CN110444632A - A method of using electrode before graphene conductive film preparation flexible solar cell - Google Patents
A method of using electrode before graphene conductive film preparation flexible solar cell Download PDFInfo
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- CN110444632A CN110444632A CN201910609374.6A CN201910609374A CN110444632A CN 110444632 A CN110444632 A CN 110444632A CN 201910609374 A CN201910609374 A CN 201910609374A CN 110444632 A CN110444632 A CN 110444632A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 238
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 236
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 239000000758 substrate Substances 0.000 claims abstract description 184
- 239000002131 composite material Substances 0.000 claims abstract description 129
- 238000004140 cleaning Methods 0.000 claims abstract description 61
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical class N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims abstract description 45
- 235000011130 ammonium sulphate Nutrition 0.000 claims abstract description 45
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 238000000926 separation method Methods 0.000 claims abstract description 31
- 238000007603 infrared drying Methods 0.000 claims abstract description 18
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 56
- 238000010438 heat treatment Methods 0.000 claims description 48
- 239000000126 substance Substances 0.000 claims description 48
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 42
- 230000005662 electromechanics Effects 0.000 claims description 35
- 239000011889 copper foil Substances 0.000 claims description 34
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 238000005098 hot rolling Methods 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 22
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 20
- 229910052799 carbon Inorganic materials 0.000 claims description 16
- 208000011580 syndromic disease Diseases 0.000 claims description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- 230000003749 cleanliness Effects 0.000 claims description 14
- 229960000935 dehydrated alcohol Drugs 0.000 claims description 14
- 239000008367 deionised water Substances 0.000 claims description 14
- 229910021641 deionized water Inorganic materials 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 10
- -1 graphite Alkene Chemical class 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 229910052702 rhenium Inorganic materials 0.000 claims description 7
- 150000001336 alkenes Chemical class 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims 1
- 238000002834 transmittance Methods 0.000 abstract description 4
- 239000011112 polyethylene naphthalate Substances 0.000 description 308
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 307
- 230000000694 effects Effects 0.000 description 54
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 36
- 239000000463 material Substances 0.000 description 33
- 230000008901 benefit Effects 0.000 description 28
- 230000001590 oxidative effect Effects 0.000 description 24
- 238000001035 drying Methods 0.000 description 20
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 18
- 239000003795 chemical substances by application Substances 0.000 description 18
- 229910021645 metal ion Inorganic materials 0.000 description 18
- 230000005855 radiation Effects 0.000 description 14
- 238000011160 research Methods 0.000 description 13
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 12
- 239000012535 impurity Substances 0.000 description 12
- 150000002500 ions Chemical class 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 229910052709 silver Inorganic materials 0.000 description 9
- 239000004332 silver Substances 0.000 description 9
- 230000004888 barrier function Effects 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 7
- 150000001721 carbon Chemical group 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 150000002790 naphthalenes Chemical class 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 235000019395 ammonium persulphate Nutrition 0.000 description 6
- 150000003863 ammonium salts Chemical class 0.000 description 6
- 239000007844 bleaching agent Substances 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 238000009990 desizing Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 6
- 235000013399 edible fruits Nutrition 0.000 description 6
- 238000005530 etching Methods 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 238000007731 hot pressing Methods 0.000 description 6
- 239000011261 inert gas Substances 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000031700 light absorption Effects 0.000 description 2
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical compound [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000027756 respiratory electron transport chain Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 229910001097 yellow gold Inorganic materials 0.000 description 1
- 239000010930 yellow gold Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
The invention discloses a kind of methods of electrode before film preparation flexible solar cell using graphene conductive, comprising: step 1: it is stand-by to choose a PEN film substrate;Step 2: cleaning PEN film substrate, dry using infrared drying oven;Step 3: a grapheme conductive film is chosen;Step 4: grapheme conductive film being immersed in two ammonium sulfates and is sufficiently reacted, stand-by graphene film after being separated;Step 5: PEN film substrate is inserted into separation vessel, PEN base graphene composite conductive film is made;Step 6: using PEN base graphene composite conductive film, carry out overlapping placement with flexible solar cell chip respectively, electrode mould group before flexible solar cell is made;Step 7: electrode mould group before flexible solar cell is subjected to preheating pressing and is determined;Step 8: dressing up type for electrode mould splits before the flexible solar cell in step 7, electrode before flexible solar cell is made;Using method of the invention, light transmittance, tensile strength and the conductive capability of electrode before substantially increasing.
Description
Technical field
The present invention relates to a kind of methods for preparing electrode before flexible solar cell.It is more particularly related to a kind of
Using the method for electrode before graphene conductive film preparation flexible solar cell.
Background technique
Currently, flexible solar cell production technology is also not a large amount of universal at home, link is manufactured in front electrodes of solar cells
What is generallyd use is silver, copper or yellow gold.
Firstly, silver or copper exist as the diameter of main gate line or secondary grid line using silk-screen printing technique as mainstream manufacturing technology
0.2-2mm.The fiber-loss mode common for solar cell as shown in Fig. 1.Specifically, when sunlight enters from battery front side
Battery, positive metal electrode can block a part of solar cell light-receiving surface.Just can not according to luminous energy on the electrode this part yet
Arrival light-receiving surface is to be transformed into electric energy, from the angle for the effective area of shining light for increasing solar cell, so it is desirable that
Grid line is done more thinner better, but since the invention belongs to flexible solar cell or mobile energy battery products, to grid line
Requirement of mechanical strength is higher, and the function of grid line is to conduct electric current, and from the angle analysis of resistivity, grid line gets over detailed rules and regulations
Conductive cross-sectional area is smaller, and ohmic loss is bigger, therefore main grid and the core of secondary grid design are obtained between shading and conduction
Balance, secondly, silver is with high costs, oxidizable, mechanical strength is limited in small scale structures and flexible foldable application.
Polyethylene naphthalate (PEN) is one of important member in polyester family, is by 2,6-naphthalenedicarboxylic acid diformazan
Ester (NDC) or 2,6-naphthalenedicarboxylic acid (NDA) are formed with ethylene glycol (EG) polycondensation, are a kind of emerging smart polymerics.Its chemistry
Structure is similar to PET, the difference is that in strand PEN by the bigger naphthalene nucleus of rigidity instead of the phenyl ring in PET, have
The performances such as higher physical mechanical property, gas barrier property, chemical stability and heat-resisting, UV resistant, radiation hardness, simultaneously also
With excellent mechanical property, Young's modulus and tensile modulus of elasticity ratio PET are higher by 50%, at high temperature under high pressure, elasticity
Modulus, intensity, creep and service life are still able to maintain comparable stability.
Graphene (Graphene) be one kind by carbon atom with sp2Hybridized orbit forms the two dimension that hexangle type is in honeycomb lattice
Carbon nanomaterial.Graphene has excellent optics, electricity, mechanical characteristic, in materialogy, micro-nano technology, the energy, biomedicine
It is with important application prospects with drug delivery etc., it is considered to be a kind of future revolutionary material.Graphene is common
The method of power production is mechanical stripping method, oxidation-reduction method, SiC epitaxial growth method, and film production method is chemical vapor deposition
Area method (CVD).
It is just particularly important in consideration of it, finding a kind of new function material and going to substitute existing traditional electrode material.
Summary of the invention
It is excellent it is an object of the invention to solve at least the above problems and/or defect, and provide at least to will be described later
Point.
In order to realize these purposes and other advantages according to the present invention, provide a kind of using graphene conductive film preparation
The method of electrode before flexible solar cell, comprising:
Step 1: it chooses a length and is 300mm, width 60mm, waits for a thickness of the PEN film substrate of 0.3-0.6mm
With;
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as the grapheme conductive film of substrate, and is sealed
Storage is stand-by;
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film, which is immersed in two ammonium sulfate, sufficiently reacts, so that the grapheme conductive film and copper foil substrate point
From stand-by graphene film after being separated;
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 60-75 ° of angle
In the separation vessel in, be attached at graphene film stand-by in step 4 completely in the PEN film substrate be made
PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in take out after,
Re-dry is stand-by;
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group before flexible solar cell is made;
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode dispenses molding, electrode before flexible solar cell is made;
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.
Preferably, wherein the substance withdrawl syndrome of acetone cleaning solution described in step 2 is 0.03mol/L, and volume is
5L, the temperature of infrared drying are arranged to 35-105 DEG C, and are stored in dry nitrogen cabinet.
Preferably, wherein the substance withdrawl syndrome of two ammonium sulfates is arranged to 0.025- in the step 4
0.25mol/L, volume are arranged to 500-800ml.
Preferably, wherein separation vessel described in step 4 is placed in ultrasonic oscillator, and standing time is 4-
5 hours.
Preferably, wherein two PEN base graphene composite conductive films and flexible solar cell chip in the step 6
Overlap the concrete mode placed are as follows: choose wherein one of two PEN base graphene composite conductive films, with graphene film it is upper,
Mode of the PEN film substrate under is placed on the vacuum adsorption plate that length and width are 350cm*350cm, then again by the flexible sun
Battery chip is attached on above-mentioned PEN base graphene composite conductive film with cathode in upper, the positive mode under, finally will in addition
One PEN base graphene composite conductive film with graphene layer under, PEN film substrate in upper mode be attached to the flexibility
On solar cell chip.
Preferably, wherein the fixed temperature of preheating pressing in the step 7 is arranged to 50-350 DEG C.
Preferably, wherein the concrete mode of the hot-rolling pressure are as follows: in extruder, utilize two Electromechanic heating rollers point
It is not pressed on the surface of upper and lower two PEN base graphene composite conductive film, from one end of PEN base graphene composite conductive film
It is back and forth compressed to the other end, until the PEN base graphene composite conductive film and the flexible solar cell chip roll-forming,
The roll body surface temperature Wen Cha≤± 1 DEG C of the Electromechanic heating roller, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤
0.005mm, Electromechanic heating roller operating temperature are arranged to 50-350 DEG C.
Preferably, wherein the cleaning process three times in step 2 is completed under the action of ultrasonic wave.
The present invention is include at least the following beneficial effects:
One, high light transmittance: graphene layer thicknesses of layers is at 0.1-10 μm or so, using can not use grid after graphene
Line, while 2.3% excellent properties are only absorbed using graphene in terms of light absorption, solar cell can be greatly increased to light
Absorption, to increase the power output of unit area, transmitance be the luminous flux through object and be irradiated to object light it is logical
The ratio between amount, i.e.,
Its light transmittance can be calculated 98.5% according to parameters such as the scantlings of this formula and PEN base graphene film
Left and right, light transmittance greatly improve.
Secondly, mechanical characteristic: the theoretical Young's modulus of graphene reach 1.0TPa, intrinsic tensile strength be 130GPa.Machine
Tool intensity is high, makes its Flexible Production preferably and application in flexible copper indium gallium selenide solar cell or mobile energy products.
The present invention is cleaned by chemical agent using using PEN film as substrate, infra-red drying is recycled after corona treatment,
Finally by graphene layer " grafting " on PEN film, makes and have excellent mechanical properties and there is superpower electron transfer to pass
The composite film material of Movement Capabilities.
Thirdly, high conductivity: the carrier mobility of graphene at room temperature is about 15000cm2/ (Vs), this number
Value has been more than 10 times of silicon materials.Its maximum characteristic is that the movement velocity of wherein electronics has reached the 1/300 of the light velocity, much super
Movement velocity of the electronics in general conductor has been crossed, this characteristic of graphene is taken full advantage of in the present invention, makes the flexible sun
The electronics that battery chip generates under light illumination is quickly and effectively collected by graphene film layer, and is converged eventually by cathode
It flows item and draws generation electric current.
Four, the mechanical property of PEN film, chemical stability, heat resistance, barrier property, ultraviolet radiation absorption are utilized
The advantages that ability, " light " " soft " feature perfect combination with flexible solar cell product.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 shows the structure chart of PEN film substrate;
Fig. 2 shows the structure charts of black alkene conductive film;
Fig. 3 shows grapheme conductive film and is separating the structure chart in ware with two ammonium sulfates;
Fig. 4 shows the structure chart of graphene film;
Fig. 5 shows the structure chart that PEN film substrate is inserted into separation vessel;
Fig. 6 shows the structure chart that PEN base graphene composite conductive film takes out from separation vessel;
Fig. 7 shows the structure chart after the drying of PEN base graphene composite conductive film;
Fig. 8 shows the structure chart of electrode mould group before flexible solar cell;
Fig. 9 shows the structure chart of electrode mould group hot-rolling pressure encapsulated moulding before flexible solar cell;
Figure 10 shows the structure chart of electrode before obtained flexible solar cell.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text
Word can be implemented accordingly.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more
The presence or addition of a other elements or combinations thereof.
Embodiment 1:
A kind of way of realization of the method for electrode before a kind of film preparation flexible solar cell using graphene conductive, including with
Lower step:
Step 1: choose a length be 300mm, width 60mm, with a thickness of 0.3-0.6mm PEN film substrate (such as
Shown in Fig. 1) it is stand-by;The PEN film substrate of use has 1, good chemical stability, and PEN is to organic solution and chemicals
Stablize, the ability of acid and alkali-resistance is better than PET;2, good heat resistance makes PEN since naphthalene nucleus improves the aromaticity of macromolecular
Excellent hot property is had more than PET, after PEN is placed 500 hours in 130 degree of humid air, elongation only declines 10%,
After placing 10 hours in 180 degree dry air, elongation is still able to maintain 50%;3, good resistance to ultraviolet radiation energy, by
There is very strong uv absorption capacity in the twin nuclei of naphthalene, so that PEN can obstruct the ultraviolet light less than 380nm, barrier
Effect is obviously superior to PC;4 and good mechanical property, the Young's modulus and tensile modulus of elasticity of PEN be higher by than PET
50%.Moreover, the stable mechanical property of PEN, even if elasticity modulus, intensity, creep and service life are still in high temperature and pressure
It is able to maintain comparable stability, therefore in the present invention using PEN film substrate as the base for preparing electrode before flexible solar cell
Material makes before flexible solar battery obtained electrode have excellent chemical stability, resistance to just because of it with above-mentioned advantage
The various advantages such as hot, UV radiation function and good mechanical property.
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;Using acetone soln master
It is mainly pair using dehydrated alcohol if handling metal ion, the oxidative ionic isoreactivity ion on PEN film substrate
PEN film substrate continues purifying, absorbs moisture drying, mainly continues with residual to PEN film substrate using deionized water
Metal ion, oxidative ionic etc., keep the active ion on PEN film substrate surface all processed, avoid subsequent related behaviour
It pollutes, the cleaning process three times of PEN film substrate is completed under the action of ultrasonic wave, and cleaning process is in three times
The purpose of ultrasonic wave effect is that ultrasonic wave can generate slight vibration, to make the nanometer being attached on PEN film substrate
Grade, micron particles impurity are more easy to fall off, make cleaning effect more preferably, more thoroughly.
The substance withdrawl syndrome of the acetone cleaning solution is 0.03mol/L, and the temperature of volume 5L, infrared drying are set
It is set to 35-105 DEG C, and is stored in dry nitrogen cabinet.Within the above range by the setting of the concentration of acetone soln, for
Metal ion, oxidative ionic on PEN film substrate etc. have best removing treatment effect.The drying temperature of infrared ray is arranged
Within this range, first is that guaranteeing that there is preferable drying effect to PEN film substrate, while excessively high temperature also being avoided to burn out
PEN film substrate.PEN film substrate is stored in inert gas (nitrogen), mainly protective film layer avoids being oxidized, and makes
Its performance is more stable.
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as grapheme conductive film (such as Fig. 2 of substrate
It is shown), and sealed storage is stand-by;Grapheme conductive film has the advantage that (1) in graphene-structured, and there are four carbon atoms
Valence electron, carbon atom each in this way contribute the pi-electron of a non-bonding, these pi-electrons direction vertical with plane can be formed
Track, pi-electron can move freely in crystal, this is the advantage place that graphene has satisfactory electrical conductivity.Research shows that electronics
Conduction velocity in graphene is 1/300 (106m/s) of the light velocity, resistivity 10-8Ω m is also lower than copper/silver resistivity
(2) it is one of highest material of known strength that graphene, which has good conductive optical performance (3) graphene, while also being had very
Good toughness, and can be bent, the theoretical Young's modulus of graphene reaches 1.0TPa, and intrinsic tensile strength is 130GPa.
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film is immersed in two ammonium sulfate sufficiently reaction (as shown in Figure 3), so that the grapheme conductive film
It is separated with copper foil substrate, stand-by graphene film (as shown in Figure 4) after being separated, the amount of the substance of two ammonium sulfates is dense
Degree is arranged to 0.025-0.25mol/L, and volume is arranged to 500-800ml.By the substance withdrawl syndrome of two ammonium sulfates
And volume setting is within the above range, main purpose imitates the corrosion that copper foil base material has efficiency highest, effect best for it
Fruit;Ammonium persulfate, also referred to as ammonium peroxydisulfate are a kind of ammonium salts, and two ammonium sulfate of chemical formula, molecular weight 228.201 will be described point
It is placed in ultrasonic oscillator from vessel, standing time is 4-5 hour, and main purpose is to make to separate vessel generation slightly
Vibration accelerates grapheme conductive film and the separating rate of copper foil base material, efficiency raising.
Research shows that ammonium persulfate is widely used in the Storage Battery Industry in China as oxidant and bleaching agent;It also serves as poly-
The desizing agent of the initiator of conjunction, fiber industry;And it can be used as the etching of metal and semiconductor material surface inorganic agent, printed wire
Agent;Mainly corrode copper foil substrate using two ammonium sulfate, after keeping grapheme conductive film separated, obtains purer graphene
Film.
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 60 ° of angle
The separation vessel in (as shown in Figure 5), so that graphene film stand-by in step 4 is attached at the PEN film substrate completely
In be made PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in
(as shown in Figure 6), re-dry are stand-by (as shown in Figure 7) after taking-up;After related technical personnel repeat a large amount of experiment, obtain
When PEN film substrate being inserted into 60 ° of angle out, the attaching effect degree of graphene film and PEN film substrate is
96.8%.
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group (as shown in Figure 8) before flexible solar cell is made;By two
PEN base graphene composite conductive film and flexible solar cell chip be stacked together just constitute flexible solar before electrode
The concrete mode that basic structure, two PEN base graphene composite conductive film and flexible solar cell chip overlapping are placed are as follows:
Wherein one for choosing two PEN base graphene composite conductive films, with graphene film in mode upper, that PEN film substrate is under,
Be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode upper, positive
Mode under is attached on above-mentioned PEN base graphene composite conductive film, finally by other PEN base graphene composite conductive
Film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.Due to PEN base
Graphene composite conductive film is very soft, is not fixed easily, therefore makes the structure of PEN base graphene composite conductive film by vacuum suction
Stability is stronger, will not destroy, and PEN base graphene composite conductive film is overlapped in a manner described with flexible solar cell chip and is put
It sets, electrode can work normally before mainly guaranteeing manufactured flexible solar battery.
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;2 points on relative position before selection flexible solar cell in electrode mould group, are added by electric iron to it
It is hot preliminary fixed, sliding and offset that position occurs are avoided, the fixed temperature of the preheating pressing in the step 7 is arranged to 50-
350℃.Pressing being preheated, fixed temperature is set within the above range, first is that can be to electrode mould before flexible solar cell
Group plays the effect of preliminary hot pressing, second is that excessively high temperature is avoided to burn out electrode mould group before flexible solar cell.
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode encapsulated moulding (as shown in Figure 9), electrode (as shown in Figure 10) before flexible solar cell is made;It is exactly using hot-rolling pressure
To before flexible solar cell in electrode mould group PEN base graphene composite conductive film and flexible solar cell chip carry out it is complete
And thoroughly pressing, keep the structural stability of electrode before flexible solar cell more preferable, contact presses even closer, the hot-rolling pressure
Concrete mode are as follows: in extruder, using two Electromechanic heating rollers be pressed on respectively up and down two PEN base graphene composite guides
On the surface of electrolemma, back and forth compressed from one end of PEN base graphene composite conductive film to the other end, until the PEN base graphite
Alkene composite conductive film and the flexible solar cell chip roll-forming, the roll body surface temperature Wen Cha of the Electromechanic heating roller≤
± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, Electromechanic heating roller operating temperature are arranged to
50-350℃.The roll body surface temperature temperature difference setting of Electromechanic heating roller within the above range, mainly improves electromagnetic heating roller temperature
Spend homogeneity, make its to PEN base graphene composite conductive film press when heating temperature it is more uniform, by straightness, bounce, coaxially
Degree setting within the above range, mainly guarantees that stress is more when Electromechanic heating roller presses PEN base graphene composite conductive film
Uniformly, cavity, bubble, fold or male and fomale(M&F) are avoided the occurrence of.
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.The cleanliness of all operations step is arranged in this unit, small impurity, dust and particle etc. is avoided to be attached to graphene film
On PEN film substrate, so it is contaminated, decline conductive effect and ability.
Embodiment 2:
A kind of way of realization of the method for electrode before a kind of film preparation flexible solar cell using graphene conductive, including with
Lower step:
Step 1: choose a length be 300mm, width 60mm, with a thickness of 0.3-0.6mm PEN film substrate (such as
Shown in Fig. 1) it is stand-by;The PEN film substrate of use has 1, good chemical stability, and PEN is to organic solution and chemicals
Stablize, the ability of acid and alkali-resistance is better than PET;2, good heat resistance makes PEN since naphthalene nucleus improves the aromaticity of macromolecular
Excellent hot property is had more than PET, after PEN is placed 500 hours in 130 degree of humid air, elongation only declines 10%,
After placing 10 hours in 180 degree dry air, elongation is still able to maintain 50%;3, good resistance to ultraviolet radiation energy, by
There is very strong uv absorption capacity in the twin nuclei of naphthalene, so that PEN can obstruct the ultraviolet light less than 380nm, barrier
Effect is obviously superior to PC;4 and good mechanical property, the Young's modulus and tensile modulus of elasticity of PEN be higher by than PET
50%.Moreover, the stable mechanical property of PEN, even if elasticity modulus, intensity, creep and service life are still in high temperature and pressure
It is able to maintain comparable stability, therefore in the present invention using PEN film substrate as the base for preparing electrode before flexible solar cell
Material makes before flexible solar battery obtained electrode have excellent chemical stability, resistance to just because of it with above-mentioned advantage
The various advantages such as hot, UV radiation function and good mechanical property.
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;Using acetone soln master
It is mainly pair using dehydrated alcohol if handling metal ion, the oxidative ionic isoreactivity ion on PEN film substrate
PEN film substrate continues purifying, absorbs moisture drying, mainly continues with residual to PEN film substrate using deionized water
Metal ion, oxidative ionic etc., keep the active ion on PEN film substrate surface all processed, avoid subsequent related behaviour
It pollutes, the cleaning process three times of PEN film substrate is completed under the action of ultrasonic wave, and cleaning process is in three times
The purpose of ultrasonic wave effect is that ultrasonic wave can generate slight vibration, to make the nanometer being attached on PEN film substrate
Grade, micron particles impurity are more easy to fall off, make cleaning effect more preferably, more thoroughly.
The substance withdrawl syndrome of the acetone cleaning solution is 0.03mol/L, and the temperature of volume 5L, infrared drying are set
It is set to 35-105 DEG C, and is stored in dry nitrogen cabinet.Within the above range by the setting of the concentration of acetone soln, for
Metal ion, oxidative ionic on PEN film substrate etc. have best removing treatment effect.The drying temperature of infrared ray is arranged
Within this range, first is that guaranteeing that there is preferable drying effect to PEN film substrate, while excessively high temperature also being avoided to burn out
PEN film substrate.PEN film substrate is stored in inert gas (nitrogen), mainly protective film layer avoids being oxidized, and makes
Its performance is more stable.
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as grapheme conductive film (such as Fig. 2 of substrate
It is shown), and sealed storage is stand-by;Grapheme conductive film has the advantage that (1) in graphene-structured, and there are four carbon atoms
Valence electron, carbon atom each in this way contribute the pi-electron of a non-bonding, these pi-electrons direction vertical with plane can be formed
Track, pi-electron can move freely in crystal, this is the advantage place that graphene has satisfactory electrical conductivity.Research shows that electronics
Conduction velocity in graphene is 1/300 (106m/s) of the light velocity, resistivity 10-8Ω m is also lower than copper/silver resistivity
(2) it is one of highest material of known strength that graphene, which has good conductive optical performance (3) graphene, while also being had very
Good toughness, and can be bent, the theoretical Young's modulus of graphene reaches 1.0TPa, and intrinsic tensile strength is 130GPa.
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film is immersed in two ammonium sulfate sufficiently reaction (as shown in Figure 3), so that the grapheme conductive film
It is separated with copper foil substrate, stand-by graphene film (as shown in Figure 4) after being separated, the amount of the substance of two ammonium sulfates is dense
Degree is arranged to 0.025-0.25mol/L, and volume is arranged to 500-800ml.By the substance withdrawl syndrome of two ammonium sulfates
And volume setting is within the above range, main purpose imitates the corrosion that copper foil base material has efficiency highest, effect best for it
Fruit;Ammonium persulfate, also referred to as ammonium peroxydisulfate are a kind of ammonium salts, and two ammonium sulfate of chemical formula, molecular weight 228.201 will be described point
It is placed in ultrasonic oscillator from vessel, standing time is 4-5 hour, and main purpose is to make to separate vessel generation slightly
Vibration accelerates grapheme conductive film and the separating rate of copper foil base material, efficiency raising.
Research shows that ammonium persulfate is widely used in the Storage Battery Industry in China as oxidant and bleaching agent;It also serves as poly-
The desizing agent of the initiator of conjunction, fiber industry;And it can be used as the etching of metal and semiconductor material surface inorganic agent, printed wire
Agent;Mainly corrode copper foil substrate using two ammonium sulfate, after keeping grapheme conductive film separated, obtains purer graphene
Film.
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 63 ° of angle
The separation vessel in (as shown in Figure 5), so that graphene film stand-by in step 4 is attached at the PEN film substrate completely
In be made PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in
(as shown in Figure 6), re-dry are stand-by (as shown in Figure 7) after taking-up;After related technical personnel repeat a large amount of experiment, obtain
When PEN film substrate being inserted into 60 ° of angle out, the attaching effect degree of graphene film and PEN film substrate is
97.3%.
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group (as shown in Figure 8) before flexible solar cell is made;By two
PEN base graphene composite conductive film and flexible solar cell chip be stacked together just constitute flexible solar before electrode
The concrete mode that basic structure, two PEN base graphene composite conductive film and flexible solar cell chip overlapping are placed are as follows:
Wherein one for choosing two PEN base graphene composite conductive films, with graphene film in mode upper, that PEN film substrate is under,
Be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode upper, positive
Mode under is attached on above-mentioned PEN base graphene composite conductive film, finally by other PEN base graphene composite conductive
Film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.Due to PEN base
Graphene composite conductive film is very soft, is not fixed easily, therefore makes the structure of PEN base graphene composite conductive film by vacuum suction
Stability is stronger, will not destroy, and PEN base graphene composite conductive film is overlapped in a manner described with flexible solar cell chip and is put
It sets, electrode can work normally before mainly guaranteeing manufactured flexible solar battery.
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;2 points on relative position before selection flexible solar cell in electrode mould group, are added by electric iron to it
Hot preliminary fixed, avoiding the preheating pressing in sliding and offset, the step 7 that position occurs, fixed temperature is set
It is 50-350 DEG C.Pressing being preheated, fixed temperature is set within the above range, first is that before can be to flexible solar cell
Electrode mould group plays the effect of preliminary hot pressing, second is that excessively high temperature is avoided to burn out electrode mould group before flexible solar cell.
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode dispenses molding (as shown in Figure 9), electrode (as shown in Figure 10) before flexible solar cell is made;It is exactly using hot-rolling pressure
To before flexible solar cell in electrode mould group PEN base graphene composite conductive film and flexible solar cell chip carry out it is complete
And thoroughly pressing, keep the structural stability of electrode before flexible solar cell more preferable, contact presses even closer, the hot-rolling pressure
Concrete mode are as follows: in extruder, using two Electromechanic heating rollers be pressed on respectively up and down two PEN base graphene composite guides
On the surface of electrolemma, back and forth compressed from one end of PEN base graphene composite conductive film to the other end, until the PEN base graphite
Alkene composite conductive film and the flexible solar cell chip roll-forming, the roll body surface temperature Wen Cha of the Electromechanic heating roller≤
± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, Electromechanic heating roller operating temperature are arranged to
50-350℃.The roll body surface temperature temperature difference setting of Electromechanic heating roller within the above range, mainly improves electromagnetic heating roller temperature
Spend homogeneity, make its to PEN base graphene composite conductive film press when heating temperature it is more uniform, by straightness, bounce, coaxially
Degree setting within the above range, mainly guarantees that stress is more when Electromechanic heating roller presses PEN base graphene composite conductive film
Uniformly, cavity, bubble, fold or male and fomale(M&F) are avoided the occurrence of.
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.The cleanliness of all operations step is arranged in this unit, small impurity, dust and particle etc. is avoided to be attached to graphene film
On PEN film substrate, so it is contaminated, decline conductive effect and ability.
Embodiment 3:
A kind of way of realization of the method for electrode before a kind of film preparation flexible solar cell using graphene conductive, including with
Lower step:
Step 1: choose a length be 300mm, width 60mm, with a thickness of 0.3-0.6mm PEN film substrate (such as
Shown in Fig. 1) it is stand-by;The PEN film substrate of use has 1, good chemical stability, and PEN is to organic solution and chemicals
Stablize, the ability of acid and alkali-resistance is better than PET;2, good heat resistance makes PEN since naphthalene nucleus improves the aromaticity of macromolecular
Excellent hot property is had more than PET, after PEN is placed 500 hours in 130 degree of humid air, elongation only declines 10%,
After placing 10 hours in 180 degree dry air, elongation is still able to maintain 50%;3, good resistance to ultraviolet radiation energy, by
There is very strong uv absorption capacity in the twin nuclei of naphthalene, so that PEN can obstruct the ultraviolet light less than 380nm, barrier
Effect is obviously superior to PC;4 and good mechanical property, the Young's modulus and tensile modulus of elasticity of PEN be higher by than PET
50%.Moreover, the stable mechanical property of PEN, even if elasticity modulus, intensity, creep and service life are still in high temperature and pressure
It is able to maintain comparable stability, therefore in the present invention using PEN film substrate as the base for preparing electrode before flexible solar cell
Material makes before flexible solar battery obtained electrode have excellent chemical stability, resistance to just because of it with above-mentioned advantage
The various advantages such as hot, UV radiation function and good mechanical property.
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;Using acetone soln master
It is mainly pair using dehydrated alcohol if handling metal ion, the oxidative ionic isoreactivity ion on PEN film substrate
PEN film substrate continues purifying, absorbs moisture drying, mainly continues with residual to PEN film substrate using deionized water
Metal ion, oxidative ionic etc., keep the active ion on PEN film substrate surface all processed, avoid subsequent related behaviour
It pollutes, the cleaning process three times of PEN film substrate is completed under the action of ultrasonic wave, and cleaning process is in three times
The purpose of ultrasonic wave effect is that ultrasonic wave can generate slight vibration, to make the nanometer being attached on PEN film substrate
Grade, micron particles impurity are more easy to fall off, make cleaning effect more preferably, more thoroughly.
The substance withdrawl syndrome of the acetone cleaning solution is 0.03mol/L, and the temperature of volume 5L, infrared drying are set
It is set to 35-105 DEG C, and is stored in dry nitrogen cabinet.Within the above range by the setting of the concentration of acetone soln, for
Metal ion, oxidative ionic on PEN film substrate etc. have best removing treatment effect.The drying temperature of infrared ray is arranged
Within this range, first is that guaranteeing that there is preferable drying effect to PEN film substrate, while excessively high temperature also being avoided to burn out
PEN film substrate.PEN film substrate is stored in inert gas (nitrogen), mainly protective film layer avoids being oxidized, and makes
Its performance is more stable.
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as grapheme conductive film (such as Fig. 2 of substrate
It is shown), and sealed storage is stand-by;Grapheme conductive film has the advantage that (1) in graphene-structured, and there are four carbon atoms
Valence electron, carbon atom each in this way contribute the pi-electron of a non-bonding, these pi-electrons direction vertical with plane can be formed
Track, pi-electron can move freely in crystal, this is the advantage place that graphene has satisfactory electrical conductivity.Research shows that electronics
Conduction velocity in graphene is 1/300 (106m/s) of the light velocity, resistivity 10-8Ω m is also lower than copper/silver resistivity
(2) it is one of highest material of known strength that graphene, which has good conductive optical performance (3) graphene, while also being had very
Good toughness, and can be bent, the theoretical Young's modulus of graphene reaches 1.0TPa, and intrinsic tensile strength is 130GPa.
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film is immersed in two ammonium sulfate sufficiently reaction (as shown in Figure 3), so that the grapheme conductive film
It is separated with copper foil substrate, stand-by graphene film (as shown in Figure 4) after being separated, the amount of the substance of two ammonium sulfates is dense
Degree is arranged to 0.025-0.25mol/L, and volume is arranged to 500-800ml.By the substance withdrawl syndrome of two ammonium sulfates
And volume setting is within the above range, main purpose imitates the corrosion that copper foil base material has efficiency highest, effect best for it
Fruit;Ammonium persulfate, also referred to as ammonium peroxydisulfate are a kind of ammonium salts, and two ammonium sulfate of chemical formula, molecular weight 228.201 will be described point
It is placed in ultrasonic oscillator from vessel, standing time is 4-5 hour, and main purpose is to make to separate vessel generation slightly
Vibration accelerates grapheme conductive film and the separating rate of copper foil base material, efficiency raising.
Research shows that ammonium persulfate is widely used in the Storage Battery Industry in China as oxidant and bleaching agent;It also serves as poly-
The desizing agent of the initiator of conjunction, fiber industry;And it can be used as the etching of metal and semiconductor material surface inorganic agent, printed wire
Agent;Mainly corrode copper foil substrate using two ammonium sulfate, after keeping grapheme conductive film separated, obtains purer graphene
Film.
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 66 ° of angle
The separation vessel in (as shown in Figure 5), so that graphene film stand-by in step 4 is attached at the PEN film substrate completely
In be made PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in
(as shown in Figure 6), re-dry are stand-by (as shown in Figure 7) after taking-up;After related technical personnel repeat a large amount of experiment, obtain
When PEN film substrate being inserted into 60 ° of angle out, the attaching effect degree of graphene film and PEN film substrate is
98.4%.
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group (as shown in Figure 8) before flexible solar cell is made;By two
PEN base graphene composite conductive film and flexible solar cell chip be stacked together just constitute flexible solar before electrode
The concrete mode that basic structure, two PEN base graphene composite conductive film and flexible solar cell chip overlapping are placed are as follows:
Wherein one for choosing two PEN base graphene composite conductive films, with graphene film in mode upper, that PEN film substrate is under,
Be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode upper, positive
Mode under is attached on above-mentioned PEN base graphene composite conductive film, finally by other PEN base graphene composite conductive
Film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.Due to PEN base
Graphene composite conductive film is very soft, is not fixed easily, therefore makes the structure of PEN base graphene composite conductive film by vacuum suction
Stability is stronger, will not destroy, and PEN base graphene composite conductive film is overlapped in a manner described with flexible solar cell chip and is put
It sets, electrode can work normally before mainly guaranteeing manufactured flexible solar battery.
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;2 points on relative position before selection flexible solar cell in electrode mould group, are added by electric iron to it
It is hot preliminary fixed, sliding and offset that position occurs are avoided, the fixed temperature of the preheating pressing in the step 7 is arranged to 50-
350℃.Pressing being preheated, fixed temperature is set within the above range, first is that can be to electrode mould before flexible solar cell
Group plays the effect of preliminary hot pressing, second is that excessively high temperature is avoided to burn out electrode mould group before flexible solar cell.
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode dispenses molding (as shown in Figure 9), electrode (as shown in Figure 10) before flexible solar cell is made;It is exactly using hot-rolling pressure
To before flexible solar cell in electrode mould group PEN base graphene composite conductive film and flexible solar cell chip carry out it is complete
And thoroughly pressing, keep the structural stability of electrode before flexible solar cell more preferable, contact presses even closer, the hot-rolling pressure
Concrete mode are as follows: in extruder, using two Electromechanic heating rollers be pressed on respectively up and down two PEN base graphene composite guides
On the surface of electrolemma, back and forth compressed from one end of PEN base graphene composite conductive film to the other end, until the PEN base graphite
Alkene composite conductive film and the flexible solar cell chip roll-forming, the roll body surface temperature Wen Cha of the Electromechanic heating roller≤
± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, Electromechanic heating roller operating temperature are arranged to
50-350℃.The roll body surface temperature temperature difference setting of Electromechanic heating roller within the above range, mainly improves electromagnetic heating roller temperature
Spend homogeneity, make its to PEN base graphene composite conductive film press when heating temperature it is more uniform, by straightness, bounce, coaxially
Degree setting within the above range, mainly guarantees that stress is more when Electromechanic heating roller presses PEN base graphene composite conductive film
Uniformly, cavity, bubble, fold or male and fomale(M&F) are avoided the occurrence of.
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.The cleanliness of all operations step is arranged in this unit, small impurity, dust and particle etc. is avoided to be attached to graphene film
On PEN film substrate, so it is contaminated, decline conductive effect and ability.
Embodiment 4:
A kind of way of realization of the method for electrode before a kind of film preparation flexible solar cell using graphene conductive, including with
Lower step:
Step 1: choose a length be 300mm, width 60mm, with a thickness of 0.3-0.6mm PEN film substrate (such as
Shown in Fig. 1) it is stand-by;The PEN film substrate of use has 1, good chemical stability, and PEN is to organic solution and chemicals
Stablize, the ability of acid and alkali-resistance is better than PET;2, good heat resistance makes PEN since naphthalene nucleus improves the aromaticity of macromolecular
Excellent hot property is had more than PET, after PEN is placed 500 hours in 130 degree of humid air, elongation only declines 10%,
After placing 10 hours in 180 degree dry air, elongation is still able to maintain 50%;3, good resistance to ultraviolet radiation energy, by
There is very strong uv absorption capacity in the twin nuclei of naphthalene, so that PEN can obstruct the ultraviolet light less than 380nm, barrier
Effect is obviously superior to PC;4 and good mechanical property, the Young's modulus and tensile modulus of elasticity of PEN be higher by than PET
50%.Moreover, the stable mechanical property of PEN, even if elasticity modulus, intensity, creep and service life are still in high temperature and pressure
It is able to maintain comparable stability, therefore in the present invention using PEN film substrate as the base for preparing electrode before flexible solar cell
Material makes before flexible solar battery obtained electrode have excellent chemical stability, resistance to just because of it with above-mentioned advantage
The various advantages such as hot, UV radiation function and good mechanical property.
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;Using acetone soln master
It is mainly pair using dehydrated alcohol if handling metal ion, the oxidative ionic isoreactivity ion on PEN film substrate
PEN film substrate continues purifying, absorbs moisture drying, mainly continues with residual to PEN film substrate using deionized water
Metal ion, oxidative ionic etc., keep the active ion on PEN film substrate surface all processed, avoid subsequent related behaviour
It pollutes, the cleaning process three times of PEN film substrate is completed under the action of ultrasonic wave, and cleaning process is in three times
The purpose of ultrasonic wave effect is that ultrasonic wave can generate slight vibration, to make the nanometer being attached on PEN film substrate
Grade, micron particles impurity are more easy to fall off, make cleaning effect more preferably, more thoroughly.
The substance withdrawl syndrome of the acetone cleaning solution is 0.03mol/L, and the temperature of volume 5L, infrared drying are set
It is set to 35-105 DEG C, and is stored in dry nitrogen cabinet.Within the above range by the setting of the concentration of acetone soln, for
Metal ion, oxidative ionic on PEN film substrate etc. have best removing treatment effect.The drying temperature of infrared ray is arranged
Within this range, first is that guaranteeing that there is preferable drying effect to PEN film substrate, while excessively high temperature also being avoided to burn out
PEN film substrate.PEN film substrate is stored in inert gas (nitrogen), mainly protective film layer avoids being oxidized, and makes
Its performance is more stable.
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as grapheme conductive film (such as Fig. 2 of substrate
It is shown), and sealed storage is stand-by;Grapheme conductive film has the advantage that (1) in graphene-structured, and there are four carbon atoms
Valence electron, carbon atom each in this way contribute the pi-electron of a non-bonding, these pi-electrons direction vertical with plane can be formed
Track, pi-electron can move freely in crystal, this is the advantage place that graphene has satisfactory electrical conductivity.Research shows that electronics
Conduction velocity in graphene is 1/300 (106m/s) of the light velocity, resistivity 10-8Ω m is also lower than copper/silver resistivity
(2) it is one of highest material of known strength that graphene, which has good conductive optical performance (3) graphene, while also being had very
Good toughness, and can be bent, the theoretical Young's modulus of graphene reaches 1.0TPa, and intrinsic tensile strength is 130GPa.
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film is immersed in two ammonium sulfate sufficiently reaction (as shown in Figure 3), so that the grapheme conductive film
It is separated with copper foil substrate, stand-by graphene film (as shown in Figure 4) after being separated, the amount of the substance of two ammonium sulfates is dense
Degree is arranged to 0.025-0.25mol/L, and volume is arranged to 500-800ml.By the substance withdrawl syndrome of two ammonium sulfates
And volume setting is within the above range, main purpose imitates the corrosion that copper foil base material has efficiency highest, effect best for it
Fruit;Ammonium persulfate, also referred to as ammonium peroxydisulfate are a kind of ammonium salts, and two ammonium sulfate of chemical formula, molecular weight 228.201 will be described point
It is placed in ultrasonic oscillator from vessel, standing time is 4-5 hour, and main purpose is to make to separate vessel generation slightly
Vibration accelerates grapheme conductive film and the separating rate of copper foil base material, efficiency raising.
Research shows that ammonium persulfate is widely used in the Storage Battery Industry in China as oxidant and bleaching agent;It also serves as poly-
The desizing agent of the initiator of conjunction, fiber industry;And it can be used as the etching of metal and semiconductor material surface inorganic agent, printed wire
Agent;Mainly corrode copper foil substrate using two ammonium sulfate, after keeping grapheme conductive film separated, obtains purer graphene
Film.
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 69 ° of angle
The separation vessel in (as shown in Figure 5), so that graphene film stand-by in step 4 is attached at the PEN film substrate completely
In be made PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in
(as shown in Figure 6), re-dry are stand-by (as shown in Figure 7) after taking-up;After related technical personnel repeat a large amount of experiment, obtain
When PEN film substrate being inserted into 60 ° of angle out, the attaching effect degree of graphene film and PEN film substrate is
99.5%.
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group (as shown in Figure 8) before flexible solar cell is made;By two
PEN base graphene composite conductive film and flexible solar cell chip be stacked together just constitute flexible solar before electrode
The concrete mode that basic structure, two PEN base graphene composite conductive film and flexible solar cell chip overlapping are placed are as follows:
Wherein one for choosing two PEN base graphene composite conductive films, with graphene film in mode upper, that PEN film substrate is under,
Be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode upper, positive
Mode under is attached on above-mentioned PEN base graphene composite conductive film, finally by other PEN base graphene composite conductive
Film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.Due to PEN base
Graphene composite conductive film is very soft, is not fixed easily, therefore makes the structure of PEN base graphene composite conductive film by vacuum suction
Stability is stronger, will not destroy, and PEN base graphene composite conductive film is overlapped in a manner described with flexible solar cell chip and is put
It sets, electrode can work normally before mainly guaranteeing manufactured flexible solar battery.
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;2 points on relative position before selection flexible solar cell in electrode mould group, are added by electric iron to it
It is hot preliminary fixed, sliding and offset that position occurs are avoided, the fixed temperature of the preheating pressing in the step 7 is arranged to 50-
350℃.Pressing being preheated, fixed temperature is set within the above range, first is that can be to electrode mould before flexible solar cell
Group plays the effect of preliminary hot pressing, second is that excessively high temperature is avoided to burn out electrode mould group before flexible solar cell.
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode dispenses molding (as shown in Figure 9), electrode (as shown in Figure 10) before flexible solar cell is made;It is exactly using hot-rolling pressure
To before flexible solar cell in electrode mould group PEN base graphene composite conductive film and flexible solar cell chip carry out it is complete
And thoroughly pressing, keep the structural stability of electrode before flexible solar cell more preferable, contact presses even closer, the hot-rolling pressure
Concrete mode are as follows: in extruder, using two Electromechanic heating rollers be pressed on respectively up and down two PEN base graphene composite guides
On the surface of electrolemma, back and forth compressed from one end of PEN base graphene composite conductive film to the other end, until the PEN base graphite
Alkene composite conductive film and the flexible solar cell chip roll-forming, the roll body surface temperature Wen Cha of the Electromechanic heating roller≤
± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, Electromechanic heating roller operating temperature are arranged to
50-350℃.The roll body surface temperature temperature difference setting of Electromechanic heating roller within the above range, mainly improves electromagnetic heating roller temperature
Spend homogeneity, make its to PEN base graphene composite conductive film press when heating temperature it is more uniform, by straightness, bounce, coaxially
Degree setting within the above range, mainly guarantees that stress is more when Electromechanic heating roller presses PEN base graphene composite conductive film
Uniformly, cavity, bubble, fold or male and fomale(M&F) are avoided the occurrence of.
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.The cleanliness of all operations step is arranged in this unit, small impurity, dust and particle etc. is avoided to be attached to graphene film
On PEN film substrate, so it is contaminated, decline conductive effect and ability.
Embodiment 5:
A kind of way of realization of the method for electrode before a kind of film preparation flexible solar cell using graphene conductive, including with
Lower step:
Step 1: choose a length be 300mm, width 60mm, with a thickness of 0.3-0.6mm PEN film substrate (such as
Shown in Fig. 1) it is stand-by;The PEN film substrate of use has 1, good chemical stability, and PEN is to organic solution and chemicals
Stablize, the ability of acid and alkali-resistance is better than PET;2, good heat resistance makes PEN since naphthalene nucleus improves the aromaticity of macromolecular
Excellent hot property is had more than PET, after PEN is placed 500 hours in 130 degree of humid air, elongation only declines 10%,
After placing 10 hours in 180 degree dry air, elongation is still able to maintain 50%;3, good resistance to ultraviolet radiation energy, by
There is very strong uv absorption capacity in the twin nuclei of naphthalene, so that PEN can obstruct the ultraviolet light less than 380nm, barrier
Effect is obviously superior to PC;4 and good mechanical property, the Young's modulus and tensile modulus of elasticity of PEN be higher by than PET
50%.Moreover, the stable mechanical property of PEN, even if elasticity modulus, intensity, creep and service life are still in high temperature and pressure
It is able to maintain comparable stability, therefore in the present invention using PEN film substrate as the base for preparing electrode before flexible solar cell
Material makes before flexible solar battery obtained electrode have excellent chemical stability, resistance to just because of it with above-mentioned advantage
The various advantages such as hot, UV radiation function and good mechanical property.
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;Using acetone soln master
It is mainly pair using dehydrated alcohol if handling metal ion, the oxidative ionic isoreactivity ion on PEN film substrate
PEN film substrate continues purifying, absorbs moisture drying, mainly continues with residual to PEN film substrate using deionized water
Metal ion, oxidative ionic etc., keep the active ion on PEN film substrate surface all processed, avoid subsequent related behaviour
It pollutes, the cleaning process three times of PEN film substrate is completed under the action of ultrasonic wave, and cleaning process is in three times
The purpose of ultrasonic wave effect is that ultrasonic wave can generate slight vibration, to make the nanometer being attached on PEN film substrate
Grade, micron particles impurity are more easy to fall off, make cleaning effect more preferably, more thoroughly.
The substance withdrawl syndrome of the acetone cleaning solution is 0.03mol/L, and the temperature of volume 5L, infrared drying are set
It is set to 35-105 DEG C, and is stored in dry nitrogen cabinet.Within the above range by the setting of the concentration of acetone soln, for
Metal ion, oxidative ionic on PEN film substrate etc. have best removing treatment effect.The drying temperature of infrared ray is arranged
Within this range, first is that guaranteeing that there is preferable drying effect to PEN film substrate, while excessively high temperature also being avoided to burn out
PEN film substrate.PEN film substrate is stored in inert gas (nitrogen), mainly protective film layer avoids being oxidized, and makes
Its performance is more stable.
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as grapheme conductive film (such as Fig. 2 of substrate
It is shown), and sealed storage is stand-by;Grapheme conductive film has the advantage that (1) in graphene-structured, and there are four carbon atoms
Valence electron, carbon atom each in this way contribute the pi-electron of a non-bonding, these pi-electrons direction vertical with plane can be formed
Track, pi-electron can move freely in crystal, this is the advantage place that graphene has satisfactory electrical conductivity.Research shows that electronics
Conduction velocity in graphene is 1/300 (106m/s) of the light velocity, resistivity 10-8Ω m is also lower than copper/silver resistivity
(2) it is one of highest material of known strength that graphene, which has good conductive optical performance (3) graphene, while also being had very
Good toughness, and can be bent, the theoretical Young's modulus of graphene reaches 1.0TPa, and intrinsic tensile strength is 130GPa.
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film is immersed in two ammonium sulfate sufficiently reaction (as shown in Figure 3), so that the grapheme conductive film
It is separated with copper foil substrate, stand-by graphene film (as shown in Figure 4) after being separated, the amount of the substance of two ammonium sulfates is dense
Degree is arranged to 0.025-0.25mol/L, and volume is arranged to 500-800ml.By the substance withdrawl syndrome of two ammonium sulfates
And volume setting is within the above range, main purpose imitates the corrosion that copper foil base material has efficiency highest, effect best for it
Fruit;Ammonium persulfate, also referred to as ammonium peroxydisulfate are a kind of ammonium salts, and two ammonium sulfate of chemical formula, molecular weight 228.201 will be described point
It is placed in ultrasonic oscillator from vessel, standing time is 4-5 hour, and main purpose is to make to separate vessel generation slightly
Vibration accelerates grapheme conductive film and the separating rate of copper foil base material, efficiency raising.
Research shows that ammonium persulfate is widely used in the Storage Battery Industry in China as oxidant and bleaching agent;It also serves as poly-
The desizing agent of the initiator of conjunction, fiber industry;And it can be used as the etching of metal and semiconductor material surface inorganic agent, printed wire
Agent;Mainly corrode copper foil substrate using two ammonium sulfate, after keeping grapheme conductive film separated, obtains purer graphene
Film.
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 72 ° of angle
The separation vessel in (as shown in Figure 5), so that graphene film stand-by in step 4 is attached at the PEN film substrate completely
In be made PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in
(as shown in Figure 6), re-dry are stand-by (as shown in Figure 7) after taking-up;After related technical personnel repeat a large amount of experiment, obtain
When PEN film substrate being inserted into 60 ° of angle out, the attaching effect degree of graphene film and PEN film substrate is
98.1%.
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group (as shown in Figure 8) before flexible solar cell is made;By two
PEN base graphene composite conductive film and flexible solar cell chip be stacked together just constitute flexible solar before electrode
The concrete mode that basic structure, two PEN base graphene composite conductive film and flexible solar cell chip overlapping are placed are as follows:
Wherein one for choosing two PEN base graphene composite conductive films, with graphene film in mode upper, that PEN film substrate is under,
Be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode upper, positive
Mode under is attached on above-mentioned PEN base graphene composite conductive film, finally by other PEN base graphene composite conductive
Film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.Due to PEN base
Graphene composite conductive film is very soft, is not fixed easily, therefore makes the structure of PEN base graphene composite conductive film by vacuum suction
Stability is stronger, will not destroy, and PEN base graphene composite conductive film is overlapped in a manner described with flexible solar cell chip and is put
It sets, electrode can work normally before mainly guaranteeing manufactured flexible solar battery.
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;2 points on relative position before selection flexible solar cell in electrode mould group, are added by electric iron to it
It is hot preliminary fixed, sliding and offset that position occurs are avoided, the fixed temperature of the preheating pressing in the step 7 is arranged to 50-
350℃.Pressing being preheated, fixed temperature is set within the above range, first is that can be to electrode mould before flexible solar cell
Group plays the effect of preliminary hot pressing, second is that excessively high temperature is avoided to burn out electrode mould group before flexible solar cell.
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode dispenses molding (as shown in Figure 9), electrode (as shown in Figure 10) before flexible solar cell is made;It is exactly using hot-rolling pressure
To before flexible solar cell in electrode mould group PEN base graphene composite conductive film and flexible solar cell chip carry out it is complete
And thoroughly pressing, keep the structural stability of electrode before flexible solar cell more preferable, contact presses even closer, the hot-rolling pressure
Concrete mode are as follows: in extruder, using two Electromechanic heating rollers be pressed on respectively up and down two PEN base graphene composite guides
On the surface of electrolemma, back and forth compressed from one end of PEN base graphene composite conductive film to the other end, until the PEN base graphite
Alkene composite conductive film and the flexible solar cell chip roll-forming, the roll body surface temperature Wen Cha of the Electromechanic heating roller≤
± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, Electromechanic heating roller operating temperature are arranged to
50-350℃.The roll body surface temperature temperature difference setting of Electromechanic heating roller within the above range, mainly improves electromagnetic heating roller temperature
Spend homogeneity, make its to PEN base graphene composite conductive film press when heating temperature it is more uniform, by straightness, bounce, coaxially
Degree setting within the above range, mainly guarantees that stress is more when Electromechanic heating roller presses PEN base graphene composite conductive film
Uniformly, cavity, bubble, fold or male and fomale(M&F) are avoided the occurrence of.
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.The cleanliness of all operations step is arranged in this unit, small impurity, dust and particle etc. is avoided to be attached to graphene film
On PEN film substrate, so it is contaminated, decline conductive effect and ability.
Embodiment 6:
A kind of way of realization of the method for electrode before a kind of film preparation flexible solar cell using graphene conductive, including with
Lower step:
Step 1: choose a length be 300mm, width 60mm, with a thickness of 0.3-0.6mm PEN film substrate (such as
Shown in Fig. 1) it is stand-by;The PEN film substrate of use has 1, good chemical stability, and PEN is to organic solution and chemicals
Stablize, the ability of acid and alkali-resistance is better than PET;2, good heat resistance makes PEN since naphthalene nucleus improves the aromaticity of macromolecular
Excellent hot property is had more than PET, after PEN is placed 500 hours in 130 degree of humid air, elongation only declines 10%,
After placing 10 hours in 180 degree dry air, elongation is still able to maintain 50%;3, good resistance to ultraviolet radiation energy, by
There is very strong uv absorption capacity in the twin nuclei of naphthalene, so that PEN can obstruct the ultraviolet light less than 380nm, barrier
Effect is obviously superior to PC;4 and good mechanical property, the Young's modulus and tensile modulus of elasticity of PEN be higher by than PET
50%.Moreover, the stable mechanical property of PEN, even if elasticity modulus, intensity, creep and service life are still in high temperature and pressure
It is able to maintain comparable stability, therefore in the present invention using PEN film substrate as the base for preparing electrode before flexible solar cell
Material makes before flexible solar battery obtained electrode have excellent chemical stability, resistance to just because of it with above-mentioned advantage
The various advantages such as hot, UV radiation function and good mechanical property.
Step 2: the PEN film substrate in step 1 is carried out using a certain concentration and the acetone cleaning solution of volume
It cleans for the first time, secondary cleaning is then carried out to the PEN film substrate using dehydrated alcohol, finally again using deionized water to institute
PEN film substrate is stated to clean three times, it is dry using infrared drying oven after the completion of cleaning, it saves stand-by;Using acetone soln master
It is mainly pair using dehydrated alcohol if handling metal ion, the oxidative ionic isoreactivity ion on PEN film substrate
PEN film substrate continues purifying, absorbs moisture drying, mainly continues with residual to PEN film substrate using deionized water
Metal ion, oxidative ionic etc., keep the active ion on PEN film substrate surface all processed, avoid subsequent related behaviour
It pollutes, the cleaning process three times of PEN film substrate is completed under the action of ultrasonic wave, and cleaning process is in three times
The purpose of ultrasonic wave effect is that ultrasonic wave can generate slight vibration, to make the nanometer being attached on PEN film substrate
Grade, micron particles impurity are more easy to fall off, make cleaning effect more preferably, more thoroughly.
The substance withdrawl syndrome of the acetone cleaning solution is 0.03mol/L, and the temperature of volume 5L, infrared drying are set
It is set to 35-105 DEG C, and is stored in dry nitrogen cabinet.Within the above range by the setting of the concentration of acetone soln, for
Metal ion, oxidative ionic on PEN film substrate etc. have best removing treatment effect.The drying temperature of infrared ray is arranged
Within this range, first is that guaranteeing that there is preferable drying effect to PEN film substrate, while excessively high temperature also being avoided to burn out
PEN film substrate.PEN film substrate is stored in inert gas (nitrogen), mainly protective film layer avoids being oxidized, and makes
Its performance is more stable.
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as grapheme conductive film (such as Fig. 2 of substrate
It is shown), and sealed storage is stand-by;Grapheme conductive film has the advantage that (1) in graphene-structured, and there are four carbon atoms
Valence electron, carbon atom each in this way contribute the pi-electron of a non-bonding, these pi-electrons direction vertical with plane can be formed
Track, pi-electron can move freely in crystal, this is the advantage place that graphene has satisfactory electrical conductivity.Research shows that electronics
Conduction velocity in graphene is 1/300 (106m/s) of the light velocity, resistivity 10-8Ω m is also lower than copper/silver resistivity
(2) it is one of highest material of known strength that graphene, which has good conductive optical performance (3) graphene, while also being had very
Good toughness, and can be bent, the theoretical Young's modulus of graphene reaches 1.0TPa, and intrinsic tensile strength is 130GPa.
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, described in step 3
Grapheme conductive film is immersed in two ammonium sulfate sufficiently reaction (as shown in Figure 3), so that the grapheme conductive film
It is separated with copper foil substrate, stand-by graphene film (as shown in Figure 4) after being separated, the amount of the substance of two ammonium sulfates is dense
Degree is arranged to 0.025-0.25mol/L, and volume is arranged to 500-800ml.By the substance withdrawl syndrome of two ammonium sulfates
And volume setting is within the above range, main purpose imitates the corrosion that copper foil base material has efficiency highest, effect best for it
Fruit;Ammonium persulfate, also referred to as ammonium peroxydisulfate are a kind of ammonium salts, and two ammonium sulfate of chemical formula, molecular weight 228.201 will be described point
It is placed in ultrasonic oscillator from vessel, standing time is 4-5 hour, and main purpose is to make to separate vessel generation slightly
Vibration accelerates grapheme conductive film and the separating rate of copper foil base material, efficiency raising.
Research shows that ammonium persulfate is widely used in the Storage Battery Industry in China as oxidant and bleaching agent;It also serves as poly-
The desizing agent of the initiator of conjunction, fiber industry;And it can be used as the etching of metal and semiconductor material surface inorganic agent, printed wire
Agent;Mainly corrode copper foil substrate using two ammonium sulfate, after keeping grapheme conductive film separated, obtains purer graphene
Film.
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 75 ° of angle
The separation vessel in (as shown in Figure 5), so that graphene film stand-by in step 4 is attached at the PEN film substrate completely
In be made PEN base graphene composite conductive film, then manually by the PEN base graphene composite conductive film from separation vessel in
(as shown in Figure 6), re-dry are stand-by (as shown in Figure 7) after taking-up;After related technical personnel repeat a large amount of experiment, obtain
When PEN film substrate being inserted into 60 ° of angle out, the attaching effect degree of graphene film and PEN film substrate is
97.6%.
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction
Upper and flexible solar cell chip carries out overlapping placement, electrode mould group (as shown in Figure 8) before flexible solar cell is made;By two
PEN base graphene composite conductive film and flexible solar cell chip be stacked together just constitute flexible solar before electrode
The concrete mode that basic structure, two PEN base graphene composite conductive film and flexible solar cell chip overlapping are placed are as follows:
Wherein one for choosing two PEN base graphene composite conductive films, with graphene film in mode upper, that PEN film substrate is under,
Be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode upper, positive
Mode under is attached on above-mentioned PEN base graphene composite conductive film, finally by other PEN base graphene composite conductive
Film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.Due to PEN base
Graphene composite conductive film is very soft, is not fixed easily, therefore makes the structure of PEN base graphene composite conductive film by vacuum suction
Stability is stronger, will not destroy, and PEN base graphene composite conductive film is overlapped in a manner described with flexible solar cell chip and is put
It sets, electrode can work normally before mainly guaranteeing manufactured flexible solar battery.
Step 7: electrode mould group before flexible solar cell obtained in step 6 is carried out using the electric iron of certain temperature
It is fixed to preheat pressing;2 points on relative position before selection flexible solar cell in electrode mould group, are added by electric iron to it
It is hot preliminary fixed, sliding and offset that position occurs are avoided, the fixed temperature of the preheating pressing in the step 7 is arranged to 50-
350℃.Pressing being preheated, fixed temperature is set within the above range, first is that can be to electrode mould before flexible solar cell
Group plays the effect of preliminary hot pressing, second is that excessively high temperature is avoided to burn out electrode mould group before flexible solar cell.
Step 8: electrode mould group uses hot-rolling pressure again before completing the fixed flexible solar cell of preheating pressing in step 7
Mode dispenses molding (as shown in Figure 9), electrode (as shown in Figure 10) before flexible solar cell is made;It is exactly using hot-rolling pressure
To before flexible solar cell in electrode mould group PEN base graphene composite conductive film and flexible solar cell chip carry out it is complete
And thoroughly pressing, keep the structural stability of electrode before flexible solar cell more preferable, contact presses even closer, the hot-rolling pressure
Concrete mode are as follows: in extruder, using two Electromechanic heating rollers be pressed on respectively up and down two PEN base graphene composite guides
On the surface of electrolemma, back and forth compressed from one end of PEN base graphene composite conductive film to the other end, until the PEN base graphite
Alkene composite conductive film and the flexible solar cell chip roll-forming, the roll body surface temperature Wen Cha of the Electromechanic heating roller≤
± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, Electromechanic heating roller operating temperature are arranged to
50-350℃.The roll body surface temperature temperature difference setting of Electromechanic heating roller within the above range, mainly improves electromagnetic heating roller temperature
Spend homogeneity, make its to PEN base graphene composite conductive film press when heating temperature it is more uniform, by straightness, bounce, coaxially
Degree setting within the above range, mainly guarantees that stress is more when Electromechanic heating roller presses PEN base graphene composite conductive film
Uniformly, cavity, bubble, fold or male and fomale(M&F) are avoided the occurrence of.
Wherein, all operating process of step 1~step 8 must cleanliness be in 100,000 grades and environment below into
Row.The cleanliness of all operations step is arranged in this unit, small impurity, dust and particle etc. is avoided to be attached to graphene film
On PEN film substrate, so it is contaminated, decline conductive effect and ability.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With.It can be applied to various suitable the field of the invention completely.It for those skilled in the art, can be easily
Realize other modification.Therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and legend shown and described herein.
Fig. 1 shows the structure chart of PEN film substrate;
Fig. 2 shows the structure charts of black alkene conductive film;
Fig. 3 shows grapheme conductive film and is separating the structure chart in ware with two ammonium sulfates;
Fig. 4 shows the structure chart of graphene film;
Fig. 5 shows the structure chart that PEN film substrate is inserted into separation vessel;
Fig. 6 shows the structure chart that PEN base graphene composite conductive film takes out from separation vessel;
Fig. 7 shows the structure chart after the drying of PEN base graphene composite conductive film;
Fig. 8 shows the structure chart of electrode mould group before flexible solar cell;
Fig. 9 shows the structure chart of electrode mould group hot-rolling pressure encapsulated moulding before flexible solar cell;
Figure 10 shows the structure chart of electrode before obtained flexible solar cell.
Claims (8)
1. a kind of method of electrode before film preparation flexible solar cell using graphene conductive characterized by comprising
Step 1: choose a length be 300mm, it is width 60mm, stand-by with a thickness of the PEN film substrate of 0.3-0.6mm;
Step 2: the PEN film substrate in step 1 is carried out for the first time using a certain concentration and the acetone cleaning solution of volume
Then cleaning carries out second to the PEN film substrate using dehydrated alcohol and cleans, finally again using deionized water to described
PEN film substrate third time is cleaned, dry using infrared drying oven after the completion of cleaning, is saved stand-by;
Step 3: a film thickness is chosen at 0.085-0.75 μm and using copper foil as the grapheme conductive film of substrate, and sealed storage
For use;
Step 4: two ammonium sulfates of a certain concentration and volume are housed in separation vessel, by the graphite in step 3
Alkene conductive film, which is immersed in two ammonium sulfate, sufficiently to react, so that the grapheme conductive film is separated with copper foil substrate,
Stand-by graphene film after being separated;
Step 5: cleaning will be completed in step 2, dry PEN film substrate is inserted into step 4 with 60-75 ° of angle
In the separation vessel, it is attached at graphene film stand-by in step 4 completely in the PEN film substrate so that PEN base is made
Graphene composite conductive film, then manually by the PEN base graphene composite conductive film after being taken out in separation vessel, re-dry
For use;
Step 6: using PEN base graphene composite conductive film obtained in two step 5, respectively from upper and lower both direction with
Flexible solar cell chip carries out overlapping placement, electrode mould group before flexible solar cell is made;
Step 7: electrode mould group before flexible solar cell obtained in step 6 is preheated using the electric iron of certain temperature
Pressing is fixed;
Step 8: electrode mould group will be completed before the fixed flexible solar cell of preheating pressing in step 7 again by the way of hot-rolling pressure
Packing molding, electrode before flexible solar cell is made;
Wherein, all operating process of step 1~step 8 must be to carry out in 100,000 grades and environment below in cleanliness.
2. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, the substance withdrawl syndrome of acetone cleaning solution described in step 2 is 0.03mol/L, volume 5L, infrared drying
Temperature be arranged to 35-105 DEG C, and be stored in dry nitrogen cabinet.
3. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, the substance withdrawl syndrome of two ammonium sulfates is arranged to 0.025-0.25mol/L, volume quilt in the step 4
It is set as 500-800ml.
4. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, separation vessel described in step 4 is placed in ultrasonic oscillator, and standing time is 4-5 hour.
5. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, the tool that two PEN base graphene composite conductive films and flexible solar cell chip overlapping are placed in the step 6
Body mode are as follows: wherein one for choosing two PEN base graphene composite conductive films is existed with graphene film in upper, PEN film substrate
Under mode, be placed in length and width be 350cm*350cm vacuum adsorption plate on, then again by flexible solar cell chip with cathode
It is attached on above-mentioned PEN base graphene composite conductive film in upper, the positive mode under, finally by other PEN base graphite
Alkene composite conductive film with graphene layer under, PEN film substrate is attached on the flexible solar cell chip in upper mode.
6. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, the fixed temperature of the preheating pressing in the step 7 is arranged to 50-350 DEG C.
7. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, the concrete mode of the hot-rolling pressure are as follows: in extruder, be pressed on upper and lower two respectively using two Electromechanic heating rollers
On the surface for opening PEN base graphene composite conductive film, back and forth pressed from one end of PEN base graphene composite conductive film to the other end
Tightly, until the PEN base graphene composite conductive film and the flexible solar cell chip roll-forming, the Electromechanic heating roller
Roll body surface temperature Wen Cha≤± 1 DEG C, Re Bian Xing≤0.01mm, straightness, bounce, Tong Zhou Du≤0.005mm, electromagnetic heating
Roller operating temperature is arranged to 50-350 DEG C.
8. the method for electrode before a kind of film preparation flexible solar cell using graphene conductive according to claim 1,
It is characterized in that, the cleaning process three times in step 2 is completed under the action of ultrasonic wave.
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