CN110454400A - The more occasion fluid control systems of stepless speed regulation formula - Google Patents
The more occasion fluid control systems of stepless speed regulation formula Download PDFInfo
- Publication number
- CN110454400A CN110454400A CN201910139148.6A CN201910139148A CN110454400A CN 110454400 A CN110454400 A CN 110454400A CN 201910139148 A CN201910139148 A CN 201910139148A CN 110454400 A CN110454400 A CN 110454400A
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- CN
- China
- Prior art keywords
- driving portion
- pump
- driving
- occasion
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/021—Units comprising pumps and their driving means containing a coupling
- F04D13/024—Units comprising pumps and their driving means containing a coupling a magnetic coupling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0066—Control, e.g. regulation, of pumps, pumping installations or systems by changing the speed, e.g. of the driving engine
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The more occasion fluid control systems of stepless speed regulation formula of the present invention, controller that is being arranged including mechanical pump and corresponding mechanical pump and being used cooperatively with mechanical pump are constituted, and mechanical pump includes the pump chamber portion of driving portion and the portion's of being driven driving, and driving portion is made of stepless time adjustment motor;It carries out more occasion fluids and the fluid flow rate Va for including the following steps: 1) to input required offer by controller is provided;2) fluid flow rate Va of the controller based on required required offer is controlled driving portion by controller and is rotated with corresponding revolving speed Vb, the offer of the corresponding flow for carrying out corresponding flow velocity.
Description
Technical field
The present invention relates to mechanical driver unit and its control technologies, in particular to mechanical pump and its control system, specifically,
It shows a kind of more occasion fluid control systems of stepless speed regulation formula.
Background technique
Mechanical pump is commonly to be used to provide certain flow rate when equipment works for fluid-operated power part
Or the fluid of pressure.
The mechanical pump used at this stage needs corresponding setting different model needed for corresponding to required fluid different in flow rate
Mechanical pump, serious waste resources of production.
Therefore, it is necessary to provide a kind of more occasion fluid control systems of stepless speed regulation formula to solve the above problems.
Summary of the invention
The object of the present invention is to provide a kind of more occasion fluid control systems of stepless speed regulation formula.
Technical solution is as follows:
A kind of more occasion fluid control systems of stepless speed regulation formula including mechanical pump and correspond to that mechanical pump is arranged and match with mechanical pump
It closes the controller used to constitute, mechanical pump includes the pump chamber portion of driving portion and the portion's of being driven driving, and driving portion is by stepless time adjustment electricity
Mechanism at;
More occasion fluid offers are carried out to include the following steps:
1) the fluid flow rate Va provided needed for being inputted by controller;
2) fluid flow rate Va of the controller based on required required offer controls driving portion by controller with corresponding revolving speed Vb
Rotation, the offer of the corresponding flow for carrying out corresponding flow velocity.
Further, mechanical pump is made of magnetic drive portion, including driving portion, the magnetic drive part that is connected to driving portion,
It is connected to the bracket of driving portion, the pump chamber module that is set on bracket, the impeller being rotatably set in pump chamber module, impeller connects
It is connected to drive shaft, drive shaft is connected with magnetic drive driven member that is corresponding with magnetic drive part and being used cooperatively
Further, the rotation of magnetic drive driven member, the driving portion and follower of magnetic force driving pump are driven by magnetic drive part
Relative separation, i.e. pump chamber are to be independently arranged, and are not required to that the sealing system for guaranteeing pump chamber leakproofness is additionally arranged, while guaranteeing again
The sealing performance of pump chamber, when then guaranteeing magnetic drive pump work, stable fluid driving that can be long-term.
Further, the driving magnetic drive driven member rotation of magnetic drive part, the driving portion of magnetic force driving pump and driven are crossed
Portion's relative separation, i.e. pump chamber are to be independently arranged, and the driving force of driving portion directly passes through magnetic force and is transferred to impeller, the one of magnetic drive
The transmitting of kind low energy loss, compares mechanical shaft seal formula sealing structure, can reduce the energy loss of 8%-10%, and fluid controls more
It is accurate.
Compared with prior art, the present invention can correspond to different tests occasion fastly and carry out speed accurately progress fluid control,
The waste of resources of production is reduced, and guarantees that equipment does the stability and accuracy of industry.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of magnetic force driving pump.
Fig. 2 is pump-type type selecting table.
Specific embodiment
Embodiment:
The present embodiment is set for die heater, but does not limit use and die heater.
Die heater is called mould temperature controller, initially applies the temperature control industry in injection mold.Later with mechanical row
The development and application of industry is more and more extensive, and present die heater generally divides water temperature machine, oil temperature machine, and temperature-controlled precision can achieve ± 0.1 DEG C.
It is each that die heater is widely used in plastic molding, die casting, rubber tyre, roller, chemical reaction kettle, bonding, mixing etc.
Each industry of row.It broadly says, is Temperature-controlled appliance, the temperature control comprising heating and freezing two aspects.
Die heater also has very large space in the utilization of Die Casting Industry, especially in magnesium alloy, the manufacture of aluminium alloy, no
It is unstable that average or unsuitable mold temperature will lead to casting dimension, ejects casting deformation in process of production, generates hot pressing
The defects of power, glutinous mould, surface indentation, internal shrinkage and thermal.Production cycle is also had an impact, such as filling time, cooling time
And spray time all generates unstable parameter.The service life of mold also can lead to expensive steel because of the impact by supercooling overheat
Material generates hot tearing, accelerates its aging.
In the factory of modernization, in response to the competition in market, manpower is saved, quality is improved, reduces the management tactics of cost
It is very urgent, the use of die heater, mold preheating time can be made to reduce, finished surface increased quality and can be fully automated
Production.Improving die life is the necessary means to increase productivity.
For temperature controller in the necessary condition that the utilization of other industry is then that equipment is constituted, call is also different.In PVC sheet
It is oil heater in roller temperature control, is temperature control device in squeezing out machine equipment, temperature control system is cried in rubber internal mixing machine equipment
System is temperature controlling machine, a substantially process for being first rapidly heated, followed by keeping the temperature in these equipment.And in rubber equipment
Also need to execute the process of a cooling down after heating for a long time.
Die heater is by water tank, heating and cooling system, dynamic transfer system, tank level control system and temperature sensor, note
The devices such as entrance composition.
Under normal conditions, the pump in dynamic transfer system makes hot fluid from the water tank equipped with internal heater and cooler
Mold is reached, then returns to water tank from mold;The temperature of temperature sensor measurement hot fluid simultaneously transfers data to control section
Controller;Controller adjusts the temperature of hot fluid, to adjust the temperature of mold indirectly.If die heater is in production, mold
Temperature be more than controller setting value, controller will open solenoid valve connect water inlet pipe, until the temperature of hot-fluid liquid, i.e. mould
The temperature of tool returns to setting value.If mold temperature is lower than setting value, controller will open heater.
But referring to Fig. 2, show pump-type type selecting table, die heater at this stage is coping with different occasions, needs corresponding set
The mechanical pump for setting different model has reached required fluid flow rate.
The present embodiment is to pass through the driving motor of stepless time adjustment motor substitution transmission for the pump control technology in die heater
As the driving portion of mechanical pump, so that mechanical pump is corresponded to different occasions and use, in different occasions to the control of pump to reach
The fluid of corresponding flow velocity is accurately provided, to guarantee the working performance of die heater, specifically, it shows that a stepless speed regulation formula is more
Occasion fluid control systems, controller that is being arranged including mechanical pump and corresponding mechanical pump and being used cooperatively with mechanical pump are constituted,
Mechanical pump includes the pump chamber portion of driving portion and the portion's of being driven driving, and driving portion is made of stepless time adjustment motor;
More occasion fluid offers are carried out to include the following steps:
1) the fluid flow rate Va provided needed for being inputted by controller;
2) fluid flow rate Va of the controller based on required required offer controls driving portion by controller with corresponding revolving speed Vb
Rotation, the offer of the corresponding flow for carrying out corresponding flow velocity.
Mechanical pump is made of magnetic force driving pump, including driving portion 1, the magnetic drive part 2 that is connected to driving portion 1, is connected to
The bracket 3 of driving portion 1, the pump chamber module 4 being set on bracket 3, the impeller 5 being rotatably set in pump chamber module 4, impeller 5
It is connected to drive shaft 6, drive shaft 6 is connected with magnetic drive driven member 7 that is corresponding with magnetic drive part 2 and being used cooperatively;
Magnetic drive driven member is driven to rotate by magnetic drive part, the driving portion and follower relative separation of magnetic force driving pump,
I.e. pump chamber is to be independently arranged, and is not required to that the sealing system for guaranteeing pump chamber leakproofness is additionally arranged, while guaranteeing the close of pump chamber again
Sealing property, when then guaranteeing magnetic drive pump work, stable fluid driving that can be long-term.
The driving magnetic drive driven member rotation of magnetic drive part is crossed, the driving portion and follower of magnetic force driving pump are opposite to be divided
From that is, pump chamber is to be independently arranged, and the driving force of driving portion directly passes through magnetic force and is transferred to impeller, a kind of low energy of magnetic drive
The transmitting of loss compares mechanical shaft seal formula sealing structure, can reduce the energy loss of 8%-10%, and fluid control is more accurate.
The driving portion is made of motor.
The driving portion is made of variable-frequency motor.
Compared with prior art, the present invention is capable of the carry out fluid control of fast accurate, guarantees that equipment does the stability of industry
And accuracy.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.
Claims (4)
1. a kind of more occasion fluid control systems of stepless speed regulation formula, it is characterised in that: including mechanical pump and corresponding mechanical pump setting
And the controller that is used cooperatively with mechanical pump constitute, mechanical pump includes the pump chamber portion of driving portion and the portion's of being driven driving, driving
Portion is made of stepless time adjustment motor;
More occasion fluid offers are carried out to include the following steps:
1) the fluid flow rate Va provided needed for being inputted by controller;
2) fluid flow rate Va of the controller based on required required offer controls driving portion by controller with corresponding revolving speed Vb
Rotation, the offer of the corresponding flow for carrying out corresponding flow velocity.
2. the more occasion fluid control systems of stepless speed regulation formula according to claim 1, it is characterised in that: mechanical pump is by magnetic force
Driving portion is constituted, and including driving portion, the magnetic drive part for being connected to driving portion, the bracket for being connected to driving portion, is set to bracket
On pump chamber module, the impeller that is rotatably set in pump chamber module, impeller is connected to drive shaft, and drive shaft is connected with and magnetic force
Magnetic drive driven member actuator correspondence and be used cooperatively.
3. the more occasion fluid control systems of stepless speed regulation formula according to claim 2, it is characterised in that: pass through magnetic drive
Part drives the rotation of magnetic drive driven member, and the driving portion and follower relative separation of magnetic force driving pump, i.e. pump chamber are to be independently arranged,
It is not required to that the sealing system for guaranteeing pump chamber leakproofness is additionally arranged, while guaranteeing the sealing performance of pump chamber again, then guarantee magnetic
When power-driven pump works, stable fluid driving that can be long-term.
4. the more occasion fluid control systems of stepless speed regulation formula according to claim 1 to 3, it is characterised in that: mistake
Magnetic drive part drives the rotation of magnetic drive driven member, the driving portion and follower relative separation of magnetic force driving pump, i.e. pump chamber is
It being independently arranged, the driving force of driving portion directly passes through magnetic force and is transferred to impeller, a kind of transmitting of low energy loss of magnetic drive,
Mechanical shaft seal formula sealing structure is compared, the energy loss of 8%-10% can be reduced, fluid control is more accurate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910139148.6A CN110454400A (en) | 2019-02-25 | 2019-02-25 | The more occasion fluid control systems of stepless speed regulation formula |
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CN201910139148.6A CN110454400A (en) | 2019-02-25 | 2019-02-25 | The more occasion fluid control systems of stepless speed regulation formula |
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CN110454400A true CN110454400A (en) | 2019-11-15 |
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CN201910139148.6A Pending CN110454400A (en) | 2019-02-25 | 2019-02-25 | The more occasion fluid control systems of stepless speed regulation formula |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2117483U (en) * | 1992-05-03 | 1992-09-30 | 沈太福 | Flow regulating pump for petroleum process |
CN2118842U (en) * | 1992-04-23 | 1992-10-14 | 沈太福 | Flow adjustable vorter pump |
CN201103551Y (en) * | 2007-11-06 | 2008-08-20 | 陕西天程石化设备有限公司 | Controller for pump-controlled pump pressure flow adjustable automatic water injector |
CN101994704A (en) * | 2010-10-26 | 2011-03-30 | 浙江佳力科技股份有限公司 | Chemical process intelligent pump and control method thereof |
CN104454563A (en) * | 2014-10-21 | 2015-03-25 | 苏州合欣美电子科技有限公司 | Flow control method of water pump |
CN206092484U (en) * | 2016-10-08 | 2017-04-12 | 昆山奥兰克泵业制造有限公司 | Oily volute pump of magnetic force actuation formula high temperature hot water heat |
CN108799207A (en) * | 2018-06-21 | 2018-11-13 | 昆山奥兰克泵业制造有限公司 | Pump housing assembly technology and efficient magnetic force driving pump assembly technology |
-
2019
- 2019-02-25 CN CN201910139148.6A patent/CN110454400A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2118842U (en) * | 1992-04-23 | 1992-10-14 | 沈太福 | Flow adjustable vorter pump |
CN2117483U (en) * | 1992-05-03 | 1992-09-30 | 沈太福 | Flow regulating pump for petroleum process |
CN201103551Y (en) * | 2007-11-06 | 2008-08-20 | 陕西天程石化设备有限公司 | Controller for pump-controlled pump pressure flow adjustable automatic water injector |
CN101994704A (en) * | 2010-10-26 | 2011-03-30 | 浙江佳力科技股份有限公司 | Chemical process intelligent pump and control method thereof |
CN104454563A (en) * | 2014-10-21 | 2015-03-25 | 苏州合欣美电子科技有限公司 | Flow control method of water pump |
CN206092484U (en) * | 2016-10-08 | 2017-04-12 | 昆山奥兰克泵业制造有限公司 | Oily volute pump of magnetic force actuation formula high temperature hot water heat |
CN108799207A (en) * | 2018-06-21 | 2018-11-13 | 昆山奥兰克泵业制造有限公司 | Pump housing assembly technology and efficient magnetic force driving pump assembly technology |
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Application publication date: 20191115 |