Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of detection method of condom,
Overcome traditional dry method electric-examination in the presence of the prior art that can not accurately detect the defect of the poor condom of insulating properties.
To achieve the goals above or other purposes, the present invention is achieved by the following technical solutions, a kind of safety
The detection method of set, the detection method include at least following steps:
Condom is provided;
The condom is heated, for improving the condom insulating properties;
Detect the variation of the voltage and or current of the condom two sides.
In one embodiment, the condom includes polyurethane condom.
In one embodiment, the mode for heating the condom includes that the condom is socketed on conductive die, benefit
The condom is heated with heating equipment.
In one embodiment, the mode for heating the condom includes being heated using heating equipment to conductive die,
The conductive die heats the condom.
In one embodiment, the heating equipment includes heated-air circulation oven or heat radiation tunnel sterilization baking oven.
In one embodiment, when being heated using heating equipment to conductive die, the heating equipment further includes that electricity adds
Hot device.
In one embodiment, the condom thickness in monolayer is 0.015mm~0.040mm.
In one embodiment, the heating temperature is 40~120 DEG C.
In one embodiment, polishing treatment is done to the conductive die surface.The conductive die includes stainless steel cylinder
Body or metal bar.
In one embodiment, institute's making alive is 200~1500V when the detection.
In one embodiment, the conductive die diameter is 38~50mm.
Detection system used in a kind of detection method of condom, the detection system include at least,
Bracket;
Conductive die, the conductive die are socketed the condom;
Testing agency, including conducting brush and control device, the side of the conducting brush is connect with the bracket, described
The other side of conducting brush is in contact with the outer surface of the conductive die;The control device is connect with the conducting brush.
The present invention is by heating condom, and the temperature of condom, improves its dielectric constant when improving electric-examination, increases
The insulating properties of condom, pin hole recall rate, reduces omission factor when improving condom electric-examination, ensure that condom product matter
Amount, so that traditional dry method electric-examination is also applied for the detection of such as polyurethane condom Novel condom.
Specific embodiment
Illustrate embodiments of the present invention below by way of particular specific embodiment, those skilled in the art can be by this explanation
Other advantages and efficacy of the present invention can be easily understood for content disclosed by book.The present invention can also be by addition different specific
Embodiment is embodied or practiced, and the various details in this specification can also not carried on the back based on different viewpoints and application
From carrying out various modifications or alterations under spirit of the invention.It should be noted that in the absence of conflict, following embodiment and reality
The feature applied in example can be combined with each other.It is also understood that term used in the embodiment of the present invention is specific in order to describe
Specific embodiment, rather than limiting the scope of protection of the present invention.The test of actual conditions is not specified in the following example
Method, usually according to normal condition, or according to condition proposed by each manufacturer.
When embodiment provides numberical range, it should be appreciated that except non-present invention is otherwise noted, two ends of each numberical range
Any one numerical value can be selected between point and two endpoints.Unless otherwise defined, the present invention used in all technologies and
The grasp and record of the invention of scientific term and those skilled in the art to the prior art, can also use and this hair
Any method, equipment and the material of the similar or equivalent prior art of bright method as described in the examples, equipment, material is realized
The present invention.
When detecting the condom prepared with some new materials using traditional detection method, due to the property of material itself
The presence of needle outlet can not be usually effectively detected in matter, and by taking polyurethane material as an example, polyurethane material is a kind of dielectric material,
Its dielectric constant is very low.There are glass transition temperatures for polyurethane material, when temperature is lower than glass transition temperature, polyurethane
In glassy state, sub-chain motion is frozen, and the polar group orientation on structural unit is restrained by segment, and alignment capability is low, dielectric
Constant is small, poor insulativity, and when temperature is higher than glass transition temperature, polyurethane is in elastomeric state, and segment mobility is big, pole
Property group orientation by segment restrain it is smaller, dielectric constant be greater than glassy state, good insulating is in elastomeric state.To polyurethane condom into
Row heating, can improve its dielectric constant, increase the insulating properties of polyurethane condom, and pin hole is examined when improving polyurethane condom electric-examination
Extracting rate.
As shown in Figure 1, the present invention provides a kind of detection method of condom, the detection method includes at least following step
It is rapid:
S1, condom is provided;
S2, the heating condom, for improving the condom insulating properties;
S3, the detection condom two sides voltage and or current variation.
Specifically, the condom includes the condom of polyurethane condom or other materials in S1.
Specifically, the mode for heating the condom includes that the condom is socketed on conductive die in S2,
The condom is heated using heating equipment 5, the heating equipment 5 includes that heated-air circulation oven or heat radiation tunnel go out
Bacterium baking oven.Or the mode of the heating condom includes being heated using heating equipment 5 to conductive die 7, the conduction
Mold 7 heats the condom, the heating equipment 5 include heated-air circulation oven, heat radiation tunnel sterilization baking oven or
Electric heater.The purpose of heating is to improve the condom insulating properties, improves its dielectric constant.
Specifically, as shown in Fig. 2, in S3, when detecting the variation of the voltage and or current of the condom two sides, institute
Detection system includes at least, bracket 8;Conductive die 7, the conductive die 7 are socketed the condom, and conductive die 7
For example stainless steel material;Testing agency, including conducting brush 9 and control device 10, the side of the conducting brush 9 and the branch
Frame 8 connects, and the other side of the conducting brush 9 is in contact with the outer surface of the conductive die 7;10 devices of the control and institute
The connection of conducting brush 9 is stated, control device 10 is, for example, single-chip microcontroller, and the number of conductive die 7 is one or more;Conductive die 7 is pacified
On turntable, the rotation of conductive die 7 described in driven by rotary disc or the lower installation idler wheel of bracket 8, the mobile bracket 8 can drive institute
State the rotation of conducting brush 9.In the detection process, if the condom on the conductive die occurs damaged, the conducting brush
It is connected to the conductive die, generates electric signal, there are holes so that control device 10 can judge condom;Because the present invention adopts
Condom insulating properties is improved with the method for heating condom, so if the condom on the conductive die 7 is intact, it is described
Conducting brush 9 can not be electrically connected with the conductive die 7, then illustrate that the present invention effectively improves the insulating properties of condom, control
Device processed can determine whether that condom without hole, realizes the detection of condom.
Specifically, illustrating detection method and testing result of the invention by taking electric-examination machine 6 as an example, wherein electric-examination
Machine 6 includes at least electric-examination stick area 64, electricity detecting system 63, the area Juan Tao 62 and finished product/waste product off-sorting station 61, and conductive die is at this time
The electric-examination stick in electric-examination stick area 64 on electric-examination machine 6, testing agency are electricity detecting system 63.
As shown in figure 3, the present invention increases heating equipment 5 on the basis of existing electric-examination machine 6, using dry method electric-examination to safety
Set is detected, by taking polyurethane condom as an example.
By polyurethane condom sample to be detected after conventional dry electric-examination, select according to condom national product mark
Quasi- Part V pin hole leak experimental method (GB 7544.5) water examines unqualified batch products, the polyurethane condom single layer
With a thickness of 0.015mm~0.040mm;Several polyurethane condoms are randomly selected from above-mentioned unqualified batch carries out the present invention
Detection method.
Heating equipment is installed between the electric-examination stick area 64 of electric-examination machine 6 and electricity detecting system 63, to electric-examination stick area 64
In electric-examination stick surface do polishing treatment, electricity detecting system institute's making alive is 200~1500V.
Before starting the electric-examination machine 6 and being detected to the polyurethane condom, using the heating equipment 5 directly or
The polyurethane condom is heated indirectly, heating temperature is 40~120 DEG C.
In one embodiment, it by polyurethane condom sample to be detected after conventional dry electric-examination, selects according to peace
A full set of national product standard Part V pin hole leak experimental method (GB 7544.5) water examines unqualified batch products, and product is flat
Equal thickness in monolayer 0.03mm, it is 315 that water, which examines needle hole ratio, and there are 5 pin holes, pin hole rates 1.59%.
15000 polyurethane condoms are randomly selected from above-mentioned unqualified batch carries out detection method of the invention, root
The supply voltage value applied is selected or adjusted according to product category and knowhow, in the class within the scope of 500~800V, it is conductive
Brush 9 uses electric silica gel material.
Heated-air circulation oven is installed between the electric-examination stick area 64 of electric-examination machine 6 and electricity detecting system 63, to the electric-examination stick
Do polishing treatment in electric-examination stick surface in area 64.
After in the electric-examination stick area 64 that the polyurethane condom is socketed in the electric-examination machine 6, followed using the hot wind
Ring baking oven heats the polyurethane condom, and heating temperature is 60 DEG C.
Start the electric-examination machine 6 to detect the polyurethane condom after the heat treatment.
Testing result: qualified product 14834, unqualified 166.
It should be noted that be verified to effect of the invention, qualified products after being detected using detection method
(AQL) sampling standard is limited according to the quality of reception, 315 is extracted and carries out water inspection only according to GB 7544.5, as a result as follows: water inspection is qualified
Product 315, rejected product 0, needle hole ratio 0%.This result explanation, compares with traditional detection method, utilizes this hair
The detection method of a bright embodiment is detected, and qualification rate reaches 100%, pin hole recall rate when improving condom electric-examination, drop
Low omission factor, ensure that condom product quality, effectively prove that the safety prepared to new materials such as such as polyurethane packs into
After row heat treatment, the dielectric constant of condom is improved, the insulating properties of condom is increased, so that traditional detection method
The detection of condom suitable for the preparation of the new materials such as such as polyurethane.
In one embodiment, by polyurethane condom sample to be detected after conventional dry electric-examination, selection is according to keeping away
Pregnant set national product standard Part V pin hole leak experimental method (GB 7544.5) water examines unqualified batch products, and product is flat
Equal thickness in monolayer 0.02mm, water inspection needle hole ratio only exist 8 pin holes, pin hole rate 2.54% for 315.
15000 polyurethane condoms are randomly selected from above-mentioned unqualified batch carries out detection method of the invention, root
The supply voltage value applied is selected or adjusted according to product category and knowhow, in the class within the scope of 300~600V, it is conductive
Brush 9 uses electric silica gel material.
Electric heater is installed between the electric-examination stick area 64 of electric-examination machine 6 and electricity detecting system 63, to electric-examination stick area 64
In electric-examination stick surface do polishing treatment, heated using electric-examination stick area of the electric heater to the electric-examination machine 6,
The polyurethane condom is heated by the electric-examination stick, heating temperature is 80 DEG C.
Start the electric-examination machine to detect the polyurethane condom after the heat treatment.
Testing result: qualified product 13913, unqualified 1087.
It should be noted that being produced to be verified to effect of the invention qualified after being detected using detection method of the invention
Product limit (AQL) sampling standard according to the quality of reception, extract 315 and carry out water inspection only according to GB 7544.5, and as a result as follows: water inspection is closed
Lattice product 315, rejected product 0, needle hole ratio 0%.This result explanation, compares with traditional detection method, utilizes this
The detection method for inventing an embodiment is detected, and qualification rate reaches 100%, pin hole recall rate when improving condom electric-examination,
Omission factor is reduced, ensure that condom product quality, effectively proves the condom prepared to new materials such as such as polyurethane
After being heated, the dielectric constant of condom is improved, increases the insulating properties of condom, so that traditional detection method
It is also applied for the detection of such as condom of polyurethane new material preparation.
In one embodiment, by polyurethane condom sample to be detected after conventional dry electric-examination, selection is according to keeping away
Pregnant set national product standard Part V pin hole leak experimental method (GB 7544.5) water examines unqualified batch products, and product is flat
Equal thickness in monolayer 0.018mm, water inspection needle hole ratio only exist 8 pin holes, pin hole rate 2.54% for 315.
15000 polyurethane condoms are randomly selected from above-mentioned unqualified batch carries out detection method of the invention, root
The supply voltage value applied is selected or adjusted according to product category and knowhow, in the class within the scope of 300~600V, it is conductive
Brush 9 uses conductive fiber material.
Heat radiation tunnel sterilization baking oven is installed between the electric-examination stick area of electric-examination machine and electricity detecting system, utilizes the hot spoke
It penetrates tunnel sterilization baking oven to heat the electric-examination stick area 64 of the electric-examination machine 6, passes through the electricity in electric-examination stick area 64
Check bar heats the polyurethane condom, and heating temperature is 120 DEG C.
Testing result: qualified product 13811, unqualified 1189.
It should be noted that being produced to be verified to effect of the invention qualified after being detected using detection method of the invention
Product limit (AQL) sampling standard according to the quality of reception, extract 315 and carry out water inspection only according to GB 7544.5, and as a result as follows: water inspection is closed
Lattice product 315, rejected product 1, needle hole ratio 0.317%.This result explanation, compares with traditional detection method, benefit
It is detected with the detection method of one embodiment of the invention, qualification rate reaches 100%, and pin hole detects when improving condom electric-examination
Rate reduces omission factor, ensure that condom product quality, effectively proves the safety prepared to new materials such as such as polyurethane
After set is heated, the dielectric constant of condom is improved, the insulating properties of condom is increased, so that traditional detection side
Method is also applied for the detection of such as condom of polyurethane new material preparation.
The condom such as polyurethane condom of some new material preparations has ultra-thin, experience compared with conventional security set
Feel, be tasteless, without sensitization source, good physical performance the advantages that.But containing there are many polar group in polyurethane, wherein aqueous polyurethane
In not only also contain hydrophilic radical containing polar group, the insulating properties of polyurethane material is poor, and resistance value is small, by traditional dry
Method electric-examination can not effectively detect pin hole in polyurethane condom product.These condoms be effectively detected significant.
The principle of traditional dry method electric-examination: condom is covered on the electric-examination stick of electric-examination machine 6, is detected and is pacified by electric-examination machine 6
Whether a full set of two sides are formed into a loop, if forming circuit, capacitor charging, then determine unqualified, are not formed into a loop, and it is qualified to determine.
In addition, it should also be understood that, one or more method and step mentioned in the present invention does not repel before and after the combination step
It can also be inserted into other methods step there may also be other methods step or between these explicitly mentioned steps, unless separately
It is described;It should also be understood that unless otherwise indicated, the number of various method steps is only the convenient tool of identification various method steps, and
It is non-that to limit the arrangement order of various method steps or limit the scope of the invention, relativeness is altered or modified,
Without material changes in technical content, when being also considered as the enforceable scope of the present invention.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.