CN110449853A - motor assembling method and system - Google Patents
motor assembling method and system Download PDFInfo
- Publication number
- CN110449853A CN110449853A CN201910731762.1A CN201910731762A CN110449853A CN 110449853 A CN110449853 A CN 110449853A CN 201910731762 A CN201910731762 A CN 201910731762A CN 110449853 A CN110449853 A CN 110449853A
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- Prior art keywords
- motor
- distributing
- gas
- accessory
- waterproof cover
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000009434 installation Methods 0.000 claims abstract description 32
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 30
- 238000003860 storage Methods 0.000 claims description 16
- 238000011007 installation qualification Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004590 computer program Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003325 tomography Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a motor assembling method and system. Wherein, the method comprises the following steps: scanning a graphic code on the power distribution machine to be installed to determine the motor model of the power distribution machine to be installed; determining a motor accessory corresponding to the motor model; moving the motor accessory to an assembly point, and installing the motor accessory on the power machine to be installed at the assembly point; detecting the press-fitting torque and the mounting height when the motor accessory is mounted; and when the press-fitting torque is within the preset torque range and the mounting height is lower than the preset height, determining that the motor to be assembled is qualified to mount. The invention solves the technical problem of lower installation efficiency caused by manually installing motor accessories in the related technology.
Description
Technical field
The present invention relates to equipment mounting technology fields, in particular to a kind of motor assembly method and system.
Background technique
In the related technology, when installing each accessory of motor, generally by installation fitting is manually carried out, for example, pacifying
When filling motor waterproof cover, by manually checking the model of each motor, and motor waterproof cover corresponding with motor model of taking, so
Motor waterproof cover is mounted on above motor afterwards.This working method, needs artificial non-stop run, large labor intensity, and by
When manual working be easy error, cause install motor accessory when, generally require interruption stop installation, cause installation effectiveness compared with
It is low;And after manually installed get well, when whether qualified by artificial detection installation, manually it is merely capable of by experiencing peace manually
Dress dynamics and conventional detection, this detection mode often due to everyone personal detection difference, cause testing result to occur
Deviation, product quality not can guarantee.
For above-mentioned problem, currently no effective solution has been proposed.
Summary of the invention
The embodiment of the invention provides a kind of motor assembly method and systems, at least to solve in the related technology by artificial
Motor accessory, the lower technical problem of installation effectiveness are installed.
According to an aspect of an embodiment of the present invention, a kind of motor assembly method is provided, comprising: scan gas-distributing motor to be installed
On graphic code, with the motor model of the determination gas-distributing motor to be installed;Determine motor accessory corresponding with the motor model;It will
The motor accessory is moved to assembly point, and installs the motor accessory to the gas-distributing motor to be installed in the assembly point;
The press fitting torque and mounting height when the motor accessory are installed in detection;Be located within the scope of default torque in the press fitting torque and
The mounting height lower than preset height to when, determine the gas-distributing motor installation qualification to be installed.
Optionally, the motor accessory includes at least: motor waterproof cover.
Optionally, by the motor accessory be moved to assembly point include: control feeding structure will be with the motor model pair
The motor waterproof cover answered is delivered on flowing water track;It controls distributing structure and the motor waterproof cover is delivered to predeterminated position;Control
It makes default mechanical arm and the motor waterproof cover of predeterminated position is moved to the assembly point.
Optionally, the distributing structure includes at least: material toggling piece, press cylinder and material ejection cylinder then control distributing structure
It includes: to control the first sensor on distributing structure to incude the motor waterproof that the motor waterproof cover, which is delivered to predeterminated position,
Whether cover reaches, and when having sensed that motor waterproof cover reaches, controls the material toggling piece and separate the motor waterproof cover;Control
The press cylinder is made to press the motor waterproof cover;The material ejection cylinder is controlled to jack the motor waterproof cover to default
Position.
Optionally, it includes: pre- for controlling default mechanical arm and the motor waterproof cover of predeterminated position is moved to the assembly point
Default mechanical arm is first controlled to move to above the distributing structure;The press cylinder is controlled to retract;Control clamping cylinder folder
The tight motor waterproof cover;It controls default mechanical arm and the motor waterproof cover is moved to the assembly point.
Optionally, the graphic code on gas-distributing motor to be installed is scanned, the motor model with the determination gas-distributing motor to be installed includes: pre-
It first detects the gas-distributing motor to be installed and whether assembles and finish;If it is determined that the gas-distributing motor assembling to be installed finishes, control described to be assembled
Motor carries out rotary movement;After the motor overturning to be assembled, the graphic code on gas-distributing motor to be installed is scanned, to determine
State the motor model of gas-distributing motor to be installed.
Optionally, the motor accessory is installed in the assembly point to including: control shooting on the gas-distributing motor to be installed
Device shoots the gas-distributing motor to be installed, obtains motor image;Based on the motor image, judge whether the gas-distributing motor to be installed turns over
Go to position;If it is determined that the motor overturning to be assembled is in place, then controls default mechanical arm and install the motor accessory to institute
It states on gas-distributing motor to be installed.
Optionally, press fitting torque and mounting height when the motor accessory is installed in detection include: control servo motor inspection
Survey press fitting torque when installing the motor accessory;It controls second sensor detection and the installation height after the motor accessory is installed
Degree.
According to another aspect of an embodiment of the present invention, a kind of motor assembly system is additionally provided, comprising: barcode scanning equipment is used
In scanning the graphic code on gas-distributing motor to be installed, with the motor model of the determination gas-distributing motor to be installed;Accessory unit, for determine with
The corresponding motor accessory of the motor model;Assembly unit, for the motor accessory to be moved to assembly point, and in the dress
The motor accessory is installed to the gas-distributing motor to be installed with point;The press fitting torque and peace when the motor accessory are installed in detection
Dress height;The press fitting torque be located within the scope of default torque and the mounting height lower than preset height to when, determine institute
State gas-distributing motor installation qualification to be installed.
Optionally, the motor accessory includes at least: motor waterproof cover.
Optionally, the assembly unit includes: the first control module, will be with the motor model for controlling feeding structure
Corresponding motor waterproof cover is delivered on flowing water track;Second control module, for controlling distributing structure for the motor waterproof
Cover is delivered to predeterminated position;The motor waterproof cover of predeterminated position is moved to institute for controlling default mechanical arm by mobile module
State assembly point.
Optionally, the distributing structure includes at least: material toggling piece, press cylinder and material ejection cylinder, then the second control module
Include: the first control submodule, incude whether the motor waterproof cover reaches for controlling the first sensor on distributing structure,
And when having sensed that motor waterproof cover reaches, controls the material toggling piece and separate the motor waterproof cover;Second control submodule
Block presses the motor waterproof cover for controlling the press cylinder;Third control submodule, for controlling the liftout gas
Cylinder jacks the motor waterproof cover to predeterminated position.
Optionally, the assembly unit includes: third control module, moves to institute for controlling default mechanical arm in advance
It states above distributing structure;4th control module retracts for controlling the press cylinder;5th control module, for controlling folder
Motor waterproof cover described in tight cylinder clamping;6th control module moves the motor waterproof cover for controlling default mechanical arm
It moves to the assembly point.
Optionally, barcode scanning equipment includes: first detection module, and for detecting the gas-distributing motor to be installed in advance, whether group is installed
Finish;7th control module, for determining that the gas-distributing motor to be installed assembling finishes, controlling the gas-distributing motor to be installed, to carry out overturning dynamic
Make;Scan module, for the graphic code on gas-distributing motor to be installed being scanned, to determine after the motor overturning to be assembled
State the motor model of gas-distributing motor to be installed.
Optionally, the assembly unit further include: the 8th control module, it is described to be assembled for controlling filming apparatus shooting
Motor obtains motor image;Judgment module judges whether the gas-distributing motor to be installed is turned to for being based on the motor image
Position;9th control module, for when determining the motor overturning to be assembled in place, controlling default mechanical arm for the motor
Accessory is installed to the gas-distributing motor to be installed.
Optionally, the assembly unit further include: the tenth control module installs the electricity for controlling servo motor detection
Press fitting torque when machine accessory;11st control module, after controlling the second sensor detection installation motor accessory
Mounting height.
According to another aspect of an embodiment of the present invention, a kind of storage medium is additionally provided, is characterized in that, the storage medium
Program including storage, wherein equipment where controlling the storage medium in described program operation executes above-mentioned any one
The motor assembly method.
In embodiments of the present invention, using the graphic code scanned on gas-distributing motor to be installed, with the motor of determination gas-distributing motor to be installed
Model determines motor accessory corresponding with motor model, motor accessory is moved to assembly point, and assembling point for motor accessory
On installation to gas-distributing motor to be installed, the press fitting torque and mounting height when motor accessory are installed in detection, are located in press fitting torque default
Within the scope of torque and mounting height lower than preset height to when, determine gas-distributing motor installation qualification to be installed.It in this embodiment can be with
The automatic assembling for realizing motor part, by automatic material taking, automatic docking and on-line checking installation parameter reach quick assembling electricity
The purpose of machine accessory, and can monitor whether motor installation is qualified, and realization automated production improves motor installation effectiveness, thus
It solves in the related technology through manually installed motor accessory, the lower technical problem of installation effectiveness.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is a kind of flow chart of optional motor assembly method according to an embodiment of the present invention;
Fig. 2 is a kind of optional schematic diagram of the gas-distributing motor to be installed on assembly line according to an embodiment of the present invention;
Fig. 3 is a kind of schematic diagram of distributing structure according to an embodiment of the present invention;
Fig. 4 is the flow chart of another optional motor assembly method according to an embodiment of the present invention;
Fig. 5 is a kind of schematic diagram of motor assembly system according to an embodiment of the present invention.
Specific embodiment
In order to enable those skilled in the art to better understand the solution of the present invention, below in conjunction in the embodiment of the present invention
Attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is only
The embodiment of a part of the invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
The model that the present invention protects all should belong in member's every other embodiment obtained without making creative work
It encloses.
It should be noted that description and claims of this specification and term " first " in above-mentioned attached drawing, "
Two " etc. be to be used to distinguish similar objects, without being used to describe a particular order or precedence order.It should be understood that using in this way
Data be interchangeable under appropriate circumstances, so as to the embodiment of the present invention described herein can in addition to illustrating herein or
Sequence other than those of description is implemented.In addition, term " includes " and " having " and their any deformation, it is intended that cover
Cover it is non-exclusive include, for example, the process, method, system, product or equipment for containing a series of steps or units are not necessarily limited to
Step or unit those of is clearly listed, but may include be not clearly listed or for these process, methods, product
Or other step or units that equipment is intrinsic.
For convenient for those skilled in the art understand that the present invention, below to part term involved in various embodiments of the present invention or
Noun is made explanations:
Manufacturing execution system, Manufacturing Execution System, abbreviation MES, instruction with production plan with
Optimizing scheduling is core, can be realized integrated, the solution enterprise management system of enterprise operation and management information and production control information
Information tomography problem between production control system.
According to embodiments of the present invention, a kind of motor assembly method embodiment is provided, it should be noted that in the stream of attached drawing
The step of journey illustrates can execute in a computer system such as a set of computer executable instructions, although also, flowing
Logical order is shown in journey figure, but in some cases, it can be to be different from shown or described by sequence execution herein
The step of.
Fig. 1 is a kind of flow chart of optional motor assembly method according to an embodiment of the present invention, as shown in Figure 1, the party
Method includes the following steps:
Step S102 scans the graphic code on gas-distributing motor to be installed, with the motor model of determination gas-distributing motor to be installed;
Step S104 determines motor accessory corresponding with motor model;
Motor accessory is moved to assembly point, and installs motor accessory to gas-distributing motor to be installed in assembly point by step S106
On;
The press fitting torque and mounting height when motor accessory are installed in step S108, detection;
Step S110, be pressed torque be located within the scope of default torque and mounting height lower than preset height to when, determine
Gas-distributing motor installation qualification to be installed.
It through the above steps, can be using the graphic code scanned on gas-distributing motor to be installed, with the motor of determination gas-distributing motor to be installed
Model determines motor accessory corresponding with motor model, motor accessory is moved to assembly point, and assembling point for motor accessory
On installation to gas-distributing motor to be installed, the press fitting torque and mounting height when motor accessory are installed in detection, are located in press fitting torque default
Within the scope of torque and mounting height lower than preset height to when, determine gas-distributing motor installation qualification to be installed.It in this embodiment can be with
Realize the automatic assembling of motor, by automatic material taking, automatic docking and on-line checking installation parameter reach quick assembling motor
The purpose of accessory, and can monitor whether motor installation is qualified, and realization automated production improves motor installation effectiveness, to solve
Certainly pass through manually installed motor accessory, the lower technical problem of installation effectiveness in the related technology.
The embodiment of the present invention mainly realizes the accessory assembly of motor, which includes but is not limited to: motor waterproof cover,
Motor nut etc..The present invention is schematically illustrated using motor waterproof cover as motor accessory.
As optional embodiment of the present invention, the graphic code on gas-distributing motor to be installed is being scanned, with determination gas-distributing motor to be installed
When motor model, gas-distributing motor to be installed can be detected in advance whether assemble and finish;If it is determined that gas-distributing motor to be installed assembling finishes, control to
It assembles motor and carries out rotary movement;After motor overturning to be assembled, scan the graphic code on gas-distributing motor to be installed, with determine to
Assemble the motor model of motor.
I.e. in embodiments of the present invention, can be transmitted to barcode scanning equipment institute through assembly line after motor completes assembling overturning right
The position answered;Then the graphic code on gas-distributing motor to be installed is first scanned by barcode scanning equipment, then connects scanning information by network
Mouthful (network interface docking TCP IP communications protocol) is uploaded to Manufacturing Executive System MES, and MES system can be based on the scanning information
It determines the brand and corresponding model of the gas-distributing motor to be installed, identifies motor type, the corresponding accessory of each motor and producer
Formula possibility is identical may not also be identical, by identifying motor model, so that the motor accessory of assembly is matched with gas-distributing motor to be installed.
Optionally, above-mentioned graphic code includes but is not limited to: the graphic codes such as one-dimension code, two dimensional code;And barcode scanning equipment includes but
It is not limited to: scanner, intelligent terminal (such as mobile phone, plate), infrared scanner.
If by barcode scanning equipment determine barcode scanning success, can send barcode scanning pass signal to assembly control centre (for example,
Programmable logic controller (PLC) PLC) or Manufacturing Executive System MES, assembly line (be placed on the working plate on assembly line to be installed
Gas-distributing motor) it can continue to run, it may then pass through filming apparatus or other visual apparatus taken pictures, whether detection motor
Overturning is in place, however, it is determined that motor overturning to be assembled in place, then can control assembly line and continue to run, until working plate is run to light
Stop at electric switch, at the optoelectronic switch outside, gas-distributing motor to be installed can be jacked to target position by jacking cylinder, it is fixed
Motor in a pipeline between, to install motor waterproof cover.
Another optional, when motor accessory is moved to assembly point, can control feeding structure will be with motor model
Corresponding motor waterproof cover is delivered on flowing water track;It controls distributing structure and motor waterproof cover is delivered to predeterminated position;Control
The motor waterproof cover of predeterminated position is moved to assembly point by default mechanical arm.
Above-mentioned feeding structure can correspond to each motor accessory, which can be supply disk or loader,
For example, corresponding to the waterproof cover loader of motor waterproof cover.
Optionally, distributing structure includes at least: material toggling piece, press cylinder and material ejection cylinder, then controlling distributing structure will be electric
Machine waterproof cover is delivered to predeterminated position and includes: whether the first sensor induction machine waterproof cover controlled on distributing structure reaches,
And when having sensed that motor waterproof cover reaches, control material toggling piece separates motor waterproof cover;Press cylinder is controlled by motor for preventing
The pressing of water cover;Control material ejection cylinder jacks motor waterproof cover to predeterminated position.
Fig. 2 is a kind of optional schematic diagram of the gas-distributing motor to be installed on assembly line according to an embodiment of the present invention, such as Fig. 2 institute
Show, in assembly line distribution there are three gas-distributing motor to be installed, each gas-distributing motor to be installed requires installation motor waterproof cover.
Fig. 3 is a kind of schematic diagram of distributing structure according to an embodiment of the present invention, as shown in figure 3, wrapping on distributing structure
Include 1. material toggling pieces, 2. press cylinders, 3. material ejection cylinders.It is fed on track by waterproof cover loader, waterproof cover to Fig. 3 sub-material
Structure, sensor sensing is to when having waterproof cover, and material toggling piece is separated first waterproof cover with subsequent, then press cylinder
First waterproof cover is pushed down, then material ejection cylinder jacks first waterproof cover to predeterminated position.
In the embodiment of the present invention, using Automatic-feeding and distributing structure, orderly sub-material is realized, expect every time only for one, with
Feed orderly separates below.
As optional embodiment of the present invention, the motor waterproof cover of predeterminated position is moved to controlling default mechanical arm
When assembly point, default mechanical arm can be controlled in advance and is moved to above distributing structure;Press cylinder is controlled to retract;Control clamps
Cylinder clamping motor waterproof cover;It controls default mechanical arm and motor waterproof cover is moved to assembly point.
I.e. in assembly, mechanical arm can be moved to above feeding distribution mechanism, press cylinder retracts, then mechanical arm
Z axis decline, and utilize clamping cylinder clamping motor waterproof cover, then Z axis rises, and controls motor waterproof cover and is moved to assembly
Point.
In embodiments of the present invention, when assembling motor accessory, it is also necessary in conjunction with filming apparatus or other visual apparatus
It is accurately positioned, optionally, when assembly point installs motor accessory to gas-distributing motor to be installed, can control filming apparatus bat
Gas-distributing motor to be installed is taken the photograph, motor image is obtained;Based on motor image, judge whether gas-distributing motor to be installed overturns in place;If it is determined that be installed
Gas-distributing motor is overturn in place, then controls default mechanical arm and install motor accessory to gas-distributing motor to be installed.
It can determine that the placement direction of gas-distributing motor to be installed (needs to control tail of the motor on working plate by filming apparatus
Portion position is upward) it is whether correct, whether placement location reaches designated position.Determining that motor placement is correct, and motor waterproof cover
Also after being moved into position, motor waterproof cover can be installed online by mechanical arm, after mounting, servo motor can be passed through
Feedback press fitting torque, and mounting height is detected by second sensor.
In embodiments of the present invention, press fitting torque when detection installation motor accessory and mounting height include: control servo
Electric machines test installs press fitting torque when motor accessory;Mounting height after controlling second sensor detection installation motor accessory.
The torque range of above-mentioned mounting torque can be 0.63-0.68NM (presetting standard value), reach the setting range value i.e.
Confirm installation qualification;And second sensor can to survey high sensor, the mounting height that will test be transmitted to control centre or
In manufacturing execution system.
Optionally, it if the scanning failure of above-mentioned barcode scanning equipment, sends failure signal and gives control centre PLC, assembly line is straight-through
Operation, flows to assembly line end, is simultaneously emitted by alarm signal, resets mechanical arm and flowing water after the complete substandard product of artificial treatment
Line carries out the scanning work of next motor.
Through the foregoing embodiment, the Automated assembly of motor may be implemented, filming apparatus automatic identification motor can be used
Placement direction, whether be upside-down mounting, whether be installed in place, and adjust automatically mounting position of motor and direction, while can pass through
Barcode scanning equipment carries out barcode scanning, and barcode scanning equipment can identify the motor model of gas-distributing motor to be installed with manufacturing execution system communication connection,
To which the production assembly of motor be rapidly completed, assembly efficiency is improved.
Illustrate the present invention below by an alternative embodiment.
Fig. 4 is the flow chart of another optional motor assembly method according to an embodiment of the present invention, as shown in figure 4, should
Motor assembly method includes:
Step S401, waterproof cover loader, mechanical arm reset;
Step S402 controls gas-distributing motor to be installed in place;
Step S403, waterproof cover loader are orderly fed, then distributing structure sub-material;In the step, material toggling can be passed through
Piece, press cylinder and material ejection cylinder realize sub-material, separate waterproof cover;
Step S404, mechanical arm clamp waterproof cover to assembly point;
Step S405, barcode scanning equipment scan module model, and it is uploaded to MES system;If barcode scanning successful execution step S406,
If barcode scanning fails, the straight-through operation of assembly line is controlled;
Step S406, visual apparatus are taken pictures motor, determine whether motor is upside-down mounting;
Step S407, however, it is determined that motor is not upside-down mounting, then controls mechanical arm installation waterproof cover;
Step S408, detection mounting torque value and press fitting height;
Step S409 determines whether installation is qualified based on mounting torque value and press fitting height.
By the embodiment, loader Automatic-feeding, the assembly of mechanical arm automatic material taking may be implemented, and set by vision
Whether standby detection motor assembly direction is correct, by barcode scanning equipment automatically scanning, and scanning information is uploaded to manufacture and executes system
Unite MES, determines motor model by MES, so that Automated assembly is realized in the cooperation by each equipment, improves working efficiency.
Fig. 5 is a kind of schematic diagram of motor assembly system according to an embodiment of the present invention, as shown in figure 5, the motor assembles
System includes: barcode scanning equipment 51, accessory unit 53, assembly unit 55, wherein
Barcode scanning equipment 51, for scanning the graphic code on gas-distributing motor to be installed, with the motor model of determination gas-distributing motor to be installed;
Accessory unit 53, for determining motor accessory corresponding with motor model;
Assembly unit 55 for motor accessory to be moved to assembly point, and is installed motor accessory to be installed in assembly point
On gas-distributing motor;Press fitting torque and mounting height when detection installation motor accessory;It is located within the scope of default torque in press fitting torque
And mounting height lower than preset height to when, determine gas-distributing motor installation qualification to be installed.
Above-mentioned motor assembly system can scan the graphic code on gas-distributing motor to be installed by barcode scanning equipment 51, with determine to
The motor model for assembling motor determines motor accessory corresponding with motor model by accessory unit 53, passes through assembly unit 55
Motor accessory is moved to assembly point, and installs motor accessory to gas-distributing motor to be installed in assembly point, detection installation motor is matched
Press fitting torque and mounting height when part are located within the scope of default torque in press fitting torque and mounting height are lower than preset height extremely
When, determine gas-distributing motor installation qualification to be installed.The automatic assembling that motor accessory may be implemented in this embodiment, by taking automatically
Material, automatic docking and on-line checking installation parameter, whether the installation of accurate measurements motor is qualified, realizes automated production, improves
Motor installation effectiveness, to solve in the related technology through manually installed motor accessory, the lower technical problem of installation effectiveness.
Optionally, motor accessory includes at least: motor waterproof cover.
Another optional, assembly unit includes: the first control module, will be with motor model pair for controlling feeding structure
The motor waterproof cover answered is delivered on flowing water track;Second control module conveys motor waterproof cover for controlling distributing structure
To predeterminated position;The motor waterproof cover of predeterminated position is moved to assembly point for controlling default mechanical arm by mobile module.
In embodiments of the present invention, distributing structure includes at least: material toggling piece, press cylinder and material ejection cylinder, then the second control
Molding block includes: the first control submodule, and whether the first sensor induction machine waterproof cover for controlling on distributing structure arrives
It reaches, and when having sensed that motor waterproof cover reaches, control material toggling piece separates motor waterproof cover;Second control submodule is used
Motor waterproof cover is pressed in control press cylinder;Third control submodule, for controlling material ejection cylinder for motor waterproof cover top
Rise to predeterminated position.
Optionally, assembly unit includes: third control module, moves to sub-material knot for controlling default mechanical arm in advance
Above structure;4th control module retracts for controlling press cylinder;5th control module clamps electricity for controlling clamping cylinder
Machine waterproof cover;Motor waterproof cover is moved to assembly point for controlling default mechanical arm by the 6th control module.
Another optional, barcode scanning equipment includes: first detection module, for detecting whether gas-distributing motor to be installed assembles in advance
It finishes;7th control module controls gas-distributing motor to be installed and carries out rotary movement for determining that gas-distributing motor to be installed assembling finishes;It sweeps
Module is retouched, for the graphic code on gas-distributing motor to be installed being scanned, with determination gas-distributing motor to be installed after motor overturning to be assembled
Motor model.
In the embodiment of the present invention, assembly unit further include: the 8th control module, it is to be assembled for controlling filming apparatus shooting
Motor obtains motor image;Judgment module judges whether gas-distributing motor to be installed overturns in place for being based on motor image;9th control
Molding block installs motor accessory to be assembled for when determining motor overturning to be assembled in place, controlling default mechanical arm
On motor.
Optionally, assembly unit further include: the tenth control module, when for controlling servo motor detection installation motor accessory
Press fitting torque;11st control module, for controlling the mounting height after motor accessory is installed in second sensor detection.
Above-mentioned motor assembly system can also include processor and memory, above-mentioned barcode scanning equipment 51, accessory unit 53,
Assembly units 55 etc. store in memory as program unit, execute above procedure stored in memory by processor
Unit realizes corresponding function.
Include kernel in above-mentioned processor, is gone in memory to transfer corresponding program unit by kernel.Kernel can be set
One or more, by adjusting kernel parameter come realize motor assemble.
Above-mentioned memory may include the non-volatile memory in computer-readable medium, random access memory
(RAM) and/or the forms such as Nonvolatile memory, such as read-only memory (ROM) or flash memory (flash RAM), memory includes extremely
A few storage chip.
According to another aspect of an embodiment of the present invention, a kind of storage medium is additionally provided, is characterized in that, storage medium includes
The program of storage, wherein equipment where control storage medium executes the motor assembly side of above-mentioned any one in program operation
Method.
Present invention also provides a kind of computer program products, when executing on data processing equipment, are adapted for carrying out just
The program of beginningization there are as below methods step: the graphic code on gas-distributing motor to be installed is scanned, with the motor model of determination gas-distributing motor to be installed;
Determine motor accessory corresponding with motor model;Motor accessory is moved to assembly point, and motor accessory is installed in assembly point
On to gas-distributing motor to be installed;Press fitting torque and mounting height when detection installation motor accessory;It is located at default torque in press fitting torque
In range and mounting height lower than preset height to when, determine gas-distributing motor installation qualification to be installed.
The serial number of the above embodiments of the invention is only for description, does not represent the advantages or disadvantages of the embodiments.
In the above embodiment of the invention, it all emphasizes particularly on different fields to the description of each embodiment, does not have in some embodiment
The part of detailed description, reference can be made to the related descriptions of other embodiments.
In several embodiments provided herein, it should be understood that disclosed technology contents can pass through others
Mode is realized.Wherein, the apparatus embodiments described above are merely exemplary, such as the division of the unit, Ke Yiwei
A kind of logical function partition, there may be another division manner in actual implementation, for example, multiple units or components can combine or
Person is desirably integrated into another system, or some features can be ignored or not executed.Another point, shown or discussed is mutual
Between coupling, direct-coupling or communication connection can be through some interfaces, the INDIRECT COUPLING or communication link of unit or module
It connects, can be electrical or other forms.
The unit as illustrated by the separation member may or may not be physically separated, aobvious as unit
The component shown may or may not be physical unit, it can and it is in one place, or may be distributed over multiple
On unit.It can some or all of the units may be selected to achieve the purpose of the solution of this embodiment according to the actual needs.
It, can also be in addition, the functional units in various embodiments of the present invention may be integrated into one processing unit
It is that each unit physically exists alone, can also be integrated in one unit with two or more units.Above-mentioned integrated list
Member both can take the form of hardware realization, can also realize in the form of software functional units.
If the integrated unit is realized in the form of SFU software functional unit and sells or use as independent product
When, it can store in a computer readable storage medium.Based on this understanding, technical solution of the present invention is substantially
The all or part of the part that contributes to existing technology or the technical solution can be in the form of software products in other words
It embodies, which is stored in a storage medium, including some instructions are used so that a computer
Equipment (can for personal computer, server or network equipment etc.) execute each embodiment the method for the present invention whole or
Part steps.And storage medium above-mentioned includes: that USB flash disk, read-only memory (ROM, Read-Only Memory), arbitrary access are deposited
Reservoir (RAM, Random Access Memory), mobile hard disk, magnetic or disk etc. be various to can store program code
Medium.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (10)
1. a kind of motor assembly method characterized by comprising
The graphic code on gas-distributing motor to be installed is scanned, with the motor model of the determination gas-distributing motor to be installed;
Determine motor accessory corresponding with the motor model;
The motor accessory is moved to assembly point, and installs the motor accessory to the distribution to be installed in the assembly point
On machine;
The press fitting torque and mounting height when the motor accessory are installed in detection;
The press fitting torque be located within the scope of default torque and the mounting height lower than preset height to when, determine it is described to
Assemble motor installation qualification.
2. the method according to claim 1, wherein the motor accessory includes at least: motor waterproof cover.
3. according to the method described in claim 2, it is characterized in that, by the motor accessory be moved to assembly point include:
Motor waterproof cover corresponding with the motor model is delivered on flowing water track by control feeding structure;
It controls distributing structure and the motor waterproof cover is delivered to predeterminated position;
It controls default mechanical arm and the motor waterproof cover of predeterminated position is moved to the assembly point.
4. according to the method described in claim 3, it is characterized in that, the distributing structure includes at least: material toggling piece, press cylinder
And material ejection cylinder, then it controls distributing structure the motor waterproof cover is delivered to predeterminated position and include:
First sensor on control distributing structure incudes whether the motor waterproof cover reaches, and is sensing motor waterproof
When cover reaches, controls the material toggling piece and separate the motor waterproof cover;
The press cylinder is controlled to press the motor waterproof cover;
The material ejection cylinder is controlled to jack the motor waterproof cover to predeterminated position.
5. according to the method described in claim 4, it is characterized in that, controlling default mechanical arm for the motor waterproof of predeterminated position
Cover is moved to the assembly point and includes:
Default mechanical arm is controlled in advance to move to above the distributing structure;
The press cylinder is controlled to retract;
It controls clamping cylinder and clamps the motor waterproof cover;
It controls default mechanical arm and the motor waterproof cover is moved to the assembly point.
6. the method according to claim 1, wherein the graphic code on gas-distributing motor to be installed is scanned, described in determination
The motor model of gas-distributing motor to be installed includes:
The gas-distributing motor to be installed is detected in advance whether assemble finish;
If it is determined that the gas-distributing motor assembling to be installed finishes, controls the gas-distributing motor to be installed and carry out rotary movement;
After the motor overturning to be assembled, the graphic code on gas-distributing motor to be installed is scanned, with the determination gas-distributing motor to be installed
Motor model.
7. according to the method described in claim 6, it is characterized in that, the motor accessory is installed to described in the assembly point
Include: on gas-distributing motor to be installed
It controls filming apparatus and shoots the gas-distributing motor to be installed, obtain motor image;
Based on the motor image, judge whether the gas-distributing motor to be installed overturns in place;
If it is determined that the motor overturning to be assembled is in place, then control default mechanical arm by the motor accessory install to it is described to
It assembles on motor.
8. the method according to claim 1, wherein press fitting torque and peace when the detection installation motor accessory
Filling height includes:
Control the press fitting torque when motor accessory is installed in servo motor detection;
It controls second sensor detection and the mounting height after the motor accessory is installed.
9. a kind of motor assembly system characterized by comprising
Barcode scanning equipment, for scanning the graphic code on gas-distributing motor to be installed, with the motor model of the determination gas-distributing motor to be installed;
Accessory unit, for determining motor accessory corresponding with the motor model;
Assembly unit for the motor accessory to be moved to assembly point, and is installed the motor accessory in the assembly point
On to the gas-distributing motor to be installed;The press fitting torque and mounting height when the motor accessory are installed in detection;In the press fitting torque
Within the scope of default torque and the mounting height lower than preset height to when, determine the gas-distributing motor installation qualification to be installed.
10. a kind of storage medium, which is characterized in that the storage medium includes the program of storage, wherein run in described program
When control the storage medium where equipment perform claim require any one of 1 to 8 described in motor assembly method.
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CN201910731762.1A CN110449853A (en) | 2019-08-08 | 2019-08-08 | motor assembling method and system |
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CN201910731762.1A CN110449853A (en) | 2019-08-08 | 2019-08-08 | motor assembling method and system |
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