Disclosure of Invention
In view of the above shortcomings of the prior art, the present invention provides a bus bar transfer module.
The technical scheme adopted by the invention is as follows: the bus bar transfer module comprises a base, wherein a substrate is arranged on the base, the substrate can move up and down relative to the base, and a plurality of suckers are arranged at the bottom of the substrate side by side; a taping assembly is mounted on the base plate, and the taping assembly can move up and down relative to the base plate; the adhesive tape pasting component comprises at least one rotary attaching wheel, the rotary attaching wheel is driven to rotate by a motor, the adhesive tape is wound on the rotary attaching wheel, a blade is arranged on one side of the rotary attaching wheel, and the blade can be close to or far away from the rotary attaching wheel so as to cut the adhesive tape with preset length.
As an improvement to the above, the taping assembly further includes a mounting plate which is movable left and right with respect to the base plate, and the rotary taping wheel and the blade are mounted on the mounting plate.
As an improvement to the scheme, the mounting plate is driven by the linear motor to move left and right relative to the base plate.
As an improvement to the above, two sets of the rotary attachment wheels and blades are mounted on the mounting plate.
As an improvement to the scheme, the base plate is driven by the air cylinder to move up and down relative to the base, and a sliding rail is connected between the base plate and the base.
As an improvement to the scheme, each sucker is connected with a vacuum generating device through a pipeline, and a check valve is connected to the pipeline corresponding to each sucker.
As an improvement of the above scheme, a plurality of through holes are formed in the peripheral surface of the rotary attaching wheel, and the through holes are connected with a plurality of vacuum generators through pneumatic rotary joints.
As an improvement to the scheme, the adhesive tape pasting component further comprises a sliding rail air cylinder, wherein the sliding rail air cylinder is arranged on one side of the rotary attaching wheel, the blade is arranged on the sliding rail air cylinder, and the sliding rail air cylinder drives the rotary attaching wheel to be close to or far away from the rotary attaching wheel.
As an improvement to the scheme, the base is connected with a horizontal guide rail, and the base can horizontally move along the horizontal guide rail so as to drive the base plate and the adhesive tape pasting component to horizontally move.
As an improvement of the above-mentioned scheme, a welding assembly is mounted on the base plate, and the welding assembly includes a guide rail fixedly connected to the base plate and a welding head mounted on the guide rail and capable of sliding left and right relative to the guide rail.
The beneficial effects are that: the bus bar transfer module provided by the invention can bond and fix the bus bar and the stacked tiles before welding, effectively prevent the bus bar from shifting in the welding process, ensure the stability of the welding position of the bus bar, improve the welding quality and the quality of the solar battery, improve the production efficiency and reduce the production cost.
Detailed Description
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
The invention provides a bus bar transferring module which is used for transferring bus bars to preset positions of a shingle, so that the bus bars on the shingle can be welded conveniently. The following examples describe the bus bar transfer module in detail using the transfer of bypass bus bars as an example.
Referring to fig. 2 and 3, fig. 2 shows a structure of the bus bar transferring module according to an embodiment of the invention, the bus bar transferring module includes a base 1042, a substrate 1040 is mounted on the base 1042, the substrate 1040 can move up and down relative to the base 1042, and a plurality of suction cups 1041 are mounted side by side at the bottom of the substrate 1040.
Fig. 3 shows a shingle structure to which the bus bar transfer module is applied, and it is understood that the bus bar transfer module is not limited to the shingle structure shown in fig. 3, and can be applied to bus bar transfer of a shingle having any structure. This embodiment will be described by taking the transfer of the bypass bus bar 2 on the shingle as an example in fig. 3.
In this embodiment, each of the suction cups 1041 is connected to a vacuum generator through a pipeline, and the vacuum generator pumps air, and negative pressure is generated at the suction cups 1041 to suck up the bypass bus bar 2. It will be appreciated that the direction in which the plurality of suction cups 1041 are arranged side by side is the same as the length direction of the bypass bus bar 2.
In one embodiment, the base 1042 is connected to a horizontal rail 1043, and can move horizontally along the horizontal rail 1043 to drive the base 1040 and the suction cup 1041 to move horizontally. When the bypass bus bar needs to be transferred, the base 1042 moves above the bypass bus bar along the horizontal rail 1043, the base 1040 drives the plurality of suction cups 1041 to move downward relative to the base 1042 and suck the bypass bus bar 2, and then the base 1042 moves to a preset position of the shingle 100 along the horizontal rail 1043, and the vacuum generating device blows air to place the bypass bus bar 2 at the preset position.
Wherein, the base plate 1040 is driven by a cylinder to move up and down relative to the base 1042, and a slide rail is connected between the base plate 1040 and the base 1042; the base 1042 may be horizontally movable along the horizontal rail 1043 by a linear motor or a cylinder.
Further, each of the pipelines corresponding to the suction cups 1041 is connected with a check valve, so that any suction cup 1041 is damaged or deformed, and the rest suction cups 1041 can still work continuously through the interception function of the check valve, thereby improving the production efficiency. In contrast, in the prior art, any sucker in the bus bar transferring system is damaged or deformed, a vacuum pipeline cannot be sealed due to one sucker, so that the whole sucker of the transferring system loses suction, and finally the bus bar is failed to grasp or falls after grasping, and the production efficiency is reduced.
In this embodiment, the taping assembly 108 is mounted on the base 1040, and the taping assembly 108 is movable up and down with respect to the base 1040. Further, the taping assembly 108 is driven by an air cylinder to move up and down relative to the base 1040, and a slide rail is connected between the taping assembly 108 and the base 1040.
After the bypass bus bar 2 is placed at the preset position of the shingle, the taping assembly 108 attaches the tape 200 with the preset length to the bypass bus bar 2 and the shingle, so that the bypass bus bar 2 is fixed at the position corresponding to the shingle 4, displacement is prevented in the welding process, the stability of the welding position of the bypass bus bar 2 is ensured, the production efficiency is improved, and the production cost is reduced.
Referring to fig. 4 in combination, fig. 4 shows an enlarged structure of a portion a in fig. 2, the taping assembly includes at least one rotary taping wheel 1081, the rotary taping wheel 1081 is driven to rotate by a motor 1083, the tape is wound on the circumferential surface of the rotary taping wheel 1081, a blade 1082 is disposed at one side of the rotary taping wheel 1081, the blade 1082 may be close to or far from the rotary taping wheel 1081 to cut a predetermined length of the tape 200, and the taping assembly 108 moves vertically downward relative to the base plate 1040, and the rotary taping wheel 1081 is pressed down to attach the predetermined length of the tape 200 to the bypass bus bar 2 and the shingle.
Further, the taping assembly 108 further includes a slide rail cylinder 1084, the slide rail cylinder 1084 is disposed on one side of the rotary attaching wheel 1081, the blade 1082 is mounted on the slide rail cylinder 1084, and the slide rail cylinder 1084 is driven to approach or separate from the rotary attaching wheel 1081.
Specifically, the rotary attaching wheel 1081 is driven by the motor 1083 to rotate, the blade 1082 is driven by the slide rail cylinder 1084 to approach or separate from the rotary attaching wheel 1081, when the blade 1082 approaches the rotary attaching wheel 1081, the tape wound on the blade 1082 is cut to a predetermined length, and the tape attaching assembly 108 is driven by the cylinder or the linear motor to vertically move downwards along the substrate 1040, so that the tape 200 with the predetermined length is attached to the bypass bus bar 2 and the shingle.
Further, a plurality of through holes are formed on the circumferential surface of the rotary attaching wheel 1081, the through holes are connected with a plurality of vacuum generators through pneumatic rotary joints, during the operation process of the taping assembly 108, the vacuum generators connected with the through holes around which the adhesive tape is not cut off on the circumferential surface of the rotary attaching wheel 1081 suck air to enable the adhesive tape which is not cut off to be adsorbed on the circumferential surface of the rotary attaching wheel 1082, and the vacuum generators connected with the through holes around which the adhesive tape 200 is cut off by the cutter 1082 blow air to enable the adhesive tape 200 to be attached to the bypass bus bar 2 and the shingle.
Further, the taping assembly 108 further includes a mounting plate 1085, the mounting plate 1085 being movable left and right relative to the base 1040, the rotary taping wheel 1081 and blade 1082 being mounted on the mounting plate 1085. Thus, the rotary applicator wheel 1081 and blade 1082 are moved left and right relative to the base plate 1040 by the mounting plate 1085 to apply the tape 200 to different locations of the bypass bus bar 2 and shingle.
In one embodiment, the rotating attaching wheels 1081 and the blades 1082 are provided with two groups, which are respectively disposed on the left and right sides of the mounting plate 1085, so that two sections of the adhesive tape 200 with a predetermined length can be attached to the bypass bus bar 2 and the shingle at the same time, and it is understood that in other embodiments, three or more rotating attaching wheels 1081 may be disposed.
Further, the mounting plate 1085 is moved by a linear motor to move left and right with respect to the base plate 1040.
In one embodiment, a welding assembly 105 is further mounted on the base plate 1040, and the welding assembly 105 is used to weld the bypass bus bar 2 to the end bus bar 1 after the taping operation is completed by the taping assembly 108.
The welding assembly 105 includes a rail 1050 fixedly coupled to the base 1040 and a welding head 1051 mounted to the rail 1050 and slidable laterally relative to the rail 1050.
Further, the welding head 1051 may slide left and right along the guide rail 1050 under the driving of a linear motor or a cylinder, so as to be suitable for welding at different positions of the bypass bus bar 2.
In this embodiment, two sets of the welding assemblies 105 are respectively mounted on the left and right sides of the substrate 1040, and two sets of the welding assemblies 105 may simultaneously weld two positions of the bypass bus bar 2, it will be understood that in other embodiments, three or more sets of the welding assemblies 105 may be provided.
After the bypass bus bar 2 is placed at the preset position of the shingle, the taping assembly 108 attaches the tape 200 with the predetermined length to the bypass bus bar 2 and the shingle, the welding head 1051 moves horizontally along the guide rail 1050 to the position to be welded, and the substrate 1040 moves downward relative to the base 1042, so as to drive the welding head 1051 to move downward, and weld the to-be-welded point.
Further, the welding head 1051 may be welded by electromagnetic welding, laser welding, hot blast welding, soldering by electric iron, spot light welding, or the like. The electromagnetic welding converts electromagnetic energy into mechanical energy to finish welding, and the welding head 1051 is an electromagnetic induction head correspondingly; the laser welding uses a laser beam with high energy density as a heat source to locally heat a welded workpiece so as to finish welding, and correspondingly, the welding head 1051 is a laser head, and the laser head can send out the laser beam with high energy density to connect the bypass bus bar 2 with the end bus bar 1; the hot blast welding uses preheated compressed air or inert gas as a heat source to heat and further finish welding, and correspondingly, the welding head 1051 is a hot air pipe, a heating wire is arranged in the hot air pipe, the air is heated by the heating wire, and the hot air pipe heats and connects the bypass bus bar 2 and the end bus bar 1 by the heated compressed air or inert gas; spotlight welding heats bypass busbar 2 and tip busbar 1 through the spotlight and then accomplishes the welding, correspondingly, soldered connection 1051 is spotlight box, and spotlight box heats bypass busbar 2 and tip busbar 1 and can be connected bypass busbar 2 and tip busbar 1.
It can be appreciated that the end bus bar 1 and the bypass bus bar 2 are overlapped with welding strips, and the welding strips are melted by heat, so that the end bus bar 1 and the bypass bus bar 2 are welded and connected.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.