CN110426012A - Automatic honeycomb ceramic detection equipment and its detection method - Google Patents
Automatic honeycomb ceramic detection equipment and its detection method Download PDFInfo
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- CN110426012A CN110426012A CN201910839923.9A CN201910839923A CN110426012A CN 110426012 A CN110426012 A CN 110426012A CN 201910839923 A CN201910839923 A CN 201910839923A CN 110426012 A CN110426012 A CN 110426012A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 218
- 238000001514 detection method Methods 0.000 title claims abstract description 135
- 241000264877 Hippospongia communis Species 0.000 claims abstract description 214
- 230000007246 mechanism Effects 0.000 claims abstract description 112
- 238000005303 weighing Methods 0.000 claims abstract description 63
- 238000012360 testing method Methods 0.000 claims abstract description 49
- 230000007723 transport mechanism Effects 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 96
- 238000012546 transfer Methods 0.000 claims description 41
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 2
- 229910052573 porcelain Inorganic materials 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
- G01B21/24—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes for testing alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
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- General Physics & Mathematics (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
It is for detecting the automatic detection devices such as the height of ceramic honey comb, outer diameter, verticality, the depth of parallelism, weight and its method the present invention relates to a kind of automatic honeycomb ceramic detection equipment and its detection method.Including ceramic honey comb feed conveyor device, lifting conveyer mechanism one, ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism, ceramic honey comb detection transport mechanism, lifting conveyer mechanism two and automatic sorting device；Ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality is arranged on the rack, ceramic honey comb feed conveyor device is arranged at ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality rear portion, lifting conveyer mechanism one is provided between ceramic honey comb feed conveyor device and ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism is arranged in outer dimension depth of parallelism testing apparatus for verticality front, and Weighing mechanism front is provided with automatic sorting device.
Description
Technical field
It is for detecting ceramic honey comb the present invention relates to a kind of automatic honeycomb ceramic detection equipment and its detection method
Automatic detection devices and its method such as height, outer diameter, verticality, the depth of parallelism, weight.
Background technique
Ceramic honey comb is a kind of porous industrial ceramic, and inside is divided into triangle, four directions or hexagon to put down by thin-walled
Row of channels, large specific surface area, exhaust power-assisted is small, is that the ideal carrier of current purge ternary catalyst for automobile tail gas and mainstream produce
Product, cross sectional shape are mostly circle, also there is ellipse or racetrack etc., and ceramic honey comb is produced due to by raw material, technique, equipment
Condition and human factor influence, and the appearance index of portioned product does not meet design code, needs to reject substandard product.It is right
This, most common method is manual inspection.Manual inspection step is many and diverse, speed is slow, detection quality cannot be guaranteed, does not adapt to existing
It produces and needs for metaplasia.Ceramic honey comb is the excellent carrier of purifying vehicle exhaust three-way catalyst, is three unique catalytic converter
Core component and key technology, its appearance and inherent quality is most important, directly affect three unique catalytic converter function and
Product uses.
Summary of the invention
Object of the present invention is to provide a kind of automatic honeycomb ceramic detection equipment and its detection method, this hair in view of the above deficiencies
It is bright for detect the parameters such as height, outer diameter, verticality, the depth of parallelism, the weight of ceramic honey comb numerical value and setting value it is inclined
Difference makes production efficiency and product quality be greatly improved to determine that product is qualified or not.
Automatic honeycomb ceramic detection equipment and its detection method adopt the following technical solutions to achieve:
Automatic honeycomb ceramic detection equipment includes ceramic honey comb feed conveyor device, lifting conveyer mechanism one, ceramic honey comb
Outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism, ceramic honey comb detection transport mechanism, lifting two and of conveyer mechanism
Automatic sorting device.
Ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality is arranged on the rack, ceramic honey comb feed conveyor dress
It installs at ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality rear portion, in ceramic honey comb feed conveyor device and bee
Lifting conveyer mechanism one is provided between nest ceramics outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism is arranged outside
Shape size depth of parallelism testing apparatus for verticality front, is provided with automatic sorting device in Weighing mechanism front, Weighing mechanism with
Lifting conveyer mechanism two is provided between automatic sorting device, ceramic honey comb detects transport mechanism and is arranged in ceramic honey comb shape
Size depth of parallelism testing apparatus for verticality, Weighing mechanism, lifting conveyer mechanism one, lifting two two sides of conveyer mechanism.
Ceramic honey comb feed conveyor device includes feed conveyor, conveyer belt driving motor, conveyer frames.Feed conveyor
It is mounted on conveyer frames top, conveyer belt driving motor is mounted on conveyer frames one end, and conveyer belt driving motor is driven conveyer belt, transmission
Ceramic honey comb is detected to outer dimension depth of parallelism testing apparatus for verticality rotary table.
Lifting conveyer mechanism one includes that lifting and driving send band one, goes up and down conveyer belt driving motor one, lifting cylinder one.
Lifting conveyer belt one is driven by lifting conveyer belt driving motor one, and lifting conveyer belt mounting plate lower part is equipped with lifting air
Cylinder one drives lifting conveyer belt one to move up and down and ceramic honey comb to be detected is transmitted to ceramic honey comb shape ruler by lifting cylinder one
Very little depth of parallelism testing apparatus for verticality detection.
Ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality includes rack, detection rotary table, laser detection
Instrument, laser detecting apparatus lifting electric cylinder, ceramic honey comb positioning clamp mechanism and height parallelism detection mechanism.
Detection rotary table is mounted on central rack, and detection rotary table lower part is equipped with worktable rotary servo electricity
Machine.
It includes two ceramic honey comb locating clips, ball screw and servo motor, ball screw that ceramic honey comb, which positions clamp mechanism,
It is mounted on detection rotary table lower framework, servo motor is connected with ball screw, two ceramic honey comb locating clip difference
In detection rotary table two sides, ceramic honey comb locating clip lower part is equipped with linear guide, two ceramic honey comb locating clips for setting
It is mounted on ball screw by feed screw nut respectively, by servo motor transmission ball screw clamping ceramic honey comb, by honeycomb
Ceramic Set and Positioning is on detection rotary table.
Laser detecting apparatus is provided with two, and two laser detecting apparatus are separately positioned on rack two sides is pacified by laser detecting apparatus
It shelves and is mounted on laser detecting apparatus lifting electric cylinder, two groups of laser detecting apparatus lifting electric cylinders are separately mounted to rack two sides,
Laser detecting apparatus drives screw rod, feed screw nut and laser detecting apparatus mounting rack to connect by servo motor, laser detecting apparatus lifting
Electric cylinder two sides are equipped with linear guide, and laser detecting apparatus mounting rack is by sliding block under the drive of laser detecting apparatus lifting electric cylinder
It is slided up and down along linear guide, laser detecting apparatus moves up and down detection ceramic honey comb outer dimension verticality.
Height parallelism detection mechanism includes oscilaltion electric cylinder, riser guide, inspection position instrument contact sensor mounting blocks
And contact sensor.Oscilaltion electric cylinder is mounted on the housiung separator on detection rotary table top by mounting plate, is risen
Drop guide rail is mounted on oscilaltion electric cylinder two sides, and contact sensor mounting blocks pass through feed screw nut and oscilaltion electric cylinder silk
Bar is connected, and contact sensor mounting blocks two sides are matched by sliding block with riser guide, contact sensor mounting blocks lower end peace
Equipped with contact sensor, in the case where the servo motor of oscilaltion electric cylinder drives, contact sensor is moved up and down, and is rotated in detection
Under workbench cooperation, for detecting workpiece flatness, the top and bottom depth of parallelism.
Weighing mechanism is arranged in outer dimension depth of parallelism testing apparatus for verticality front, and Weighing mechanism includes weighing station
And industrial balance.Industrial balance top is equipped with weighing station, is provided with roller bearing on weighing station.In ceramic honey comb shape
Ceramic honey comb detection transport mechanism is provided in the detection rotary table machine frame at two sides of size depth of parallelism testing apparatus for verticality.
It includes two transmission chains, transfer roller and actuator servo motor that ceramic honey comb, which detects transport mechanism,.Two conveyer chains are pacified respectively
On the rack, transfer roller both ends are separately mounted on two conveyer chains dress, and transmission servo motor drives conveyer chain rotation, are driven honeycomb
Ceramics enter detection device, Weighing mechanism.
Automatic sorting device is arranged in Weighing mechanism front, and lifting is provided between Weighing mechanism and automatic sorting device
Conveyer mechanism, the ceramic honey comb after will test, weighing are transmitted to sorting transfer table by going up and down conveyer belt.
Lifting conveyer mechanism two includes that lifting and driving send band two, lifting conveyer belt driving motor two and lifting cylinder two.
Lifting conveyer belt two is driven by lifting conveyer belt driving motor two, and lifting conveyer belt mounting plate lower part is equipped with lifting cylinder
Two, ceramic honey comb, which is obtained, after driving lifting conveyer belt up and down motion will test by lifting cylinder two is transmitted to automatic sorting device point
Choosing.
Automatic sorting device includes sorting transfer table mechanism, classification transmission mechanism and sorting frame.
Sorting transfer table mechanism includes that sorting transfer table, tooth shape synchronism transmission belt and tooth shape synchronism transmission belt pass
Dynamic servo motor.Tooth shape synchronism transmission belt is mounted on sorting frame side by drive pulley, and sorting transfer table is mounted on tooth
On shape synchronous belt, tooth shape synchronism transmission belt actuator servo motor is mounted on tooth shape synchronism transmission belt one end sorting frame, tooth
Shape synchronous belt actuator servo motor drives sorting transfer table sorting by drive pulley Tooth Profile synchronous belt
Ceramic honey comb after detection, weighing, is sent to classification transmission belt respectively as required.
Transmission mechanism of classifying includes classification transmission belt, classification transmission belt driving motor and classification transmission belt driving wheel.
Classification transmission mechanism is provided with multiple groups.Classification transmission belt is mounted on sorting frame, classification transmission belt driving motor peace
On sorting frame, pass through the ceramic honey comb after classification transmission belt driving wheel transmission classification transmission belt transmission sorting detection, weighing.
Automatic honeycomb ceramic detection equipment is configured with electric control box, and electric control box is equipped with programmable controller PLC, shows
Display screen, control operation panel.
The detection method of automatic honeycomb ceramic detection equipment is as follows: ceramic honey comb to be detected being manually put into honeycomb first
Above the feed conveyor of ceramic feed conveyor device, then ceramic honey comb product to be detected is moved by feed conveyor
Move detection area to be tested；
It in area to be tested, goes up and down conveyer mechanism and is equipped with an oscilaltion cylinder one, detection zone is gone up and down conveyer belt one
With feed conveyor to connecting, the ceramic honey comb product that needs detect is moved to above lifting conveyer belt one；
After going up and down conveyer belt one has ceramic honey comb product to be checked, the lifting cylinder of lifting conveyer belt one resets for a moment, so
It is transmitted afterwards by transmission chain, transfer roller, ceramic honey comb product to be detected is moved to above diameter detection station rotary table.
When ceramic honey comb product moves on to the detection rotary work of ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality
When platform detection station, two ceramic honey comb locating clips of ceramic honey comb positioning clamp mechanism first can occupy ceramic honey comb product
Middle positioning；
After positioning is completed, two laser detecting apparatus can be tested ceramic honey comb product from the position of upper, middle and lower 3；
While test, detection rotary table lower part drives detection rotary table meeting equipped with worktable rotary servo motor
It is rotated, the outer diameter at 3 positions in ceramic honey comb product upper, middle and lower is measured, programmable controller PLC is then passed through
It carries out calculating verticality.
While the rotation of ceramic honey comb product, height parallelism detection mechanism will drive 2 contact sensors, touch
The upper surface of ceramic honey comb product measures the height of ceramic honey comb product, after ceramic honey comb product rotates a circle, leads to
Programmable controller PLC calculating is crossed, the depth of parallelism of ceramic honey comb product is calculated；
Ceramic honey comb product is moved after the completion of ceramic honey comb product outer diameter, elevation carrection, then through transmission chain, transfer roller transmission
The weighing station of weighing station is moved, the industrial balance of Weighing mechanism weighs to the weight of ceramic honey comb product；
After the completion of weighing, programmable controller PLC can carry out data summarization to the ceramic honey comb product of detection, and to ceramic honey comb
Product is classified, and after being classified, send band by the lifting and driving that transmission chain, transfer roller are transmitted to lifting conveyer mechanism two
On two, lifting and driving send band two that classification ceramic honey comb product translation is transmitted on sorting transfer table, toothed synchronous transmission
V belt translation servo motor is driven sorting transfer table by sorting detection, is claimed by drive pulley Tooth Profile synchronous belt
Ceramic honey comb product after weight, is transplanted on corresponding classification transmission belt respectively as required and transported out, recycled with this.
Rationally, compact-sized, detection method feasibility is good for automatic honeycomb ceramic detection equipment and its detection method design, this
The numerical value of the parameters such as height, outer diameter, verticality, the depth of parallelism, weight of the invention for detecting ceramic honey comb and setting value it is inclined
Difference makes production efficiency and product quality be greatly improved to determine that product is qualified or not.The present invention is intended to provide a kind of
For detecting the numerical value for the parameters such as the height of detection cylinder type ceramic honey comb, outer diameter, weight, the top and bottom depth of parallelism, side be vertical
Automatic checkout equipment.Automatic honeycomb ceramic detection equipment detection efficiency is high, detection device solve the former depth of parallelism, verticality without
The problem of method measures, and measurement numerical value is accurate, has further raising to the quality of product.
Detailed description of the invention
Below with reference to attached drawing, the invention will be further described:
Fig. 1 is automatic honeycomb ceramic detection equipment structural schematic diagram；
Fig. 2 is the ceramic honey comb locating clip mechanism structure schematic diagram of automatic honeycomb ceramic detection equipment；
Fig. 3 is the laser detecting apparatus of automatic honeycomb ceramic detection equipment, laser detecting apparatus lifting electric cylinder structure schematic diagram；
Fig. 4 is the height parallelism detection mechanism structure schematic diagram of automatic honeycomb ceramic detection equipment；
Fig. 5 is the lifting conveyer mechanism structural schematic diagram of automatic honeycomb ceramic detection equipment.
In figure: 1, ceramic honey comb conveyor-belt apparatus, 2, ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality, 3, title
Heavy-duty machine structure, 4, ceramic honey comb detection transport mechanism, 5, lifting conveyer mechanism one, 6, automatic sorting device, 7, lifting conveyer belt
Mechanism two；
1-1, conveyer belt, 1-2, conveyer belt driving motor, 1-3, conveyer frames；
2-1, rack, 2-2, detection rotary table, 2-3, laser detecting apparatus, 2-4, laser detecting apparatus lifting electric cylinder, 2-5,
Ceramic honey comb positions clamp mechanism, and 2-6, height parallelism detection machine mechanism, 2-7, laser detecting apparatus mounting rack, 2-8, straight line are led
Rail, 2-9, sliding block；
2-4-1, servo motor, 2-4-2, screw rod；
2-6-4,2-6-1, oscilaltion electric cylinder, 2-6-2, riser guide, 2-6-3, inspection position instrument contact sensor mounting blocks connect
Touch sensor；
3-1, weighing station, 3-2, industrial balance, 3-4, roller bearing；
4-1, transmission chain, 4-2, transfer roller, 4-3, actuator servo motor；
5-1, lifting and driving send band one, 5-2, lifting conveyer belt driving motor one, 5-3, lifting cylinder one；
6-1, sorting transfer table mechanism, 6-2, classification transmission mechanism, 6-3, sorting frame；
6-1-1, sorting transfer table, 6-1-2, tooth shape synchronism transmission belt, 6-1-3, tooth shape synchronism transmission belt actuator servo electricity
Machine；
7-1, lifting and driving send band two, 7-2, lifting conveyer belt driving motor two, 7-3, lifting cylinder two.
Specific embodiment
Referring to attached drawing 1-5, automatic honeycomb ceramic detection equipment includes ceramic honey comb feed conveyor device 1, lifting transmission
Band mechanism 1, ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2, Weighing mechanism 3, ceramic honey comb detect conveyer
Structure 4, lifting conveyer mechanism 27 and automatic sorting device 6.
Ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2 is arranged on rack 2-1, ceramic honey comb feed transmission
Band device 1 is arranged at 2 rear portion of ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality, in ceramic honey comb feed conveyor
It is provided with lifting conveyer mechanism 1 between device 1 and ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2, claims
Heavy-duty machine structure 3 is arranged in 2 front of outer dimension depth of parallelism testing apparatus for verticality, and 3 front of Weighing mechanism is provided with automatic sorting
Device 6 is provided with lifting conveyer mechanism 27, ceramic honey comb detection transmission between Weighing mechanism 3 and automatic sorting device 6
The setting of mechanism 4 is in 5 liang of conveyer mechanism of ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2, Weighing mechanism 3 and lifting
Side.
Ceramic honey comb feed conveyor device 1 includes feed conveyor 1-1, conveyer belt driving motor 1-2, conveyer frames 1-3.
Feed conveyor 1-1 is mounted on the top conveyer frames 1-3, and conveyer belt driving motor 1-2 is mounted on the one end conveyer frames 1-3, conveyer belt
Driving motor 1-2 is driven conveyer belt, transmission ceramic honey comb to 1 rotary table 2- of outer dimension depth of parallelism testing apparatus for verticality
1 is detected.
Lifting conveyer mechanism 1 includes that lifting and driving send band one 5-1, goes up and down one 5-2 of conveyer belt driving motor, lifting air
One 5-3 of cylinder.
It goes up and down one 5-1 of conveyer belt to be driven by one 5-2 of lifting conveyer belt driving motor, lifting conveyer belt mounting plate lower part is equipped with
One 5-3 of lifting cylinder drives lifting conveyer belt one to move up and down and ceramic honey comb to be detected is transmitted to bee by one 5-3 of lifting cylinder
Nest ceramics outer dimension depth of parallelism testing apparatus for verticality 2 detects.
Ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2 includes rack 2-1, detection rotary table 2-2, swashs
Optical detector 2-3, laser detecting apparatus lifting electric cylinder 2-4, ceramic honey comb position clamp mechanism 2-5, height parallelism detection mechanism
2-6。
Detection rotary table 2-2 is mounted in the middle part of rack 2-1, and the detection lower part rotary table 2-2 is revolved equipped with workbench
Turn servo motor 2-7.
It includes two ceramic honey comb locating clip 2-5-1, ball screw 2-5-2, servo electricity that ceramic honey comb, which positions clamp mechanism 2-5,
Machine 2-5-3, ball screw 2-5-2 are mounted on detection rotary table 2-2 lower framework, servo motor 2-5-3 and ball wire
Bar 2-5-2 is connected, and two ceramic honey comb locating clip 2-5-1 are separately positioned on the detection two sides rotary table 2-2, and ceramic honey comb is fixed
The position folder lower part 2-5-1 is equipped with linear guide 2-5-4, and two ceramic honey comb locating clip 2-5-1 are installed by feed screw nut respectively
On ball screw 2-5-2, by servo motor 2-5-3 transmitting balls screw rod 2-5-2 clamping ceramic honey comb, ceramic honey comb is filled
Folder is located on detection rotary table 2-2.
Laser detecting apparatus 2-3 is provided with two, and two laser detecting apparatus 2-3 are separately positioned on the two sides rack 2-1 by swashing
Optical detector mounting rack 2-7 is mounted on laser detecting apparatus lifting electric cylinder 2-4, two groups of laser detecting apparatus lifting electric cylinder 2-4
Be separately mounted to the two sides rack 2-1, laser detecting apparatus 2-3 by servo motor 2-4-1 drive screw rod 2-4-2, feed screw nut with
The 2-7 connection of laser detecting apparatus mounting rack, the two sides laser detecting apparatus lifting electric cylinder 2-4 are equipped with linear guide 2-8, laser detection
Instrument mounting rack 2-7 is slided up and down under laser detecting apparatus lifting electric cylinder 2-4 drive along linear guide 2-8 by sliding block 2-9, is swashed
Optical detector 2-3 moves up and down detection ceramic honey comb outer dimension verticality.Laser detecting apparatus 2-3 is detected using commercial laser
Instrument.
Height parallelism detection mechanism 2-6 includes oscilaltion electric cylinder 2-6-1, riser guide 2-6-2, inspection position instrument contact
Sensor mounting blocks 2-6-3, contact sensor 2-6-4.Oscilaltion electric cylinder 2-6-1 is mounted on detection rotation by mounting plate
On the housiung separator 2-1-1 on the top revolving worktable 2-2, riser guide 2-6-2 is mounted on the two sides oscilaltion electric cylinder 2-6-1,
Contact sensor mounting blocks 2-6-3 is connected by feed screw nut with oscilaltion electric cylinder screw rod, contact sensor mounting blocks
The two sides 2-6-3 are matched by sliding block with riser guide 2-6-2, and the lower end contact sensor mounting blocks 2-6-3 is equipped with contact and passes
Sensor 2-6-4, in the case where the servo motor of oscilaltion electric cylinder drives, contact sensor 2-6-4 is moved up and down, and is rotated in detection
Under workbench 2-2 cooperation, for detecting workpiece flatness, the top and bottom depth of parallelism.The oscilaltion electric cylinder 2-6-1 is by watching
Take motor, drive lead screw, nut composition.Contact sensor 2-6-4 uses commercially available contact sensor.
For the setting of Weighing mechanism 3 in 2 front of outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism 3 includes weighing work
Make platform 3-2, industrial balance 3-2.The top industrial balance 3-2 is equipped with weighing station 3-2, is provided on weighing station 3-2
Roller bearing 3-4.In the detection rotary table 2-2 machine frame at two sides of ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2
It is provided with ceramic honey comb detection transport mechanism 4.
It includes two transmission chain 4-1, transfer roller 4-2, actuator servo motor 4-3 that ceramic honey comb, which detects transport mechanism 4,.Two transmission
Chain 4-1 is separately mounted on rack 2-1, and the both ends transfer roller 4-2 are separately mounted on two conveyer chain 4-1, transmits servo motor 4-3
Conveyer chain 4-1 rotation is driven, transmission ceramic honey comb enters detection device, Weighing mechanism.
Automatic sorting device 6 is arranged in 3 front of Weighing mechanism, is provided between Weighing mechanism 3 and automatic sorting device 6
Conveyer mechanism 5 is gone up and down, the ceramic honey comb after will test, weighing is transmitted to sorting transfer table by going up and down conveyer belt.
Lifting conveyer mechanism 27 includes that lifting and driving send band two 7-1, goes up and down two 7-2 of conveyer belt driving motor, lifting air
Two 7-3 of cylinder.
It goes up and down two 7-1 of conveyer belt to be driven by two 7-2 of lifting conveyer belt driving motor, lifting conveyer belt mounting plate lower part is equipped with lifting
Two 7-3 of cylinder obtains ceramic honey comb after driving lifting conveyer belt up and down motion will test by two 7-3 of lifting cylinder and is transmitted to automatically
Sorting unit 6 sorts.
The lifting conveyer mechanism 1 is identical with lifting 27 structure of conveyer mechanism.
Automatic sorting device 6 includes sorting transfer table mechanism 6-1, classification transmission mechanism 6-2, sorting frame 6-3.
Sorting transfer table mechanism 6-1 includes sorting transfer table 6-1-1, tooth shape synchronism transmission belt 6-1-2, tooth form
Synchronous belt actuator servo motor 6-1-3.Tooth shape synchronism transmission belt 6-1-2 is mounted on sorting frame 6-3 mono- by drive pulley
Side, sorting transfer table 6-1-1 are mounted on tooth shape synchronism transmission belt 6-1-2, tooth shape synchronism transmission belt actuator servo motor
6-1-3 is mounted on the one end tooth shape synchronism transmission belt 6-1-2 sorting frame 6-3, tooth shape synchronism transmission belt actuator servo motor 6-1-3
By drive pulley Tooth Profile synchronous belt 6-1-2, after driving sorting transfer table 6-1-1 sorting detection, weighing
Ceramic honey comb is sent to classification transmission belt respectively as required.
The transmission mechanism 6-2 that classifies includes classification transmission belt 6-2-1, classification transmission belt driving motor 6-2-2, classification transmission belt
Driving wheel 6-2-3.
Classification transmission mechanism 6-2 is provided with multiple groups.Classification transmission belt 6-2-1 is mounted on sorting frame 6-3, transmission belt of classifying
Driving motor 6-2-2 is mounted on sorting frame 6-3, is passed by classification transmission belt driving wheel 6-2-3 transmission classification transmission belt 6-2-1
Ceramic honey comb after sending sorting detection, weighing.
Automatic honeycomb ceramic detection equipment is configured with electric control box, and electric control box is equipped with programmable controller PLC, shows
Display screen, control operation panel.
The detection method of automatic honeycomb ceramic detection equipment is as follows: ceramic honey comb to be detected being manually put into honeycomb first
Above the feed conveyor 1-1 of ceramic feed conveyor device, then by feed conveyor 1-1 ceramic honey comb to be detected
Product is moved to detection area to be tested.
In area to be tested, goes up and down conveyer mechanism 1 and be equipped with one 5-3 of oscilaltion cylinder, detection zone liter
Drop one 5-1 of conveyer belt and feed conveyor 1-1 is moved to lifting conveyer belt one to connecting, the ceramic honey comb product that needs detect
Above 5-1.
After going up and down one 5-1 of conveyer belt has ceramic honey comb product, one 5-3 of lifting cylinder of one 5-1 of conveyer belt is gone up and down
It can reset, then be transmitted by transmission chain 4-1, transfer roller 4-2, ceramic honey comb product to be detected is moved to diameter detection station
Above rotary table.
When ceramic honey comb product moves on to the detection rotary work of ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality 2
When platform 2-2 detection station, two ceramic honey comb locating clip 2-5-1 of ceramic honey comb positioning clamp mechanism first can produce ceramic honey comb
Product are centered about.
After positioning is completed, two laser detecting apparatus 2-3 can be surveyed ceramic honey comb product from the position of upper, middle and lower 3
Examination,
While test, the detection lower part rotary table 2-2 drives detection rotation work equipped with worktable rotary servo motor 2-7
Making platform 2-2 will do it rotation, measure to the outer diameter at 3 positions in ceramic honey comb product upper, middle and lower, then by programmable
Controller PLC carries out calculating verticality.
While the rotation of ceramic honey comb product, height parallelism detection mechanism 2-6 will drive 2 contact sensor 2-6-
4, the upper surface of ceramic honey comb product is touched, the height of ceramic honey comb product is measured, when ceramic honey comb product rotates
After a week, it is calculated by programmable controller PLC, calculates the depth of parallelism of ceramic honey comb product.
After the completion of ceramic honey comb product outer diameter, elevation carrection, it is driven by transmission chain 4-1, transfer roller 4-2 honeycomb
Ceramic product is moved to the weighing station 3-2 of weighing station, and the industrial balance 3-2 of Weighing mechanism 3 is to ceramic honey comb product
Weight is weighed.
After the completion of weighing, programmable controller PLC can carry out data summarization to the ceramic honey comb product of detection, and to honeycomb
Ceramic product is classified, and after being classified, is transmitted to lifting conveyer mechanism 27 by transmission chain 4-1, transfer roller 4-2
Lifting and driving is sent on two 7-1 of band, and lifting and driving send two 7-1 of band that classification ceramic honey comb product translation is transmitted to sorting transmission work
On platform 6-1-1, tooth shape synchronism transmission belt actuator servo motor 6-1-3 passes through drive pulley Tooth Profile synchronous belt 6-1-2,
It drives sorting transfer table 6-1-1 by the ceramic honey comb product after sorting detection, weighing, is transplanted on respectively as required corresponding
Classification transmission belt 6-2-1 is transported out, and is recycled with this.
Claims (10)
1. a kind of automatic honeycomb ceramic detection equipment, which is characterized in that including ceramic honey comb feed conveyor device, lifting transmission
Band mechanism one, ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism, ceramic honey comb detection transport mechanism,
Go up and down conveyer mechanism two and automatic sorting device；
Ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality is arranged on the rack, and ceramic honey comb feed conveyor device is set
It sets at ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality rear portion, makes pottery in ceramic honey comb feed conveyor device and honeycomb
Lifting conveyer mechanism one is provided between porcelain outer dimension depth of parallelism testing apparatus for verticality, Weighing mechanism is arranged in shape ruler
Very little depth of parallelism testing apparatus for verticality front is provided with automatic sorting device in Weighing mechanism front, in Weighing mechanism and automatically
Lifting conveyer mechanism two is provided between sorting unit, ceramic honey comb detects transport mechanism and is arranged in ceramic honey comb outer dimension
Depth of parallelism testing apparatus for verticality, Weighing mechanism, lifting conveyer mechanism one, lifting two two sides of conveyer mechanism.
2. a kind of automatic honeycomb ceramic detection equipment according to claim 1, which is characterized in that ceramic honey comb feed transmission
Band device includes feed conveyor, conveyer belt driving motor and conveyer frames；Feed conveyor is mounted on conveyer frames top, conveyer belt
Driving motor is mounted on conveyer frames one end, and conveyer belt driving motor is driven conveyer belt, and transmission ceramic honey comb is parallel to outer dimension
Degree testing apparatus for verticality rotary table is detected.
3. a kind of automatic honeycomb ceramic detection equipment according to claim 1, which is characterized in that lifting conveyer mechanism one
Band one is sent including lifting and driving, goes up and down conveyer belt driving motor one and lifting cylinder one；
Lifting conveyer belt one is driven by lifting conveyer belt driving motor one, and lifting conveyer belt mounting plate lower part is equipped with lifting cylinder
One, it drives lifting conveyer belt one to move up and down by lifting cylinder one and ceramic honey comb to be detected is transmitted to ceramic honey comb outer dimension
The detection of depth of parallelism testing apparatus for verticality.
4. a kind of automatic honeycomb ceramic detection equipment according to claim 1, which is characterized in that ceramic honey comb outer dimension
Depth of parallelism testing apparatus for verticality include rack, detection rotary table, laser detecting apparatus, laser detecting apparatus lifting electric cylinder,
Ceramic honey comb positions clamp mechanism and height parallelism detection mechanism；
Detection rotary table is mounted on central rack, and detection rotary table lower part is equipped with worktable rotary servo motor.
5. a kind of automatic honeycomb ceramic detection equipment according to claim 4, which is characterized in that ceramic honey comb locating clip machine
Structure includes two ceramic honey comb locating clips, ball screw, servo motors, and ball screw is mounted on detection rotary table lower part machine
On frame, servo motor is connected with ball screw, and two ceramic honey comb locating clips are separately positioned on detection rotary table two sides, bee
Nest ceramics locating clip lower part is equipped with linear guide, and two ceramic honey comb locating clips pass through feed screw nut respectively and are mounted on ball wire
On bar, by servo motor transmission ball screw clamping ceramic honey comb, by ceramic honey comb Set and Positioning in detection rotary table
On.
6. a kind of automatic honeycomb ceramic detection equipment according to claim 4, which is characterized in that laser detecting apparatus is provided with
Two, two laser detecting apparatus are separately positioned on rack two sides and are mounted on laser detecting apparatus lifting by laser detecting apparatus mounting rack
On electric cylinder, two groups of laser detecting apparatus lifting electric cylinders are separately mounted to rack two sides, and laser detecting apparatus passes through servo motor band
Dynamic screw rod, feed screw nut and laser detecting apparatus mounting rack connect, and laser detecting apparatus lifting electric cylinder two sides are equipped with linear guide,
Laser detecting apparatus mounting rack is slided up and down under the drive of laser detecting apparatus lifting electric cylinder along linear guide by sliding block, laser inspection
It surveys instrument and moves up and down detection ceramic honey comb outer dimension verticality.
7. a kind of automatic honeycomb ceramic detection equipment according to claim 4, which is characterized in that height parallelism detection machine
Structure includes oscilaltion electric cylinder, riser guide, inspection position instrument contact sensor mounting blocks, contact sensor；
Oscilaltion electric cylinder is mounted on the housiung separator on detection rotary table top by mounting plate, riser guide peace
Mounted in oscilaltion electric cylinder two sides, contact sensor mounting blocks are connected by feed screw nut with oscilaltion electric cylinder screw rod
It connects, contact sensor mounting blocks two sides are matched by sliding block with riser guide, and contact sensor mounting blocks lower end, which is equipped with, to be connect
Sensor is touched, contact sensor moves up and down in the case where the servo motor of oscilaltion electric cylinder drives, in detection rotary table
Under cooperation, for detecting workpiece flatness, the top and bottom depth of parallelism.
8. a kind of automatic honeycomb ceramic detection equipment according to claim 4, which is characterized in that Weighing mechanism is arranged outside
Shape size depth of parallelism testing apparatus for verticality front, Weighing mechanism includes weighing station and industrial balance；Industrial balance top
Weighing station is installed, is provided with roller bearing on weighing station, is filled in ceramic honey comb outer dimension depth of parallelism measuring for verticality
Ceramic honey comb detection transport mechanism is provided in the detection rotary table machine frame at two sides set；
It includes two transmission chains, transfer roller and actuator servo motor that ceramic honey comb, which detects transport mechanism,；Two conveyer chains are separately mounted to
In rack, transfer roller both ends are separately mounted on two conveyer chains, and transmission servo motor drives conveyer chain rotation, are driven ceramic honey comb
Into detection device, Weighing mechanism.
9. a kind of automatic honeycomb ceramic detection equipment according to claim 1, which is characterized in that automatic sorting device setting
In Weighing mechanism front, it is provided with lifting conveyer mechanism two between Weighing mechanism and automatic sorting device, will test, weigh
Ceramic honey comb afterwards is transmitted to sorting transfer table by going up and down conveyer belt；
Automatic sorting device includes sorting transfer table mechanism, classification transmission mechanism and sorting frame；
Sorting transfer table mechanism includes that sorting transfer table, tooth shape synchronism transmission belt and tooth shape synchronism transmission belt transmission are watched
Motor is taken, tooth shape synchronism transmission belt is mounted on sorting frame side by drive pulley, and it is same that sorting transfer table is mounted on tooth form
It walks on transmission belt, tooth shape synchronism transmission belt actuator servo motor is mounted on tooth shape synchronism transmission belt one end sorting frame, and tooth form is same
Transmission belt actuator servo motor is walked by drive pulley Tooth Profile synchronous belt, drives sorting transfer table sorting inspection
It surveys, the ceramic honey comb after weighing, is sent to classification transmission belt respectively as required；
Transmission mechanism of classifying includes classification transmission belt, classification transmission belt driving motor and classification transmission belt driving wheel；
Classification transmission mechanism is provided with multiple groups, and classification transmission belt is mounted on sorting frame, and classification transmission belt driving motor is mounted on
It sorts on frame, passes through the ceramic honey comb after classification transmission belt driving wheel transmission classification transmission belt transmission sorting detection, weighing.
10. the detection method of automatic honeycomb ceramic detection equipment described in claim 1, which is characterized in that first manually will be to
The ceramic honey comb of detection is put into above the feed conveyor of ceramic honey comb feed conveyor device, then passes through feed conveyor handle
Ceramic honey comb product to be detected is moved to detection area to be tested；
It in area to be tested, goes up and down conveyer mechanism and is equipped with an oscilaltion cylinder one, detection zone is gone up and down conveyer belt one
With feed conveyor to connecting, the ceramic honey comb product that needs detect is moved to above lifting conveyer belt one；
After going up and down conveyer belt one has ceramic honey comb product to be checked, the lifting cylinder of lifting conveyer belt one resets for a moment, so
It is transmitted afterwards by transmission chain, transfer roller, ceramic honey comb product to be detected is moved to above diameter detection station rotary table；
When ceramic honey comb product moves on to the detection rotary table inspection of ceramic honey comb outer dimension depth of parallelism testing apparatus for verticality
When surveying station, two ceramic honey comb locating clips of ceramic honey comb positioning clamp mechanism can be carried out ceramic honey comb product fixed between two parties first
Position；
After positioning is completed, two laser detecting apparatus can be tested ceramic honey comb product from the position of upper, middle and lower 3；
While test, detection rotary table lower part drives detection rotary table meeting equipped with worktable rotary servo motor
It is rotated, the outer diameter at 3 positions in ceramic honey comb product upper, middle and lower is measured, programmable controller PLC is then passed through
It carries out calculating verticality；
While the rotation of ceramic honey comb product, height parallelism detection mechanism will drive 2 contact sensors, touch product
Upper surface, the height of ceramic honey comb product is measured, after ceramic honey comb product rotates a circle, passes through PLC technology
Device PLC is calculated, and calculates the depth of parallelism of product；
Ceramic honey comb product is moved after the completion of ceramic honey comb product outer diameter, elevation carrection, then through transmission chain, transfer roller transmission
The weighing station of weighing station is moved, the industrial balance of Weighing mechanism weighs to the weight of ceramic honey comb product；
After the completion of weighing, programmable controller PLC can carry out data summarization to the ceramic honey comb product of detection, and to ceramic honey comb
Product is classified, and after being classified, send band by the lifting and driving that transmission chain, transfer roller are transmitted to lifting conveyer mechanism two
On two, lifting and driving send band two that classification ceramic honey comb product translation is transmitted on sorting transfer table, toothed synchronous transmission
V belt translation servo motor is driven sorting transfer table by sorting detection, is claimed by drive pulley Tooth Profile synchronous belt
Ceramic honey comb product after weight, is transplanted on corresponding classification transmission belt respectively as required and transported out, recycled with this.
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| CN201910839923.9A CN110426012A (en) | 2019-09-06 | 2019-09-06 | Automatic honeycomb ceramic detection equipment and its detection method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN110426012A true CN110426012A (en) | 2019-11-08 |
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