CN110438906B - Arch rib construction method for deck box type arch bridge - Google Patents

Arch rib construction method for deck box type arch bridge Download PDF

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CN110438906B
CN110438906B CN201910780297.0A CN201910780297A CN110438906B CN 110438906 B CN110438906 B CN 110438906B CN 201910780297 A CN201910780297 A CN 201910780297A CN 110438906 B CN110438906 B CN 110438906B
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arch
support
frame
steel
transverse
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CN110438906A (en
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仲维玲
梁之海
朱红桃
余雄军
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China Railway 20th Bureau Group Corp
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China Railway 20th Bureau Group Corp
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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Abstract

The utility model discloses a construction method of a deck box type arch bridge arch rib, wherein a constructed deck arch bridge comprises a left arch rib and a right arch rib which are symmetrically arranged, and the construction method of the arch rib of the constructed deck box type arch bridge comprises the following steps: firstly, constructing a support structure at the lower part of a bridge; secondly, arch rib construction, the process is as follows: the method comprises the following steps of steel arch support construction, installation of a translation slideway and a lifting device, steel arch assembly, jacking of arch support frames, arch rib construction in advance, lowering of the arch support frames, installation of a transverse movement driving device, transverse movement of the arch support frames, jacking of the arch support frames, arch rib construction in post construction and arch support frame dismantling. The utility model has reasonable design, simple and convenient construction and good use effect, adopts one steel arch to construct two arch ribs one by one, and adopts the arch support and transverse moving device to support and transversely move the steel arch, can simply, conveniently and quickly complete the construction process of the two arch ribs, is safe and reliable in the construction process, and can effectively improve the construction efficiency of the deck arch bridge.

Description

Arch rib construction method for deck box type arch bridge
Technical Field
The utility model belongs to the technical field of bridge construction, and particularly relates to a construction method of an arch rib of a deck box type arch bridge.
Background
The deck arch bridge is a bridge with bridge deck set over the main bearing structure of the bridge span, and the arch abutment transfers the thrust of the end of the arch rib (also called arch end) to the component of the bedrock and is located at the joint between the two ends of the arch bridge and the bedrock. The abutments used to support the ribs are permanent abutments which are typically reinforced concrete structures supported on bedrock. When a deck box type arch bridge with the arch ribs being reinforced concrete arch rings is constructed, the arch ribs are usually cast-in-place by adopting steel arches erected in place in advance; and after the arch rib is cast and molded, dismantling the steel arch frame. After the steel bow member erects to put in place and before adopting the steel bow member to pour the construction to the arch rib, for accurately mastering the stress, meeting an emergency and the displacement condition under the influence of factors such as load and temperature of steel bow member, ensure to pour the arch rib safely, smoothly, need carry out the pre-compaction to the steel bow member of erectting to need carry out full section prepressing to the steel bow member, the main aim at of steel bow member pre-compaction lies in: firstly, testing the strength and stability of a steel arch and a support, and eliminating the inelastic deformation of the steel arch before the pouring construction of arch rib concrete, mainly eliminating the settlement deformation of the steel arch and the deformation of each contact part of the steel arch; and secondly, detecting the stress condition and the elastic deformation condition of the steel arch, and measuring the elastic deformation of the steel arch. And after the arch rib is cast and molded, dismantling the steel arch frame.
In the actual construction process, a deck arch bridge is generally provided with two arch ribs which are symmetrically arranged at the left and right, the comprehensive consideration is combined with site topographic conditions, construction sites, construction period and economy, only one set of steel arch is generally put into use, specifically, one arch rib is poured by the steel arch after prepressing, the steel arch is transversely moved to the construction position of the other arch rib after pouring is completed, and the steel arch is dismantled after the two arch ribs are all constructed. Especially, under the conditions of limited construction site, serious traffic jam and the like of the constructed deck arch bridge, in order to ensure smooth traffic, the left arch rib and the right arch rib cannot be constructed simultaneously, generally, a steel arch frame is adopted to pour one arch rib, and then the steel arch frame is transversely moved to the construction position of the other arch rib. In addition, in the whole transverse moving process of the steel arch, the distance between the arch springing bottoms is not changed, the deformation of the steel arch is negligible, and the inelastic deformation is eliminated, so that the transverse moving steel arch does not need to be pre-pressed when the other arch rib is constructed, and the arch rib can be directly constructed, so that the construction cost can be greatly saved, and the labor and the time are saved.
However, at present, when the steel arch frame is transversely moved, construction operation is random, a set of uniform and standard transverse installation equipment and a transverse moving method are not provided, the steel truss is large in size and weight, the transverse moving difficulty of the steel truss is large, the problems of complex transverse moving process, unstable steel truss, low transverse moving speed and the like inevitably exist in the transverse moving process, and the steel truss is not easy to support after the transverse moving is in place. Meanwhile, when the steel arch frame is moved out from the lower part of the poured arch rib, the steel truss is stably supported at the bottom of the poured arch rib, so that the moving-out difficulty is very high when the steel truss is moved out from the lower part of the arch rib, and the deformation of the steel truss and even the damage of the steel truss cannot be avoided in the moving-out process. For example, when a lower cixi bridge at the center of a three-trip cave scenic spot is constructed, the construction difficulty is further increased due to the limited construction site and serious traffic jam, two arch ribs cannot be constructed simultaneously, and the construction period cannot be guaranteed.
Disclosure of Invention
The utility model aims to solve the technical problems in the prior art, and provides a construction method of a through box type arch bridge arch rib, which has the advantages of reasonable design, simple and convenient construction and good use effect, wherein one steel arch frame is adopted to construct two arch ribs one by one, and an arch frame supporting and transverse moving device is adopted to support and transversely move the steel arch frame, so that the construction process of the two arch ribs can be simply, conveniently and quickly completed, the construction process is safe and reliable, and the construction efficiency of the through box type arch bridge can be effectively improved.
In order to solve the technical problems, the utility model adopts the technical scheme that: a construction method of an arch rib of a deck box type arch bridge is characterized by comprising the following steps: the constructed deck arch bridge comprises a left arch rib and a right arch rib which are symmetrically arranged, wherein one arch rib is a first constructed arch rib, and the other arch rib is a second constructed arch rib which is constructed after the first constructed arch rib is constructed; the front end and the rear end of each arch rib are respectively supported on a permanent support which is a reinforced concrete support, and the arch ribs are arranged along the longitudinal bridge direction and are reinforced concrete arch rings;
a main beam is uniformly distributed right above each arch rib; the front end and the rear end of each main beam are respectively supported on one bridge abutment, the main beams are horizontally arranged and comprise a middle beam section supported on the arch rib and two side beam sections respectively positioned at the front side and the rear side of the middle beam section, the middle beam section is connected between the two side beam sections, the middle beam section, the two side beam sections and the arch rib are arranged along the longitudinal bridge direction, and the middle beam section and the arch rib are fixedly connected through a plurality of vertical upright posts arranged from front to back along the longitudinal bridge direction; a plurality of supporting piers which are vertically arranged are arranged below each side beam section from front to back along the longitudinal bridge direction, each supporting pier is made of reinforced concrete, each side beam section is supported on one bridge abutment and a plurality of supporting piers, and one bridge abutment and a plurality of supporting piers supported below each side beam section form a side beam section supporting structure; the two side beam section supporting structures below each main beam are respectively a front side beam section supporting structure positioned on the front side of the arch rib and a rear side beam section supporting structure positioned on the rear side of the arch rib, and the two permanent supports are respectively a front side permanent support positioned below the front end of the arch rib and a rear side permanent support positioned below the rear end of the arch rib;
the bridge abutment is a reinforced concrete bridge abutment, and the vertical upright posts are reinforced concrete upright posts; the lower part of the joint between each side beam section and the middle beam section is provided with one supporting pier stud, and the abutment and the supporting pier studs in the supporting structure of each side beam section are uniformly distributed on the same vertical surface;
when the arch rib of the constructed deck arch bridge is constructed, the method comprises the following steps:
step one, constructing a supporting structure at the lower part of a bridge: respectively constructing two permanent supports and two side beam section supporting structures below each main beam in the constructed through arch bridge to obtain the constructed and molded front side beam section supporting structure, rear side beam section supporting structure, front side permanent support and rear side permanent support;
step two, arch rib construction: constructing two arch ribs of the constructed deck arch bridge by adopting a steel arch, and supporting and transversely moving the steel arch by adopting an arch supporting and transversely moving device;
the steel arch is an arch support frame for constructing arch ribs, the front end and the rear end of each arch rib are respectively supported on a permanent support, and the permanent supports are reinforced concrete supports; the arch ribs are arranged along the longitudinal bridge direction and are reinforced concrete arch rings, the arch ribs are supported right above the arch support frames, and the arch support frames are arranged along the longitudinal bridge direction;
the arch support and transverse movement device comprises a translation device for translating the arch support frame along the transverse bridge direction, a left lifting device and a right lifting device which are symmetrically arranged and move the arch support frame up and down, and a left steel arch support and a right steel arch support which are symmetrically arranged and support the arch support frame, wherein each steel arch support is positioned under one arch rib; a transverse distribution beam is arranged below the front end and the rear end of the arched support frame, and is horizontally arranged and arranged along the transverse bridge direction; the bottom parts of the front end and the rear end of the arched support frame are respectively provided with a transverse mounting seat, the transverse mounting seats are horizontally arranged and are arranged along the transverse bridge direction, and each transverse distribution beam is arranged at the bottom part of one transverse mounting seat;
each steel arch support comprises a front temporary arch support and a rear temporary arch support, wherein the front temporary arch support and the rear temporary arch support are symmetrically arranged, the two temporary arch supports are arranged along the transverse bridge direction, and the front temporary arch supports and the rear temporary arch supports are respectively a front support for supporting the front end of the arched support and a rear support for supporting the rear end of the arched support;
each temporary arch support is an L-shaped support; the L-shaped support comprises a horizontal support and a vertical support arranged above the outer side of the horizontal support, the horizontal support and the vertical support are both arranged along the transverse bridge direction and are both reinforced concrete supports, and the horizontal support and the vertical support in each temporary arch support are cast into a whole; m vertical grooves which are arranged on the same vertical surface are formed in each horizontal support, the structures and the sizes of the M vertical grooves are the same, and the M vertical grooves are arranged from left to right along the transverse bridge; wherein M is a positive integer and M is not less than 3; each vertical groove is a cubic groove; m vertical grooves in each temporary arch support are positioned on the inner side of the vertical support;
the front supports of the two steel arch support forms a front side support, and the rear supports of the two steel arch support forms a rear side support; all the vertical grooves in the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all the vertical grooves in the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction;
each lifting device is uniformly distributed on one steel arch support; each lifting device comprises a front lifting mechanism and a rear lifting mechanism which are symmetrically arranged, and each temporary arch abutment is uniformly provided with one lifting mechanism; each lifting mechanism comprises N vertical jacks distributed on the same vertical surface from left to right along the transverse bridge, the N vertical jacks are identical in structure and size and are uniformly distributed on the same horizontal plane, and the vertical jacks are hydraulic jacks distributed vertically; wherein N is a positive integer and is more than or equal to 2 and less than or equal to M; each vertical jack is uniformly distributed in one vertical groove;
all the vertical jacks on the front side support seat are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all the vertical jacks on the front side support seat form a front side jacking device; all the vertical jacks on the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all the vertical jacks on the rear side support form a rear side jacking device; the front side jacking device is positioned under one transverse distribution beam, and the rear side jacking device is positioned under the other transverse distribution beam; all the vertical jacks on each steel arch support form a steel arch jacking device for synchronously jacking the arch support;
the translation device comprises a front translation slideway and a rear translation slideway which are symmetrically arranged and used for the transverse mounting seat to translate, and a front translation driving device and a rear translation driving device which synchronously drive the arched support frame to translate along the transverse bridge direction, the two translation driving devices are symmetrically arranged, and the translation slideways are horizontally arranged and arranged along the transverse bridge direction; each transverse moving driving device comprises a pushing jack for horizontally pushing the transverse distribution beam along the transverse bridge direction, and the pushing jacks are horizontally arranged and are arranged along the transverse bridge direction; each jacking jack and one transverse distribution beam are arranged on the same vertical surface, and the jacking jacks are supported on the transverse distribution beams on the same vertical surface;
the two translation slideways are respectively a front side slideway arranged on the front side supporting seat and a rear side slideway arranged on the rear side supporting seat; a horizontal slideway for the horizontal mounting seat to translate is arranged on the inner side wall of each vertical support, and the horizontal slideways are distributed along the horizontal bridge direction and are positioned below the horizontal mounting seats; the horizontal slideways arranged on the two vertical supports in the front side support are distributed on the same horizontal straight line and form the front side slideway, and the horizontal slideways arranged on the two vertical supports in the rear side support are distributed on the same horizontal straight line and form the rear side slideway;
when the steel arch frame is adopted to construct two arch ribs of the constructed deck arch bridge, the process is as follows:
step 201, constructing a steel arch support: constructing two steel arch support seats in the arch support and transverse moving device to obtain the front side support seat and the rear side support seat which are formed by construction;
step 202, installing a translation slide way and a lifting device: after the front side support and the rear side support are constructed, respectively installing a translation slideway on the front side support and the rear side support which are formed by construction; meanwhile, the two steel arch support seats formed in the construction mode are respectively provided with one lifting device;
step 203, assembling the steel arch frame: assembling the arched support frames, enabling the assembled arched support frames to be located under the arch rib which is constructed firstly, enabling the assembled arched support frames to be supported on one lifting device under the arch rib which is constructed firstly, and enabling the front ends and the rear ends of the arched support frames to be supported on one lifting mechanism respectively;
step 204, jacking the arched support frame: the lifting device supported below the arched support frame is adopted to vertically lift the arched support frame upwards until the arched support frame is lifted to the construction position of the arch rib constructed in advance;
step 205, firstly constructing arch rib construction: erecting a forming template for constructing the pre-construction arch rib on the arch support frame in the step 204, and constructing the pre-construction arch rib by using the forming template;
step 206, lowering the arched support frame: after the construction of the arch rib is completed in the step 205, vertically lowering the arch support frame in the step 204 by using the lifting device or the vertical moving device supported below the arch support frame until the front end and the rear end of the arch support frame are respectively supported on one translation slideway;
step 207, installing a transverse moving driving device: respectively installing the front and rear transverse moving driving devices to obtain the installed transverse moving devices, and enabling each jacking jack in the transverse moving devices and one transverse distribution beam in the arched supporting frame to be arranged on the same vertical surface, wherein the jacking jacks are supported on the transverse distribution beams on the same vertical surface;
step 208, transversely moving the arched support frame: synchronously driving the arched support frame to translate towards one side of the post-construction arch rib by using the front and rear transverse moving driving devices in the step 208 along the transverse bridge direction until the arched support frame moves to the position right below the post-construction arch rib, simultaneously supporting the arched support frame on one lifting device right below the post-construction arch rib, and respectively supporting the front and rear ends of the arched support frame on one lifting mechanism;
step 209, jacking the arched support frame: the lifting device supported below the arched support frame is adopted to vertically lift the arched support frame upwards until the arched support frame is lifted to the construction position of the post-construction arch rib;
step 210, post-construction arch rib construction: in step 209, a forming template for constructing the post-construction arch rib is erected on the arch support frame, and the forming template is utilized to construct the post-construction arch rib, so that the construction process of two arch ribs of the constructed deck arch bridge is completed;
step 211, dismantling the arch support frame: the arched support frame is removed in step 210.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: when the construction of the arch rib is carried out firstly in the step 205 and the construction of the arch rib is carried out later in the step 210, the bottom plate of the arch rib is constructed firstly;
in the step 205 and the step 210, the forming templates have the same structure and both comprise a bottom template positioned at the bottom of the arch rib and two left and right symmetrically arranged side templates, the bottom template is an arch template, the two side templates are both vertically arranged and both supported on the bottom template;
in step 205 and before the bottom plate of the arch rib is constructed in step 210, a die pressing mechanism is arranged above a bottom template, and the die pressing mechanism is positioned between the two side templates;
the arch rib is a box girder and comprises a bottom plate, a top plate positioned right above the bottom plate, K webs distributed on the bottom plate from left to right and a plurality of transverse partition plates distributed on the bottom plate from front to back, wherein the bottom plate, the top plate and the webs are all reinforced concrete plates, and the transverse partition plates are concrete plates; wherein K is a positive integer and is not less than 3; the bottom plate and the top plate are both arched, the webs and the diaphragm plates are supported between the bottom plate and the top plate, the webs are identical in structure and size and are arranged along the longitudinal bridge direction, the webs are arranged in the vertical direction, the web which is positioned at the leftmost side in the webs is a left-side web, the web which is positioned at the rightmost side in the webs is a right-side web, all webs except the left-side web and the right-side web in the constructed arch ring are middle webs, and the number of the middle webs in the constructed arch ring is K-2; the transverse partition plates are all arranged along the transverse bridge direction and are all arranged in the vertical direction, and each transverse partition plate is connected between the left web plate and the right web plate; each diaphragm is divided into K-1 diaphragm sections through K-2 middle webs, and each diaphragm section is located between two adjacent webs; the cavity between every two adjacent webs is divided into a plurality of pouring cavities from front to back through a plurality of diaphragm plate sections, and each pouring cavity is located between every two diaphragm plate sections adjacent to the front and the back; chamfers are arranged between each web plate and the bottom plate and between each diaphragm plate segment and the bottom plate;
the die pressing mechanism comprises K-1 rows of die pressing plates, and each row of die pressing plates is positioned between two adjacent webs; each row of the pressing template comprises a plurality of pressing templates which are arranged on the same vertical surface from front to back, each pressing template is positioned in one pouring cavity, and one pressing template is arranged in each pouring cavity;
each die plate comprises a plurality of die plate units which are arranged in the same pouring cavity from front to back, the transverse bridge widths of the plurality of die plate units are the same and are uniformly distributed on the same vertical surface, a pouring opening is reserved between every two adjacent die plate units, and the pouring opening is a gap between every two adjacent die plate units;
each template pressing unit comprises an upper pressing plate, a left side template, a right side template, a side template and a front end template, wherein the left side template and the right side template are symmetrically arranged above two sides of the upper pressing plate, the front end template and the rear end template are arranged above two ends of the upper pressing plate, the two side templates are arranged along a longitudinal bridge direction, and the two end templates are arranged along a transverse bridge direction; the upper pressing plate is arched and is formed by bending a rectangular straight template, and the upper pressing plate is a forming template for forming the upper surface of the bottom plate at the arranged position; the side templates and the end templates are both bending templates, and each bending template comprises a chamfer forming template for forming a chamfer and an upper forming template connected to the upper part of the chamfer forming template; the chamfering forming template and the upper forming template are straight templates, the chamfering forming template is an isosceles trapezoid template, the width of the isosceles trapezoid template is gradually increased from bottom to top, the upper forming template is a rectangular template, and the width of the upper forming template is the same as that of the upper part of the chamfering forming template connected with the upper forming template; the upper forming template in the side templates is a forming template for forming the side wall of the web plate, and the upper forming template in the end template is a forming template for forming the side wall of the diaphragm plate segment;
the four upper forming templates in each template pressing unit are connected into a cubic template which is vertically arranged, and the four chamfer forming templates in each template pressing unit are connected into a quadrangular frustum-shaped template.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: the arched support frame is formed by splicing an assembled steel arch or a plurality of assembled steel arches which are arranged from left to right along the transverse bridge direction, each assembled steel arch is an arch, each assembled steel arch is arranged along the longitudinal bridge direction and is formed by splicing a plurality of arch splicing sections which are arranged from front to back along the longitudinal bridge direction;
when the steel arch is assembled in the step 203, an arch assembling device is adopted for assembling;
the arch assembling device comprises a cable crane for hoisting arch assembling sections of the assembled steel arch and an arch subsection transferring device for moving the arch assembling sections one by one;
the arch frame subsection transfer device comprises an assembling section moving device for horizontally moving the assembling sections of the arch frame one by one and a horizontal moving channel for horizontally moving the assembling section moving device, wherein the horizontal moving channel is horizontally arranged and is arranged along the longitudinal bridge direction;
the horizontal moving channel is arranged on the rear side beam section supporting structure right behind the first construction arch rib, and the rear side beam section supporting structure right behind the first construction arch rib is a moving channel supporting structure; the horizontal moving channel comprises a longitudinal supporting beam supported on the moving channel supporting structure, the assembling section moving device is a horizontal moving device which can move back and forth on the longitudinal supporting beam and drive the moving arch assembling section to move synchronously in the moving process, and the longitudinal supporting beam is horizontally arranged and arranged along the longitudinal bridge direction; the horizontal moving device is arranged on the longitudinal support beam, and the movable arch assembling sections are horizontally supported on the horizontal moving device; the rear end of the longitudinal support beam is an abutment support end supported on an abutment in the moving channel support structure, and the front end of the longitudinal support beam is a hoisting end; a horizontal limiting piece for limiting the horizontal moving device is arranged at the hoisting end of the longitudinal supporting beam;
the cable crane comprises a front tower, a rear tower, a working cable arranged on the two towers and a trolley which can move back and forth along the working cable and hoist the assembled sections of the arches, wherein the trolley is arranged on the working cable and is positioned between the two towers, and the trolley is positioned above the arch rib constructed in advance; the two towers, the pre-construction arch rib and the longitudinal support beam are positioned on the same vertical surface, and the two towers are a front tower positioned on the front side of the pre-construction arch rib and a rear tower positioned on the rear side of the pre-construction arch rib respectively;
the supporting pier column positioned at the foremost side in the rear side beam section supporting structure is a front pier column, the hoisting end of the longitudinal supporting beam is positioned at the front side of the rear tower frame, the hoisting end of the longitudinal supporting beam is supported on the front pier column, and the longitudinal supporting beam is a horizontal supporting beam passing through the middle part of the rear tower frame; the rear tower frame and the front pier stud are both supported on the rear permanent support, and the front pier stud is positioned on the front side of the rear tower frame;
before assembling the steel arch in step 203, constructing the horizontal moving channel on the rear side beam section supporting structure right behind the previously constructed arch rib, and installing the assembled section moving device on the horizontal moving channel to obtain the constructed arch frame sectional transferring device; simultaneously, constructing the cable crane, and supporting the rear tower frame in the cable crane on the rear permanent support at the rear side of the pre-construction arch rib;
when the arch-shaped support frame is assembled in the step 203, all the assembled steel arches in the arch-shaped support frame are assembled from first to last, and the assembling methods of all the assembled steel arches in the arch-shaped support frame are the same;
when the arched support frame is assembled, the method comprises the following steps:
step A1, splicing the side splicing frames: symmetrically assembling two side splicing frames of one assembled steel arch frame in the arch-shaped support frame;
when any one of the side splicing frames is spliced, a plurality of arch splicing sections forming the side splicing frame are spliced from bottom to top, and the process is as follows:
step A11, assembling a first arch assembling segment: the currently assembled arch assembling sections are translated forwards to the upper part of the front end of the horizontal moving channel by adopting the arch sectioning transfer device, and then the hoisting trolley of the cable crane is adopted to hoist and place the arch assembling sections in place, so that the assembling process of the currently assembled arch assembling sections is completed;
in this step, the currently assembled arch assembling segment is the arch assembling segment which is positioned at the bottommost part in the side assembling frames;
step A12, assembling the last arch frame assembly segment: the last assembled arch assembling section is translated forwards to the position above the front end of the horizontal moving channel by adopting the arch sectioning and transferring device, then the hoisting trolley of the cable crane is adopted to hoist and place the arch assembling section in place, and meanwhile, the well-placed arch assembling section is connected with the assembled arch assembling section which is positioned below the well-placed arch assembling section, so that the assembling process of the currently assembled arch assembling section is completed;
step A13, repeating step A12 one or more times, completing the assembling process of all arch assembling sections in the side splicing frames, and obtaining the assembled side splicing frames;
step A2, assembling vault splicing segments: after the two side splicing frames of the assembled steel arch are assembled, the arch frame segmented transfer device is adopted to translate the arch crown splicing section forwards to the position above the front end of the horizontal moving channel, then the crane trolley of the cable crane is adopted to hoist and place the arch crown splicing section in place, and meanwhile, the arch crown splicing section which is placed in place is connected with the two assembled side splicing frames, so that the folding process of the assembled steel arch is completed, and the assembled steel arch is obtained;
step A3, judging the completion of the assembly of the arch support frame: judging whether the assembling of the arched support frames is finished or not, finishing the assembling process of the arched support frames when the assembling of the arched support frames is finished, and entering the step 204; otherwise, go to step A4;
step A4, assembling the next assembled steel arch frame: assembling the next assembled steel arch in the arch support frame according to the method from the step A1 to the step A2, and connecting each arch assembling section in the assembled steel arch with the assembled steel arch at the moment;
step A5, judging the completion of the assembly of the arch support frame: judging whether the assembling of the arched support frames is finished or not, finishing the assembling process of the arched support frames when the assembling of the arched support frames is finished, and entering the step 204; otherwise, return to step A4.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: the arch support and transverse moving device in the second step further comprises two beam falling devices which are symmetrically arranged at the left and the right, and each beam falling device is uniformly distributed on one steel arch support; each beam falling device comprises a front beam falling mechanism and a rear beam falling mechanism which are symmetrically arranged, and one beam falling mechanism is uniformly distributed on each temporary arch abutment; each beam falling mechanism comprises H temporary supports which are arranged on the same vertical plane from left to right along the transverse bridge and support the steel arch frame in the lowering process, the temporary supports are arranged in the vertical direction, the H temporary supports are identical in structure and size and are uniformly distributed on the same horizontal plane; wherein H is a positive integer and H is less than or equal to M; each temporary support is uniformly distributed in one vertical groove;
all temporary supports on the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all temporary supports on the front side support form a front side landing beam support; all temporary supports on the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all temporary supports on the rear side support form a rear side beam support; the front side beam falling support is positioned under one transverse distribution beam, and the rear side beam falling support is positioned under the other transverse distribution beam; all temporary supports on each steel arch support form a steel arch girder falling support for synchronously supporting the steel arches;
the temporary support is a sand cylinder or a sand box;
after jacking of the arch support frame is completed in the step 204, mounting the beam falling device which is positioned under the arch rib which is constructed in advance, and respectively supporting the front end and the rear end of the arch support frame on one beam falling mechanism; then, the lifting device supported below the arched support frame is dismantled;
in step 206, the vertical moving device is the beam falling device;
when the arched support frame is lowered in the step 206, the arched support frame in the step 204 is vertically lowered by using the beam falling device supported below the arched support frame;
after jacking of the arch support frame is completed in the step 209, installing the beam falling device which is positioned under the post-construction arch rib, and respectively supporting the front end and the rear end of the arch support frame on one beam falling mechanism; and then, the lifting device supported below the arched support frame is detached.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: in the second step, the front arch foot and the rear arch foot of the arch support frame are respectively supported on an arch frame hinge seat, the arch frame hinge seat is the transverse installation seat, and the transverse distribution beam is an arch seat beam arranged at the bottom of the arch frame hinge seat; the arched support frames are vertically arranged and are arranged along the longitudinal bridge direction;
the arched support frame comprises two arch foot sections which are symmetrically arranged in front and back and a bearing steel arch connected between the two arch foot sections, and the bearing steel arch and the two arch foot sections are arranged along the longitudinal bridge direction;
the bottom parts of the two arch springing segments are respectively provided with a transverse steel pipe which is horizontally supported on the arch frame hinge seat, the transverse steel pipes are horizontally arranged and are arranged along the transverse bridge direction, and the transverse steel pipes are round steel pipes; each transverse steel pipe is supported on one arch frame hinge seat, and each transverse steel pipe is connected with the arch frame hinge seat supported by the transverse steel pipe in a hinge mode;
the arch center hinged seat comprises a horizontal supporting seat supported on an arch center beam and a supporting steel plate supported on the horizontal supporting seat, wherein the horizontal supporting seat and the supporting steel plate are horizontally arranged and are arranged along the transverse bridge direction; the cross section of the supporting steel plate is arc-shaped, each transverse steel pipe is supported on one supporting steel plate, each transverse steel pipe and the supporting steel plate supported by the transverse steel pipe are coaxially arranged, and the supporting steel plate is located below the outer side of the supported transverse steel pipe.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: the two abutments below the first construction arch rib are respectively a front abutment supported below the front end of the main beam and a rear abutment supported below the rear end of the main beam, a front anchor is arranged right in front of the front abutment, and a rear anchor is arranged right behind the rear abutment;
the two side splicing frames are respectively a front side splicing frame positioned on the front side of the vault splicing section and a rear side splicing frame positioned on the rear side of the vault splicing section;
each tower frame is provided with an arch frame temporary fixing mechanism, each arch frame temporary fixing mechanism comprises a left group of buckling cables and a right group of buckling cables, the left group of buckling cables and the right group of buckling cables are symmetrically arranged, and the buckling cables temporarily fix the assembled sections of the arch frames which are hoisted in place, and each group of buckling cables and one vertical supporting frame are arranged on the same vertical surface; each group of buckling cables comprises a plurality of buckling cables which are arranged on the same vertical surface from top to bottom, and the plurality of buckling cables are arranged along the longitudinal bridge direction;
a plurality of buckling rope pulleys for installing buckling ropes are distributed on each vertical supporting frame of the cable crane from top to bottom, all the buckling rope pulleys distributed on each vertical supporting frame are positioned on the same vertical surface, and each buckling rope is installed on one buckling rope pulley;
the front end of each buckling cable in the rear tower frame is fixed on one arch frame assembly section which is hoisted in place in the rear side assembly frame, and the rear end of each buckling cable in the rear tower frame is fixed on a rear anchor ingot;
the rear end of each buckling cable in the front tower is fixed on one arch assembling section in the front side assembling frame, and the front end of each buckling cable in the front tower is fixed on a front anchor ingot;
in the step a12, after the arch assembling sections which are lowered in place are connected with the assembled arch assembling sections which are located below the arch assembling sections, the arch assembling sections assembled in the step need to be temporarily fixed through one buckling rope.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: each tower comprises an assembled frame body, and each assembled frame body comprises two vertical support frames which are symmetrically distributed on the left and the right; the two vertical support frames in the rear tower are supported on the rear permanent support, the two vertical support frames in the rear tower are symmetrically arranged on the left side and the right side of the horizontal moving channel, and the clear distance between the two vertical support frames in the rear tower is larger than the width of the horizontal moving channel;
each tower further comprises a tower base for mounting the bottom of the assembled frame body, the tower bases are horizontally arranged and are arranged along the transverse bridge direction, and the assembled frame body is positioned right above the tower base;
the bottom of each vertical support frame is provided with a tripod arranged on a tower frame base, and the bottom of each tripod is connected with the tower frame base positioned below the tripod in a hinged manner; a bottom distribution beam is arranged under each tower frame base, and is horizontally arranged and arranged along the transverse bridge direction; the bottom distribution beam at the bottom of the rear tower is fixed on the rear-side permanent support, and the bottom distribution beam at the bottom of the front tower is fixed on the front-side permanent support.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: when the arch support frame is lowered in the step 206, after the strength of the concrete poured in the first construction arch rib in the step 205 reaches more than 90% of the design strength, vertically lowering the arch support frame in the step 204;
when the arch support frame is removed in step 211, the arch support frame is removed after the strength of the concrete poured in the post-construction arch rib reaches more than 90% of the design strength in step 210.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: each vertical support frame in the tower is provided with a cable saddle for mounting a working cable;
the number of the working cables is two, the two working cables are arranged along the longitudinal bridge direction, and the two working cables are symmetrically arranged above the left side and the right side of the arch rib which is constructed in advance; the two front and rear hoisting trolleys are arranged on each working cable, and the two hoisting trolleys are positioned between the two towers; four hoisting trolleys in the cable crane form a hoisting device for hoisting the arch truss assembled section;
the two working cables are respectively a left working cable and a right working cable positioned on the right side of the left working cable, and the two vertical supporting frames in each tower are respectively a left supporting frame and a right supporting frame positioned on the right side of the left supporting frame; the left working cable is supported on the left supporting frames of the two towers, and the right working cable is supported on the right supporting frames of the two towers;
when the first arch assembling segment is assembled in the step A11 and the last arch assembling segment is assembled in the step A12, the currently assembled arch assembling segments are moved forwards by the arch segmental transfer device; when the front end of the arch assembling section moves to the position above the front pier stud, the moved arch assembling section enters a lifting area of the cable crane, and at the moment, a front roadster is connected with the front end of the moved arch assembling section to finish the hoisting of the front end of the moved arch assembling section by the front roadster; the arch assembling section is continuously moved forwards along the longitudinal bridge direction by using the arch segmenting and transferring device until the front end of the moved arch assembling section is moved to the position above the front pier stud, and a rear roadster is connected with the rear end of the moved arch assembling section, so that the rear roadster can hoist the rear end of the moved arch assembling section; and after the rear sports car is connected with the rear end of the movable arch frame assembly segment, completing the hoisting process of the hoisting device of the cable crane on the arch frame assembly segment, and hoisting and lowering the arch frame assembly segment in place through the hoisting device of the cable crane.
The construction method of the arch rib of the deck box-type arch bridge is characterized by comprising the following steps: when the arched support frame is dismantled in the step 211, the steel arch dismantling device is adopted to dismantle the arched support frame;
the two arch ribs are box girders spanning the river channel;
the steel arch dismantling device comprises a horizontal moving platform, a platform moving mechanism and an arch lowering mechanism, wherein the horizontal moving platform drives the arch assembling sections of the dismantled arch support frames to move horizontally and moves the arch assembling sections out of the lower portions of the post-construction arch ribs; each arch assembling segment is fixedly suspended below the rear construction arch rib through a plurality of suspension rods, each suspension rod is vertically arranged with a bottom plate of the rear construction arch rib at the arrangement position, and a plurality of mounting holes for mounting the suspension rods are reserved on the bottom plate of the rear construction arch rib;
the arch frame lowering mechanism comprises a plurality of hoisting mechanisms for hoisting the lowered arch frame assembly sections, the hoisting mechanisms are all positioned on the rear construction arch rib, and each hoisting mechanism is connected with the lowered arch frame assembly section through a hoisting rope;
the horizontal moving platform is a floating platform floating on a river channel, and the floating platform is positioned below the arched support frame; the platform moving mechanism comprises a left moving mechanism which is positioned on the left side of the arched support frame and drives the floating platform to move leftwards and a right moving mechanism which is positioned on the right side of the arched support frame and drives the floating platform to move rightwards, and the left moving mechanism and the right moving mechanism are both electric winches; the left side moving mechanism and the left side of the floating platform and the right side moving mechanism and the right side of the floating platform are connected through pull ropes.
Compared with the prior art, the utility model has the following advantages:
1. the method has the advantages of reasonable step design, simple and convenient construction, good use effect and short construction period, adopts one steel arch to construct two arch ribs one by one, can reduce the construction cost and save the construction period, adopts the arch support and transverse movement device to support and transversely move the steel arch, can simply, conveniently and quickly complete the construction process of the two arch ribs, is safe and reliable in construction process, can effectively improve the construction efficiency of the arch ribs of the deck arch bridge, and ensures the construction period.
2. The two arch ribs are constructed one by adopting the steel arch frame, the steel arch frame is supported and transversely moved by adopting the arch frame supporting and transversely moving device, the transversely moving process is stable, safe and reliable, and the transversely moving process can not cause any influence on the structure of the steel arch frame, so that only one prepressing is needed to be carried out on the steel arch frame, specifically, one prepressing is carried out before the construction of the arch rib under prior construction, when the arch rib is subsequently constructed after construction, the prepressing is not needed to be carried out on the steel arch frame, the construction cost is further reduced, and the construction period is saved.
3. The adopted segmental moving and hoisting system has reasonable structural design, simple and convenient construction and lower input construction cost.
4. The adopted tower has simple structure, reasonable design and lower input construction cost. And, the actual simple installation only needs to fix the bottom distribution beam of support body base bottom on permanent support (promptly the pylon basis), and then articulate assembled support body and support body base can.
5. The adopted support body base is simple in structure, convenient to machine and manufacture and low in investment cost, and the support body base can translate on the bottom distribution beam along the transverse bridge, so that the laying position of the tower on the permanent support can be adjusted simply and conveniently through the support body base, the position of the tower is adjustable, the adjustment is convenient, and the simple, convenient and quick hoisting requirements of a cable crane can be met.
6. The temporary arch fixing mechanism arranged on the tower frame can fasten and fix the arch assembling sections which are hoisted in place in the assembled steel arch, and is simple and convenient to disassemble and assemble and reliable in fixing.
7. The tower is simple and convenient to use and operate and good in using effect, the permanent support can be installed on the permanent support after the construction of the permanent support is completed, the permanent support is used as a tower foundation, the support is stable and reliable, the additional construction of the tower foundation is not needed, the labor and the time are saved, and meanwhile, the occupied construction space is small. The arch support of the arch rib of the constructed through arch bridge serves as a tower foundation, the bottom of the assembled type frame body is installed on the frame body base in a hinged mode, the frame body base is only required to be installed on the tower foundation stably during actual installation, actual installation is simple and stable, and installation difficulty is low.
8. The adopted arch frame segmented transfer device has the advantages of simple structure, reasonable design and lower investment and construction cost.
9. The arch frame subsection transfer device adopts a lateral beam section supporting structure for supporting the lateral beam section as a lower supporting structure of the horizontal moving channel, can directly and quickly move the arch frame assembly section to the hoisting area of the cable crane, occupies small space, is simple and quick to construct, does not need to specially construct the moving channel, saves labor and time, can greatly save cost, is not limited by construction occasions and field construction conditions, and has good use effect.
10. The horizontal moving channel is reasonable in design, simple and convenient to construct and good in using effect, and only a longitudinal supporting beam needs to be erected on the moving channel supporting structure. For the horizontal migration device is steady, carry out horizontal migration fast for being convenient for, simultaneously for leading to the horizontal migration device, set up the horizontal migration track at vertical supporting beam, the dismouting is simple and convenient and the input cost is lower.
11. The adopted horizontal moving device is simple in structure, reasonable in design, easy and convenient to use and operate, good in using effect, low in investment cost and capable of being used repeatedly, the horizontal moving device comprises a left group of horizontal moving mechanisms and a right group of horizontal moving mechanisms which are symmetrically arranged, the movable arch frame assembling sections can be stably moved, meanwhile, the horizontal moving device is matched with the horizontal limiting parts, and the movable arch frame assembling sections are guaranteed to be safe and reliable in moving process.
12. The arch frame segmental transfer device is simple and convenient to use and operate and good in using effect, the horizontal moving channel is erected on the lateral beam section supporting structure, the arch frame assembling sections can be stably moved by arranging the horizontal moving device on the horizontal moving channel, meanwhile, the front end of the horizontal moving channel is located on the front side of the rear tower frame of the cable crane, and the horizontal moving channel can penetrate through the rear tower frame, so that the arch frame assembling sections can be simply, conveniently and quickly moved to the lifting area of the cable crane, the moving process of the arch frame assembling sections is safe and reliable, the arch frame assembling sections can be simply, conveniently and quickly transferred to the lifting range of the cable crane one by one, the lifting difficulty of the cable crane is greatly reduced, and the lifting efficiency of the cable crane is improved.
13. The adopted arch assembling device has reasonable mechanism design, simple and convenient use and operation and good use effect, the arch segmental transfer device is matched with the cable crane for use, the arrangement positions of two towers in the cable crane are reasonable, the construction is simple and convenient, a horizontal moving channel is arranged on a lateral beam section supporting structure, the horizontal moving device is arranged on the horizontal moving channel, the arch assembling segments can be stably moved, the arch assembling segments can be conveniently and quickly moved to the lifting area of the cable crane, and the moving process of the arch assembling segments is safe and reliable. And the cable crane is matched with the arch frame subsection transfer device to hoist and transfer the arch frame assembling sections which are moved in place, so that the steel arch frame assembling process can be simply, conveniently and quickly completed.
14. The steel arch frame has the advantages that the structure is simple, the design is reasonable, the use and the operation are simple and convenient, the use effect is good, the transverse steel pipes arranged at the front end and the rear end of the arch support frame are connected with the arch frame hinge seats in a hinge mode, and the deformation requirement of the arch support frame can be effectively met; and the two arch seat beams are synchronously pushed along the transverse bridge, so that the arch support frame can be simply and conveniently moved out from the position under the constructed arch rib for subsequent use or removal.
15. The articulated seat of bow member that adopts uses easy and simple to handle and excellent in use effect, and the articulated seat of bow member comprises a horizontal support seat and a supporting steel plate, supports arch support frame's front and back both ends respectively on an articulated seat of bow member, and arch support frame's front and back both ends all are provided with a horizontal steel pipe, and connect with articulated mode between horizontal steel pipe and the articulated seat of bow member that supports, can effectively satisfy arch support frame's deformation demand like this.
16. The articulated seat of bow member that adopts excellent in use effect, the huge horizontal force and the vertical power that bear on the articulated seat of bow member, horizontal force transmit for horizontal support and vertical power and transmit for vertical support, and the articulated seat of bow member forms articulatedly with the steel bow member, can transmit the effort that bears to the bow member on the articulated seat of bow member.
17. The adopted arch center supporting and transversely moving device has the advantages of simple structure, reasonable design and lower investment and construction cost.
18. The steel arch support has reasonable structural design and good use effect, one steel arch support is respectively arranged under two constructed arch ribs, two L-shaped supports which are symmetrically arranged at the front and the back are adopted in the steel arch support as temporary arch supports of steel arch springing feet, and the L-shaped supports are arranged on the permanent supports of the arch ribs, so that the support is stable and reliable; and moreover, a plurality of vertical grooves are formed in the horizontal support of the L-shaped support, vertical jacks are placed in the vertical grooves to form a lifting mechanism, the steel arch is adjusted to be in a supporting state or a transverse moving state through the lifting mechanism, and the steel arch can be lifted and translated simply and conveniently.
19. The adopted translation slideway has the advantages of simple structure, reasonable design, simple and convenient construction and good use effect, and the translation slideway is matched with the transverse mounting seat of the steel arch springing for use, so that the steel arch can be simply, conveniently and quickly transversely moved.
20. The adopted transverse moving device is simple in structure, reasonable in design, easy and convenient to use and operate and good in using effect, the temporary arch support is provided with the transverse moving distribution beam, the arch frame hinging seat is firmly fixed at the top of the transverse distribution beam, the transverse distribution beam and the arch frame hinging seat are transversely moved integrally with the steel arch frame during transverse moving, the transverse moving device pushes the transverse distribution beam to realize integral transverse moving, the actual operation is easy and convenient, the time is convenient, and the transverse moving process can be ensured to be carried out simply, quickly and stably.
21. The adopted arch center assembling device and the arch center support and transverse moving device are matched for use, the arch center subsection transferring device in the arch center assembling device simply, conveniently and quickly moves the arch center assembling sections to the hoisting area of the cable crane, and the cable crane hoists the arch center assembling sections which are moved in place, so that the steel arch center assembling process can be simply, conveniently and quickly completed; a steel arch support is respectively arranged under two constructed arch ribs in the arch support and transverse moving device, an L-shaped support is adopted in the steel arch support as a temporary arch support of a steel arch springing, a plurality of vertical grooves are formed in a horizontal support of the L-shaped support, vertical jacks are placed in the vertical grooves to form an elevating mechanism, the steel arch is adjusted to be in a supporting state or a transverse moving state through the elevating mechanism, the steel arch is transversely moved through the transverse moving device, and the purpose of constructing the two arch ribs through one steel arch is achieved. Therefore, the process of assembling and transversely moving the steel arch frame can be simply, conveniently and quickly finished, and the construction process is safe and reliable.
22. The adopted die pressing mechanism has simple structure, reasonable design and lower investment and construction cost.
23. The adopted die pressing plate unit is simple in structure, reasonable in design, simple and convenient to machine and manufacture and low in machining cost, the die pressing plate unit comprises an upper pressing plate, a left side die plate, a right side die plate, a front end die plate and a rear end die plate, the side die plates and the end die plates are all bent, and bottom sections and chamfers of web plates and diaphragm plate sections can be synchronously poured.
24. The die plate unit is fixed on the bottom plate reinforcement cage by the hooks, so that the die plate unit is simple and convenient to fix, the later-stage detachment of the die plate unit is simple and convenient, and the later-stage detachment of the adopted hooks is not required.
25. The adopted die pressing mechanism is simple and convenient to use and operate and good in using effect, the die pressing mechanism is formed by adopting a plurality of rows of die pressing plates, each die pressing plate adopts a plurality of die pressing plate units which are arranged from front to back, a pouring opening is reserved between the front die pressing plate unit and the rear die pressing plate unit, the concrete pouring process of the arch ring bottom plate of the top-loading type box arch bridge can be simply, conveniently and quickly finished, concrete can be effectively prevented from flowing to one side of an arch foot in the pouring process, the pouring opening is reserved, so that the concrete can be conveniently and compactly vibrated, and the concrete pouring quality of the arch ring bottom plate can be effectively ensured.
26. The steel arch dismantling device is simple in structure, reasonable in design and low in investment and construction cost.
27. The adopted arch frame lowering mechanism is simple in structure, reasonable in design, easy and convenient to use and operate and good in using effect, the dismantled arch frame assembling segments are hoisted and stably lowered through a plurality of hoisting mechanisms, the hoisting mechanisms are directly supported on the constructed and formed arch ribs, actual supporting and moving are simple and convenient, and supporting is stable.
28. The adopted horizontal moving platform is simple in structure, reasonable in design, convenient to machine, manufacture, erect and assemble, simple and convenient to disassemble and assemble, low in input cost, less in input manpower and material resources, and capable of forming the assembled floating body as the moving platform by connecting the plurality of floating boxes. The horizontal moving platform is simple and convenient to use and operate and good in using effect, the position of the horizontal moving platform is simply, conveniently and quickly adjusted by the platform moving mechanism, the horizontal moving platform can be effectively positioned, and the horizontal moving platform can be effectively prevented from deviating and shifting in the dismantling process, so that a stable supporting platform is provided; meanwhile, the position of the horizontal moving platform is adjustable and simple and convenient to adjust, the arch assembling sections at different positions can be conveniently detached, the position of the horizontal moving platform can be simply and conveniently adjusted by controlling the platform moving mechanism, the adjustment is simple and convenient, and the adjustment process is easy to control.
29. The steel arch dismantling device has the advantages that the using effect is good, the practical value is high, the dismantling process of each arch assembling segment in the dismantled steel arch can be simply, conveniently and quickly completed, the dismantling process is safe and reliable, the undetached arch assembling segments are fastened and suspended at the bottom of the constructed and formed arch rib through the plurality of suspension rods, and the safety of the dismantling process is further ensured. The method is characterized in that a plurality of suspension rods are adopted to fasten and suspend all arch assembly sections in the dismantled steel arch respectively at the bottom of a constructed and formed arch rib, an arch lowering mechanism is adopted to lower the arch assembly sections one by one, and the lowered arch assembly sections are moved out from the lower part of the arch rib through a horizontal moving platform, so that the dismantling process of all arch assembly sections in the dismantled steel arch can be simply, conveniently and quickly completed, the dismantling process is safe and reliable, and the dismantling process can not cause any influence on the arch rib.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
FIG. 1 is a block diagram of the process flow of the present invention.
Fig. 2 is a schematic view of a transverse bridge structure of the arch segmental transfer device of the utility model.
Fig. 3 is a partially enlarged schematic view of a portion a in fig. 2.
Fig. 4 is a schematic longitudinal structure diagram of a deck arch bridge constructed by the utility model.
Fig. 5 is a reference view showing a longitudinal bridge direction use state of the arch segment transfer device of the present invention.
Fig. 6 is a reference view of the usage state of the rear end of the arch assembling section of the utility model moving above the front pier stud.
Fig. 7 is a schematic view of the arrangement position of the arch segment transfer device and the tower of the present invention.
Fig. 8 is a schematic longitudinal bridge structure of the arch of the utility model.
Fig. 9 is a schematic view of the transverse bridge structure of the arch according to the utility model.
Fig. 10 is a schematic view of the connection state between the tripod at the bottom of the vertical support frame and the frame base.
Fig. 11 is a schematic view of the longitudinal bridging of the arch springing segment and the steel arch segment of the present invention.
Fig. 12 is a schematic plan view of an assembled frame according to the present invention.
Fig. 13 is a schematic longitudinal bridge structure diagram of the arch assembling device and the arch supporting and traversing device of the utility model.
Fig. 14 is a schematic view showing a longitudinal bridging supporting state of the steel truss according to the present invention.
Fig. 15 is a schematic structural view of the arch springing segment, the arch hinge seat, the arch beam and the temporary arch seat of the present invention.
Fig. 16 is a schematic structural view of the articulated abutment, the transverse steel tube and the temporary abutment of the arch centering of the present invention.
Fig. 17 is a schematic structural view of the hinge seat of the arch centering of the present invention.
FIG. 18 is a schematic view of a horizontal support base according to the present invention.
Fig. 19 is a schematic structural view of the steel pipe limiting mechanism of the present invention.
Fig. 20 is a schematic cross-bridge structure diagram of the bearing steel arch of the utility model.
Fig. 21 is a schematic longitudinal bridging view of the arch leg segment of the present invention.
FIG. 22 is a schematic plan view of the arch support and traversing apparatus of the present invention.
FIG. 23 is a schematic view of the vertical structure of the L-shaped support, the lifting mechanism and the beam falling mechanism of the present invention.
Fig. 24 is a schematic structural view of the front side support when the steel truss of the present invention is in a supported state.
FIG. 25 is a schematic structural diagram of a front side support in the transverse moving process of the steel truss.
Fig. 26 is a schematic view of the transverse bridge structure of the die pressing mechanism of the present invention.
Fig. 27 is a schematic plan layout position view of each die plate unit in the die pressing mechanism of the present invention.
Fig. 28 is a schematic plan view of the die plate unit of the present invention.
Fig. 29 is a schematic view of the longitudinal bridging support of the arch rib and the steel arch according to the present invention.
Fig. 30 is a schematic view showing a state of the horizontal bridging of the arch rib and the steel arch according to the present invention.
Fig. 31 is a schematic view of the longitudinal bridging support state of the bottom template and the side templates on the steel arch frame.
FIG. 32 is a schematic view of a longitudinal bridging structure of the present invention.
FIG. 33 is a schematic plan view of the horizontal movement platform and the platform moving mechanism according to the present invention.
Fig. 34 is a partially enlarged schematic view at a in fig. 32.
Description of reference numerals:
100-an arched support; 1-assembled steel arch centering; 1-arch assembling segments;
1-10-arch leg segments; 1-11-transverse steel tube; 1-12-lower connecting rod;
1-13-upper connecting rod; 1-14-middle connecting rod; 1-2-steel arch segment;
1-21-lower chord; 1-22-upper chord; 1-23-web member;
2-arch rib; 2-1-a base plate; 2-webs;
2-3-diaphragm plate; 2-4-top plate; 2-5-chamfering;
2-6-longitudinal steel bars; 2-7-lower horseshoe; 3-middle beam section;
3-0-die plate unit; 3-1-longitudinal support beam; 3-10-upper press plate;
3-2-side form; 3-end template; 3-4-chamfering the molding template;
3-5-upper molding template; 3-6-hook;
3-7-limit nut; 3-8-pouring openings;
4-side beam section; 5, vertical upright posts; 6-permanent support;
7-supporting the pier stud; 7-1-vertical pier stud; 7-2-capping beam;
8-abutment; 9-horizontal limit piece; 10-horizontal moving mechanism;
10-1-vehicle frame; 10-2-travelling wheels; 10-3 — upper support plate;
11-horizontal moving track; 12-a track support beam; 13-supporting a steel plate;
14-a spacing rope; 15-1-front anchor; 15-2-rear anchor;
16-vertical connecting bolts; 17-a tower;
17-1-vertical support; 17-2-transverse connecting beam; 17-3-frame base;
17-31-horizontal base; 17-32-hinged seats; 17-4-tripod;
17-41-vertical columns; 17-42-side support; 17-5-internal guy cables;
17-6-cable saddle; 17-7-bottom distribution beam; 17-8-working cable;
17-10-lanyard; 17-11-a rope sheave;
17-12-horizontal guide steel plate; 17-13-oblique stiffening plate; 17-14-outer wind cable;
17-15-a scissor brace; 18-lower supporting steel plate; 19-leveling layer;
20-an arch center hinge seat; 20-1-supporting steel plate; 20-2-horizontal floor;
20-3-vertical support plates; 20-4-vertical steel plates; 20-5-transverse steel plate;
20-6-oblique steel plate; 20-7, arc limiting and pressing strips; 20-8-limiting steel plate strips;
21-front sports car; 22-rear sports car; 23-an abutment beam;
24-adjusting bolts; 25-bolt mounting seats; 26-lower ear plate;
27-upper ear plate; 28-horizontal connecting bolt; 29-horizontal articulated shaft;
30-an L-shaped support; 30-1-horizontal support; 30-2-vertical support;
31-vertical grooves; 32-vertical jack; 33-a translation slide;
34-a sand cylinder; 35-a traction mechanism; 36-a hauling rope;
37-reaction frame; 38-vertical baffles; 39-front side foundation;
40-rear base; 41-pushing jack; 42, embedding a steel plate;
43-triangular stiffening plates; 44-bottom template; 45-sideform;
47 — left side moving mechanism; 48-right side moving mechanism; 49-pulling rope;
50-a limit nut; 51-river channel; 52-hoisting mechanism;
53-suspension bar; 54-floating platform; 55, lifting rope.
Detailed Description
As shown in fig. 1, the construction method of the arch rib of the deck box-type arch bridge includes that the constructed deck arch bridge includes two arch ribs 2 which are symmetrically arranged at the left and right, one arch rib 2 is a first construction arch rib, and the other arch rib 2 is a post-construction arch rib which is constructed after the construction of the first construction arch rib is completed; the front end and the rear end of each arch rib 2 are respectively supported on a permanent support 6, the permanent supports 6 are reinforced concrete supports, the arch ribs 2 are arranged along the longitudinal bridge direction and are reinforced concrete arch rings, and detailed view is shown in fig. 4;
as shown in fig. 4, a main beam is uniformly distributed over each arch rib 2; the front end and the rear end of each main beam are respectively supported on one bridge abutment 8, the main beams are horizontally arranged and comprise a middle beam section 3 supported on the arch rib 2 and two side beam sections 4 respectively positioned at the front side and the rear side of the middle beam section 3, the middle beam section 3 is connected between the two side beam sections 4, the three beam sections are arranged along the longitudinal bridge direction, and the middle beam section 3 and the arch rib 2 are fixedly connected through a plurality of vertical upright posts 5 arranged from front to back along the longitudinal bridge direction; a plurality of supporting piers 7 which are vertically arranged are arranged below each side beam section 4 from front to back along the longitudinal bridge direction, each supporting pier 7 is a reinforced concrete pier, each side beam section 4 is supported on one abutment 8 and a plurality of supporting piers 7, and one abutment 8 and a plurality of supporting piers 7 supported below each side beam section 4 form a side beam section supporting structure; the two side beam section supporting structures below each main beam are respectively a front side beam section supporting structure positioned on the front side of the arch rib 2 and a rear side beam section supporting structure positioned on the rear side of the arch rib 2, and the two permanent supports 6 are respectively a front side permanent support positioned below the front end of the arch rib 2 and a rear side permanent support positioned below the rear end of the arch rib 2;
the abutment 8 is a reinforced concrete abutment, and the vertical upright post 5 is a reinforced concrete upright post; the lower part of the joint between each side beam section 4 and the middle beam section 3 is provided with one supporting pier stud 7, and the abutment 8 and the supporting pier studs 7 in each side beam section supporting structure are uniformly distributed on the same vertical surface;
when the arch rib of the constructed deck arch bridge is constructed, the method comprises the following steps:
step one, constructing a supporting structure at the lower part of a bridge: respectively constructing two permanent supports 6 and two side beam section supporting structures below each main beam in the constructed through arch bridge to obtain the constructed front side beam section supporting structure, the constructed rear side beam section supporting structure, the constructed front side permanent support and the constructed rear side permanent support;
step two, arch rib construction: constructing two arch ribs 2 of the constructed deck arch bridge by adopting a steel arch, and supporting and transversely moving the steel arch by adopting an arch supporting and transversely moving device;
with reference to fig. 4, 13, 29 and 30, the steel arch is an arch support frame 100 for constructing an arch rib 2, the front end and the rear end of the arch rib 2 are respectively supported on a permanent support 6, and the permanent support 6 is a reinforced concrete support; the arch rib 2 is arranged along the longitudinal bridge direction and is a reinforced concrete arch ring, the arch rib 2 is supported right above the arch support frame 100, and the arch support frame 100 is arranged along the longitudinal bridge direction;
as shown in fig. 22, 23, 24, 25, 14 and 15, the arch support and traverse device includes a translation device for translating the arch support frame 100 along the transverse bridge direction, two lifting devices symmetrically arranged left and right for moving the arch support frame 100 up and down, and two steel arch supports symmetrically arranged left and right for supporting the arch support frame 100, each steel arch support being located right below one arch rib 2; a transverse distribution beam is arranged below the front end and the rear end of the arched support frame 100, and is horizontally arranged and arranged along the transverse bridge direction; the bottom parts of the front end and the rear end of the arched support frame 100 are respectively provided with a transverse installation seat, the transverse installation seats are horizontally arranged and are arranged along the transverse bridge direction, and each transverse distribution beam is arranged at the bottom part of one transverse installation seat;
each steel arch support comprises a front temporary arch support and a rear temporary arch support, wherein the front temporary arch support and the rear temporary arch support are symmetrically arranged, the two temporary arch supports are arranged along the transverse bridge direction, and the front temporary arch supports and the rear temporary arch supports are respectively a front support for supporting the front end of the arched support 100 and a rear support for supporting the rear end of the arched support 100;
each temporary arch support is an L-shaped support 30; the L-shaped support 30 comprises a horizontal support 30-1 and a vertical support 30-2 arranged above the outer side of the horizontal support 30-1, the horizontal support 30-1 and the vertical support 30-2 are both arranged along the transverse bridge direction and are both reinforced concrete supports, and the horizontal support 30-1 and the vertical support 30-2 in each temporary arch support are cast into a whole; m vertical grooves 31 arranged on the same vertical surface are formed in each horizontal support 30-1, the structures and the sizes of the M vertical grooves 31 are the same, and the M vertical grooves 31 are arranged from left to right along the transverse bridge; wherein M is a positive integer and M is not less than 3; each vertical groove 31 is a cubic groove; m vertical grooves 31 in each temporary arch are positioned on the inner side of a vertical support 30-2;
the front supports of the two steel arch support forms a front side support, and the rear supports of the two steel arch support forms a rear side support; all the vertical grooves 31 in the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all the vertical grooves 31 in the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction;
each lifting device is uniformly distributed on one steel arch support; each lifting device comprises a front lifting mechanism and a rear lifting mechanism which are symmetrically arranged, and each temporary arch abutment is uniformly provided with one lifting mechanism; each lifting mechanism comprises N vertical jacks 32 which are arranged on the same vertical surface from left to right along the transverse bridge direction, the N vertical jacks 32 have the same structure and size and are uniformly distributed on the same horizontal plane, and the vertical jacks 32 are hydraulic jacks which are vertically arranged; wherein N is a positive integer and is more than or equal to 2 and less than or equal to M; each vertical jack 32 is uniformly distributed in one vertical groove 31;
all the vertical jacks 32 on the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all the vertical jacks 32 on the front side support form a front side jacking device; all the vertical jacks 32 on the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge, and all the vertical jacks 32 on the rear side support form a rear side jacking device; the front side jacking device is positioned under one transverse distribution beam, and the rear side jacking device is positioned under the other transverse distribution beam; all the vertical jacks 32 on each steel arch support form a steel arch jacking device for synchronously jacking the arch support frame 100;
the translation device comprises a front translation slideway 33 and a rear translation slideway 33 which are symmetrically arranged and used for the transverse mounting seat to translate, and a front translation driving device and a rear translation driving device which synchronously drive the arched support frame 100 to translate along the transverse bridge direction, the two translation driving devices are symmetrically arranged, and the translation slideways 33 are horizontally arranged and arranged along the transverse bridge direction; each transverse moving driving device comprises a pushing jack 41 for horizontally pushing the transverse distribution beam along the transverse bridge direction, and the pushing jacks 41 are horizontally arranged and are arranged along the transverse bridge direction; each jacking jack 41 and one transverse distribution beam are arranged on the same vertical surface, and the jacking jacks 41 are supported on the transverse distribution beams on the same vertical surface;
the two translation slideways 33 are respectively a front side slideway arranged on the front side supporting seat and a rear side slideway arranged on the rear side supporting seat; a horizontal slideway for the horizontal installation seat to translate is arranged on the inner side wall of each vertical support 30-2, and the horizontal slideway is arranged along the horizontal bridge direction and is positioned below the horizontal installation seat; the horizontal slideways arranged on the two vertical supports 30-2 in the front side support are distributed on the same horizontal straight line and form the front side slideway, and the horizontal slideways arranged on the two vertical supports 30-2 in the rear side support are distributed on the same horizontal straight line and form the rear side slideway;
when the steel arch frame is adopted to construct the two arch ribs 2 of the constructed deck arch bridge, the process is as follows:
step 201, constructing a steel arch support: constructing two steel arch support seats in the arch support and transverse moving device to obtain the front side support seat and the rear side support seat which are formed by construction;
step 202, installing a translation slide way and a lifting device: after the front side support and the rear side support are constructed, respectively installing a translation slideway 33 on the front side support and the rear side support which are formed by construction; meanwhile, the two steel arch support seats formed in the construction mode are respectively provided with one lifting device;
step 203, assembling the steel arch frame: assembling the arched support frames 100, positioning the assembled arched support frames 100 under the arch rib under the previous construction, supporting the assembled arched support frames 100 on a lifting device under the arch rib under the previous construction, and respectively supporting the front and rear ends of the arched support frames 100 on a lifting mechanism;
step 204, jacking the arched support frame: the lifting device supported below the arched support frame 100 is adopted to lift the arched support frame 100 vertically upwards until the arched support frame 100 is lifted to the construction position of the arch rib constructed firstly;
step 205, firstly constructing arch rib construction: in step 204, a forming template for constructing the pre-construction arch rib is erected on the arch support 100, and the pre-construction arch rib is constructed by using the forming template;
step 206, lowering the arched support frame: after the construction of the arch rib is completed in the step 205, vertically lowering the arch support 100 in the step 204 by using the lifting device or the vertical moving device supported below the arch support 100 until the front end and the rear end of the arch support 100 are respectively supported on one translation slideway 33;
step 207, installing a transverse moving driving device: respectively installing the front and rear transverse moving driving devices to obtain the installed transverse moving devices, and enabling each jacking jack 41 in the transverse moving devices and one transverse distribution beam in the arched support frame 100 to be arranged on the same vertical surface, wherein the jacking jacks 41 are supported on the transverse distribution beams on the same vertical surface;
step 208, transversely moving the arched support frame: synchronously driving the arched support frame 100 to translate towards one side of the rear construction arch rib by using the front and rear transverse moving driving devices in the step 208 along the transverse bridge direction until the arched support frame 100 is moved to the position right below the rear construction arch rib, simultaneously enabling the arched support frame 100 to be supported on one lifting device right below the rear construction arch rib, and enabling the front and rear ends of the arched support frame 100 to be respectively supported on one lifting mechanism;
step 209, jacking the arched support frame: the lifting device supported below the arched support frame 100 is adopted to lift the arched support frame 100 vertically upwards until the arched support frame 100 is lifted to the construction position of the post-construction arch rib;
step 210, post-construction arch rib construction: in step 209, a forming template for constructing the post-construction arch rib is erected on the arch support 100, and the post-construction arch rib is constructed by using the forming template, so that the construction process of two arch ribs 2 of the constructed deck arch bridge is completed;
step 211, dismantling the arch support frame: the arched support 100 is removed in step 210.
In this embodiment, each of the lateral beam sections 4 and the lateral beam section support structure supported below the lateral beam section support structure form an approach bridge of the constructed deck arch bridge, the middle beam section 3, the arch rib 2, and the plurality of vertical columns 5 connected between the middle beam section 3 and the arch rib 2 form a main bridge of the constructed deck arch bridge, and the constructed deck arch bridge is formed by connecting the main bridge and front and rear approach bridges connected to the main bridge.
After the main bridge and the two approach bridges of the constructed deck arch bridge are constructed, each middle beam section 3 is connected with the side beam sections 4 positioned on the front side and the rear side of the middle beam section to form one main beam. In this embodiment, every middle part beam section 3 all with be located it around between the lateral part beam section 4 of both sides all be connected through the cross bridge expansion joint.
In this embodiment, when the arch support frame is lowered in step 206, after the strength of the concrete poured in the arch rib of the previous construction in step 205 reaches more than 90% of the design strength, the arch support frame 100 is vertically lowered in step 204, so that the damage to the arch rib of the previous construction in the process of the horizontal movement of the steel arch is minimized.
Correspondingly, when the arched support frame is removed in step 211, after the strength of the concrete poured in the post-construction arch rib reaches more than 90% of the design strength in step 210, the arched support frame 100 is removed.
In this embodiment, when the arched support frame is removed in step 211, the steel arch removing device is used to remove the arched support frame 100;
the two arch ribs 2 are both box girders spanning the river channel 51;
as shown in fig. 32 and 33, the steel arch demolishing apparatus includes a horizontal moving platform that drives the arch assembling section 1-1 of the demolished arch support 100 to move horizontally and moves the arch assembling section 1-1 out from below the post-construction arch rib, a platform moving mechanism that drives the horizontal moving platform to move, and an arch lowering mechanism that vertically lowers the arch assembling section 1-1 and lowers the arch assembling section 1-1 onto the horizontal moving platform; each arch assembling segment 1-1 is fastened and suspended below the rear construction arch rib through a plurality of suspension rods 53, each suspension rod 53 is vertically arranged with a bottom plate of the rear construction arch rib at the arrangement position, and a plurality of mounting holes for mounting the suspension rods 53 are reserved on the bottom plate of the rear construction arch rib;
the arch frame lowering mechanism comprises a plurality of hoisting mechanisms 52 for hoisting the lowered arch frame assembly sections 1-1, the hoisting mechanisms 52 are all positioned on the rear construction arch rib, and each hoisting mechanism 52 is connected with the lowered arch frame assembly section 1-1 through a hoisting rope 55;
the horizontal moving platform is a floating platform 54 floating on the river 51, and the floating platform 54 is positioned below the arched support 100; the platform moving mechanism comprises a left moving mechanism 47 which is positioned at the left side of the arched support frame 100 and drives the floating platform 54 to move leftwards and a right moving mechanism 48 which is positioned at the right side of the arched support frame 100 and drives the floating platform 54 to move rightwards, wherein the left moving mechanism 47 and the right moving mechanism 48 are both electric winches; the left moving mechanism 47 and the left side of the floating platform 54 and the right moving mechanism 48 and the right side of the floating platform 54 are connected by a pull rope 49.
In this embodiment, the floating platform 54 is a rectangular platform and is formed by assembling a plurality of buoyancy tanks.
The buoyancy tanks are cubic tanks and are arranged on the same water surface, so that the practical processing is simple and convenient, and the supporting requirement of the lower arch assembly section 1-1 can be met.
As shown in fig. 33, the number of the left moving mechanism 47 and the right moving mechanism 48 is two, two left moving mechanisms 47 are respectively disposed on the front and rear sides of the arched support frame 100, two right moving mechanisms 48 are respectively disposed on the front and rear sides of the arched support frame 100, and each of the left moving mechanisms 47 and each of the right moving mechanisms 48 are connected to the floating platform 54 by a pull rope 49.
In this embodiment, the two left moving mechanisms 47 and the two right moving mechanisms 48 in the platform moving mechanism are platform moving devices, and the platform moving devices are the electric winches.
Two left side moving mechanism 47 is respectively for laying in the left front side moving mechanism in arched support frame 100 the place ahead and laying in the left rear side moving mechanism in arched support frame 100 rear, two right side moving mechanism 48 is respectively for laying in the right front side moving mechanism in arched support frame 100 the place ahead and laying in the right rear side moving mechanism in arched support frame 100 rear, left side front side moving mechanism with right front side moving mechanism all is located one side river bank in river course 51, left side rear side moving mechanism with right rear side moving mechanism all is located the opposite side river bank in river course 51.
In practical use, the position of the floating platform 54 can be adjusted by the four platform moving devices in the platform moving mechanism, so that the goal of moving out the arch truss splicing segment 1-1 from the lower part of the post-construction arch rib through the floating platform 54 is achieved. Moreover, the position of the floating platform 54 can be fixed by four platform moving devices in the platform moving mechanism, so that the platform moving mechanism can also be used as a positioning device for the floating platform 54, the operation is very simple, the floating platform 54 can be simply, conveniently and quickly moved in place, and the floating platform 54 moved in place can be effectively fixed.
In this embodiment, the pull ropes 49 of the four platform moving devices in the platform moving mechanism are respectively fixed to four top corners of the floating platform 54.
For easy and reliable fixation, in this embodiment, the suspension rod 53 is finish-rolled deformed steel bar.
In this embodiment, as shown in fig. 34, the bottom of the finish-rolled deformed steel bar is connected to the arch erection block 1-1 in a threaded manner, the bottom of the finish-rolled deformed steel bar is provided with a limit nut 50 for limiting the arch erection block 1-1, and the limit nut 50 is coaxially sleeved on the finish-rolled deformed steel bar.
For fixing simply and conveniently, firmly and conveniently, the upper part of the finish-rolled deformed steel bar is fixed on an embedded nut, the embedded nut is coaxially sleeved on the finish-rolled deformed steel bar, and the embedded nut is installed in the installation hole and is poured with the bottom plate of the post-construction arch rib into a whole.
In this embodiment, the hoisting mechanism 52 is an electric hoist, and the hoisting rope 55 is a steel wire rope.
And a plurality of hoisting holes for the hoisting ropes 55 to pass through are reserved on the post-construction arch rib.
In this embodiment, the arch lowering mechanism includes two front and rear hoisting mechanisms 52, the two hoisting mechanisms 52 and the arch support 100 are both arranged on the same vertical plane, and the two hoisting mechanisms 52 are respectively located above the front and rear sides of the lowered arch assembling section 1-1.
In actual use, the number of the hoisting mechanisms 52 in the arch lowering mechanism and the layout positions of the hoisting mechanisms 52 can be adjusted correspondingly according to specific requirements.
In this embodiment, all the hoisting holes on the post-construction arch rib are located on the same vertical plane.
During actual construction, when the arch support frame 100 is used for constructing the post-construction arch rib in step 210, a plurality of mounting holes are reserved in a bottom plate of the post-construction arch rib, the embedded nuts are mounted in the mounting holes, and a plurality of hoisting holes are reserved in the post-construction arch rib. After the post-construction arch rib construction is completed and before the arch support frame is dismantled in step 211, all the arch assembling sections 1-1 are fastened and suspended at the bottom of the post-construction arch rib through the suspension rods 53, so that the aim of temporarily fixing all the arch assembling sections 1-1 through the post-construction arch rib is fulfilled. After each arch assembling segment 1-1 in the arch support frame 100 is fastened and suspended at the bottom of the post-construction arch rib through the suspension rods 53, the steel arch dismantling device is adopted to dismantle the arch assembling segments 1-1 in the arch support frame 100 one by one.
When the steel arch dismantling device is adopted to dismantle any one of the arch assembling sections 1-1 in the arch support frame 100, the two hoisting mechanisms 52 in the arch lowering mechanism are respectively moved to the upper parts of the front side and the rear side of the dismantled arch assembling section 1-1, the two hoisting mechanisms 52 are supported on the post-construction arch rib which is formed by construction, then the lower parts of the lifting ropes 55 of the two hoisting mechanisms 52 are bound and fixed on the arch assembling section 1-1, the lifting ropes 55 are vertically arranged, and the hoisting process of the arch lowering mechanism on the dismantled arch assembling section 1-1 is completed; then, all the suspension rods 53 between the removed arch assembling section 1-1 and the rear construction arch rib are removed, so that the removed arch assembling section 1-1 is disconnected with the rear construction arch rib; subsequently, the removed arch assembling sections 1-1 are lowered to be positioned on the floating platform 54 by using the arch lowering mechanism, and before the removed arch assembling sections 1-1 are lowered by using the arch lowering mechanism, the floating platform 54 is moved to be directly below the removed arch assembling sections 1-1 by using the platform moving mechanism; after the removed arch assembling segment 1-1 is lowered to be positioned on the floating platform 54, the lifting rope 55 of the arch lowering mechanism is disconnected from the removed arch assembling segment 1-1, and the lowering process of the removed arch assembling segment 1-1 is completed; then, the floating platform 54 and the removed arch splicing section 1-1 are synchronously moved out from the lower part of the post-construction arch rib by adopting the platform moving mechanism, so that the removal process of the removed arch splicing section 1-1 is completed, the removal process of the removed arch splicing section 1-1 can be simply, conveniently and quickly completed, and the removal process is safe and reliable.
During actual construction, after the floating platform 54 and the removed arch assembling sections 1-1 are synchronously moved out from the lower part of the post-construction arch rib by the platform moving mechanism, the removed arch assembling sections 1-1 can be hoisted to a storage position by adopting a cable crane for hoisting the arch support frame 100, and the removed arch assembling sections 1-1 can also be directly moved to one side river bank of the river channel 51 by the floating platform 54, so that the use and the operation are flexible, and the operation is simple and convenient.
In this embodiment, the arched support frame 100 is an assembled steel arch 1 or is assembled by a plurality of assembled steel arches 1 arranged from left to right along a transverse bridge direction, each assembled steel arch 1 is an arch, each assembled steel arch 1 is arranged along a longitudinal bridge direction and is assembled by a plurality of arch assembling sections 1-1 arranged from front to back along the longitudinal bridge direction;
when the steel arch is assembled in the step 203, an arch assembling device is adopted for assembling;
as shown in fig. 13, 2 and 3, the arch assembling device includes a cable crane for hoisting the arch assembling segments 1-1 of the assembled steel arch 1 and an arch segment transfer device for moving the arch assembling segments 1-1 one by one;
the arch frame subsection transfer device comprises an assembly section moving device for horizontally moving the arch frame assembly sections 1-1 one by one and a horizontal moving channel for horizontally moving the assembly section moving device, wherein the horizontal moving channel is horizontally arranged and is arranged along the longitudinal bridge direction;
the horizontal moving channel is arranged on the rear side beam section supporting structure right behind the first construction arch rib, and the rear side beam section supporting structure right behind the first construction arch rib is a moving channel supporting structure; the horizontal moving channel comprises a longitudinal supporting beam 3-1 supported on the moving channel supporting structure, the assembling section moving device is a horizontal moving device which can move back and forth on the longitudinal supporting beam 3-1 and drive the moving arch assembling section 1-1 to move synchronously in the moving process, and the longitudinal supporting beam 3-1 is horizontally arranged and is arranged along the longitudinal bridge direction; the horizontal moving device is arranged on the longitudinal support beam 3-1, and the movable arch assembling section 1-1 is horizontally supported on the horizontal moving device; the rear end of the longitudinal support beam 3-1 is an abutment support end supported on an abutment 8 in the moving channel support structure, and the front end of the longitudinal support beam 3-1 is a hoisting end; a horizontal limiting part 9 for limiting the horizontal moving device is arranged at the hoisting end of the longitudinal supporting beam 3-1;
the cable crane comprises a front tower 17 and a rear tower 17, a working cable 17-8 arranged on the two towers 17 and a trolley which can move back and forth along the working cable 17-8 and hoist the arch assembly section 1-1, wherein the trolley is arranged on the working cable 17-8 and is positioned between the two towers 17, and the trolley is positioned above the arch rib constructed in advance; the two towers 17 and the pre-construction arch rib and the longitudinal support beam 3-1 are positioned on the same vertical plane, and the two towers 17 are a front tower positioned on the front side of the pre-construction arch rib and a rear tower positioned on the rear side of the pre-construction arch rib respectively;
the supporting pier column 7 positioned at the foremost side in the rear side beam section supporting structure is a front pier column, the hoisting end of the longitudinal supporting beam 3-1 is positioned at the front side of the rear tower frame, the hoisting end of the longitudinal supporting beam 3-1 is supported on the front pier column, and the longitudinal supporting beam 3-1 is a horizontal supporting beam penetrating through the middle part of the rear tower frame; the rear tower frame and the front pier stud are both supported on the rear permanent support, and the front pier stud is positioned on the front side of the rear tower frame;
before assembling the steel arch in step 203, constructing the horizontal moving channel on the rear side beam section supporting structure right behind the previously constructed arch rib, and installing the assembled section moving device on the horizontal moving channel to obtain the constructed arch frame sectional transferring device; simultaneously, constructing the cable crane, and supporting the rear tower frame in the cable crane on the rear permanent support at the rear side of the pre-construction arch rib;
when the arched support frame 100 is assembled in the step 203, all the assembled steel arches 1 in the arched support frame 100 are assembled from beginning to end, and the assembling methods of all the assembled steel arches 1 in the arched support frame 100 are the same;
when the arch-shaped support frame 100 is assembled, the method comprises the following steps:
step A1, splicing the side splicing frames: symmetrically assembling two side splicing frames of one assembled steel arch frame 1 in the arch-shaped support frame 100;
when any one of the side splicing frames is spliced, a plurality of arch splicing sections 1-1 forming the side splicing frame are spliced from bottom to top, and the process is as follows:
step A11, assembling a first arch assembling segment: the currently assembled arch assembling segment 1-1 is translated forwards to the upper part of the front end of the horizontal moving channel by adopting the arch segmental transfer device, and then the hoisting trolley of the cable crane is adopted to hoist and place the arch assembling segment 1-1 in place, so that the assembling process of the currently assembled arch assembling segment 1-1 is completed;
in this step, the currently assembled arch assembling section 1-1 is the arch assembling section 1-1 which is positioned at the bottommost part in the side splicing frames;
step A12, assembling the last arch frame assembly segment: the arch frame subsection transfer device is adopted to translate the last assembled arch frame assembling section 1-1 forwards to the upper part of the front end of the horizontal moving channel, then the hoisting trolley of the cable crane is adopted to hoist and lower the arch frame assembling section 1-1 in place, and meanwhile, the well-lowered arch frame assembling section 1-1 is connected with the assembled arch frame assembling section 1-1 which is positioned below the well-lowered arch frame assembling section 1-1, so that the assembling process of the currently assembled arch frame assembling section 1-1 is completed;
step A13, repeating step A12 one or more times, completing the assembling process of all arch assembling sections 1-1 in the side splicing frames, and obtaining the assembled side splicing frames;
step A2, assembling vault splicing segments: after the two side splicing frames of the assembled steel arch frame 1 are assembled, the arch frame segmented transfer device is adopted to translate the vault splicing section 1-01 forwards to the position above the front end of the horizontal moving channel, then the crane trolley of the cable crane is adopted to hoist and place the vault splicing section 1-01 in place, meanwhile, the vault splicing section 1-01 placed in place is connected with the two assembled side splicing frames, the folding process of the assembled steel arch frame 1 is completed, and the assembled steel arch frame 1 is obtained;
step A3, judging the completion of the assembly of the arch support frame: judging whether the assembling of the arched support frames 100 is finished, finishing the assembling process of the arched support frames 100 when the assembling of the arched support frames 100 is finished, and entering the step 204; otherwise, go to step A4;
step A4, assembling the next assembled steel arch frame: assembling the next assembled steel arch 1 in the arch support frame 100 according to the method described in the steps A1 to A2, and connecting each arch assembling section 1-1 in the assembled steel arch 1 with the assembled steel arch 1;
step A5, judging the completion of the assembly of the arch support frame: judging whether the assembling of the arched support frames 100 is finished, finishing the assembling process of the arched support frames 100 when the assembling of the arched support frames 100 is finished, and entering the step 204; otherwise, return to step A4;
wherein the permanent support 6 is an abutment supporting the rib 2.
In the embodiment, the two abutments 8 below the first-construction arch rib are respectively a front abutment supported below the front end of the main beam and a rear abutment supported below the rear end of the main beam, a front anchor 15-1 is arranged right in front of the front abutment, and a rear anchor 15-2 is arranged right behind the rear abutment;
each tower 17 is provided with an arch frame temporary fixing mechanism, each arch frame temporary fixing mechanism comprises a left group and a right group of buckling cables 17-10 which are symmetrically arranged and temporarily fix the arch frame assembling sections 1-1 which are hoisted in place, and each group of buckling cables 17-10 and one vertical support frame 17-1 are arranged on the same vertical surface; each group of the buckling cables 17-10 comprises a plurality of buckling cables 17-10 which are arranged on the same vertical surface from top to bottom, and the plurality of buckling cables 17-10 are arranged along the longitudinal bridge direction;
each vertical support frame 17-1 in the cable crane is provided with a plurality of buckle cable pulleys 17-11 for installing buckle cables 17-10 from top to bottom, all the buckle cable pulleys 17-11 arranged on each vertical support frame 17-1 are positioned on the same vertical plane, and each buckle cable 17-10 is arranged on one buckle cable pulley 17-11;
the front end of each buckle cable 17-10 in the rear tower is fixed on an arch assembly section 1-1 which is hoisted in place, and the rear end of each buckle cable 17-10 in the rear tower is fixed on a rear anchor spindle 15-2;
the rear end of each buckle cable 17-10 in the front tower is fixed on one arch assembly section 1-1, and the front end of each buckle cable 17-10 in the front tower is fixed on a front anchor 15-1.
In this embodiment, the rear anchor 15-2 and the front anchor 15-1 are both reinforced concrete anchors.
As shown in fig. 8, 9 and 10, each of the towers 17 includes an assembled frame body, and the assembled frame body includes two vertical support frames 17-1 symmetrically arranged left and right; the two vertical support frames 17-1 in the rear tower are supported on the rear permanent support, the two vertical support frames 17-1 in the rear tower are symmetrically arranged on the left side and the right side of the horizontal moving channel, and the clear distance between the two vertical support frames 17-1 in the rear tower is larger than the width of the horizontal moving channel.
In this embodiment, the two vertical support frames 17-1 in the front tower are both supported on the front permanent support.
In this embodiment, two ends of each of the lanyards 17-10 are respectively located at the front and rear sides of the assembled frame body;
the heights of both ends of each of the lanyards 17-10 are lower than the mounting height of the lanyard pulley 17-11 mounted on the lanyard 17-10. Therefore, each buckling cable 17-10 is in an inverted V shape, the arch assembly sections 1-1 which are hoisted in place in the assembly type steel arch 1 can be fastened and fixed through the two groups of buckling cables 17-10, and the assembly and disassembly are simple and convenient, and the fixation is reliable.
In this embodiment, each of the towers 17 further includes a tower base 17-3 for mounting at the bottom of the assembled frame, the tower bases 17-3 are horizontally arranged and arranged along the horizontal bridge direction, and the assembled frame is located right above the tower base 17-3.
With reference to fig. 13 and 4, the front end and the rear end of the arch rib 2 are respectively supported on a permanent support 6, and the permanent support 6 is a reinforced concrete support; the frame base 17-3 is horizontally supported on one permanent support 6, and the permanent support 6 supported by the frame base 17-3 is a tower foundation. In this embodiment, the front permanent support and the rear permanent support are both tower foundations.
During actual installation, the bottoms of the two vertical support frames 17-1 in the assembled frame body are supported on the frame body base 17-3, and the bottom of each vertical support frame 17-1 is connected with the frame body base 17-3 in a hinged mode.
As shown in fig. 9, the assembled beam body further includes a plurality of transverse connecting beams 17-2 arranged from top to bottom, and the two vertical supporting frames 17-1 are connected into a whole through the plurality of transverse connecting beams 17-2.
In this embodiment, the two vertical support frames 17-1 are connected into a whole by the upper and lower transverse connecting beams 17-2.
The two transverse connecting beams 17-2 are respectively an upper connecting beam connected between the upper parts of the two vertical supporting frames 17-1 and a middle connecting beam connected between the middle parts of the two vertical supporting frames 17-1. In this embodiment, a cross brace 17-15 is further arranged between the two vertical support frames 17-1, and the cross brace 17-15 is located at the bottom of the upper connecting beam.
As shown in fig. 12, in order to improve the bearing capacity of the vertical support frame 17-1, the vertical support frame 17-1 is a support column formed by assembling a plurality of straight bars, and the support column is a cubic column. And the transverse connecting beam 17-2 is a horizontal connecting beam formed by splicing a plurality of straight rod pieces. In this embodiment, the transverse connecting beam 17-2 is a cubic beam.
As shown in fig. 8 and 10, a tripod 17-4 mounted on the tower base 17-3 is arranged at the bottom of each vertical supporting frame 17-1, and the bottom of the tripod 17-4 is connected with the tower base 17-3 positioned below the tripod in an articulated manner; a bottom distribution beam 17-7 is arranged right below each tower base 17-3, and the bottom distribution beams 17-7 are horizontally arranged and are arranged along the transverse bridge direction; the bottom distribution beam 17-7 at the bottom of the rear tower is fixed to the rear permanent support and the bottom distribution beam 17-7 at the bottom of the front tower is fixed to the front permanent support.
In this embodiment, the triangular frames 17-4 are vertically arranged and the width of the longitudinal bridge thereof is gradually reduced from top to bottom. The bottom of the vertical supporting frame 17-1 can be simply, conveniently and quickly and stably connected with the frame body base 17-3 through the tripod 17-4, the bottom of the tripod 17-4 is simply and conveniently connected with the frame body base 17-3, and meanwhile, the structure of the frame body base 17-3 can be simplified.
In practical use, the tripod 17-4 is a triangular support frame formed by splicing a plurality of straight rod pieces.
For stable structure and simple and convenient connection, each tripod 17-4 comprises a vertical support fixed below the middle part of the vertical support frame 17-1 and a front side support 17-42 and a rear side support arranged symmetrically on two sides of the vertical support, and the vertical support consists of a plurality of vertical upright posts 17-41 arranged on the same vertical surface from left to right. In this embodiment, the vertical support is composed of two vertical upright posts 17-41 symmetrically arranged at the bottom of the same vertical support frame 17-1. The two side supports 17-42 are both plane trusses, the upper parts of the plane trusses are fixed at the bottom of the vertical support frame 17-1, and the bottom parts of the plane trusses are fixed on the vertical supports.
In this embodiment, each of the vertical pillars 17-41 is connected to the frame body base 17-3 in a hinged manner. When actually connected, the connection between the bottom of the vertical support frame 17-1 and the frame base 17-3 is completed only by hinging each vertical upright column 17-41 with the frame base 17-3, so that the connection is simple and convenient, and the structures of the vertical support frame 17-1 and the frame base 17-3 can be effectively simplified.
As shown in fig. 9 and 10, a bottom distribution beam 17-7 is arranged right below the frame body base 17-3, and the bottom distribution beam 17-7 is horizontally arranged and arranged along the transverse bridge direction; the bottom distribution beams 17-7 are fixed on the tower foundation.
In order to ensure simple and reliable connection, the bottom distribution beam 17-7 is fixed on the tower foundation through a plurality of anchor bolts which are vertically arranged. Wherein the bottom distribution beam 17-7 at the bottom of the rear tower is fixed on the rear permanent support by a plurality of anchor bolts, and the bottom distribution beam 17-7 at the bottom of the front tower is fixed on the front permanent support by a plurality of anchor bolts.
In this embodiment, the bottom distribution beam 17-7 is formed by splicing a plurality of i-shaped steel beams arranged side by side on the same horizontal plane. Each channel of I-steel is horizontally arranged and arranged along the transverse bridge direction.
In order to further increase the stability and the bearing effect of the bottom distribution beam 17-7, the front side and the rear side of the bottom distribution beam 17-7 are symmetrically arranged on the oblique stiffening plates 17-13.
In this embodiment, the frame base 17-3 includes a horizontal base 17-31 and hinge seats 17-32 installed on the horizontal base 17-31, the horizontal base 17-31 is horizontally supported on the bottom distribution beam 17-7, the bottom of the tripod 17-4 is connected with the hinge seats 17-32 located therebelow in a hinged manner, and specifically, the bottom of each vertical upright 17-41 in the tripod 17-4 is connected with the hinge seats 17-32 located therebelow in a hinged manner.
Therefore, the frame base 17-3 has a simple structure and is stably supported, and the connection between the frame base 17-3 and the tripod 17-4 is simple.
In the present embodiment, as shown in fig. 9 and 10, the horizontal base 17-31 is a horizontally arranged i-steel, the web of the horizontal base 17-31 is horizontally arranged, and the hinge seat 17-32 is fixed on the web of the horizontal base 17-31. The I-shaped steel is adopted as the horizontal base 17-31, so that the structure of the horizontal base 17-31 can be effectively simplified, and the stability and the supporting strength of the horizontal base 17-31 can be ensured.
In this embodiment, the horizontal bases 17 to 31 are sliding bases capable of horizontally moving on the bottom distribution beam 17 to 7 along the transverse bridge direction, and the bottom distribution beam 17 to 7 is provided with a guide for guiding the horizontal bases 17 to 31, and the guide is horizontally arranged and arranged along the transverse bridge direction. Therefore, in the actual use process, the arrangement position of the utility model on the tower foundation can be simply, conveniently and quickly adjusted, and the adjustment process is safe and reliable.
In this embodiment, the guide member is a horizontal guide steel plate 17-12 horizontally fixed on the bottom distribution beam 17-7, and the horizontal guide steel plate 17-12 is a rectangular steel plate.
And, the horizontal guide steel plate 17-12 is welded and fixed on the bottom distribution beam 17-7, so the actual fixed connection is firm.
In this embodiment, the horizontal bases 17-31 include a web plate horizontally disposed and two wing plates symmetrically disposed at two sides of the web plate, and the two wing plates are both vertically disposed. The horizontal guide steel plate 17-12 is clamped between the two wing plates of the horizontal base 17-31, so that the installation is simple and convenient in practice, and the guide effect is good.
As shown in fig. 8 and 9, each of the vertical support frames 17-1 is provided with a cable saddle 17-6 for mounting the working cable 17-8, and the cable saddle 17-6 is provided with a working cable pulley for mounting the working cable 17-8. In order to be connected reliably, the two cable saddles 17-6 in the assembled frame body are fixedly connected through a top connecting beam.
In order to further improve the connection strength between the two vertical support frames 17-1 in the assembled frame body, the assembled frame body further comprises two internal cable wind cables 17-5 which are arranged in a crossed mode, the two internal cable wind cables 17-5 are located below the middle connecting beam and located between the two vertical support frames 17-1, the upper portion of each internal cable wind cable 17-5 is fixed on the inner side wall of each vertical support frame 17-1, and the bottom of each internal cable wind cable 17-5 is fixed on the horizontal base 17-31, so that the assembled frame body can be further stably connected with the frame body base 17-3, and the connection reliability between the assembled frame body and the frame body base 17-3 is guaranteed.
As shown in fig. 4, the constructed deck arch bridge comprises an arch rib 2 and a girder located right above the arch rib 2, the arch rib 2 and the girder are both arranged along a longitudinal bridge direction, the front end and the rear end of the girder are respectively supported on a bridge abutment 8, the girder is horizontally arranged and comprises a middle beam section 3 supported on the arch rib 2 and two side beam sections 4 respectively located on the front side and the rear side of the middle beam section 3, the middle beam section 3 is connected between the two side beam sections 4, the three are all arranged along the longitudinal bridge direction, and the middle beam section 3 and the arch rib 2 are fixedly connected through a plurality of vertical columns 5 arranged from front to back along the longitudinal bridge direction; a plurality of supporting piers 7 which are vertically arranged are arranged from front to back along the longitudinal bridge direction below each lateral beam section 4, each supporting pier 7 is a reinforced concrete pier, each lateral beam section 4 is supported on one abutment 8 and a plurality of supporting piers 7, and one abutment 8 and a plurality of supporting piers 7 supported below each lateral beam section 4 form a lateral beam section supporting structure.
During actual construction, firstly, two permanent supports 6 are constructed, an assembled steel arch 1 is erected between the two permanent supports 6, an arch assembling section 1-1 of the assembled steel arch 1 is hoisted by a cable crane, and the tower 17 is a crane tower of the cable crane.
After the construction of the permanent support 6 is completed, the tower 17 can be mounted on the permanent support 6. When the tower 17 is installed, only the bottom distribution beam 17-7 at the bottom of the frame base 17-3 is fixed on the permanent support 6, and then the assembled frame is hinged with the frame base 17-3, so that the actual installation is very simple and convenient, and the arrangement position of the tower 17 on the permanent support 6 can be simply and conveniently adjusted through the frame base 17-3. Meanwhile, in the process of hoisting the arch assembly sections 1-1 of the assembled steel arch 1 by using the cable crane, the arch assembly sections 1-1 hoisted in place in the assembled steel arch 1 can be fastened and fixed by two groups of buckling cables 17-10, and the cable crane is simple and convenient to disassemble and assemble and reliable in fixation. In addition, the tower 17 takes the permanent support 6 as a tower foundation, so that the support is stable and reliable, the additional construction of the tower foundation is not needed, the labor and the time are saved, and the occupied construction space is small.
In order to further improve the stability of the tower 17, the top of each vertical support frame 17-1 and the anchor 15 are fixed through an outer cable 17-14, the outer cable 17-14 and the inner cable 17-5 are fixed cables, and a fixed cable pulley for mounting the outer cable 17-14 is arranged on the cable saddle 17-6.
In this embodiment, the supporting pier column 7 located at the rearmost side in the front side beam section supporting structure is a rear pier column, and both the rear pier column and the front tower frame are supported on the front side permanent support; the rear pier is located at the rear side of the front tower.
The rear pier stud and the front-side permanent support are poured into a whole, and the front pier stud and the rear-side permanent support are poured into a whole.
The two side beam sections 4 are respectively a front side beam section positioned on the front side of the middle beam section 3 and a rear side beam section positioned on the rear side of the middle beam section 3, the front pier column is supported below the joint between the middle beam section 3 and the rear side beam section, and the rear pier column is supported below the joint between the middle beam section 3 and the front side beam section.
As shown in fig. 5, in the present embodiment, the moving passage support structure is the side beam section support structure located on the rear side of the middle beam section 3, i.e., the rear side beam section support structure. In practice, the moving walkway support structure may also be the side beam section support structure located at the front side of the middle beam section 3.
In this embodiment, the horizontal limiting member 9 is a limiting stopper horizontally arranged.
In order to ensure that the horizontal movement process of the moved arch assembling section 1-1 is not affected while the horizontal limiting piece 9 limits the horizontal movement device, the horizontal limiting piece 9 is located below the moved arch assembling section 1-1.
In this embodiment, the limit stop is a cubic stop fixed above the hoisting end of the longitudinal support beam 3-1.
As shown in fig. 2, in order to ensure that the moved arch assembling sections 1-1 are moved smoothly and that the moved arch assembling sections 1-1 are placed on the horizontal moving device smoothly during the moving process, the horizontal moving device includes two groups of horizontal moving mechanisms 10 which are symmetrically arranged at the left and right, and each group of horizontal moving mechanisms 10 includes a plurality of horizontal moving mechanisms 10 which are arranged from front to back along the longitudinal bridge direction; two groups of horizontal moving mechanisms 10 are symmetrically supported below the left side and the right side of the moving arch assembling sections 1-1.
When actually moving, the moved arch splicing sections 1-1 are stably placed on the two groups of horizontal moving mechanisms 10.
In this embodiment, each set of the horizontal moving mechanism 10 includes a front horizontal moving mechanism 10 and a rear horizontal moving mechanism 10, and the two horizontal moving mechanisms 10 are respectively supported below the front side and the rear side of the movable arch assembling segment 1-1. In actual use, the number of the horizontal moving mechanisms 10 included in each group of the horizontal moving mechanisms 10 and the arrangement positions of the horizontal moving mechanisms 10 can be adjusted correspondingly according to specific needs.
As shown in fig. 2 and 3, in order to facilitate the horizontal movement mechanism 10 to perform horizontal movement smoothly and quickly and guide the horizontal movement mechanism 10, the horizontal movement channel further includes two horizontal movement tracks 11 which are symmetrically arranged at the left and right and are used for the horizontal movement of the horizontal movement mechanism 10, and the horizontal movement tracks 11 are arranged horizontally and are arranged along the longitudinal bridge direction; the two horizontal moving rails 11 are symmetrically arranged above the left side and the right side of the longitudinal supporting beam 3-1;
each group of the horizontal moving mechanisms 10 in the horizontal moving device is installed on the same horizontal moving track 11.
In the embodiment, the longitudinal support beam 3-1 is formed by splicing a plurality of horizontal support plates, the horizontal support plates are horizontally arranged and are arranged along the longitudinal bridge direction, and the horizontal support plates are arranged on the same horizontal plane from left to right along the transverse bridge direction; the plurality of horizontal support plates are all supported on the moving channel support structure. During actual construction, the plurality of horizontal support plates are small in width, light in weight and simple and convenient to disassemble and assemble.
In order to ensure the supporting strength, the horizontal moving channel also comprises a left rail supporting beam and a right rail supporting beam 12 which are symmetrically arranged and used for supporting the horizontal moving rail 11, wherein the rail supporting beams 12 are horizontally arranged and are arranged along the longitudinal bridge direction; each of the rail support beams 12 is supported directly below one of the horizontal movement rails 11.
In this embodiment, the number of the horizontal limiting members 9 is two, and each horizontal limiting member 9 is located right in front of one horizontal moving rail 11.
In order to ensure the safety and reliability of the moving process and prevent the moving arch splicing section 1-1 from moving forwards to the outer side of the horizontal moving channel, the arch subsection transferring device further comprises a limiting rope 14 for limiting the moving arch splicing section 1-1, the limiting rope 14 is positioned above the horizontal moving channel, the limiting rope 14 is positioned behind the splicing section moving device, the rear end of the limiting rope 14 is fixed on a rear anchor 15-2 or an anchoring foundation which is positioned right behind the horizontal moving channel, and the front end of the limiting rope 14 is fixed on the moving arch splicing section 1-1. In practical use, the limiting rope 14 can effectively prevent the moved arch frame splicing section 1-1 from sliding forward out of control and rushing out of the horizontal moving channel.
In this embodiment, the rear end of the limiting rope 14 is fixed to the rear anchor 15-2. And the rear anchor 15-2 is provided with an anchoring part for binding and fixing the rear end of the limiting rope 14.
In this embodiment, the supporting pier 7 supported by the front end of the longitudinal supporting beam 3-1 is a front pier; the two permanent supports 6 are respectively a front permanent support supported below the front end of the arch rib 2 and a rear permanent support supported below the rear end of the arch rib 2, the front end of the longitudinal support beam 3-1 is positioned above the rear permanent support, and the front pier stud is supported on the rear permanent support.
Two permanent support 6 is the hunch seat that supports rib 2, preceding pier stud support in on the permanent support of rear side, can effectively ensure the support steadiness of preceding pier stud, simultaneously because preceding pier stud supports in middle part beam section 3 and one below the junction between lateral part beam section 4, therefore can effectively ensure the support intensity of middle part beam section 3 and lateral part beam section 4 that support to with the permanent support of rear side directly is as the support basis of preceding pier stud, save to construct the basis of preceding pier stud, labour saving and time saving.
During actual construction, when the assembled steel arch frame 1 is assembled, the cable crane is adopted to hoist the arch frame assembling sections 1-1 of the assembled steel arch frame 1 one by one to the position for assembling.
As shown in fig. 5 and 7, a tower 17 is arranged on the rear permanent support, and the tower 17 is a crane tower of a cable crane for hoisting the moved arch assembling section 1-1; the tower 17 is positioned right behind the front pier stud;
the tower 17 comprises two vertical support frames 17-1 which are symmetrically arranged at the left and right, the two vertical support frames 17-1 are supported on the rear permanent support, and the two vertical support frames 17-1 are symmetrically arranged at the left and right sides of the horizontal moving channel.
Meanwhile, each tower 17 further comprises a plurality of transverse connecting beams 17-2 arranged from top to bottom, and the two vertical support frames 17-1 in each tower 17 are connected into a whole through the plurality of transverse connecting beams 17-2.
In this embodiment, the vertical support frame 17-1 is a support column formed by assembling a plurality of straight rods, and the support column is a cubic column.
And the transverse connecting beam 17-2 is a horizontal connecting beam formed by splicing a plurality of straight rod pieces.
During actual construction, a special tower foundation for supporting the tower 17 does not need to be constructed, and the tower 17 only needs to be directly supported on the rear permanent support, so that the support is firm, and labor and time are saved. Meanwhile, the tower 17 and the front pier stud are supported on the rear permanent support, after the construction of the rear permanent support is completed, the tower 17 and the front pier stud can be respectively constructed, the construction efficiency can be effectively improved, and the cable crane can be used for hoisting the arch frame assembly section 1-1 which is moved to the upper part of the front pier stud. The area above the front pier is the hoisting area of the cable crane, and the hoisting area is located on the front side of the tower 17.
During actual construction, the two towers 17, the arch rib 2 and the longitudinal support beam 3-1 are located on the same vertical plane, the two towers 17 are respectively a front tower located on the front side of the arch rib 2 and a rear tower located on the rear side of the arch rib 2, and the tower 17 supported on the rear permanent support is the rear tower. . Wherein the trolley is also called a sports car or a jack-up sports car.
In this embodiment, each of the supporting piers 7 includes two vertical piers 7-1 symmetrically arranged at left and right sides and a capping beam 7-2 horizontally supported on the two vertical piers 7-1, the capping beams 7-2 are horizontally arranged and arranged along a transverse bridge direction, and the longitudinal supporting beam 3-1 is supported on the plurality of capping beams 7-2 in the moving channel supporting structure.
During actual construction, the cover beam 7-2 is a reinforced concrete beam, and the vertical pier column 7-1 is a reinforced concrete column.
In this embodiment, the horizontal support plate is a flat steel plate, and the horizontal support plate and each of the bent caps 7-2 in the moving channel support structure are connected by a plurality of vertical connecting bolts 16. Therefore, the practical dismounting is simple and convenient, and the stable supporting requirement can be met.
In order to ensure the support stability, a lower support steel plate 18 is padded between each cover beam 7-2 in the horizontal support plate and the moving channel support structure, and each lower support steel plate 18 and the horizontal support plate are fixed through a vertical connecting bolt 16.
In this embodiment, a leveling layer 19 is disposed between the lower supporting steel plate 18 and the cap beam 7-2 supported by the lower supporting steel plate, and the leveling layer 19 is a mortar leveling layer or a concrete leveling layer.
In this embodiment, the horizontal moving track 11 is a channel steel with an upward notch. The horizontal movement mechanism 10 is mounted in the channel.
The horizontal moving track 11 is simple and convenient to actually install, easy and simple to use and operate, and good in using effect, and the channel steel can stably guide the horizontal moving mechanism 10, so that the moving process is ensured to be simple, convenient and rapid.
In the embodiment, the horizontal moving mechanism 10 is a horizontal moving vehicle, the horizontal moving vehicle comprises a vehicle frame 10-1, an upper support plate 10-3 arranged on the vehicle frame 10-1 and two groups of walking wheels 10-2 symmetrically arranged at the bottoms of the left side and the right side of the vehicle frame 10-1, and each group of walking wheels 10-2 comprises a plurality of walking wheels 10-2 arranged from front to back along the longitudinal axle direction; the moved arch erection segments 1-1 are supported on upper support plates 10-3.
Every track supporting beam 12 forms by the concatenation of multichannel I-steel, multichannel the I-steel all is the level and lays and it all lays along the longitudinal bridge to, and is a plurality of the I-steel is laid to from left to right along the transverse bridge. And in order to ensure the support stability, a supporting steel plate 13 is padded on each track supporting beam 12 and the longitudinal supporting beam 3-1, and the supporting steel plate 13 is a flat steel plate which is horizontally arranged and is arranged along the longitudinal bridge direction.
In this embodiment, each of the rail support beams 12 is welded and fixed to one of the bolster steel plates 13. Each of the horizontal moving rails 11 is welded and fixed to one of the rail support beams 12. The actual construction is simple and convenient, and the connection is firm.
When the device is actually used, the side beam section supporting structure for supporting the side beam section 4 is used for moving the arch frame assembly section 1-1, the arch frame assembly section 1-1 can be directly and quickly moved to the hoisting area of the cable crane, the occupied space is small, the construction is simple, convenient and quick, a special construction moving channel is not needed, the labor and the time are saved, the cost can be greatly saved, meanwhile, the device is not limited by construction occasions and field construction conditions, and the using effect is good. As shown in fig. 5 and 6, the front trolley and the rear trolley are mounted on the working cable 17-8, and the two trolleys are respectively a front trolley 21 and a rear trolley 22 located at the rear side of the front trolley 21.
In the embodiment, the number of the working cables 17-8 is two, the two working cables 17-8 are arranged along the longitudinal bridge direction, and the two working cables are symmetrically arranged above the left side and the right side of the arch rib constructed in advance; each working cable 17-8 is provided with a front crane trolley and a rear crane trolley, and the two crane trolleys are positioned between the two towers 17; four hoisting trolleys in the cable crane form a hoisting device for hoisting the arch truss assembly section 1-1;
the two working cables 17-8 are respectively a left working cable and a right working cable positioned on the right side of the left working cable, and the two vertical support frames 17-1 in each tower 17 are respectively a left support frame and a right support frame positioned on the right side of the left support frame; the left working cable is supported on the left support frames of the two towers 17, and the right working cable is supported on the right support frames of the two towers 17.
The trolley is a sports car, and the two trolleys are respectively a front sports car 21 and a rear sports car 22 positioned on the rear side of the front sports car 21. And the cable saddle 17-6 is provided with a working cable pulley for mounting the working cable 17-8.
In this embodiment, a vertical baffle 38 is installed on the inner side wall of each vertical support 30-2, and the vertical baffle 38 is located above the horizontal slide; the vertical baffle 38 is arranged along the transverse bridge direction, the vertical baffle 38 is a rectangular straight steel plate and is positioned above the horizontal support 30-1, and the outer side wall of the horizontal support is tightly attached to the vertical baffle 38;
the two vertical baffles 38 on the front side support seat are arranged on the same horizontal plane and arranged on the same vertical plane, and the two vertical baffles 38 on the rear side support seat are arranged on the same horizontal plane and arranged on the same vertical plane.
As shown in fig. 15, each vertical baffle 38 is directly above the vertical cathetus below it, and the bottom of each vertical baffle 38 abuts the vertical cathetus below it and both form side guides.
In the actual use process, in the process of concrete pouring of the constructed arch rib, the steel arch support for supporting the steel arch (namely the arch support frame 100) bears the dead weight of the whole steel arch, the weight of an arch rib forming template, construction load and the like, each temporary arch is uniformly distributed on a permanent support 6 for the constructed arch rib, the permanent support 6 is a reinforced concrete support, the support foundation of the reinforced concrete support is a horizontally arranged reinforced concrete support, and the temporary arch is fixed on the support foundation and is fixedly connected with the permanent support 6 into a whole, so that the bearing effect and the stress performance of the temporary arch can be effectively ensured. When the support foundation is poured, the temporary arch abutment is synchronously poured, the temporary arch abutment and the support foundation are poured into a whole, and the temporary arch abutment is a support formed by pouring C40 concrete.
Each temporary arch abutment comprises a horizontal support 30-1 (namely a base) and a vertical support 30-2 (namely a back abutment), an arch frame hinged seat 20 on the horizontal support 30-1 (namely the base) is a hinged fulcrum of the steel arch frame, huge horizontal force and vertical force borne by the arch frame hinged seat 20 are transmitted to the back abutment, and vertical force is transmitted to the base, so that the temporary arch abutment is reasonable in structural design and good in stress effect. The arch frame hinge seat 20 is hinged with the steel arch frame, and in consideration of the transverse movement of the steel arch frame, a transverse moving distribution beam is required to be arranged on a horizontal support 30-1, the arch frame hinge seat 20 is firmly fixed at the top of the transverse distribution beam, and the transverse distribution beam, the arch frame hinge seat 20 and the steel arch frame are integrally transversely moved during transverse movement.
In this embodiment, the front side support is supported on a front side foundation 39, the rear side support is supported on a rear side foundation 40, and the front side foundation 39 and the rear side foundation 40 are both reinforced concrete platforms horizontally arranged. The two transverse moving driving devices are respectively arranged on the front side foundation 39 and the rear side foundation 40, and the two reaction frames 37 are respectively arranged on the front side foundation 39 and the rear side foundation 40. The front side foundation 39 and the rear side foundation are the support foundation.
In this embodiment, the longitudinal width of the temporary abutment is 1m and the transverse width thereof is 22 m.
During actual construction, the size of the temporary arch abutment can be correspondingly adjusted according to specific requirements.
In this embodiment, the vertical baffle 38 is a steel plate with a thickness of 1 cm.
During actual use, the vertical baffle 38 can be used as a limiting plate for limiting the transverse mounting seat, and can also be used as a guide plate in the transverse bridge translation process of the transverse mounting seat, so that the stability of the transverse moving process of the steel arch frame can be further ensured. Meanwhile, the vertical baffle 38 can effectively reduce the friction force between the transverse mounting seat and the vertical support 30-2, so that the transverse moving process of the transverse mounting seat is simpler, more convenient and faster. The vertical baffle 38 is smoothly connected with the horizontal slide below the vertical baffle, so that the friction force in the sliding process can be effectively reduced.
In order to ensure that the steel truss (i.e. the arched support 100) smoothly performs transverse bridge translation, the clear distance between the two horizontal slideways in each translation slideway 33 is smaller than the length of the transverse mounting seat. The length of the transverse mounting seat is the same as the transverse bridge width of the steel truss, and the length of the transverse distribution beam is the same as that of the transverse mounting seat, so that the transverse mounting seat can be stably and firmly supported on the transverse distribution beam, and the two transverse distribution beams can be ensured to stably and reliably support the steel truss.
In this embodiment, the vertical jack 32 and the pushing jack 41 are both hydraulic jacks, and the hydraulic jack refers to a jack that uses a plunger or a hydraulic cylinder as a rigid lifting member (i.e., a jacking member).
In the actual use process, when the steel arch frame (the arch support frame 100) is adopted to construct the constructed arch rib (namely the arch rib 2), the steel arch frame is in a support state; when the steel arch is transversely moved by the translation device, the steel arch is in a transverse moving state. When the steel arch is in a supporting state, the steel arch is stably and upwards jacked through the steel arch jacking device positioned right below the steel arch until the steel arch is jacked in place, and at the moment, the upper ends of rigid jacking pieces of all vertical jacks 32 in the steel arch jacking device jacking the steel arch all extend out to be above the horizontal support 30-1. When the steel arch is in a transverse moving state, all the vertical jacks 32 in the steel arch jacking device for jacking the steel arch retract, and the upper ends of the rigid jacking pieces of all the vertical jacks 32 in the steel arch jacking device are positioned below the upper surface of the horizontal support 30-1.
In the embodiment, as shown in fig. 15, the horizontal sliding way is a right angle steel fixed on the inner side wall of the vertical support 30-2.
In practical construction, the translation chute 33 may also be another type of chute, such as a channel with an upward opening.
For simple and firm fixation, an embedded steel plate 42 for fixing the horizontal slide is arranged in the vertical support 30-2, the embedded steel plate 42 is vertically arranged and arranged along the transverse bridge direction, the outer side wall of the embedded steel plate 42 is flush with the inner side wall of the vertical support 30-2, and the horizontal slide is welded and fixed on the embedded steel plate 42. And, a right-angle side of translation slide 33 is the vertical right-angle side that is welded fastening as an organic whole with pre-buried steel sheet 42, another right-angle side of translation slide 33 is the horizontal right-angle side that is the level and lays. When the steel arch frame is transversely moved, the transverse installation seat is horizontally supported on the horizontal right-angle edge, so that the horizontal right-angle edge is a sliding channel of the transverse installation seat.
For further reinforcing the steadiness on horizontal right-angle side, horizontal right-angle side bottom has laid a plurality of triangle-shaped stiffening plate 43 to the right side along the horizontal bridge, triangle-shaped stiffening plate 43 is vertical to laying and its welded fastening horizontal right-angle side bottom, triangle-shaped stiffening plate 43 welded fastening is on pre-buried steel sheet 42.
As shown in fig. 13, 22 and 25, each of the traverse driving devices further includes a reaction frame 37 for providing a reaction force to the pushing jacks 41, each of the reaction frames 37 and one of the pushing jacks 41 are arranged on the same vertical plane, and each of the pushing jacks 41 is located between one of the reaction frames 37 and the steel arch. Thus, the rigid jacking member of each jacking jack 41 rests on one of the transverse distribution beams.
In the actual construction process, after the construction of the constructed arch rib is finished and before the steel arch frame is transversely moved, the steel arch frame is placed. In this embodiment, as shown in fig. 23, 24 and 25, in the second step, the arch support and traverse device further includes two beam falling devices symmetrically arranged left and right, and each beam falling device is uniformly distributed on one steel arch support; each beam falling device comprises a front beam falling mechanism and a rear beam falling mechanism which are symmetrically arranged, and one beam falling mechanism is uniformly distributed on each temporary arch abutment; each beam falling mechanism comprises H temporary supports which are arranged on the same vertical plane from left to right along the transverse bridge and support the steel arch frame in the lowering process, the temporary supports are arranged in the vertical direction, the H temporary supports are identical in structure and size and are uniformly distributed on the same horizontal plane; wherein H is a positive integer and H is less than or equal to M; each temporary support is uniformly distributed in one vertical groove 31;
all temporary supports on the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all temporary supports on the front side support form a front side landing beam support; all temporary supports on the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all temporary supports on the rear side support form a rear side beam support; the front side beam falling support is positioned under one transverse distribution beam, and the rear side beam falling support is positioned under the other transverse distribution beam; and all temporary supports on each steel arch support form a steel arch girder falling support for synchronously supporting the steel arches.
In this embodiment, after the jacking of the arch support frame in step 204 is completed, the beam falling device located right below the arch rib under the previous construction is installed, and the front end and the rear end of the arch support frame 100 are respectively supported on one beam falling mechanism; then, the lifting device supported below the arched support 100 is removed;
in step 206, the vertical moving device is the beam falling device;
when the arched support frame is lowered in the step 206, the arched support frame 100 in the step 204 is vertically lowered by using the beam falling device supported below the arched support frame 100;
after jacking of the arch support frame is completed in the step 209, installing the beam falling device which is positioned under the post-construction arch rib, and respectively supporting the front end and the rear end of the arch support frame 100 on one beam falling mechanism; the lifting device supported below the arched support 100 is then removed.
And when the steel arch is transferred, all temporary supports arranged on the steel arch support under the steel arch are used for synchronously transferring the steel arch. Before the steel arch is lowered, the temporary support is arranged on the steel arch support positioned right below the steel arch. The temporary support is a sand cylinder 34 or a sand box.
In this embodiment, the temporary support is a sand cylinder 34, and the sand cylinder 34 is an unloading support.
In this embodiment, N is 5.
In actual use, the value of N can be adjusted correspondingly according to specific requirements. Thus, a vertical jack 32 is uniformly arranged in each vertical groove 31 in the temporary arch abutment.
In this example, H is 5. Thus, one temporary abutment is provided in each of the vertical grooves 31 in the temporary abutments.
In actual use, the value of H can be correspondingly adjusted according to specific requirements.
In this embodiment, each of the traverse driving devices further includes a traction mechanism 35 for driving the transverse distribution beams to move horizontally forward, each of the traction mechanisms 35 and one of the transverse distribution beams are arranged on the same vertical plane, and the traction mechanism 35 is connected with the transverse distribution beams on the same vertical plane through a traction rope 36;
and the pushing jack 41 and the traction mechanism 35 in each transverse moving driving device are respectively arranged at two sides of the steel arch frame. In actual use, the pushing jack 41 is matched with the traction mechanism 35 to translate the steel arch frame.
In this embodiment, the traction mechanism 35 is a winch.
In practice, the traction mechanism 35 may be other types of traction devices.
In this embodiment, the constructed arch rib is an arch rib of a deck box-type arch bridge, the number of the constructed arch ribs is two, the two arch ribs are symmetrically arranged in the left-right direction, and each steel arch support is located right below one arch rib.
In actual use, when the transverse bridge width of the arched support 100 is smaller than the clear distance between the two vertical support frames 17-1 in the rear tower, the arched support 100 is the assembled steel arch 1; otherwise, when the width of the arched support frame 100 in the transverse bridge direction is not less than the clear distance between the two vertical support frames 17-1 in the rear tower, the arched support frame 100 needs to be divided into a plurality of arched frames from left to right, each assembled steel arched frame 1 is one of the arched support frames 100, each arched frame is formed by splicing a plurality of arched frame splicing sections 1-1 arranged from front to back along the longitudinal bridge direction, and each arched frame in the arched support frame 100 is one assembled steel arched frame 1.
As shown in fig. 14, 15 and 16, in the second embodiment, in the step two, the front and rear two arch legs of the arch support frame 100 are respectively supported on an arch hinge base 20, the arch hinge base 20 is a transverse mounting base for mounting the arch legs of the arch support frame 100, a transverse distribution beam is mounted at the bottom of the arch hinge base 20, and the transverse distribution beam is an arch support beam 23 mounted at the bottom of the arch hinge base 20; the arched support 100 is arranged vertically and along the longitudinal bridge direction. The arch support beam 23 is supported on the lifting device or the beam falling device. When the arched support 100 is translated, the arch support beam 23 is supported on the translation slide 33. Thus, the arch hinge seat 20 is the lateral mounting seat and the lateral distribution beam is an arch beam 23 mounted at the bottom of the arch hinge seat 20.
In this embodiment, each of the arch beams 23 is supported on a temporary arch, which is an L-shaped support 30 disposed inside the permanent support 6. And, a vertical support (i.e., the lifting device or the girder lowering device) for supporting the arch bar 23 is provided on the L-shaped bracket 30.
As shown in fig. 21 and 11, the arched support frame 100 includes two front and rear symmetrically arranged arch springing sections 1-100 and a bearing steel arch connected between the two arch springing sections 1-100, wherein the bearing steel arch and the two arch springing sections 1-100 are arranged along the longitudinal bridge direction; the bearing steel arch is formed by splicing a plurality of steel arch sections 1-2, and the plurality of steel arch sections 1-2 are laid along the longitudinal bridge from front to back; the lower parts of the front and rear ends of the load-bearing steel arch are connected with the lower parts of the two arch springing sections 1-100 and the lower parts of the two steel arch springing sections 1-2 adjacent to each other in a hinged manner, and the upper parts of the front and rear ends of the load-bearing steel arch are connected with the upper parts of the two arch springing sections 1-100 and the upper parts of the two steel arch springing sections 1-2 adjacent to each other in a hinged manner through adjustable connecting pieces; the two arch springing segments 1-100 and the plurality of steel arch frame segments 1-2 are all steel trusses assembled by a plurality of straight rod pieces;
the bottom parts of the two arch springing sections 1-100 are respectively provided with a transverse steel pipe 1-11 horizontally supported on an arch frame hinge seat 20, the transverse steel pipes 1-11 are horizontally arranged and are arranged along a transverse bridge direction, and the transverse steel pipes 1-11 are round steel pipes; each transverse steel pipe 1-11 is supported on one arch frame hinge seat 20, and each transverse steel pipe 1-11 is connected with the arch frame hinge seat 20 supported by the transverse steel pipe in a hinged mode. Thus, the articulation between the steel arch and the arch articulation seat 20 can be easily achieved by the transverse steel tubes 1-11.
In this embodiment, the straight rod is a straight steel pipe.
As shown in fig. 17 and 18, the arch frame hinge seat 20 includes a horizontal support seat supported on the arch frame beam 23 and a support steel plate 20-1 supported on the horizontal support seat, wherein the horizontal support seat and the support steel plate 20-1 are both horizontally arranged and are both arranged along the transverse bridge direction; the cross section of the supporting steel plate 20-1 is arc-shaped, each transverse steel pipe 1-11 is supported on one supporting steel plate 20-1, each transverse steel pipe 1-11 and the supporting steel plate 20-1 supported by the transverse steel pipe 1-11 are coaxially arranged, and the supporting steel plate 20-1 is located below the outer side of the supported transverse steel pipe 1-11.
In this embodiment, each of the transverse distribution beams is supported on a temporary abutment, which is an L-shaped abutment 30 arranged inside the permanent abutment 6.
In this embodiment, as shown in fig. 21, each of the arch foot segments 1 to 100 is formed by assembling M arch foot steel trusses, which have the same structure and are arranged from left to right along a transverse bridge;
as shown in fig. 21 and 11, each of the steel arch sections 1-2 is formed by splicing M arched steel trusses, which have the same structure and are arranged from left to right along a transverse bridge;
each arched steel truss in the steel arch frame sections 1-2 and one arched steel truss in the arched foot sections 1-100 are distributed on the same vertical surface;
two arch leg steel trusses and all arch steel trusses on the same vertical surface in the arch support frame 100 form an assembled steel arch, the arch support frame 100 comprises M assembled steel arches which are arranged from left to right along a transverse bridge, and the M assembled steel arches are identical in structure and size and are arranged along a longitudinal bridge;
each vertical groove 31 in each temporary arch is positioned right below one assembled steel arch.
During actual construction, the number of the vertical grooves 31 in each temporary arch abutment is determined according to the number of the assembled steel arches in the arch support 100.
In this embodiment, the front and rear two arch springing segments 1-100 and the plurality of steel arch springing segments 1-2 in the arch support frame 100 are uniformly distributed on the same vertical plane.
In order to facilitate connection and disassembly, the lower parts of the front and rear ends of the bearing steel arch and the lower parts of the two arch springing sections 1-100 and the lower parts of the two adjacent front and rear steel arch sections 1-2 are connected through horizontal hinge shafts 29, and the horizontal hinge shafts 29 are arranged along the transverse bridge direction.
As shown in fig. 21 and 11, bolt installation seats 25 for installing adjusting bolts 24 are provided at upper portions of two arch springing segments 1-100 and upper portions of front and rear sides of each steel arch segment 1-2. In this embodiment, the distance between the upper part of the load-bearing steel arch and the upper parts of the two arch springing segments 1 to 100 and the distance between the upper parts of the two steel arch segments 1 to 2 adjacent to each other in the front and back are adjusted by adjusting bolts 24.
For firm fixation and stable support, the arch support beam 23 is a steel box beam welded and fixed at the bottom of the horizontal support seat.
In this embodiment, the steel box girder is formed by splicing two I-beams symmetrically arranged in front and back, the two I-beams are horizontally arranged and uniformly arranged on the same horizontal plane, and the two I-beams are arranged along the transverse bridge direction.
In order to further improve the support strength of the steel box girder, the I-shaped steel is fastened and connected through a plurality of transverse connecting plates, and the transverse connecting plates are fastened and connected through a plurality of pull rods horizontally arranged along a transverse bridge.
In the process of transversely moving the steel arch, the transverse distribution beam is supported on the horizontal support 30-1, so that the steel arch can be effectively ensured to be in a stable state all the time in the transverse moving process, and the vertical acting force borne by the steel arch directly acts on the horizontal support 30-1, so that the vertical acting force borne by the steel arch is prevented from acting on the horizontal slideway and causing the damage to the horizontal slideway. Meanwhile, in the process of transversely moving the steel arch frame, the outer side of the transverse mounting seat is tightly attached to the vertical baffle 38, so that the horizontal force borne by the steel arch frame can be ensured to act on the horizontal slideway and cause the horizontal slideway to be damaged. And moreover, the steel arch frame can be ensured to be simply and rapidly transversely moved.
In order to ensure that the transverse distribution beam can move on the horizontal support 30-1 simply, quickly and stably, the bottoms of the front end and the rear end of the transverse distribution beam are cut to form a boat shape, and sliding steel plates are welded to the bottoms of the front end and the rear end of the transverse distribution beam, so that the damage of the vertical groove 31 caused by the concentration of end stress in the transverse moving process of the transverse distribution beam is prevented.
As shown in fig. 18, the horizontal support seat includes an L-shaped support seat supported below the outer side of a support steel plate 20-1, the cross section of the L-shaped support seat is L-shaped and arranged along the transverse bridge direction, the L-shaped support seat is composed of a horizontal bottom plate 20-2 horizontally supported on an arch support beam 23 and a vertical support plate 20-3 fixed above the outer side of the horizontal bottom plate 20-2, the horizontal bottom plate 20-2 and the support steel plate 20-1 are connected by a plurality of vertical steel plates 20-4 arranged from outside to inside, the vertical support plate 20-3 and the support steel plate 20-1 are connected by a plurality of transverse steel plates 20-5 arranged from bottom to top, and the transverse steel plates 20-5 are arranged horizontally; the horizontal bottom plate 20-2, the vertical supporting plate 20-3, the vertical steel plate 20-4 and the horizontal steel plate 20-5 are straight steel plates and are arranged along the horizontal bridge direction, the vertical steel plate 20-4, the horizontal bottom plate 20-2 and the supporting steel plate 20-1 are fixedly connected in a welding mode, and the horizontal steel plate 20-5, the vertical supporting plate 20-3 and the supporting steel plate 20-1 are fixedly connected in a welding mode.
In this embodiment, the number of the vertical steel plates 20-4 and the number of the horizontal steel plates 20-5 in the horizontal support seat are two. In actual processing, the number of the vertical steel plates 20-4 and the number of the horizontal steel plates 20-5 in the horizontal supporting seat and the arrangement positions of the vertical steel plates 20-4 and the horizontal steel plates 20-5 can be respectively adjusted according to specific requirements.
Meanwhile, the horizontal support seat further comprises an inclined steel plate 20-6, the inclined steel plate 20-6 is inclined outwards gradually from top to bottom and is a straight steel plate arranged along the transverse bridge direction, the upper portion of the inclined steel plate 20-6 is welded and fixed on the supporting steel plate 20-1, and the bottom portion of the inclined steel plate is welded and fixed at the connecting position between the horizontal bottom plate 20-2 and the vertical support plate 20-3.
As shown in fig. 19, in order to ensure that the arch support 100 can be stably and stably supported on the arch frame hinge base 20, the arch frame hinge base 20 further includes a plurality of steel pipe limiting mechanisms for limiting the transverse steel pipes 1 to 11, the plurality of steel pipe limiting mechanisms have the same structure and are arranged from left to right along the transverse bridge, and the plurality of steel pipe limiting mechanisms are arranged in the vertical direction;
the steel pipe limiting mechanism comprises an arc limiting pressing strip 20-7 arranged above the inner side of the transverse steel pipe 1-11, the arc limiting pressing strip 20-7 is vertically arranged, the upper end and the lower end of the arc limiting pressing strip 20-7 are fixed on the horizontal supporting seat, a limiting steel plate strip 20-8 is padded between the arc limiting pressing strip 20-7 and the transverse steel pipe 1-11, and the cross section of the limiting steel plate strip 20-8 is arc-shaped and fixed under the arc limiting pressing strip 20-7.
In this embodiment, the arc-shaped limiting pressing strip 20-7 is a reinforcing steel bar pressing strip formed by bending a reinforcing steel bar, and the limiting steel plate strip 20-8 is formed by bending a rectangular straight steel plate and is welded and fixed on the arc-shaped limiting pressing strip 20-7.
For simple and convenient fixing, the upper section of the arc-shaped limiting pressing strip 20-7 is an upper connecting section, the lower section of the arc-shaped limiting pressing strip is a lower connecting section, a lower lug plate 26 for fixing the lower connecting section is fixedly welded on the horizontal bottom plate 20-2, an upper lug plate 27 for fixing the upper connecting section is fixedly welded on the inner side of the upper part of the vertical supporting plate 20-3, and the lower lug plate 26 and the upper lug plate 27 are straight steel plates which are vertically arranged. When actually fixed, the upper connecting section and the upper lug plate 27 and the lower connecting section and the lower lug plate 26 are fixedly connected through the horizontal connecting bolts 28, so that the steel pipe limiting mechanism is simple and convenient to connect and convenient to disassemble and assemble, the transverse steel pipes 1-11 can be effectively limited through the steel pipe limiting mechanism, the transverse steel pipes 1-11 are prevented from being separated from the horizontal supporting seat, and the supporting stability of the transverse steel pipes 1-11 is ensured; meanwhile, the steel pipe limiting mechanism cannot limit the transverse steel pipe 1-11 to rotate on the supporting steel plate 20-1.
As shown in fig. 21, each of the arch foot steel trusses is a triangular steel truss, each of the arch foot steel trusses includes two triangular plane trusses symmetrically arranged left and right, the two triangular plane trusses are arranged vertically and are arranged along a longitudinal bridge direction, and the two triangular plane trusses are connected through a plurality of connecting rods; each triangular plane truss is formed by connecting a lower connecting rod 1-12, an upper connecting rod 1-13 positioned right above the lower connecting rod 1-12 and a middle connecting rod 1-14 connected between the lower connecting rod 1-12 and the upper connecting rod 1-13, the lower end of the lower connecting rod 1-12 and the lower end of the upper connecting rod 1-13 are fixed on a transverse steel pipe 1-11, and the upper end of the lower connecting rod 1-12 is connected with the upper end of the upper connecting rod 1-13 through the middle connecting rod 1-14.
In the embodiment, the lower connecting rods 1-12, the upper connecting rods 1-13 and the middle connecting rods 1-14 are all straight steel tubes, the lower ends of the lower connecting rods 1-12 and the lower ends of the upper connecting rods 1-13 are all welded and fixed on the transverse steel tubes 1-11, and the middle connecting rods 1-14, the lower connecting rods 1-12 and the upper connecting rods 1-13 are all fixedly connected in a welding mode. The connecting rods are straight steel pipes and are fixedly connected with the triangular plane truss in a welding mode.
As shown in fig. 20 and 11, two adjacent arch-shaped steel trusses in each arch-shaped section 1-100 and two adjacent arch-shaped steel trusses in each steel arch section 1-2 are all connected into a whole by a transverse connecting frame;
each arched steel truss comprises a left arched plane truss and a right arched plane truss which are symmetrically arranged, the two arched plane trusses are vertically arranged and are arranged along the longitudinal bridge direction, and the two arched plane trusses are connected through a plurality of connecting rods; each arched plane truss is formed by connecting a lower chord 1-21, an upper chord 1-22 positioned right above the lower chord 1-21 and a plurality of web members 1-23 connected between the lower chord 1-21 and the upper chord 1-22.
In this embodiment, M is 5.
During actual processing, the value of M can be adjusted correspondingly according to specific requirements.
In this embodiment, the lower chords 1 to 21, the upper chords 1 to 22 and the web members 1 to 23 are all straight steel plates, and the web members 1 to 23, the lower chords 1 to 21 and the upper chords 1 to 22 are all fixedly connected in a welding manner. The connecting rod piece is a straight steel pipe and is fixedly connected with the arched plane truss in a welding mode.
In this embodiment, each of the lower connecting rods 1 to 12 is connected to its adjacent lower chord 1 to 21 and to the adjacent two lower chords 1 to 21 via a horizontal hinge shaft 29, and each of the upper connecting rods 1 to 13 is connected to its adjacent upper chord 1 to 22 and to the adjacent two upper chords 1 to 22 via the adjustable connecting member, and the adjustable connecting members are arranged along the longitudinal bridge direction.
In practical use, the front end and the rear end of the arched support frame 100 are respectively supported on one arch frame hinge seat 20, the front end and the rear end of the arched support frame 100 are respectively provided with one transverse steel pipe 1-11, and the transverse steel pipes 1-11 are connected with the supported arch frame hinge seats 20 in a hinge mode, so that the deformation requirement of the arched support frame 100 can be effectively met. And, each of the arch hinge bases 20 is stably supported by an arch beam 23. In the actual construction process, the two arch support beams 23 are synchronously pushed along the transverse bridge direction, so that the arch support 100 can be simply pushed to move along the transverse bridge direction, and the arch support 100 can be moved out from the position right below the constructed arch rib for subsequent use or removal.
In this embodiment, as shown in fig. 22, the middle arch includes 3 assembled steel arches arranged from left to right along the transverse bridge, and each of the left arch and the right arch includes one assembled steel arch.
The step a1 of symmetrically assembling the two side splicing frames of the assembled steel arch frame 1 refers to the step of assembling the arch frame assembling sections 1-1 of the two side splicing frames in a staggered manner.
In the embodiment, the two side splicing frames are respectively a front splicing frame positioned at the front side of the vault splicing section 1-01 and a rear splicing frame positioned at the rear side of the vault splicing section 1-01;
the two bridge abutments 8 are respectively a front bridge abutment supported below the front end of the main beam and a rear bridge abutment supported below the rear end of the main beam, a front anchor 15-1 is arranged right in front of the front bridge abutment, and a rear anchor 15-2 is arranged right behind the rear bridge abutment;
the front end of each buckle cable 17-10 in the rear tower is fixed on one arch frame assembly section 1-1 which is hoisted in place in the rear side assembly frame, and the rear end of each buckle cable 17-10 in the rear tower is fixed on a rear anchor 15-2;
the rear end of each buckling cable 17-10 in the front tower is fixed on one arch assembly section 1-1 in the front side assembly frame, and the front end of each buckling cable 17-10 in the front tower is fixed on a front anchor 15-1;
in the step a12, after the well-placed arch assembling segment 1-1 is connected with the assembled arch assembling segment 1-1 located below the well-placed arch assembling segment, the arch assembling segment 1-1 assembled in the step needs to be temporarily fixed through the lanyard 17-10. Therefore, in the assembling process, the stability of the assembled arch assembling sections 1-1 can be ensured through the two groups of the buckle cables 17-10.
From the above, the arch assembly sections 1-1 lifted in place are temporarily fixed in a suspended assembly mode of inclined pull buckle hangers (i.e. the buckle cables 17-10), and before the arch-roof assembly sections are assembled in the step a2, the line shapes of the two side assembly frames can be respectively adjusted through the two groups of buckle cables 17-10, so that the line shape of the assembled steel arch 1 after being folded is further ensured.
And D, after the arch top splicing sections in the step A2 are assembled, disassembling the two groups of buckle cables 17-10 step by step in batches.
In this embodiment, when the first arch assembling segment is assembled in step a11 and when the last arch assembling segment is assembled in step a12, the currently assembled arch assembling segment 1-1 is translated forward by using the arch segment transfer device; when the front end of the arch assembling section 1-1 moves to the upper part of the front pier stud, the moved arch assembling section 1-1 enters a lifting area of the cable crane, and at the moment, a front carriage 21 is connected with the front end of the moved arch assembling section 1-1, so that the front carriage 21 can lift the front end of the moved arch assembling section 1-1; the arch frame assembling section 1-1 is continuously moved forwards along the longitudinal bridge direction by using the arch frame subsection transfer device until the front end of the moved arch frame assembling section 1-1 is moved to the position above the front pier stud, a rear running vehicle 22 is connected with the rear end of the moved arch frame assembling section 1-1, and the rear running vehicle 22 is used for hoisting the rear end of the moved arch frame assembling section 1-1; after the rear carriage 22 is connected with the rear end of the moved arch assembling section 1-1, the hoisting process of the hoisting device of the cable crane on the arch assembling section 1-1 is completed, and then the arch assembling section 1-1 is hoisted and lowered in place by the hoisting device of the cable crane.
After the movable arch assembling segment 1-1 enters the hoisting area of the cable crane, the horizontal moving device is limited by the horizontal limiting piece 9, so that the horizontal moving device cannot be moved out of the horizontal moving channel, the safety and reliability of the construction process are ensured, and the influence on the forward movement of the arch assembling segment 1-1 is avoided. In addition, the limiting rope 14 is a brake cable, so that the safety and stability of the moving process of the arch assembling sections 1-1 can be further ensured.
In this embodiment, as shown in fig. 1, when the vault splicing sections are assembled in step a2, because the vault splicing sections 1 to 01 are short in length, when the trolley of the cable crane is used to hoist the vault splicing sections 1 to 01, two rear trolleys 22 in the cable crane are used to hoist.
When assembling the vault splicing segments in the step A2, the vault splicing segments 1-01 are translated forwards by adopting the arch frame subsection conveying device; when the vault splicing section 1-01 is translated to the position above the front pier stud, the vault splicing section 1-01 enters a hoisting area of the cable crane, and at the moment, a rear trolley 22 is connected with the middle of the vault splicing section 1-01, so that the vault splicing section 1-01 is hoisted by the rear trolley 22; and completing the process of hoisting the vault splicing segment 1-01 by the hoisting device of the cable crane, and hoisting and lowering the vault splicing segment 1-01 to the proper position by the hoisting device of the cable crane.
During actual construction, when the vault splicing sections are assembled in the step a2, the vault splicing sections 1-01 can also be hoisted synchronously by using two front roadsters 21 and two rear roadsters 22 according to the method described in the step a 11.
As shown in fig. 5, when the currently assembled arch assembling segment 1-1 is translated forwards by using the arch sectioning transfer device, the arch assembling segment 1-1 is moved forwards along the longitudinal bridge by using the horizontal movement device, and the horizontal movement device horizontally supports the front side and the rear side of the arch assembling segment 1-1 in the moving process, so that the moved arch assembling segment 1-1 is ensured to be in a stable state and the moving process is safe and reliable; when the front end of the moved arch assembling section 1-1 moves to the upper part of the front pier stud, the moved arch assembling section 1-1 enters a lifting area of the cable crane, and at the moment, the front carriage 21 is connected with the front end of the moved arch assembling section 1-1, so that the front carriage 21 can lift the front end of the moved arch assembling section 1-1. Then, the horizontal moving device is utilized to continuously move the arch assembling section 1-1 forwards along the longitudinal bridge direction until the front end of the moved arch assembling section 1-1 is moved to the position above the front pier stud, and the hoisting function of the front roadster 21 is matched with the horizontal supporting function of the horizontal moving device in the moving process, so that the moved arch assembling section 1-1 can be effectively ensured to be in a stable state, and the moving process is ensured to be safe and reliable; as shown in fig. 6, when the front end of the moved arch assembling section 1-1 moves above the front pier stud, the rear running car 22 is connected with the rear end of the moved arch assembling section 1-1, and the rear running car 22 finishes hoisting the rear end of the moved arch assembling section 1-1. After the rear carriage 22 is connected with the rear end of the moved arch assembling section 1-1, the moved arch assembling section 1-1 is stably hoisted through the front carriage 21 and the rear carriage 22, so that the hoisting process of the cable crane is completed, the actual construction is simple and convenient, and the construction process is safe and reliable.
After the movable arch assembling segment 1-1 enters the hoisting area of the cable crane, the horizontal moving device is limited by the horizontal limiting piece 9, so that the horizontal moving device cannot be moved out of the horizontal moving channel, the safety and reliability of the construction process are ensured, and the influence on the forward movement of the arch assembling segment 1-1 is avoided. In addition, the limiting rope 14 is a brake cable, so that the safety and stability of the moving process of the arch assembling sections 1-1 can be further ensured.
In actual construction, the steel arch frame on which the arch rib 2 is constructed is an arch support frame 100. The assembled steel arch 1 is an arch support 100 or a middle arch in the arch support 100.
In practical use, when the transverse bridge width of the arched support frame 100 is smaller than the clear distance between the two vertical support frames 17-1 in the rear tower, the assembled steel arch frame 1 is the arched support frame 100; otherwise, when the transverse bridge width of the arched support frame 100 is not less than the clear distance between the two vertical support frames 17-1 in the rear tower, the arched support frame 100 needs to be divided into a plurality of arch frames from left to right, the assembled steel arch frame 1 is one of the arch frames 100, each arch frame is formed by splicing a plurality of arch frame splicing sections 1-1 arranged from front to back along the longitudinal bridge, and each arch frame in the arched support frame 100 is one assembled steel arch frame 1.
When the steel arch frames are assembled in the step 203, a plurality of arch frames in the arch support frame 100 are assembled in sequence, each arch frame is an assembled steel arch frame 1, and the assembling methods of the plurality of arch frames are the same; when any arch frame in the arch support frame 100 is assembled, the arch frames are assembled according to the method from the step A1 to the step A2.
In this embodiment, the width of the arched support 100 in the transverse direction of the bridge is not less than the clear distance between the two vertical support frames 17-1 in the rear tower, the arched support 100 is divided into 3 arches from left to right, and the 3 arches are respectively a left arch, a middle arch and a right arch from left to right along the transverse direction of the bridge.
When the steel arch is assembled in the step 203, the middle arch is assembled according to the method in the steps from A1 to A2, the left arch is assembled according to the method in the steps from A1 to A2, and all arch assembling sections 1-1 in the left arch are fixedly connected with the middle arch into a whole; and finally, splicing the right arch frame according to the method in the steps A1 to A2, and firmly connecting each arch frame splicing section 1-1 in the right arch frame with the middle arch frame into a whole.
When the pre-construction arch rib is constructed, the steel arch frame (namely, the arch support frame 100) which is assembled and formed is vertically jacked through the steel arch frame jacking device on the steel arch frame support until the steel arch frame is jacked in place, and at the moment, the steel arch frame is in a supporting state; then, constructing the arch rib constructed in advance by using the steel arch frame jacked in place; after the construction of the arch rib constructed firstly is finished, all temporary supports on the steel arch support are adopted to stably lower the steel arch until the transverse distribution beams below the front end and the rear end of the steel arch are horizontally supported on a horizontal support 30-1, so that the steel arch is in a transverse moving state and the transverse mounting seat of the steel arch is supported on the horizontal slideway; then, transversely moving the steel arch frame by using the transverse moving device until the steel arch frame is moved to a steel arch frame support right below the post-construction arch rib; and finally, vertically jacking the steel arch frame which is moved in place by the steel arch frame jacking device until the steel arch frame is jacked in place, and constructing the post-construction arch rib by utilizing the steel arch frame which is jacked in place.
And retracting all the vertical jacks 32 on the steel arch support in the process of stably lowering the steel arch by adopting all the temporary supports on the steel arch support or before lowering the steel arch. Before the transverse moving device is adopted to transversely move the steel arch, all vertical jacks 32 on the steel arch support right below the post-construction arch rib are retracted.
In this embodiment, when the arch rib construction is performed first in step 205 and the arch rib construction is performed later in step 210, the bottom plate of the arch rib 2 is constructed first;
as shown in fig. 26 and 27, the forming templates in step 205 and step 210 have the same structure and both include a bottom template 44 located at the bottom of the arch rib 2 and two side templates 45 symmetrically arranged left and right, the bottom template 44 is an arch template, both the two side templates 45 are arranged vertically and both supported on the bottom template 44;
in step 205 and before the bottom plate of the arch rib 2 is constructed in step 210, a die pressing mechanism is arranged above the bottom template 44, and the die pressing mechanism is positioned between the two side templates 45;
with reference to fig. 29 and 30, the arch rib 2 is a box girder and includes a bottom plate 2-1, a top plate 2-4 located right above the bottom plate 2-1, K webs 2-2 arranged on the bottom plate 2-1 from left to right, and a plurality of transverse partition plates 2-3 arranged on the bottom plate 2-1 from front to back, wherein the bottom plate 2-1, the top plate 2-4 and the webs 2-2 are all reinforced concrete slabs, and the transverse partition plates 2-3 are concrete slabs; wherein K is a positive integer and is not less than 3; the bottom plate 2-1 and the top plate 2-4 are both arched, the multiple webs 2-2 and the multiple diaphragm plates 2-3 are all supported between the bottom plate 2-1 and the top plate 2-4, the multiple webs 2-2 are all the same in structure and size and are all arranged along a longitudinal bridge direction, the multiple webs 2-2 are all arranged in a vertical direction, the web 2-2 located at the leftmost side in the multiple webs 2-2 is a left-side web, the web 2-2 located at the rightmost side in the multiple webs 2-2 is a right-side web, all webs 2-2 except the left-side web and the right-side web in the constructed arch ring 2 are middle webs, and the number of the middle webs in the constructed arch ring 2 is K-2; the transverse partition plates 2-3 are all arranged along the transverse bridge direction and are all arranged in the vertical direction, and each transverse partition plate 2-3 is connected between the left web plate and the right web plate; each diaphragm 2-3 is divided into K-1 diaphragm segments by K-2 middle webs, and each diaphragm segment is positioned between two adjacent webs 2-2; a cavity between two adjacent webs 2-2 is divided into a plurality of pouring cavities from front to back through a plurality of diaphragm plate sections, and each pouring cavity is positioned between two adjacent diaphragm plate sections in front and back; chamfers 2-5 are arranged between each web 2-2 and the bottom plate 2-1 and between each diaphragm plate segment and the bottom plate 2-1;
the die pressing mechanism comprises K-1 rows of die pressing plates, and each row of die pressing plates is positioned between two adjacent webs 2-2; each row of the pressing template comprises a plurality of pressing templates which are arranged on the same vertical surface from front to back, each pressing template is positioned in one pouring cavity, and one pressing template is arranged in each pouring cavity;
each die plate comprises a plurality of die plate units 3-0 distributed in the same pouring cavity from front to back, the transverse bridge widths of the plurality of die plate units 3-0 are the same and are uniformly distributed on the same vertical surface, a pouring opening 3-8 is reserved between every two adjacent die plate units 3-0, and the pouring opening 3-8 is a gap between every two adjacent die plate units 3-0;
with reference to fig. 28, each of the die plate units 3-0 includes an upper platen 3-10, two left and right side die plates 3-2 symmetrically disposed above two sides of the upper platen 3-10, and two front and rear end die plates 3-3 disposed above two ends of the upper platen 3-10, wherein the two side die plates 3-2 are disposed along a longitudinal bridge direction, and the two end die plates 3-3 are disposed along a transverse bridge direction; the upper pressing plate 3-10 is arched and is formed by bending a rectangular straight template, and the upper pressing plate 3-10 is a forming template for forming the upper surface of the bottom plate 2-1 at the distributed position; the side templates 3-2 and the end templates 3-3 are both bending templates, and each bending template comprises a chamfer forming template 3-4 for forming a chamfer 2-5 and an upper forming template 3-5 connected to the upper part of the chamfer forming template 3-4; the chamfer forming templates 3-4 and the upper forming templates 3-5 are straight templates, the chamfer forming templates 3-4 are isosceles trapezoid templates, the widths of the isosceles trapezoid templates are gradually increased from bottom to top, the upper forming templates 3-5 are rectangular templates, and the widths of the upper forming templates 3-5 are the same as the widths of the upper parts of the chamfer forming templates 3-4 connected with the upper forming templates; an upper forming template 3-5 in the side templates 3-2 is a forming template for forming the side wall of the web 2-2, and an upper forming template 3-5 in the end templates 3-3 is a forming template for forming the side wall of the diaphragm plate segment;
the four upper forming templates 3-5 in each template pressing unit 3-0 are connected to form a cubic template which is vertically arranged, and the four chamfer forming templates 3-4 in each template pressing unit 3-0 are connected to form a quadrangular frustum-shaped template.
In this embodiment, each web 2-2 is vertically arranged, and each diaphragm 2-3 is vertically arranged with the bottom plate 2-1 at the connection position.
The two side templates 3-2 in each template pressing unit 3-0 are respectively positioned above the left side and the right side of the upper pressing plate 3-10, the two end templates 3-3 in each template pressing unit 3-0 are respectively positioned above the front end and the rear end of the upper pressing plate 3-10, the upper forming templates 3-5 in the side templates 3-2 are vertically arranged, and the upper forming templates 3-5 in the end templates 3-3 are vertically arranged with the upper pressing plate 3-10 connected with the upper forming templates.
In this embodiment, as shown in fig. 29, 30 and 31, the constructed arch ring 2 is constructed by using the steel arch frame 1, the bottom formwork 44 is supported on the steel arch frame 1, the front end and the rear end of the constructed arch ring 2 are respectively supported on a permanent support 6, and the permanent support 6 is a reinforced concrete support. The permanent support 6 is an abutment supporting the rib.
During actual construction, a bottom plate steel reinforcement cage is arranged in the bottom plate 2-1 and comprises a plurality of longitudinal steel reinforcements 2-6, the longitudinal steel reinforcements 2-6 are arranged on the same arch surface from left to right, and the longitudinal steel reinforcements 2-6 are arranged along the longitudinal bridge direction.
In order to be fixed simply and firmly, the upper pressing plate 3-10 of each die plate unit 3-0 is connected with the longitudinal steel bar 2-6 through a plurality of hooks 3-6, the plurality of hooks 3-6 are located below the connected upper pressing plate 3-10, the upper portion of each hook 3-6 is fixed on the connected upper pressing plate 3-10, and the lower portion of each hook 3-6 is hooked on one longitudinal steel bar 2-6.
In this embodiment, the hooks 3 to 6 are reinforcing steel bar hooks formed by bending a reinforcing steel bar.
During actual construction, the press template unit 3-0 can be firmly fixed above the bottom plate reinforcement cage by adopting the hooks 3-6, the press template unit 3-0 is ensured not to be displaced, and the hooks 3-6 do not need to be detached after the pouring construction of the bottom plate 2-1 of the constructed arch ring 2 is completed.
In the embodiment, the upper part of each hook 3-6 extends to the position above the connected upper pressure plate 3-10, the upper pressure plate 3-10 is provided with a plurality of through holes for the upper parts of the hooks 3-6 to penetrate through, the upper part of each hook 3-6 is provided with a limiting nut 3-7, and the limiting nut 3-7 is positioned above the upper pressure plate 3-10. In the actual construction process, after the pouring construction of the bottom plate 2-1 of the constructed arch ring 2 is completed, the pressing template unit 3-0 can be simply, conveniently and quickly dismantled only by dismantling the limiting nuts 3-7.
In this embodiment, K is 4.
During actual construction, the value of K can be correspondingly adjusted according to specific requirements.
In this embodiment, the bottom mold plate 44 is composed of a plurality of bottom mold plates, each of the plurality of bottom mold plates is an arch-shaped mold plate and is arranged from left to right along a transverse bridge, the plurality of bottom mold plates have the same length, each of the plurality of bottom mold plates is formed by bending a rectangular straight mold plate, the transverse width of each of the plurality of bottom mold plates is 7m to 12m, the plurality of bottom mold plates are arranged in parallel, the width of a gap between two adjacent bottom mold plates is 1cm to 2m, and a sealing layer is arranged in the gap between two adjacent bottom mold plates.
In this embodiment, the bottom form is a bamboo plywood, and the side forms 45 are steel forms. Other types of forms may be used for the bottom and sideforms 45 during actual construction.
Before actually laying the bottom template, a plurality of square timbers which are arranged in the transverse bridge direction are laid on the steel arch frame 1, and wood blocks with uneven thicknesses are supported under the square timbers to adjust the line shape of the bottom template 44.
In this embodiment, the sealing layer is a double-sided tape adhered between two adjacent bottom templates or a sealing adhesive coating formed by a sealing adhesive filled in a gap between two adjacent bottom templates.
The bottom formwork 44 is divided into a plurality of bottom formworks, a gap is formed between every two adjacent bottom formworks, the bottom formwork 44 can be effectively prevented from arching and deforming due to uneven stress during concrete pouring, and the gap formed between every two adjacent bottom formworks is plugged by the sealing layer, so that slurry leakage can be effectively prevented.
In order to prevent slurry leakage, a layer of waterproof membrane is paved on the inner side wall of the side template 45.
In this embodiment, the bending type formwork is formed by bending a rectangular steel plate, and the chamfer forming formwork 3-4 is an inclined plate which is inclined inwards gradually from top to bottom. The upper pressing plate 3-10 is a steel plate. Therefore, the actual processing and manufacturing are very simple.
As shown in fig. 26, the height of the upper molding board 3-5 is 8cm to 12 cm.
In this embodiment, the height of the upper forming die plate 3-5 is 10 cm. During actual construction, the heights of the upper forming templates 3-5 can be adjusted correspondingly according to specific requirements.
Before the construction of the arch ring 2, the steel arch frame 1 is erected; after the steel arch 1 is erected, a bottom template 44 is laid on the steel arch 1, side templates 45 are respectively erected above the left side and the right side of the bottom template 44, meanwhile, the bottom plate reinforcement cage is bound above the bottom template 44, a die pressing mechanism consisting of a plurality of die pressing plate units 3-0 is arranged above the bottom plate reinforcement cage, then the die pressing mechanism is utilized to carry out concrete pouring construction on the bottom plate 2-1 and the lower horse hoof 2-7 of the constructed arch ring 2, the die pressing mechanism can simply, conveniently and quickly complete the concrete pouring process of the arch ring bottom plate of the deck box type arch bridge, concrete can be effectively prevented from flowing to one side of the arch foot of the constructed arch ring 2 in the pouring process, and the pouring openings 3-8 are reserved, so that the concrete can be vibrated compactly, and the concrete pouring quality of the bottom plate 2-1 of the constructed arch ring 2 can be effectively ensured. Wherein the bottom section of each web 2-2 and the chamfer 2-5 connected thereto each constitute a lower horseshoe 2-7, and the bottom section of each diaphragm section and the chamfer 2-5 connected thereto each constitute a lower horseshoe 2-7. The height of the upper forming template 3-5 is 10cm, so that the height of the upper surface of the constructed and formed lower horse shoe 2-7 is 10cm higher than that of the chamfer 2-5 below the upper surface, the concrete pouring quality and the forming quality of each chamfer 2-5 can be ensured, a construction joint formed by pouring concrete twice up and down in each web 2-2 and each diaphragm plate section is positioned at a position 10cm above the chamfer 2-5, the shearing force and the bending moment applied to the position are small, and the construction joint in each web 2-2 and each diaphragm plate section is positioned at a position with small shearing force and small bending moment, so that the forming quality and the stress effect of the constructed and formed web 2-2 and diaphragm plate section can be ensured.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all simple modifications, changes and equivalent structural changes made to the above embodiment according to the technical spirit of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (10)

1. A construction method of an arch rib of a deck box type arch bridge is characterized by comprising the following steps: the constructed deck arch bridge comprises a left arch rib and a right arch rib (2) which are symmetrically arranged, wherein one arch rib (2) is a first constructed arch rib, and the other arch rib (2) is a second constructed arch rib which is constructed after the first constructed arch rib is constructed; the front end and the rear end of each arch rib (2) are respectively supported on a permanent support (6), the permanent supports (6) are reinforced concrete supports, and the arch ribs (2) are arranged along the longitudinal bridge direction and are reinforced concrete arch rings;
a main beam is uniformly distributed right above each arch rib (2); the front end and the rear end of each main beam are respectively supported on one bridge abutment (8), the main beams are horizontally arranged and comprise middle beam sections (3) supported on the arch ribs (2) and two side beam sections (4) respectively positioned at the front side and the rear side of the middle beam sections (3), the middle beam sections (3) are connected between the two side beam sections (4), the middle beam sections and the arch ribs (2) are arranged along the longitudinal bridge direction, and the middle beam sections (3) and the arch ribs (2) are fixedly connected through a plurality of vertical upright posts (5) arranged from front to back along the longitudinal bridge direction; a plurality of supporting piers (7) which are vertically arranged are arranged below each side beam section (4) from front to back along the longitudinal bridge direction, each supporting pier (7) is a reinforced concrete pier, each side beam section (4) is supported on one abutment (8) and a plurality of supporting piers (7), and one abutment (8) and a plurality of supporting piers (7) supported below each side beam section (4) form a side beam section supporting structure; the two side beam section supporting structures below each main beam are respectively a front side beam section supporting structure positioned on the front side of the arch rib (2) and a rear side beam section supporting structure positioned on the rear side of the arch rib (2), and the two permanent supports (6) are respectively a front side permanent support positioned below the front end of the arch rib (2) and a rear side permanent support positioned below the rear end of the arch rib (2);
the bridge abutment (8) is a reinforced concrete bridge abutment, and the vertical upright post (5) is a reinforced concrete upright post; the lower part of the joint between each lateral beam section (4) and the middle beam section (3) is provided with one supporting pier column (7), and the abutment (8) and the supporting pier columns (7) in the supporting structure of each lateral beam section are uniformly distributed on the same vertical surface;
when the arch rib of the constructed deck arch bridge is constructed, the method comprises the following steps:
step one, constructing a supporting structure at the lower part of a bridge: respectively constructing two permanent supports (6) below each main beam and two side beam section supporting structures in the constructed through arch bridge to obtain the front side beam section supporting structure, the rear side beam section supporting structure, the front side permanent support and the rear side permanent support which are formed through construction;
step two, arch rib construction: constructing two arch ribs (2) of the constructed deck arch bridge by adopting a steel arch frame, and supporting and transversely moving the steel arch frame by adopting an arch frame supporting and transversely moving device;
the steel arch is an arch support frame (100) for constructing an arch rib (2), the front end and the rear end of the arch rib (2) are respectively supported on a permanent support (6), and the permanent support (6) is a reinforced concrete support; the arch ribs (2) are arranged along the longitudinal bridge direction and are reinforced concrete arch rings, the arch ribs (2) are supported right above the arch support frames (100), and the arch support frames (100) are arranged along the longitudinal bridge direction;
the arch support and transverse movement device comprises a translation device for translating the arch support frame (100) along the transverse bridge direction, two lifting devices which are symmetrically arranged at the left and right sides and move the arch support frame (100) up and down, and two steel arch supports which are symmetrically arranged at the left and right sides and support the arch support frame (100), wherein each steel arch support is positioned under one arch rib (2); a transverse distribution beam is arranged below the front end and the rear end of the arched support frame (100), and is horizontally arranged and arranged along the transverse bridge direction; the bottom parts of the front end and the rear end of the arched support frame (100) are respectively provided with a transverse mounting seat, the transverse mounting seats are horizontally arranged and are arranged along the transverse bridge direction, and each transverse distribution beam is arranged at the bottom part of one transverse mounting seat;
each steel arch support comprises a front temporary arch support and a rear temporary arch support, wherein the front temporary arch support and the rear temporary arch support are symmetrically arranged, the two temporary arch supports are arranged along the transverse bridge direction and respectively serve as a front support for supporting the front end of the arched support (100) and a rear support for supporting the rear end of the arched support (100); the temporary arch support is arranged on the permanent support (6) and is fixedly connected with the permanent support (6) into a whole;
each temporary arch support is an L-shaped support (30); the L-shaped support (30) comprises a horizontal support (30-1) and a vertical support (30-2) arranged above the outer side of the horizontal support (30-1), the horizontal support (30-1) and the vertical support (30-2) are both arranged along the transverse bridge direction and are both reinforced concrete supports, and the horizontal support (30-1) and the vertical support (30-2) in each temporary arch support are cast into a whole; m vertical grooves (31) arranged on the same vertical surface are formed in each horizontal support (30-1), the structures and the sizes of the M vertical grooves (31) are the same, and the M vertical grooves are arranged from left to right along a transverse bridge; wherein M is a positive integer and M is not less than 3; each vertical groove (31) is a cubic groove; m vertical grooves (31) in each temporary arch are positioned on the inner side of a vertical support (30-2);
the front supports of the two steel arch support forms a front side support, and the rear supports of the two steel arch support forms a rear side support; all the vertical grooves (31) in the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all the vertical grooves (31) in the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction;
each lifting device is uniformly distributed on one steel arch support; each lifting device comprises a front lifting mechanism and a rear lifting mechanism which are symmetrically arranged, and each temporary arch abutment is uniformly provided with one lifting mechanism; each lifting mechanism comprises N vertical jacks (32) which are arranged on the same vertical surface from left to right along the transverse bridge direction, the N vertical jacks (32) have the same structure and size and are uniformly distributed on the same horizontal plane, and the vertical jacks (32) are hydraulic jacks which are vertically arranged; wherein N is a positive integer and is more than or equal to 2 and less than or equal to M; each vertical jack (32) is uniformly distributed in one vertical groove (31);
all the vertical jacks (32) on the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge, and all the vertical jacks (32) on the front side support form a front side jacking device; all the vertical jacks (32) on the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge, and all the vertical jacks (32) on the rear side support form a rear side jacking device; the front side jacking device is positioned under one transverse distribution beam, and the rear side jacking device is positioned under the other transverse distribution beam; all the vertical jacks (32) on each steel arch support form a steel arch jacking device for synchronously jacking the arch support frame (100);
the translation device comprises a front translation slideway (33) and a rear translation slideway (33) which are symmetrically arranged and used for the transverse mounting seat to translate, and a front translation driving device and a rear translation driving device which synchronously drive the arched support frame (100) to translate along the transverse bridge direction, the two translation driving devices are symmetrically arranged, and the translation slideways (33) are horizontally arranged and arranged along the transverse bridge direction; each transverse moving driving device comprises a pushing jack (41) for horizontally pushing the transverse distribution beam along the transverse bridge direction, and the pushing jacks (41) are horizontally arranged and are arranged along the transverse bridge direction; each jacking jack (41) and one transverse distribution beam are arranged on the same vertical surface, and the jacking jacks (41) are supported on the transverse distribution beams on the same vertical surface;
the two translation slideways (33) are respectively a front side slideway arranged on the front side supporting seat and a rear side slideway arranged on the rear side supporting seat; a horizontal slideway for the horizontal mounting seat to translate is arranged on the inner side wall of each vertical support (30-2), and the horizontal slideway is arranged along the horizontal bridge direction and is positioned below the horizontal mounting seat; the horizontal slideways arranged on the two vertical supports (30-2) in the front side support are distributed on the same horizontal straight line and form the front side slideway, and the horizontal slideways arranged on the two vertical supports (30-2) in the rear side support are distributed on the same horizontal straight line and form the rear side slideway;
the arch center hinged seat (20) comprises a horizontal supporting seat supported on an arch center beam (23) and a supporting steel plate (20-1) supported on the horizontal supporting seat, wherein the horizontal supporting seat and the supporting steel plate (20-1) are horizontally arranged and are arranged along the transverse bridge direction;
a vertical baffle (38) is mounted on the inner side wall of each vertical support (30-2), and the vertical baffle (38) is positioned above the horizontal slide; the vertical baffle (38) is arranged along the transverse bridge direction, the vertical baffle (38) is a rectangular straight steel plate and is positioned above the horizontal support (30-1), and the outer side wall of the horizontal support is tightly attached to the vertical baffle (38); the two vertical baffles (38) on the front side support seat are arranged on the same horizontal plane and are arranged on the same vertical plane, and the two vertical baffles (38) on the rear side support seat are arranged on the same horizontal plane and are arranged on the same vertical plane;
when the steel arch frame is adopted to construct two arch ribs (2) of the constructed deck arch bridge, the process is as follows:
step 201, constructing a steel arch support: constructing two steel arch support seats in the arch support and transverse moving device to obtain the front side support seat and the rear side support seat which are formed by construction;
step 202, installing a translation slide way and a lifting device: after the front side support and the rear side support are constructed, respectively installing a translation slideway (33) on the front side support and the rear side support which are formed by construction; meanwhile, the two steel arch support seats formed in the construction mode are respectively provided with one lifting device;
step 203, assembling the steel arch frame: assembling the arch-shaped support frames (100), enabling the assembled and molded arch-shaped support frames (100) to be positioned under the arch rib which is constructed firstly, enabling the assembled and molded arch-shaped support frames (100) to be supported on one lifting device under the arch rib which is constructed firstly, and enabling the front end and the rear end of each arch-shaped support frame (100) to be supported on one lifting mechanism respectively;
step 204, jacking the arched support frame: the lifting device supported below the arched support frame (100) is adopted to lift the arched support frame (100) vertically upwards until the arched support frame (100) is lifted to the construction position of the arch rib constructed firstly;
step 205, firstly constructing arch rib construction: in step 204, a forming template for constructing the pre-construction arch rib is erected on the arch support frame (100), and the pre-construction arch rib is constructed by using the forming template;
step 206, lowering the arched support frame: after the construction of the arch rib is completed in the step 205, vertically lowering the arch support frame (100) in the step 204 by adopting the lifting device or the vertical moving device supported below the arch support frame (100) until the front end and the rear end of the arch support frame (100) are respectively supported on one translation slideway (33);
step 207, installing a transverse moving driving device: respectively installing the front and rear transverse moving driving devices to obtain the installed transverse moving devices, and enabling each jacking jack (41) in the transverse moving devices and one transverse distribution beam in the arched supporting frame (100) to be arranged on the same vertical surface, wherein the jacking jacks (41) are supported on the transverse distribution beams on the same vertical surface;
step 208, transversely moving the arched support frame: synchronously driving the arched support frame (100) to translate towards one side of the rear construction arch rib by using the front and rear transverse moving driving devices in the step 208 along the transverse bridge direction until the arched support frame (100) moves to the position right below the rear construction arch rib, simultaneously supporting the arched support frame (100) on one lifting device right below the rear construction arch rib, and respectively supporting the front and rear ends of the arched support frame (100) on one lifting mechanism;
step 209, jacking the arched support frame: the lifting device supported below the arched support frame (100) is adopted to lift the arched support frame (100) vertically upwards until the arched support frame (100) is lifted to the construction position of the post-construction arch rib;
step 210, post-construction arch rib construction: in step 209, a forming template for constructing the post-construction arch rib is erected on the arch support frame (100), and the post-construction arch rib is constructed by using the forming template, so that the construction process of two arch ribs (2) of the constructed deck arch bridge is completed;
step 211, dismantling the arch support frame: removing the arched support (100) in step 210;
and in the process of transversely moving the steel arch, the transverse distribution beam is supported on a horizontal support (30-1).
2. The method for constructing a bridge arch rib of a deck box-type arch bridge as claimed in claim 1, wherein: when the construction of the arch rib is carried out firstly in the step 205 and the construction of the arch rib is carried out later in the step 210, the bottom plate of the arch rib (2) is constructed firstly;
in the step 205 and the step 210, the forming templates have the same structure and both comprise a bottom template (44) positioned at the bottom of the arch rib (2) and two side templates (45) symmetrically arranged at the left and right, the bottom template (44) is an arched template, the two side templates (45) are vertically arranged and both supported on the bottom template (44);
in the step 205 and before the bottom plate of the arch rib (2) is constructed in the step 210, a die pressing mechanism is arranged above a bottom template (44), and the die pressing mechanism is positioned between two side templates (45);
the arch rib (2) is a box girder and comprises a bottom plate (2-1), a top plate (2-4) positioned right above the bottom plate (2-1), K webs (2-2) arranged on the bottom plate (2-1) from left to right and a plurality of transverse partition plates (2-3) arranged on the bottom plate (2-1) from front to back, wherein the bottom plate (2-1), the top plate (2-4) and the webs (2-2) are all reinforced concrete plates, and the transverse partition plates (2-3) are concrete plates; wherein K is a positive integer and is not less than 3; the bottom plate (2-1) and the top plate (2-4) are both arched, a plurality of webs (2-2) and a plurality of diaphragm plates (2-3) are all supported between the bottom plate (2-1) and the top plate (2-4), the webs (2-2) are all the same in structure and size and are all arranged along a longitudinal bridge direction, the webs (2-2) are all arranged vertically, the web (2-2) located at the leftmost side in the webs (2-2) is a left-side web, the web (2-2) located at the rightmost side in the webs (2-2) is a right-side web, all webs (2-2) except the left-side web and the right-side web in the constructed arch ring (2) are middle webs, and the number of the middle webs in the constructed arch ring (2) is K-2; the transverse partition plates (2-3) are all arranged along the transverse bridge direction and are all arranged in the vertical direction, and each transverse partition plate (2-3) is connected between the left web plate and the right web plate; each diaphragm (2-3) is divided into K-1 diaphragm segments by K-2 middle webs, and each diaphragm segment is positioned between two adjacent webs (2-2); a cavity between two adjacent webs (2-2) is divided into a plurality of pouring cavities from front to back through a plurality of diaphragm sections, and each pouring cavity is positioned between two adjacent diaphragm sections in front and back; chamfers (2-5) are arranged between each web plate (2-2) and the bottom plate (2-1) and between each diaphragm plate segment and the bottom plate (2-1);
the die pressing mechanism comprises K-1 rows of die pressing plates, and each row of die pressing plates is positioned between two adjacent webs (2-2); each row of the pressing template comprises a plurality of pressing templates which are arranged on the same vertical surface from front to back, each pressing template is positioned in one pouring cavity, and one pressing template is arranged in each pouring cavity;
each die plate comprises a plurality of die plate units (3-0) arranged in the same pouring cavity from front to back, the transverse bridge widths of the plurality of die plate units (3-0) are the same and are uniformly distributed on the same vertical surface, a pouring opening (3-8) is reserved between every two adjacent die plate units (3-0), and the pouring opening (3-8) is a gap between every two adjacent die plate units (3-0);
each template pressing unit (3-0) comprises an upper pressing plate (3-10), a left side template (3-2) and a right side template (3-2) which are symmetrically arranged above two sides of the upper pressing plate (3-10), and a front end template (3-3) and a rear end template (3-3) which are symmetrically arranged above two ends of the upper pressing plate (3-10), wherein the two side templates (3-2) are arranged along the longitudinal bridge direction, and the two end templates (3-3) are arranged along the transverse bridge direction; the upper pressing plate (3-10) is arched and is formed by bending a rectangular flat template, and the upper pressing plate (3-10) is a forming template for forming the upper surface of the bottom plate (2-1) at the distributed position; the side templates (3-2) and the end templates (3-3) are both bending templates, and each bending template comprises a chamfer forming template (3-4) for forming a chamfer (2-5) and an upper forming template (3-5) connected to the upper part of the chamfer forming template (3-4); the chamfer forming templates (3-4) and the upper forming templates (3-5) are straight templates, the chamfer forming templates (3-4) are isosceles trapezoid templates, the width of each chamfer forming template is gradually increased from bottom to top, the upper forming templates (3-5) are rectangular templates, and the width of each upper forming template (3-5) is the same as that of the upper part of each chamfer forming template (3-4) connected with each upper forming template; the upper forming template (3-5) in the side templates (3-2) is a forming template for forming the side wall of the web plate (2-2), and the upper forming template (3-5) in the end template (3-3) is a forming template for forming the side wall of the diaphragm plate segment;
the four upper forming templates (3-5) in each template pressing unit (3-0) are connected into a cubic template which is vertically arranged, and the four chamfer forming templates (3-4) in each template pressing unit (3-0) are connected into a quadrangular frustum-shaped template.
3. A method of constructing a bridge arch of a deck box-type arch bridge according to claim 1 or 2, wherein: the arch support frame (100) is formed by splicing an assembled steel arch frame (1) or a plurality of assembled steel arch frames (1) which are arranged from left to right along a transverse bridge, each assembled steel arch frame (1) is an arch frame, each assembled steel arch frame (1) is arranged along a longitudinal bridge direction, and each assembled steel arch frame (1) is formed by splicing a plurality of arch frame splicing sections (1-1) which are arranged from front to back along the longitudinal bridge direction;
when the steel arch is assembled in the step 203, an arch assembling device is adopted for assembling;
the arch assembling device comprises a cable crane for hoisting the arch assembling sections (1-1) of the assembled steel arch (1) and an arch subsection transferring device for moving the arch assembling sections (1-1) one by one;
the arch frame subsection transfer device comprises an assembly segment moving device for horizontally moving arch frame assembly segments (1-1) one by one and a horizontal moving channel for horizontally moving the assembly segment moving device, wherein the horizontal moving channel is horizontally arranged and is arranged along the longitudinal bridge direction;
the horizontal moving channel is arranged on the rear side beam section supporting structure right behind the first construction arch rib, and the rear side beam section supporting structure right behind the first construction arch rib is a moving channel supporting structure; the horizontal moving channel comprises a longitudinal supporting beam (3-1) supported on the moving channel supporting structure, the assembling section moving device is a horizontal moving device which can move back and forth on the longitudinal supporting beam (3-1) and drive the moving arch assembling section (1-1) to move synchronously in the moving process, and the longitudinal supporting beam (3-1) is horizontally arranged and arranged along the longitudinal bridge direction; the horizontal moving device is arranged on the longitudinal support beam (3-1), and the moving arch assembling section (1-1) is horizontally supported on the horizontal moving device; the rear end of the longitudinal supporting beam (3-1) is an abutment supporting end supported on an abutment (8) in the moving channel supporting structure, and the front end of the longitudinal supporting beam (3-1) is a hoisting end; a horizontal limiting piece (9) for limiting the horizontal moving device is arranged at the hoisting end of the longitudinal supporting beam (3-1);
the cable crane comprises a front tower (17), a rear tower (17), a working cable (17-8) arranged on the two towers (17) and a trolley which can move back and forth along the working cable (17-8) and hoist the assembled sections (1-1) of the arches, wherein the trolley is arranged on the working cable (17-8) and is positioned between the two towers (17), and the trolley is positioned above the arch rib which is constructed firstly; the two towers (17) and the pre-construction arch rib and the longitudinal support beam (3-1) are positioned on the same vertical plane, and the two towers (17) are a front tower positioned on the front side of the pre-construction arch rib and a rear tower positioned on the rear side of the pre-construction arch rib respectively;
the supporting pier column (7) positioned at the foremost side in the rear side beam section supporting structure is a front pier column, the hoisting end of the longitudinal supporting beam (3-1) is positioned at the front side of the rear tower frame, the hoisting end of the longitudinal supporting beam (3-1) is supported on the front pier column, and the longitudinal supporting beam (3-1) is a horizontal supporting beam penetrating through the middle part of the rear tower frame; the rear tower frame and the front pier stud are both supported on the rear permanent support, and the front pier stud is positioned on the front side of the rear tower frame;
before assembling the steel arch in step 203, constructing the horizontal moving channel on the rear side beam section supporting structure right behind the previously constructed arch rib, and installing the assembled section moving device on the horizontal moving channel to obtain the constructed arch frame sectional transferring device; simultaneously, constructing the cable crane, and supporting the rear tower frame in the cable crane on the rear permanent support at the rear side of the pre-construction arch rib;
when the arch-shaped support frame (100) is assembled in the step 203, all the assembled steel arches (1) in the arch-shaped support frame (100) are assembled in sequence, and the assembling methods of all the assembled steel arches (1) in the arch-shaped support frame (100) are the same;
when the arch-shaped support frame (100) is assembled, the method comprises the following steps:
step A1, splicing the side splicing frames: symmetrically assembling two side splicing frames of one assembled steel arch frame (1) in the arch-shaped support frame (100);
when any one of the side splicing frames is spliced, a plurality of arch splicing sections (1-1) forming the side splicing frame are spliced from bottom to top, and the process is as follows:
step A11, assembling a first arch assembling segment: the currently assembled arch assembling segment (1-1) is translated forwards to the upper part of the front end of the horizontal moving channel by adopting the arch segmented transfer device, and then the hoisting trolley of the cable crane is adopted to hoist and place the arch assembling segment (1-1) in place, so that the assembling process of the currently assembled arch assembling segment (1-1) is completed;
in the step, the currently assembled arch assembling segment (1-1) is the arch assembling segment (1-1) which is positioned at the bottommost part in the side splicing frames;
step A12, assembling the last arch frame assembly segment: the last assembled arch assembling segment (1-1) is translated forwards to the position above the front end of the horizontal moving channel by adopting the arch segmented transfer device, then the hoisting trolley of the cable crane is adopted to hoist and lower the arch assembling segment (1-1) in place, and meanwhile, the well-lowered arch assembling segment (1-1) is connected with the assembled arch assembling segment (1-1) which is positioned below the arch assembling segment (1-1), so that the assembling process of the currently assembled arch assembling segment (1-1) is completed;
step A13, repeating step A12 one or more times, completing the assembling process of all arch assembling sections (1-1) in the side splicing frames, and obtaining the assembled side splicing frames;
step A2, assembling vault splicing segments: after the two side splicing frames of the assembled steel arch frame (1) are assembled, the arch frame subsection transfer device is adopted to translate the arch top splicing section (1-01) forwards to the position above the front end of the horizontal moving channel, then the crane trolley of the cable crane is adopted to hoist and place the arch top splicing section (1-01), and meanwhile, the arch top splicing section (1-01) placed in place is connected with the two assembled side splicing frames, the folding process of one assembled steel arch frame (1) is completed, and one assembled steel arch frame (1) is obtained;
step A3, judging the completion of the assembly of the arch support frame: judging whether the assembling of the arched support frame (100) is finished, finishing the assembling process of the arched support frame (100) when the assembling of the arched support frame (100) is finished, and entering the step 204; otherwise, go to step A4;
step A4, assembling the next assembled steel arch frame: assembling the next assembled steel arch (1) in the arch support frame (100) according to the method from the step A1 to the step A2, and connecting each arch assembling section (1-1) in the assembled steel arch (1) with the assembled steel arch (1);
step A5, judging the completion of the assembly of the arch support frame: judging whether the assembling of the arched support frame (100) is finished, finishing the assembling process of the arched support frame (100) when the assembling of the arched support frame (100) is finished, and entering the step 204; otherwise, return to step A4.
4. A method of constructing a bridge arch of a deck box-type arch bridge according to claim 1 or 2, wherein: the arch support and transverse moving device in the second step further comprises two beam falling devices which are symmetrically arranged at the left and the right, and each beam falling device is uniformly distributed on one steel arch support; each beam falling device comprises a front beam falling mechanism and a rear beam falling mechanism which are symmetrically arranged, and one beam falling mechanism is uniformly distributed on each temporary arch abutment; each beam falling mechanism comprises H temporary supports which are arranged on the same vertical plane from left to right along the transverse bridge and support the steel arch frame in the lowering process, the temporary supports are arranged in the vertical direction, the H temporary supports are identical in structure and size and are uniformly distributed on the same horizontal plane; wherein H is a positive integer and H is less than or equal to M; each temporary support is uniformly distributed in one vertical groove (31);
all temporary supports on the front side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all temporary supports on the front side support form a front side landing beam support; all temporary supports on the rear side support are uniformly distributed on the same horizontal plane and are distributed on the same vertical plane from left to right along the transverse bridge direction, and all temporary supports on the rear side support form a rear side beam support; the front side beam falling support is positioned under one transverse distribution beam, and the rear side beam falling support is positioned under the other transverse distribution beam; all temporary supports on each steel arch support form a steel arch girder falling support for synchronously supporting the steel arches;
the temporary support is a sand cylinder (34) or a sand box;
after jacking of the arch support frame is completed in the step 204, installing the beam falling device which is positioned under the arch rib which is constructed in advance, and enabling the front end and the rear end of the arch support frame (100) to be supported on one beam falling mechanism respectively; then, the lifting device supported below the arched support frame (100) is dismantled;
in step 206, the vertical moving device is the beam falling device;
when the arched support frame is lowered in the step 206, the arched support frame (100) in the step 204 is vertically lowered by using the beam falling device supported below the arched support frame (100);
after jacking of the arch support frame is completed in the step 209, installing the beam falling device which is positioned under the post-construction arch rib, and respectively supporting the front end and the rear end of the arch support frame (100) on one beam falling mechanism; and then, the lifting device supported below the arched support frame (100) is detached.
5. A method of constructing a bridge arch of a deck box-type arch bridge according to claim 1 or 2, wherein: in the second step, the front arch foot and the rear arch foot of the arch support frame (100) are respectively supported on an arch frame hinged seat (20), the arch frame hinged seat (20) is the transverse mounting seat, and the transverse distribution beam is an arch frame beam (23) mounted at the bottom of the arch frame hinged seat (20); the arched support frames (100) are vertically arranged and are arranged along the longitudinal bridge direction;
the arched support frame (100) comprises two arch foot sections (1-100) which are symmetrically arranged in front and at the back and a bearing steel arch connected between the two arch foot sections (1-100), and the bearing steel arch and the two arch foot sections (1-100) are arranged along the longitudinal bridge direction;
the bottom parts of the two arch springing segments (1-100) are respectively provided with a transverse steel pipe (1-11) which is horizontally supported on an arch frame hinging seat (20), the transverse steel pipes (1-11) are horizontally arranged and are arranged along the transverse bridge direction, and the transverse steel pipes (1-11) are round steel pipes; each transverse steel pipe (1-11) is supported on one arch frame hinge seat (20), and each transverse steel pipe (1-11) is connected with the arch frame hinge seat (20) supported by the transverse steel pipe in a hinge mode;
the cross section of the supporting steel plate (20-1) is arc-shaped, each transverse steel pipe (1-11) is supported on one supporting steel plate (20-1), each transverse steel pipe (1-11) and the supporting steel plate (20-1) supported by the transverse steel pipe are coaxially arranged, and the supporting steel plate (20-1) is located below the outer side of the supported transverse steel pipe (1-11).
6. The method for constructing a bridge arch rib of a deck box-type arch bridge as claimed in claim 3, wherein: the two abutments (8) below the arch rib constructed firstly are respectively a front abutment supported below the front end of the main beam and a rear abutment supported below the rear end of the main beam, a front anchor (15-1) is arranged right in front of the front abutment, and a rear anchor (15-2) is arranged right behind the rear abutment;
the two side splicing frames are respectively a front splicing frame positioned at the front side of the vault splicing section (1-01) and a rear splicing frame positioned at the rear side of the vault splicing section (1-01);
each tower (17) comprises an assembled frame body, and the assembled frame body comprises two vertical support frames (17-1) which are symmetrically arranged at the left and the right; the two vertical support frames (17-1) in the rear tower are supported on the rear permanent support, the two vertical support frames (17-1) in the rear tower are symmetrically arranged on the left side and the right side of the horizontal moving channel, and the clear distance between the two vertical support frames (17-1) in the rear tower is larger than the width of the horizontal moving channel;
each tower frame (17) is provided with an arch frame temporary fixing mechanism, each arch frame temporary fixing mechanism comprises a left group and a right group of buckling cables (17-10) which are symmetrically arranged and temporarily fix the arch frame assembling sections (1-1) which are hoisted in place, and each group of buckling cables (17-10) and one vertical support frame (17-1) are arranged on the same vertical plane; each group of the buckling cables (17-10) comprises a plurality of buckling cables (17-10) which are arranged on the same vertical surface from top to bottom, and the plurality of buckling cables (17-10) are arranged along the longitudinal bridge direction;
a plurality of rope buckling pulleys (17-11) for installing buckling ropes (17-10) are distributed on each vertical support frame (17-1) of the cable crane from top to bottom, all the rope buckling pulleys (17-11) distributed on each vertical support frame (17-1) are positioned on the same vertical plane, and each rope buckling (17-10) is installed on one rope buckling pulley (17-11);
the front end of each buckling cable (17-10) in the rear tower is fixed on one arch frame assembly section (1-1) which is hoisted in place in the rear side assembly frame, and the rear end of each buckling cable (17-10) in the rear tower is fixed on a rear anchor (15-2);
the rear end of each buckling cable (17-10) in the front tower is fixed on one arch assembly section (1-1) in the front side assembly frame, and the front end of each buckling cable (17-10) in the front tower is fixed on a front anchor (15-1);
in the step A12, after the well-placed arch assembling segment (1-1) is connected with the assembled arch assembling segment (1-1) which is positioned below the well-placed arch assembling segment, the arch assembling segment (1-1) assembled in the step is temporarily fixed through the buckling rope (17-10).
7. The method for constructing a bridge arch rib of a deck box-type arch bridge as claimed in claim 3, wherein: each tower (17) comprises an assembled frame body, and the assembled frame body comprises two vertical support frames (17-1) which are symmetrically arranged at the left and the right; the two vertical support frames (17-1) in the rear tower are supported on the rear permanent support, the two vertical support frames (17-1) in the rear tower are symmetrically arranged on the left side and the right side of the horizontal moving channel, and the clear distance between the two vertical support frames (17-1) in the rear tower is larger than the width of the horizontal moving channel;
each tower (17) further comprises a tower base (17-3) for mounting at the bottom of the assembled frame body, the tower bases (17-3) are horizontally arranged and are arranged along the transverse bridge direction, and the assembled frame body is positioned right above the tower bases (17-3);
the bottom of each vertical supporting frame (17-1) is provided with a tripod (17-4) arranged on a tower base (17-3), and the bottom of the tripod (17-4) is connected with the tower base (17-3) positioned below the tripod in a hinged mode; a bottom distribution beam (17-7) is arranged right below each tower base (17-3), and the bottom distribution beams (17-7) are horizontally arranged and are arranged along the transverse bridge direction; the bottom distribution beam (17-7) at the bottom of the rear tower is fixed on the rear permanent support, and the bottom distribution beam (17-7) at the bottom of the front tower is fixed on the front permanent support.
8. A method of constructing a bridge arch of a deck box-type arch bridge according to claim 1 or 2, wherein: when the arched support frame is lowered in the step 206, after the strength of the concrete poured in the firstly constructed arch rib in the step 205 reaches more than 90% of the design strength, the arched support frame (100) in the step 204 is vertically lowered;
when the arch support frame is dismantled in the step 211, after the strength of the concrete poured in the post-construction arch rib reaches more than 90% of the design strength in the step 210, the arch support frame (100) is dismantled.
9. The method for constructing a bridge arch rib of a deck box-type arch bridge as claimed in claim 3, wherein: each tower (17) comprises an assembled frame body, and the assembled frame body comprises two vertical support frames (17-1) which are symmetrically arranged at the left and the right; the two vertical support frames (17-1) in the rear tower are supported on the rear permanent support, the two vertical support frames (17-1) in the rear tower are symmetrically arranged on the left side and the right side of the horizontal moving channel, and the clear distance between the two vertical support frames (17-1) in the rear tower is larger than the width of the horizontal moving channel;
a cable saddle (17-6) for installing a working cable (17-8) is arranged on each vertical support frame (17-1) in the tower (17);
the number of the working cables (17-8) is two, the two working cables (17-8) are arranged along the longitudinal bridge direction, and the working cables are symmetrically arranged above the left side and the right side of the arch rib which is constructed in advance; each working cable (17-8) is provided with a front crane trolley and a rear crane trolley, and the two crane trolleys are positioned between the two towers (17); four hoisting trolleys in the cable crane form a hoisting device for hoisting the arch truss assembled section (1-1);
the two working cables (17-8) are respectively a left working cable and a right working cable positioned on the right side of the left working cable, and the two vertical support frames (17-1) in each tower (17) are respectively a left support frame and a right support frame positioned on the right side of the left support frame; the left working cable is supported on the left supporting frames of the two towers (17), and the right working cable is supported on the right supporting frames of the two towers (17);
when the first arch assembling segment is assembled in the step A11 and the last arch assembling segment is assembled in the step A12, the currently assembled arch assembling segment (1-1) is translated forwards by adopting the arch subsection transfer device; when the front end of the arch assembling section (1-1) moves to the position above the front pier stud, the moved arch assembling section (1-1) enters a lifting area of the cable crane, and at the moment, a front roadster (21) is connected with the front end of the moved arch assembling section (1-1), so that the front roadster (21) can lift the front end of the moved arch assembling section (1-1); then, continuously moving the arch assembling section (1-1) forwards along the longitudinal bridge direction by using the arch segmental transfer device until the front end of the moved arch assembling section (1-1) is moved to the position above the front pier stud, connecting a rear roadster (22) with the rear end of the moved arch assembling section (1-1), and hoisting the rear end of the moved arch assembling section (1-1) by the rear roadster (22) after the completion; after the rear carriage (22) is connected with the rear end of the movable arch assembling section (1-1), the hoisting process of the arch assembling section (1-1) by the hoisting device of the cable crane is completed, and then the arch assembling section (1-1) is hoisted and lowered in place by the hoisting device of the cable crane.
10. A method of constructing a bridge arch of a deck box-type arch bridge according to claim 1 or 2, wherein: when the arched support frame is dismantled in the step 211, the steel arch dismantling device is adopted to dismantle the arched support frame (100);
the two arch ribs (2) are box girders spanning the river channel (51);
the steel arch dismantling device comprises a horizontal moving platform, a platform moving mechanism and an arch lowering mechanism, wherein the horizontal moving platform drives an arch assembling section (1-1) of a dismantled arch support frame (100) to horizontally move and moves the arch assembling section (1-1) out of the lower part of a post-construction arch rib, the platform moving mechanism drives the horizontal moving platform to move, and the arch lowering mechanism vertically lowers the arch assembling section (1-1) and lowers the arch assembling section (1-1) onto the horizontal moving platform; each arch assembling segment (1-1) is fastened and suspended below the rear construction arch rib through a plurality of suspension rods (53), each suspension rod (53) is vertically arranged with a bottom plate of the rear construction arch rib at the arrangement position, and a plurality of mounting holes for mounting the suspension rods (53) are reserved on the bottom plate of the rear construction arch rib;
the arch frame lowering mechanism comprises a plurality of hoisting mechanisms (52) for hoisting lowered arch frame assembly sections (1-1), the hoisting mechanisms (52) are all positioned on the rear construction arch rib, and each hoisting mechanism (52) is connected with the lowered arch frame assembly section (1-1) through a hoisting rope (55);
the horizontal moving platform is a floating platform (54) floating on a river channel (51), and the floating platform (54) is positioned below the arched support frame (100); the platform moving mechanism comprises a left moving mechanism (47) which is positioned on the left side of the arched support frame (100) and drives the floating platform (54) to move leftwards and a right moving mechanism (48) which is positioned on the right side of the arched support frame (100) and drives the floating platform (54) to move rightwards, and the left moving mechanism (47) and the right moving mechanism (48) are both electric winches; the left moving mechanism (47) is connected with the left side of the floating platform (54), and the right moving mechanism (48) is connected with the right side of the floating platform (54) through pull ropes (49).
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