and by its rotation of the motor control;Wherein, work as institute It states dust box when air duct turnover panel turns to horizontality mutually to completely cut off with the calorimetric air duct, when the air duct turnover panel rotates The dust box and the calorimetric air duct are interconnected when to vertical state.
2. a kind of air-conditioning heat exchanger as described in claim 1 accelerates dust accumulation test device, which is characterized in that the dust box is The cabinet of room-size;The calorimetric air duct is the cuboid channel that section is square, two at the top of the calorimetric air duct Opening shape is rectangle, and aperture position is symmetric, and opening area is 2/3rds of calorimetric duct cross-section product.
3. a kind of air-conditioning heat exchanger as described in claim 1 accelerates dust accumulation test device, which is characterized in that the air duct turnover panel Shape is stepped ramp type, the cross sectional shape and area of section of step high spot and the open-topped cross sectional shape in the calorimetric air duct and Area of section is consistent, the cross sectional shape and area of section of the entire air duct turnover panel and the cross sectional shape in the calorimetric air duct and section Face area is consistent.
4. a kind of air-conditioning heat exchanger as described in claim 1 accelerates dust accumulation test device, which is characterized in that the acceleration dust accumulation Test device includes three kinds of operating modes: uniform dusty circumstances formation mode, dust laden air stabilization circulate mode and heat exchange Performance test mode.
5. a kind of air-conditioning heat exchanger as claimed in claim 4 accelerates dust accumulation test device, which is characterized in that the uniform dust-laden Under environment formation mode, two air duct turnover panels are disposed as horizontality, and the step high spot of the air duct turnover panel is just Good two openings by the top of the calorimetric air duct seal, and the dust box mutually completely cuts off with the calorimetric air duct.
6. a kind of air-conditioning heat exchanger as claimed in claim 4 accelerates dust accumulation test device, which is characterized in that the dust laden air Stabilization circulates under mode, and two air duct turnover panels are disposed as vertical state, and the entire air duct turnover panel just will Sealing at left and right sides of the calorimetric air duct, the dust box and the calorimetric air duct are interconnected.
7. a kind of air-conditioning heat exchanger as claimed in claim 4 accelerates dust accumulation test device, which is characterized in that the heat exchange property Under test pattern, two air duct turnover panels are disposed as horizontality, and the step high spot of the air duct turnover panel just will Two openings sealing at the top of the calorimetric air duct, the dust box mutually completely cuts off with the calorimetric air duct, and the calorimetric wind Road and ambient atmosphere are interconnected.
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Cited By (7)

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CN111031310A (en) * 2019-12-30 2020-04-17 重庆盛泰光电有限公司 Sand dust test device for mobile phone camera module
CN111044306A (en) * 2019-12-17 2020-04-21 上海交通大学 Accurate supply device for dusty airflow and control method thereof
CN111366389A (en) * 2020-03-16 2020-07-03 上海交通大学 Moisture-containing dust-containing air flow supply device and control method
CN111397708A (en) * 2020-04-24 2020-07-10 上海交通大学 Non-contact measuring device for ice amount of wet dust on surface of heat exchanger fin
CN111947956A (en) * 2020-08-11 2020-11-17 中交第一公路勘察设计研究院有限公司 Tunnel negative ion dust removal test device and test method
CN112781892A (en) * 2021-01-04 2021-05-11 重庆长安汽车股份有限公司 Method for verifying vehicle dynamic performance and air conditioner performance attenuation under simulated dust environment
TWI819472B (en) * 2022-01-21 2023-10-21 桓達科技股份有限公司 Dust concentration meter calibration system

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CN111044306A (en) * 2019-12-17 2020-04-21 上海交通大学 Accurate supply device for dusty airflow and control method thereof
CN111044306B (en) * 2019-12-17 2021-05-11 上海交通大学 Accurate supply device for dusty airflow and control method thereof
CN111031310A (en) * 2019-12-30 2020-04-17 重庆盛泰光电有限公司 Sand dust test device for mobile phone camera module
CN111031310B (en) * 2019-12-30 2021-04-06 重庆盛泰光电有限公司 Sand dust test device for mobile phone camera module
CN111366389A (en) * 2020-03-16 2020-07-03 上海交通大学 Moisture-containing dust-containing air flow supply device and control method
CN111397708A (en) * 2020-04-24 2020-07-10 上海交通大学 Non-contact measuring device for ice amount of wet dust on surface of heat exchanger fin
CN111397708B (en) * 2020-04-24 2021-08-03 上海交通大学 Non-contact measuring device for ice amount of wet dust on surface of heat exchanger fin
CN111947956A (en) * 2020-08-11 2020-11-17 中交第一公路勘察设计研究院有限公司 Tunnel negative ion dust removal test device and test method
CN111947956B (en) * 2020-08-11 2022-06-07 中交第一公路勘察设计研究院有限公司 Tunnel negative ion dust removal test device and test method
CN112781892A (en) * 2021-01-04 2021-05-11 重庆长安汽车股份有限公司 Method for verifying vehicle dynamic performance and air conditioner performance attenuation under simulated dust environment
TWI819472B (en) * 2022-01-21 2023-10-21 桓達科技股份有限公司 Dust concentration meter calibration system

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