CN110450534A - A kind of printed tablecloth manufacturing line - Google Patents
A kind of printed tablecloth manufacturing line Download PDFInfo
- Publication number
- CN110450534A CN110450534A CN201910805314.1A CN201910805314A CN110450534A CN 110450534 A CN110450534 A CN 110450534A CN 201910805314 A CN201910805314 A CN 201910805314A CN 110450534 A CN110450534 A CN 110450534A
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- CN
- China
- Prior art keywords
- roller
- rack
- pair
- tablecloth
- chain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000004040 coloring Methods 0.000 claims abstract description 40
- 238000007639 printing Methods 0.000 claims abstract description 14
- 230000003287 optical effect Effects 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000007789 gas Substances 0.000 claims description 29
- 238000011084 recovery Methods 0.000 claims description 25
- 239000011248 coating agent Substances 0.000 claims description 24
- 238000000576 coating method Methods 0.000 claims description 24
- 239000002699 waste material Substances 0.000 claims description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 16
- 238000005086 pumping Methods 0.000 claims description 15
- 239000003973 paint Substances 0.000 claims description 11
- 239000002737 fuel gas Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 9
- 238000005485 electric heating Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000567 combustion gas Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 6
- 238000010422 painting Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/22—Means for cooling or heating forme or impression cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Drying Of Solid Materials (AREA)
Abstract
A kind of printed tablecloth manufacturing line, it includes film feeding device (1), film printing equipment (2) and film coloring means (3), film feeding device (1) includes the first rack (5), tablecloth stock roll mounting rod (6), first feeding roller (7), second feeding roller (8), feeding pressure roller (9) and third feeding roller (10), a pair of of tablecloth stock roll mounting rod placement rack (11) is provided in first rack (5), a pair of of optical axis spacing collar (12) is provided on tablecloth stock roll mounting rod (6), the both ends of tablecloth stock roll mounting rod (6) are located in corresponding tablecloth stock roll mounting rod placement rack (11);Advantage is: tablecloth speed of production is fast, alleviates the labor intensity of worker.
Description
Technical field
The present invention relates to machinery equipment field, and in particular to a kind of printed tablecloth manufacturing line.
Background technique
Currently, existing tablecloth printing production line, there are stamp speed is slow, tablecloth pattern blurring, multiple stations need artificial
Operation could operate normally.
Summary of the invention
The purpose of the present invention is to above-mentioned deficiencies, and provide a kind of printed tablecloth manufacturing line.
It includes film feeding device, film printing equipment and film coloring means to the present invention,
Film feeding device includes the first rack, tablecloth stock roll mounting rod, the first feeding roller, the second feeding roller, feeding
Pressure roller and third feeding roller,
It is provided with a pair of of tablecloth stock roll mounting rod placement rack in first rack, is provided with a pair of of light on tablecloth stock roll mounting rod
Axis spacing collar, the both ends of tablecloth stock roll mounting rod are located in corresponding tablecloth stock roll mounting rod placement rack,
First feeding roller, the second feeding roller and third feeding roller passes through bearing respectively and bearing block is movably arranged on first
In rack, feeding pressure roller is movably arranged in the first rack by a pair of of first bearing adjustment seat, passes through motor and speed reducer
The first feeding roller is driven to rotate,
Tablecloth stock roll mounting rod is located at the first feeding roller side, and feeding pressure roller is located above the first feeding roller, and second send
Roller tube is located at one upper side of feeding pressure roller, and third feeding roller is located above the second feeding roller side;
Film printing equipment includes the second rack, a pair of of slave frame, heating application device, upper pressure adjustment device, the pressure roller that discharges, the
One discharge roller and the second discharge roller,
Two pairs of graining roll support rollers are provided in second rack, a pair of of slave frame mirror image distribution is fixed in the second rack,
Heating application device includes hollow graining roll, coating roll, coating pond, paint blades, gas heating pipeline component, water inlet pipe
Road and pumping conduit,
It is respectively arranged with drip ring on the both ends inner wall of hollow graining roll, is respectively set on the both ends outer wall of hollow graining roll with teeth
Circle, hollow graining roll are movably arranged on two pairs of graining roll support rollers, and a pair of of synchronous motor passes through the first chain drive machine respectively
Structure drives hollow graining roll rotation,
Coating pond is fixed on coating material cartridge support frame, and is located at below hollow graining roll, and coating roll is living by bearing and bearing block
It is dynamic to be mounted in the second rack, and between hollow graining roll and coating pond,
Paint blades are mounted in the second rack by support rod, and the blade part of paint blades and the outer wall of hollow graining roll are close
Fitting;
Gas heating pipeline component includes inlet manifold, heating pipe, air hose and fuel gas transportation pipeline,
Inlet manifold and air hose pass through support of pipelines respectively and are fixed in the second rack, the outlet air of the air inlet and air blower of air hose
Mouthful be connected, the gas outlet of air hose is connected with one of air inlet of inlet manifold, the gas outlet of fuel gas transportation pipeline with
The another one air inlet of inlet manifold is connected, and one group of fire jetting hole is provided on the outer wall of heating pipe, and heating pipe is located at
It in hollow graining roll, and is fixed on a pair of of slave frame by support of pipelines, the air inlet of heating pipe and going out for inlet manifold
Port is connected,
Water inlet line includes water inlet manifold and a pair of of branch spray tube, and a pair of of branch's spray tube of water inlet line passes through support of pipelines
It is fixed on a pair of of slave frame, and is located in hollow graining roll,
The water inlet end of pumping conduit is fixed on a pair of of slave by support of pipelines towards the interior bottom of hollow graining roll, pumping conduit
On frame, the water outlet of pumping conduit is connected with the water inlet of water pump,
Water inlet line and pumping conduit are respectively positioned below heating pipe;
Upper pressure adjustment device includes a pair of of auxiliary stand, the first fixed link, the second fixed link, the 4th feeding roller, the second charging pressure
Roller and a pair of of lifting cylinder,
First fixed link and the second fixed link pass through a pair of bearings respectively and are movably arranged in the second rack, and the second fixed link is located at
Above first fixed link,
A pair of of auxiliary stand passes through axle sleeve respectively and is fixed in the first fixed link, and the 4th feeding roller is installed by a pair of bearings activity
In a pair of of auxiliary stand top surface, the second charging pressure roller is movably arranged on a pair of of auxiliary stand bottom surface by a pair of bearings, is lifted gas
The piston rod end of cylinder and one end of auxiliary stand are hinged, and the cylinder body for being lifted cylinder is fixed in the second fixed link by axle sleeve,
Second charging pressure roller is located above hollow graining roll;
Discharging pressure roller is movably arranged in the second rack by second bearing adjustment seat, the first discharge roller and the second discharge roller difference
It is movably arranged in the second rack by bearing, discharging pressure roller is located above the first discharge roller, and discharge pressure roller and the first discharge roller
Between hollow graining roll and the second discharge roller, motor drives the first discharge roller and second by the second chain transminssion mechanism
Discharge roller rotation;
Film coloring means include third rack, tablecloth feed roller, colouring pressure roller, discharge roller, conduction oil heating roller, nutted rod,
Colouring stock roll mounting rod, waste recovery bar and oily circulation electric-heating device,
Third upper rack is provided with a pair of of discharging roller support, and third frame lower is provided with a pair of of waste recovery bar bracket and one
To the first limit base, it is provided with the second limit base on waste recovery bar bracket,
Tablecloth feed roller is movably arranged in third rack by bearing and bearing block, and colouring pressure roller passes through a pair of of 3rd bearing tune
Section seat is movably arranged in third rack, and discharge roller is movably arranged in a pair of of discharging roller support by bearing and bearing block, is led
Hot oil heating roller is movably arranged in third rack by bearing and bearing block, drives conduction oil to add by motor and speed reducer
Hot-rolling rotation, nutted rod are fixed in third rack, and colouring stock roll mounting rod is located at the first limit base of a pair of third rack
Interior, waste recovery bar is located in the second limit base of a pair of of waste recovery bar bracket,
Tablecloth feed roller is located at colouring pressure roller side, and colouring pressure roller is located above conduction oil heating roller, and nutted rod is located at conduction oil
Heating roller side, colouring stock roll mounting rod and waste recovery bar are respectively positioned below conduction oil heating roller,
It is respectively arranged with rotary joint in the both ends shaft of conduction oil heating roller,
The hot oil outlet of oily circulation electric-heating device is connected with one of rotary joint of conduction oil heating roller, and oil circulation electricity adds
The oily recovery port of hot device is connected with the another one rotary joint of conduction oil heating roller;
Second rack is fixedly connected with the first rack, and third rack is fixedly connected with the second rack.
First bearing adjustment seat includes slide, sliding block and adjusts cylinder, is provided on sliding block for installing feeding pressure roller
Bearing block adjusts cylinder and is vertically installed in the first rack by air cylinder support, and piston rod end and the sliding block for adjusting cylinder are solid
Fixed connection, and moved up and down in slide by adjusting cylinder band movable slider.
First chain transminssion mechanism includes the first chain, the first chain driving motor and tightener sprocket, chain driving motor
The power input shaft transmission of power output shaft and the first speed reducer be connected, the is provided on the power output shaft of the first speed reducer
One sprocket wheel, the first chain are mounted on the gear ring and the first sprocket wheel of hollow graining roll, and tightener sprocket is pressed on the first chain, and is led to
L bracket is crossed to be mounted in the second rack.
It includes supply gas hose and metal ignitron road there are also heating pipe igniter, heating pipe igniter, is sent
It is provided with shut-off valve on gas hose, the inlet end for hose of supplying gas is connected with fuel gas transportation pipeline, and metal ignitron road is mounted on
It supplies gas the outlet side of hose.
Second chain transminssion mechanism includes the second chain driving motor, the second sprocket wheel, duplex chain wheel, third sprocket wheel, second
Chain and third chain, the power output shaft of the second chain driving motor are connected with the transmission of the power input shaft of the second speed reducer,
The 4th sprocket wheel is provided on the power output shaft of second speed reducer, the second sprocket wheel is fixed in one end shaft of the first discharge roller,
Second chain is mounted on the 4th sprocket wheel and the second sprocket wheel, and duplex chain wheel is movably arranged on one of slave by axis and bearing
On frame, the one of gear ring of duplex chain wheel is pressed in the middle part of the second chain, and by its rotation of the second chain-driving, third sprocket wheel is solid
It is scheduled in the shaft of second discharge roller one end, third chain is mounted on third sprocket wheel and duplex chain wheel another one gear ring.
A pair of second optical axis spacing collar is respectively arranged on colouring stock roll mounting rod and waste recovery bar.
The invention has the advantages that: tablecloth speed of production is fast, alleviates the labor intensity of worker.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of film feeding device of the present invention.
Fig. 2 is the structural schematic diagram of film printing equipment of the present invention.
Fig. 3 is the structural schematic diagram that film printing equipment of the present invention hides the second rack.
Fig. 4 is the structural schematic diagram that film printing equipment of the present invention hides the second rack and slave frame.
Fig. 5 is the partial enlargement structural representation of Fig. 4 of the present invention.
Fig. 6 is the structural representation that the first chain transminssion mechanism of film printing equipment of the present invention is mounted on hollow graining roll
Figure.
Fig. 7 is the hollow graining roll schematic cross-sectional view of the present invention.
Fig. 8 is the upper pressure adjustment apparatus structure schematic diagram of film printing equipment of the present invention.
Fig. 9 is the structural schematic diagram of film coloring means of the present invention.
Figure 10 is the structural schematic diagram that film coloring means of the present invention hide rack.
Figure 11 is film coloring means side structure schematic view of the present invention.
Structural schematic diagram when Figure 12 is the printing production line production tablecloth of the present invention.
Specific embodiment
As shown in the picture, the present invention it include film feeding device 1, film printing equipment 2 and film coloring means 3,
Film feeding device 1 include the first rack 5, tablecloth stock roll mounting rod 6, the first feeding roller 7, the second feeding roller 8,
Feeding pressure roller 9 and third feeding roller 10,
It is provided with a pair of of tablecloth stock roll mounting rod placement rack 11 in first rack 5, is provided with one on tablecloth stock roll mounting rod 6
To optical axis spacing collar 12, the both ends of tablecloth stock roll mounting rod 6 are located at corresponding tablecloth stock roll mounting rod placement rack 11
It is interior,
First feeding roller 7, the second feeding roller 8 and third feeding roller 10 are movably arranged on by bearing and bearing block respectively
In first rack 5, feeding pressure roller 9 passes through a pair of of first bearing adjustment seat 13 and is movably arranged in the first rack 5, passes through motor
The rotation of the first feeding roller 7 is driven with speed reducer,
Tablecloth stock roll mounting rod 6 is located at 7 side of the first feeding roller, and feeding pressure roller 9 is located at 7 top of the first feeding roller, the
Two feeding rollers 8 are located at 9 one upper side of feeding pressure roller, and third feeding roller 10 is located at 8 one upper side of the second feeding roller;
Film printing equipment 2 includes the second rack 14, a pair of of slave frame 15, heating application device, upper pressure adjustment device, discharging pressure
Roller 16, the first discharge roller 17 and the second discharge roller 18,
Two pairs of graining roll support rollers 27 are provided in second rack 14, a pair of of 15 mirror image of slave frame distribution is fixed on the second rack 14
On,
Heating application device includes hollow graining roll 19, coating roll 20, coating pond 21, paint blades 22, gas heating pipeline group
Part, water inlet line 24 and pumping conduit 25,
It is respectively arranged with drip ring on the both ends inner wall of hollow graining roll 19, is respectively set on the both ends outer wall of hollow graining roll 19
Rack gear 26, hollow graining roll 19 are movably arranged on two pairs of graining roll support rollers 27, and a pair of of synchronous motor passes through first respectively
Chain transminssion mechanism drives hollow graining roll 19 to rotate,
Coating pond 21 is fixed on coating material cartridge support frame 27, and is located at 19 lower section of hollow graining roll, coating roll 20 by bearing and
Bearing block is movably arranged in the second rack 14, and between hollow graining roll 19 and coating pond 21,
Paint blades 22 are mounted in the second rack 14 by support rod, the blade part of paint blades 22 and hollow graining roll 19
Outer wall fits closely;
Gas heating pipeline component includes inlet manifold 28, heating pipe 29, air hose 30 and fuel gas transportation pipeline 31,
Inlet manifold 28 and air hose 30 are fixed in the second rack 14 by support of pipelines respectively, the air inlet of air hose 30 and air blast
The air outlet of machine 32 is connected, and the gas outlet of air hose 30 is connected with one of air inlet of inlet manifold 28, fuel gas transmission
The gas outlet of pipeline 31 is connected with the another one air inlet of inlet manifold 28, and one group is provided on the outer wall of heating pipe 29
Fire jetting hole, heating pipe 29 is located in hollow graining roll 19, and is fixed on a pair of of slave frame 15 by support of pipelines, heating tube
The air inlet in road 29 is connected with the gas outlet of inlet manifold 28,
Water inlet line 24 includes water inlet manifold and a pair of of branch spray tube, and a pair of of branch's spray tube of water inlet line 24 passes through pipeline
Bracket is fixed on a pair of of slave frame 15, and is located in hollow graining roll 19,
The water inlet end of pumping conduit 25 is fixed on one by support of pipelines towards the interior bottom of hollow graining roll 19, pumping conduit 25
To on slave frame 15, the water outlet of pumping conduit 25 is connected with the water inlet of water pump 33,
Water inlet line 24 and pumping conduit 25 are respectively positioned on 29 lower section of heating pipe;
Upper pressure adjustment device includes a pair of of auxiliary stand 34, the first fixed link 35, the second fixed link 36, the 4th feeding roller 37, the
Two charging pressure rollers 38 and a pair of of lifting cylinder 39,
First fixed link 35 and the second fixed link 36 are movably arranged in the second rack 14 by a pair of bearings respectively, and second is fixed
Bar 36 is located at 35 top of the first fixed link,
A pair of of auxiliary stand 34 is fixed in the first fixed link 35 by axle sleeve respectively, and the 4th feeding roller 37 is living by a pair of bearings
Dynamic to be mounted on a pair of of 34 top surface of auxiliary stand, the second charging pressure roller 38 is movably arranged on a pair of of auxiliary stand 34 by a pair of bearings
Bottom surface, the piston rod end for being lifted cylinder 39 and one end of auxiliary stand 34 are hinged, and the cylinder body for being lifted cylinder 39 is solid by axle sleeve
It is scheduled in the second fixed link 36, the second charging pressure roller 38 is located at hollow 19 top of graining roll;
Discharging pressure roller 16 is movably arranged in the second rack 14 by second bearing adjustment seat, the first discharge roller 17 and the second discharging
Roller 18 is movably arranged in the second rack 14 by bearing respectively, and discharging pressure roller 16 is located at 17 top of the first discharge roller, discharging pressure
Between hollow graining roll 19 and the second discharge roller 18, motor passes through the second chain drive machine for roller 16 and the first discharge roller 17
Structure drives the first discharge roller 17 and the rotation of the second discharge roller 18;
Film coloring means 3 include third rack 60, tablecloth feed roller 61, colouring pressure roller 62, discharge roller 63, conduction oil heating roller
64, nutted rod 65, colouring stock roll mounting rod 66, waste recovery bar 67 and oily circulation electric-heating device 68,
60 top of third rack is provided with a pair of of discharging roller support 69, and 60 lower part of third rack is provided with a pair of of waste recovery bar branch
Frame 70 and a pair of first limit base are provided with the second limit base on waste recovery bar bracket 70,
Tablecloth feed roller 61 is movably arranged in third rack 60 by bearing and bearing block, and colouring pressure roller 62 passes through a pair of of third
Bearing adjustment seat 71 is movably arranged in third rack 60, and discharge roller 63 is movably arranged on a pair of of discharging by bearing and bearing block
In roller support 69, conduction oil heating roller 64 is movably arranged in third rack 60 by bearing and bearing block, by motor and
Speed reducer drives conduction oil heating roller 64 to rotate, and nutted rod 65 is fixed in third rack 60, paints stock roll mounting rod 66
In in the first limit base of a pair of third rack 60, waste recovery bar 67 is located at the second limit of a pair of of waste recovery bar bracket 70
In seat,
Tablecloth feed roller 61 is located at colouring 62 side of pressure roller, and colouring pressure roller 62 is located at 64 top of conduction oil heating roller, nutted rod 65
Positioned at 64 side of conduction oil heating roller, colouring stock roll mounting rod 66 and waste recovery bar 67 are respectively positioned under conduction oil heating roller 64
Side,
It is respectively arranged with rotary joint 72 in the both ends shaft of conduction oil heating roller 64,
The hot oil outlet of oily circulation electric-heating device 68 is connected with one of rotary joint 72 of conduction oil heating roller 64, and oil follows
The oily recovery port of ring electric heater 68 is connected with the another one rotary joint 72 of conduction oil heating roller 64;
Second rack 14 is fixedly connected with the first rack 5, and third rack 60 is fixedly connected with the second rack 14.
First bearing adjustment seat 13 includes slide, sliding block and adjusts cylinder 23, is provided on sliding block for installing feeding pressure
The bearing block of roller 9 adjusts cylinder 23 and is vertically installed in the first rack 5 by air cylinder support, adjusts the tailpiece of the piston rod of cylinder 23
Portion is fixedly connected with a slide block, and is moved up and down in slide by adjusting cylinder 23 with movable slider.
First chain transminssion mechanism includes the first chain 40, the first chain driving motor 41 and tightener sprocket 42, and chain drives
The power output shaft of dynamic motor 41 is connected with the transmission of the power input shaft of the first speed reducer, on the power output shaft of the first speed reducer
It is provided with the first sprocket wheel 43, the first chain 40 is mounted on the gear ring 26 and the first sprocket wheel 43 of hollow graining roll 19, tightener sprocket
42 are pressed on the first chain 40, and are mounted in the second rack 14 by L bracket 46.
, there are also heating pipe igniter, heating pipe igniter includes supply gas hose 44 and metal ignitron road for it
45, shut-off valve is provided on hose 44 of supplying gas, and the inlet end for hose 44 of supplying gas is connected with fuel gas transportation pipeline 31, metal igniting
Pipeline 45 is mounted on the outlet side for hose 44 of supplying gas.
Second chain transminssion mechanism includes the second chain driving motor 47, the second sprocket wheel 48, duplex chain wheel 49, third sprocket wheel
50, the power of the second chain 51 and third chain 52, the power output shaft and the second speed reducer of the second chain driving motor 47 is defeated
Enter axis transmission to be connected, the 4th sprocket wheel 53 is provided on the power output shaft of the second speed reducer, the second sprocket wheel 48 is fixed on first and goes out
In one end shaft for expecting roller 17, the second chain 51 is mounted on the 4th sprocket wheel 53 and the second sprocket wheel 48, and duplex chain wheel 49 passes through axis
It being movably arranged on one of slave frame 15 with bearing, the one of gear ring of duplex chain wheel 49 is pressed in 51 middle part of the second chain,
And its rotation is driven by the second chain 51, third sprocket wheel 50 is fixed in the shaft of 18 one end of the second discharge roller, third chain
52 are mounted on 49 another one gear ring of third sprocket wheel 50 and duplex chain wheel.
A pair of second optical axis spacing collar is respectively arranged on colouring stock roll mounting rod 66 and waste recovery bar 67.
Working method and principle:
Step 1: tablecloth film raw material is rolled up 100 sets on tablecloth stock roll mounting rod 6 by staff, and pass through a pair of of optical axis
By 100 limit of tablecloth film raw material volume, tablecloth stock roll mounting rod 6 is placed on tablecloth stock roll and pacified spacing collar 12 by staff
It fills in bar placement rack 11, the tablecloth film extracted out on tablecloth film raw material volume 100 successively passes through the second feeding roller 8, feeding pressure
It between roller 9 and the first feeding roller 7, is finally exported by third feeding roller 10, into next processing stations.When needing replacing platform
When cloth film raw material volume 100, then tablecloth stock roll mounting rod 6 under staff's platform unclamps a pair of of optical axis spacing collar 12
The tablecloth film raw material volume 100 more renewed.When the thickness of the tablecloth film raw material of replacement volume 100 changes, pass through a pair
Adjusting cylinder 23 rises or falls feeding pressure roller 9 with movable slider.
Step 2: liquid coating is added into coating pond 21 by staff, air blower 32 is opened, the air after pressurization flows into
In inlet manifold 28, fuel gas transportation pipeline 31 is connected, is added to combustion gas in inlet manifold 28, the combustion after mixing air and pressurization
Gas enters in heating pipe 29, is sprayed by one group of fire jetting hole, and staff connects the shut-off valve supplied gas on hose 44, and combustion gas passes through
Metal ignitron road 45 sprays, and staff lights the combustion gas of the ejection of metal ignitron road 45 with lighter, and work people after lighting
Member protrudes into metal ignitron road 45 in hollow graining roll 19, and the combustion gas that one group of fire jetting hole sprays is lighted, is closed after igniting
Close the shut-off valve supplied gas on hose 44;One group of fire jetting hole of heating pipe 29 feeds pressure roller 38 and hollow graining roll 19 towards second
The 19 inner wall flame of hollow graining roll of gap location heats, and is constantly added and is cooled down to hollow 19 bottom of graining roll by water inlet line 24
Water prevents the temperature of hollow graining roll 19 excessively high, and savings cooling water of bottom in hollow graining roll 19 constantly passes through water pump 33
It draws it out, prevents cooling water from overflowing hollow graining roll 19.
The outer wall of hollow graining roll 19 is carved with the decorative pattern for needing stamp, and hollow graining roll 19 is by the first chain driving motor 41
It drives its rotation, drives coating roll 20 to rotate when hollow graining roll 19 rotates, coating roll 20 is by the liquid coating in coating pond 21
It being applied on the outer wall of hollow graining roll 19, the tablecloth 100 carries out heating stamp on hollow graining roll 19,
The tablecloth 100 enters stamp station by the 4th feeding roller 37 and the second charging pressure roller 38, and the tablecloth 100 is successively after the completion of stamp
Next station is sent by the first discharge roller 17 and the second discharge roller 18.
Step 3: starting oily circulation electric-heating device 68, conduction oil is constantly to conduction oil when film coloring means are started to work
Heating roller 64 is heated, and the tablecloth 100 passes sequentially through tablecloth feed roller 61, colouring pressure roller 62 and discharge roller 63 and enters next work
Colouring cloth reel is mounted on colouring stock roll mounting rod 66, is then mounted on useless cloth recovery cylinder 102 useless by position, staff
Expect bridle catcher 67 on, colouring cloth reel extraction upper painting cloth 101 successively pass through nutted rod 65 and conduction oil heating roller 64, finally by
Useless cloth recovery cylinder 102 is wound recycling, and the tablecloth 100 and upper painting cloth 101 pass through colouring pressure roller 62 and conduction oil heating roller together
Between 64, the pigment on upper painting cloth 101 is adhered to the tablecloth under the extruding of colouring pressure roller 62 and the heating of conduction oil heating roller 64
On 100 decorative pattern, the colouring to the tablecloth 100 is completed.
Claims (6)
1. a kind of printed tablecloth manufacturing line, it is characterised in that it includes film feeding device (1), film printing equipment (2)
With film coloring means (3),
Film feeding device (1) is sent including the first rack (5), tablecloth stock roll mounting rod (6), the first feeding roller (7), second
Roller tube (8), feeding pressure roller (9) and third feeding roller (10),
It is provided with a pair of of tablecloth stock roll mounting rod placement rack (11) in first rack (5), is set on tablecloth stock roll mounting rod (6)
It is equipped with a pair of of optical axis spacing collar (12), the both ends of tablecloth stock roll mounting rod (6) are located at corresponding tablecloth stock roll installation
In bar placement rack (11),
First feeding roller (7), the second feeding roller (8) and third feeding roller (10) pass through bearing and bearing block activity respectively
It is mounted on the first rack (5), feeding pressure roller (9) passes through a pair of of first bearing adjustment seat (13) and is movably arranged on the first rack
(5) on, the rotation of the first feeding roller (7) is driven by motor and speed reducer,
Tablecloth stock roll mounting rod (6) is located at first feeding roller (7) side, and feeding pressure roller (9) is located at the first feeding roller (7)
Top, the second feeding roller (8) are located at (9) one upper side of feeding pressure roller, and third feeding roller (10) is located at the second feeding roller
(8) one upper sides;
Film printing equipment (2) include the second rack (14), a pair of of slave frame (15), heating application device, upper pressure adjust device,
Discharging pressure roller (16), the first discharge roller (17) and the second discharge roller (18),
Two pairs of graining roll support rollers (27) are provided in second rack (14), a pair of of slave frame (15) mirror image distribution is fixed on the second machine
On frame (14),
Heating application device includes that hollow graining roll (19), coating roll (20), coating pond (21), paint blades (22), combustion gas add
Heat pipeline component, water inlet line (24) and pumping conduit (25),
It is respectively arranged with drip ring on the both ends inner wall of hollow graining roll (19), distinguishes on the both ends outer wall of hollow graining roll (19)
It is arranged rack gear (26), hollow graining roll (19) is movably arranged on two pairs of graining roll support rollers (27), a pair of of synchronous motor point
Not Tong Guo the first chain transminssion mechanism drive the rotation of hollow graining roll (19),
Coating pond (21) is fixed on coating material cartridge support frame (27), and is located at below hollow graining roll (19), and coating roll (20) is logical
It crosses bearing and bearing block is movably arranged on the second rack (14), and between hollow graining roll (19) and coating pond (21),
Paint blades (22) are mounted on the second rack (14) by support rod, the blade part and hollow stamp of paint blades (22)
The outer wall of roller (19) fits closely;
Gas heating pipeline component includes inlet manifold (28), heating pipe (29), air hose (30) and fuel gas transportation pipeline (31),
Inlet manifold (28) and air hose (30) are fixed on the second rack (14) by support of pipelines respectively, the air inlet of air hose (30)
Mouth is connected with the air outlet of air blower (32), the gas outlet of air hose (30) and one of air inlet phase of inlet manifold (28)
Connection, the gas outlet of fuel gas transportation pipeline (31) are connected with the another one air inlet of inlet manifold (28), heating pipe
(29) one group of fire jetting hole is provided on outer wall, heating pipe (29) is located in hollow graining roll (19), and solid by support of pipelines
It being scheduled on a pair of of slave frame (15), the air inlet of heating pipe (29) is connected with the gas outlet of inlet manifold (28),
Water inlet line (24) includes water inlet manifold and a pair of of branch spray tube, and a pair of of branch's spray tube of water inlet line (24) passes through
Support of pipelines is fixed on a pair of of slave frame (15), and is located in hollow graining roll (19),
For the water inlet end of pumping conduit (25) towards the interior bottom of hollow graining roll (19), pumping conduit (25) is solid by support of pipelines
It being scheduled on a pair of of slave frame (15), the water outlet of pumping conduit (25) is connected with the water inlet of water pump (33),
Water inlet line (24) and pumping conduit (25) are respectively positioned below heating pipe (29);
Upper pressure adjustment device includes a pair of of auxiliary stand (34), the first fixed link (35), the second fixed link (36), the 4th feeding roller
(37), the second charging pressure roller (38) and a pair of of lifting cylinder (39),
First fixed link (35) and the second fixed link (36) are movably arranged on the second rack (14) by a pair of bearings respectively, the
Two fixed links (36) are located above the first fixed link (35),
A pair of of auxiliary stand (34) is fixed on the first fixed link (35) by axle sleeve respectively, and the 4th feeding roller (37) passes through a pair
Bearing is movably arranged on a pair of of auxiliary stand (34) top surface, and the second charging pressure roller (38) is movably arranged on a pair by a pair of bearings
Auxiliary stand (34) bottom surface, the piston rod end for being lifted cylinder (39) and one end of auxiliary stand (34) are hinged, are lifted cylinder
(39) cylinder body is fixed on the second fixed link (36) by axle sleeve, and the second charging pressure roller (38) is located on hollow graining roll (19)
Side;
Discharging pressure roller (16) is movably arranged on the second rack (14) by second bearing adjustment seat, the first discharge roller (17) and the
Two discharge rollers (18) are movably arranged on the second rack (14) by bearing respectively, and discharging pressure roller (16) is located at the first discharge roller
(17) top, discharges pressure roller (16) and the first discharge roller (17) is between hollow graining roll (19) and the second discharge roller (18),
Motor passes through the second chain transminssion mechanism driving the first discharge roller (17) and the second discharge roller (18) rotation;
Film coloring means (3) include third rack (60), tablecloth feed roller (61), colouring pressure roller (62), discharge roller (63), lead
Hot oil heating roller (64), nutted rod (65), colouring stock roll mounting rod (66), waste recovery bar (67) and oily circulation electric-heating device
(68),
Third rack (60) top is provided with a pair of of discharging roller support (69), and third rack (60) lower part is provided with a pair of of waste material and returns
It puts away sports equipment bracket (70) and a pair of first limit base, is provided with the second limit base on waste recovery bar bracket (70),
Tablecloth feed roller (61) is movably arranged on third rack (60) by bearing and bearing block, and colouring pressure roller (62) passes through one
3rd bearing adjustment seat (71) is movably arranged on third rack (60), discharge roller (63) is pacified by bearing and bearing block activity
In a pair of discharging roller support (69), conduction oil heating roller (64) is movably arranged on third rack by bearing and bearing block
(60) on, by motor and speed reducer driving conduction oil heating roller (64) rotation, nutted rod (65) is fixed on third rack
(60) on, colouring stock roll mounting rod (66) is located in the first limit base of a pair of third rack (60), waste recovery bar (67)
In the second limit base of a pair of of waste recovery bar bracket (70),
Tablecloth feed roller (61) is located at colouring pressure roller (62) side, and colouring pressure roller (62) is located above conduction oil heating roller (64),
Nutted rod (65) is located at conduction oil heating roller (64) side, paints stock roll mounting rod (66) and waste recovery bar (67) is respectively positioned on
Below conduction oil heating roller (64),
Rotary joint (72) are respectively arranged in the both ends shaft of conduction oil heating roller (64),
The hot oil outlet of oily circulation electric-heating device (68) is connected with one of rotary joint (72) of conduction oil heating roller (64)
Logical, the oily recovery port of oily circulation electric-heating device (68) is connected with the another one rotary joint (72) of conduction oil heating roller (64)
It is logical;
Second rack (14) is fixedly connected with the first rack (5), and third rack (60) is fixedly connected with the second rack (14).
2. a kind of printed tablecloth manufacturing line according to claim 1, it is characterised in that first bearing adjustment seat (13)
Including slide, sliding block and cylinder (23) are adjusted, the bearing block for installing feeding pressure roller (9) is provided on sliding block, adjust cylinder
(23) it is vertically installed on the first rack (5) by air cylinder support, adjusts piston rod end and the fixed company of sliding block of cylinder (23)
It connects, and moved up and down in slide by adjusting cylinder (23) band movable slider.
3. a kind of printed tablecloth manufacturing line according to claim 1, it is characterised in that the first chain transminssion mechanism packet
Include the first chain (40), the first chain driving motor (41) and tightener sprocket (42), the power output of chain driving motor (41)
Axis is connected with the transmission of the power input shaft of the first speed reducer, and the first sprocket wheel is provided on the power output shaft of the first speed reducer
(43), the first chain (40) is mounted on the gear ring (26) and the first sprocket wheel (43) of hollow graining roll (19), tightener sprocket (42)
It is pressed on the first chain (40), and is mounted on the second rack (14) by L bracket (46).
4. a kind of printed tablecloth manufacturing line according to claim 1, it is characterised in that there are also heating pipe igniting for it
Device, heating pipe igniter include supply gas hose (44) and metal ignitron road (45), and hose of supplying gas is provided on (44)
The inlet end of shut-off valve, hose of supplying gas (44) is connected with fuel gas transportation pipeline (31), and metal ignitron road (45), which is mounted on, to be sent
The outlet side of gas hose (44).
5. a kind of printed tablecloth manufacturing line according to claim 1, it is characterised in that the second chain transminssion mechanism packet
Include the second chain driving motor (47), the second sprocket wheel (48), duplex chain wheel (49), third sprocket wheel (50), the second chain (51) and
Third chain (52), the power output shaft of the second chain driving motor (47) are driven phase with the power input shaft of the second speed reducer
Even, it is provided with the 4th sprocket wheel (53) on the power output shaft of the second speed reducer, the second sprocket wheel (48) is fixed on the first discharge roller
(17) in one end shaft, the second chain (51) is mounted on the 4th sprocket wheel (53) and the second sprocket wheel (48), duplex chain wheel (49)
It is movably arranged on one of slave frame (15) by axis and bearing, duplex chain wheel (49) one of gear ring is pressed in the second chain
In the middle part of item (51), and its rotation is driven by the second chain (51), third sprocket wheel (50) is fixed on the second discharge roller (18) one end
Shaft on, third chain (52) is mounted on third sprocket wheel (50) and duplex chain wheel (49) another one gear ring.
6. a kind of printed tablecloth manufacturing line according to claim 1, it is characterised in that colouring stock roll mounting rod
(66) and on waste recovery bar (67) it is respectively arranged with a pair of second optical axis spacing collar.
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CN201910805314.1A CN110450534B (en) | 2019-08-29 | 2019-08-29 | Production line for manufacturing printing tablecloth |
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CN201910805314.1A CN110450534B (en) | 2019-08-29 | 2019-08-29 | Production line for manufacturing printing tablecloth |
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CN110450534B CN110450534B (en) | 2024-04-12 |
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