CN110422669A - A kind of ultra-thin amorphous band transmission device and its autocontrol method for transmitting tension - Google Patents
A kind of ultra-thin amorphous band transmission device and its autocontrol method for transmitting tension Download PDFInfo
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- CN110422669A CN110422669A CN201910634541.2A CN201910634541A CN110422669A CN 110422669 A CN110422669 A CN 110422669A CN 201910634541 A CN201910634541 A CN 201910634541A CN 110422669 A CN110422669 A CN 110422669A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 163
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000012546 transfer Methods 0.000 claims abstract description 120
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 230000007723 transport mechanism Effects 0.000 claims abstract description 16
- 230000008859 change Effects 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 14
- 238000013461 design Methods 0.000 claims description 17
- 238000012544 monitoring process Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000007665 sagging Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000011162 core material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
- B65H2301/4431—Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material
- B65H2301/44318—Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material between rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/80—Arangement of the sensing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The present invention provides a kind of ultra-thin amorphous band transmission device, comprising: transport mechanism；The tension-detecting mechanism detected for the transmission tension to amorphous band ultra-thin in transmit process；For adjusting the gap adjusting mechanism in ultra-thin amorphous band transmission gap；And control mechanism；Tension-detecting mechanism includes the torque sensor for detecting transfer roller component change in torque and the position sensor for detecting the ultra-thin amorphous band upright position variation on traffic bit between adjacent transport units；Torque sensor is arranged on each transfer roller component；Position sensor is arranged between adjacent transport units, and the traffic bit between the transfer roller component and Support roller assembly of adjacent transport units is opposite.The present invention also provides a kind of transmission tension automatic control methods of ultra-thin amorphous band transmission device.The transmission tension of ultra-thin amorphous band is adjusted in the present invention, to guarantee to tear or fold in ultra-thin amorphous band transmit process, to realize the transmission that band is efficient, smooth.
Description
Technical field
The present invention relates to ultra-thin amorphous band tranmission techniques fields, pass more specifically to a kind of ultra-thin amorphous band
It send device and its transmits the autocontrol method of tension.
Background technique
Amorphous alloy material is a kind of green energy conservation material, shows as manufacturing technology energy conservation and applicating energy-saving.China is
Have more mature ultra-thin amorphous band preparative capacibility and be widely applied market, especially using ultra-thin amorphous band as iron
The advantages that amorphous three-dimensional winding transformer of core material is due to energy-saving material-saving, low noise, small leakage field and be widely used in distribution neck
Domain.
The production requirement amorphous band of amorphous three-dimensional winding transformer core is completely without tearing, unfolded, to guarantee amorphous ribbon
Material winding is close, iron core is seamless, air gap losses are small, therefore, to ultra-thin amorphous band in ultra-thin amorphous band transmit process
Own tension has strict control.The research of ultra-thin amorphous band transmit process and existing transmission equipment all compare shortcoming.Tradition
The only simple double roller transmission that uses of ultra-thin amorphous band transmission mode, cannot achieve ultra-thin amorphous ribbon in transmit process
The detection of material own tension, feedback, the measure adjusted.It is easy pairs of transfer roller revolving speed is asynchronous, clearance between roll mistake of transfer roller
In the case where big or too small, keep the transmission tension of ultra-thin amorphous band unstable: if in band transmit process bear tension or
The non-uniform tension in two sides, causes thin amorphous band to be easy to produce tearing or Fold；If Web Transporting tension recovery,
Drastically influence band transmission efficiency and following process.
Summary of the invention
It is an object of the invention to overcome shortcoming and deficiency in the prior art, a kind of ultra-thin amorphous band transmission is provided
The transmission tension of ultra-thin amorphous band is adjusted in device, the ultra-thin amorphous band transmission device, to guarantee that ultra-thin amorphous band passes
It will not tear or fold during sending, to realize the transmission that band is efficient, smooth.The present invention also provides a kind of ultra-thin amorphous
The transmission tension automatic control method of band transmission device, realizes that ultra-thin amorphous band transmits having for tension in transmission process
Effect control, to improve the stationarity and reliability of ultra-thin amorphous band transmission.
In order to achieve the above object, the technical scheme is that: a kind of ultra-thin amorphous band transmission
Device, it is characterised in that: include:
Transport mechanism for being transmitted to ultra-thin amorphous band；The transport mechanism includes that at least two groups transmission is single
Member, every group of transmission unit include rotatable transfer roller component and Support roller assembly；The transfer roller component of every group of transmission unit and
Traffic bit between Support roller assembly as ultra-thin amorphous band, transfer roller component is in a rotating manner to ultra-thin amorphous band
It is transmitted；
The tension-detecting mechanism detected for the transmission tension to amorphous band ultra-thin in transmit process；
For adjusting the gap adjusting mechanism in ultra-thin amorphous band transmission gap；The gap adjusting mechanism and transmission are single
First quantity is equal, and connect with Support roller assembly；
And the control for receiving tension-detecting mechanism signal and being controlled gap adjusting mechanism and transport mechanism
Mechanism；The control mechanism is connect with tension-detecting mechanism, gap adjusting mechanism and transport mechanism respectively；
The tension-detecting mechanism includes torque sensor for detecting transfer roller component change in torque and for examining
Survey the position sensor of the ultra-thin amorphous band upright position variation on traffic bit between adjacent transport units；The torque passes
Sensor is arranged on each transfer roller component；The position sensor is arranged between adjacent transport units, and with adjacent transmission
Traffic bit between the transfer roller component and Support roller assembly of unit is opposite；The torque sensor and position sensor difference
It is connect with control mechanism.
In the above scheme, the present invention monitors the change in torque of transfer roller component, position sensor by torque sensor
The variation of upright position in ultra-thin amorphous band transmit process is accurately measured, then is realized to ultra-thin amorphous band transmission tension
Monitoring.Monitoring signals are fed back to control mechanism by torque sensor and position sensor, and control gap adjustment by control mechanism
Mechanism automatically adjusts the transmission tension of ultra-thin amorphous band, to guarantee to tear or roll in ultra-thin amorphous band transmit process
It is folded, to realize the transmission that band is efficient, smooth.
The transport mechanism further includes the motor and shaft coupling equal with transmission unit quantity；The transfer roller component by
Transmission shaft connects composition with the transfer roller being threaded through on transmission shaft；The Support roller assembly is by support shaft and is threaded through support shaft
On support roller connect composition；The motor is connect with control mechanism.
The invention also includes fixed plates；In each transmission unit, the both ends of the drive shaft is arranged by bearing in fixation
On plate, and wherein one end is connected to motor by shaft coupling；The support roller is located at below transfer roller, support roller and transfer roller
Between traffic bit as ultra-thin amorphous band.
The torque sensor is symmetricly set on the both ends of transmission shaft.
The position sensor is mounted on the medial surface of fixed plate, and with transfer roller in adjacent transport units and support roller
Between ultra-thin amorphous band traffic bit it is opposite.
The gap adjusting mechanism includes hydraulic system, push-rod assembly, moving beam and sliding block；The sliding block and fixed plate
Vertical direction flushes setting, and support shaft both ends are arranged on sliding block by bearing；The moving beam is connect with sliding block, and is located at
It supports below shaft assembly；Described push-rod assembly one end is connect with hydraulic system, and the other end is connect with moving beam；The hydraulic pressure system
System is connect with control mechanism, realizes that control hydraulic system driving push rod component drives moving beam to move up and down, with adjustable supporting roll
The gap of ultra-thin amorphous band traffic bit between transfer roller.
The push-rod assembly includes push rod and pushing rod sleeve；Described push rod one end is connect with hydraulic system, and the other end is by pushing away
The connection of the bottom of rod set and moving beam.
The fixed plate offers mobile space from bottom, sliding block be located in mobile space and with fixed plate vertical direction
It flushes.
A kind of autocontrol method of the transmission tension of above-mentioned ultra-thin amorphous band transmission device, it is characterised in that: setting
At least two groups are by rotatable transfer roller component and Support roller assembly position transmission unit opposing upper and lower, every group of transmission unit
Transfer roller component and Support roller assembly between traffic bit as ultra-thin amorphous band；It is arranged on each transfer roller component
Torque sensor；Position sensor, the transfer roller of position sensor and adjacent transport units are set between adjacent transport units
Traffic bit between component and Support roller assembly is opposite；
In two neighboring transmission unit, the change in torque of each transfer roller component is detected by torque sensor, with control
The velocity of rotation that system adjusts each transfer roller component is design flow, and controls gap adjusting mechanism adjustable supporting roll component and pass
Send the transmission gap of ultra-thin amorphous band between roll assembly；And by position sensor detect adjacent transport units between
The upright position variation of ultra-thin amorphous band on traffic bit, to control gap adjusting mechanism adjustable supporting roll component and transfer roller
The monitoring and control of ultra-thin amorphous band transmission tension are realized in the transmission gap of ultra-thin amorphous band between component.
It is described that the change in torque of each transfer roller component is detected by torque sensor in two neighboring transmission unit,
To control to adjust the velocity of rotation of each transfer roller component as design flow, and control gap adjusting mechanism adjustable supporting roll component
The transmission gap of ultra-thin amorphous band between transfer roller component；And by position sensor detect adjacent transport units it
Between on traffic bit ultra-thin amorphous band upright position variation, with control gap adjusting mechanism adjustable supporting roll component and pass
Realize that the monitoring of ultra-thin amorphous band transmission tension and control refer in the transmission gap for sending ultra-thin amorphous band between roll assembly:
Set ultra-thin amorphous band transmission tension it is suitable when transmit the standard value in gap, and each transfer roller groups of setting
The design flow of part velocity of rotation；In two neighboring transmission unit, when torque sensor detects turning for each transfer roller component
Dynamic speed is different, then the motor for controlling transfer roller component is adjusted the speed, and control gap adjusting mechanism adjustable supporting roll component with
The transmission gap of ultra-thin amorphous band between transfer roller component:
(1) detect that previous transfer roller component revolving speed is fast by torque sensor, the latter transfer roller component revolving speed
Slowly, then it is judged as ultra-thin amorphous band transmission overtension, the motor of control transfer roller component is adjusted the speed, so that each biography
The velocity of rotation of roll assembly is sent to be adjusted to design flow；And control gap adjusting mechanism, by Support roller assembly and transfer roller component
Between the transmission gap of ultra-thin amorphous band tune up to standard value；
(2) detect that previous transfer roller component revolving speed is slow by torque sensor, the latter transfer roller component revolving speed
Fastly, then it is judged as that ultra-thin amorphous band transmission tension is too small, the motor of control transfer roller component is adjusted the speed, so that each biography
The velocity of rotation of roll assembly is sent to be adjusted to design flow；And control gap adjusting mechanism, by Support roller assembly and transfer roller component
Between the transmission gap of ultra-thin amorphous band turn down to standard value；
In two neighboring transmission unit, when position sensor detection adjacent transport units between on traffic bit it is ultra-thin
The upright position of amorphous band shifts upward or downward, then is judged as that ultra-thin amorphous band is sagging, upturned or to having a downwarp
Song, ultra-thin amorphous band transmission tension is too small, controls gap adjusting mechanism, will surpass between Support roller assembly and transfer roller component
It turns down to standard value in the transmission gap of thin amorphous band.
The principle of the invention: the transmission mode of ultra-thin amorphous band is transfer roller transmission.Motor drives transmission shaft and transmission
Roller drives ultra-thin amorphous band to advance by frictional force, and support roller plays auxiliary transmission and adjusts clearance between roll；Torque
The change in torque of sensor measurement transmission shaft and transfer roller, when the transmission tension of ultra-thin amorphous band tightens overproof, torque is passed
Sensor will measure change in torque；Position sensor measures the variation of ultra-thin amorphous band upright position in transmit process, surpasses
When the transmission tension of thin amorphous band weakens, band have under the effect of gravity it is small sagging, due to transmitting blocking upwards or to
Lower warpage, position sensor can measure the variation of band upright position.Torque sensor and position sensor feed back monitoring signals
To control mechanism, control mechanism controls the revolving speed of motor, and the hydraulic system of control gap adjusting mechanism is driven by push-rod assembly
Dynamic moving beam moves up and down, with the gap of amorphous band traffic bit ultra-thin between adjustable supporting roll and transfer roller.
When normal work, motor drive transfer roller realizes the normal transmission of ultra-thin amorphous band.When torque sensor detects
To transfer roller torque increase be more than design flow when, illustrate the transmission overtension of ultra-thin amorphous band；When torque sensor is examined
When measuring the torque increase of transfer roller lower than design flow, illustrate that the transmission tension of ultra-thin amorphous band is too small；Work as position sensor
When detecting that sagging or upward downsagging occurs for ultra-thin amorphous band, illustrates that the tension of ultra-thin amorphous band is too small, pass through tune
The revolving speed or adjustment transfer roller gap adjustment tension of whole front and back transfer roller.Hydraulic system provides gap adjustment driving force and support
It locks the position of roller.
Compared with prior art, the invention has the advantages that with the utility model has the advantages that
1, the transmission tension of ultra-thin amorphous band is adjusted in the ultra-thin amorphous band transmission device of the present invention, ultra-thin to guarantee
It will not tear or fold in amorphous band transmit process, to realize the transmission that band is efficient, smooth.
2, the transmission tension automatic control method of the ultra-thin amorphous band transmission device of the present invention can realize ultra-thin amorphous band
Effective control of tension is transmitted in transmission process, to improve the stationarity and reliability of ultra-thin amorphous band transmission.
Detailed description of the invention
Fig. 1 is the schematic diagram of the ultra-thin amorphous band transmission device of the present invention；
Fig. 2 is the cross-sectional view of the ultra-thin amorphous band transmission device of the present invention；
Fig. 3 is that position sensor of the present invention detects the sagging schematic diagram of ultra-thin amorphous band；
Fig. 4 is the schematic diagram that position sensor of the present invention detects that ultra-thin amorphous band upwarps；
Fig. 5 is the front schematic view of the ultra-thin amorphous band transmission device of the present invention；
Fig. 6 is the structural schematic diagram of the ultra-thin amorphous band transmission device of the present invention；
Wherein, 1 is motor, and 2 be shaft coupling, and 3 be transmission shaft, and 4 be transfer roller, and 5 be support roller, and 6 be support shaft, and 7 be cunning
Block, 8 be moving beam, and 9 be screw, and 10 be pushing rod sleeve, and 11 be bolt, and 12 be push rod, and 13 be hydraulic system, and 14 be torque sensing
Device, 15 be position sensor, and 16 be ultra-thin amorphous band, and 17 be fixed plate.
Specific embodiment
The present invention is described in further detail with specific embodiment with reference to the accompanying drawing.
Embodiment one
The ultra-thin amorphous band transmission device of the present embodiment is for designing two groups of transmission units to being illustrated below.
As shown in Figures 1 to 6, the ultra-thin amorphous band transmission device of the present invention includes:
Fixed plate 17；
Transport mechanism for being transmitted to ultra-thin amorphous band 16, the transport mechanism include two groups of transmission units, often
Group transmission unit includes rotatable transfer roller component and Support roller assembly；The transfer roller component of every group of transmission unit and support
Traffic bit between roll assembly as ultra-thin amorphous band 16, transfer roller component is in a rotating manner to ultra-thin amorphous band 16
It is transmitted；
The tension-detecting mechanism detected for the transmission tension to amorphous band 16 ultra-thin in transmit process；
The gap adjusting mechanism in gap is transmitted for adjusting ultra-thin amorphous band 16, the gap adjusting mechanism and transmission are single
First quantity is equal, and connect with Support roller assembly；
And the control for receiving tension-detecting mechanism signal and being controlled gap adjusting mechanism and transport mechanism
Mechanism, the control mechanism are connect with tension-detecting mechanism, gap adjusting mechanism and transport mechanism respectively；
Wherein, tension-detecting mechanism includes the torque sensor 14 and use for detecting transfer roller component change in torque
The position sensor 15 that ultra-thin 16 upright position of amorphous band changes on traffic bit between detection adjacent transport units, should
Torque sensor 14 be arranged on each transfer roller component, position sensor 15 be arranged between adjacent transport units, and with phase
Traffic bit between the transfer roller component and Support roller assembly of adjacent transmission unit is opposite, torque sensor 14 and position sensor
15 connect with control mechanism respectively.
Specifically, transport mechanism further includes the motor 1 and shaft coupling 2 equal with transmission unit quantity, transfer roller component
It is made of transmission shaft 3 and the transfer roller 4 being threaded through on transmission shaft 3 connection, Support roller assembly is by support shaft 6 and is threaded through support
Support roller 5 on axis 6 connects composition, which connect with control mechanism.In each transmission unit, 3 both ends of transmission shaft are logical
It crosses bearing to be arranged in fixed plate 17, and wherein one end is connect by shaft coupling 2 with motor 1, support roller 5 is located under transfer roller 4
Side, the traffic bit between support roller 5 and transfer roller 4 as ultra-thin amorphous band 16.
And torque sensor 14 of the invention is symmetricly set on the both ends of transmission shaft 3.Position sensor 15 is mounted on fixation
The medial surface of plate 17, and with the 16 traffic bit phase of ultra-thin amorphous band in adjacent transport units between transfer roller 4 and support roller 5
It is right.
Gap adjusting mechanism of the invention includes hydraulic system 13, push rod 12, pushing rod sleeve 10, moving beam 8 and sliding block 7,
In, fixed plate 17 offers mobile space from bottom, and sliding block 7 is located in mobile space and flushes with 17 vertical direction of fixed plate,
6 both ends of support shaft are arranged on sliding block 7 by bearing, and moving beam 8 is connect with sliding block 7, and are located at below support shaft assembly.It should
12 one end of push rod is connect with hydraulic system 13, and the other end is connect by bolt 11 with pushing rod sleeve 10, and pushing rod sleeve 10 passes through screw 9
It is connect with the bottom of moving beam 8, which connect with control mechanism, realizes control 13 driving push rod 12 of hydraulic system
Moving beam 8 is driven to move up and down with pushing rod sleeve 10, with amorphous band 16 ultra-thin between adjustable supporting roll 5 and transfer roller 4 transmission
The gap of position.
A kind of autocontrol method of the transmission tension of above-mentioned ultra-thin amorphous band transmission device is such that setting two
Group is by rotatable transfer roller component and Support roller assembly position transmission unit opposing upper and lower, the transmission of every group of transmission unit
Traffic bit between roll assembly and Support roller assembly as ultra-thin amorphous band 16；Torque is set on each transfer roller component
Sensor 14；Position sensor 15, the transmission of position sensor 15 and adjacent transport units are set between adjacent transport units
Traffic bit between roll assembly and Support roller assembly is opposite；
In two neighboring transmission unit, the change in torque of each transfer roller component is detected by torque sensor 14, with
Control to adjust each transfer roller component velocity of rotation be design flow, and control gap adjusting mechanism adjustable supporting roll component with
The transmission gap of ultra-thin amorphous band 16 between transfer roller component；And adjacent transport units are detected by position sensor 15
Between on traffic bit ultra-thin amorphous band 17 upright position variation, to control gap adjusting mechanism adjustable supporting roll component
The transmission gap of ultra-thin amorphous band 16 between transfer roller component, realize ultra-thin amorphous band 16 transmit tension monitoring and
Control.
Specifically: set ultra-thin amorphous band 16 transmit tension it is suitable when transmit the standard value in gap, and setting is each
The design flow of transfer roller component velocity of rotation；In two neighboring transmission unit, when torque sensor 14 detects each transmission
The velocity of rotation of roll assembly is different, then the motor 1 for controlling transfer roller component is adjusted the speed, and controls gap adjusting mechanism adjusting
The transmission gap of ultra-thin amorphous band 16 between Support roller assembly and transfer roller component:
(1) detect that previous transfer roller component revolving speed is fast by torque sensor 14, the latter transfer roller component revolving speed
Slowly, then it is judged as that ultra-thin amorphous band 16 transmits overtension, the motor 1 of control transfer roller component is adjusted the speed, so that each
The velocity of rotation of transfer roller component is adjusted to design flow；And control gap adjusting mechanism, by Support roller assembly and transfer roller groups
The transmission gap of ultra-thin amorphous band 16 is tuned up to standard value between part；
(2) detect that previous transfer roller component revolving speed is slow by torque sensor 14, the latter transfer roller component revolving speed
Fastly, then it is judged as that the ultra-thin transmission of amorphous band 16 tension is too small, the motor 1 of control transfer roller component is adjusted the speed, so that each
The velocity of rotation of transfer roller component is adjusted to design flow；And control gap adjusting mechanism, by Support roller assembly and transfer roller groups
The transmission gap of ultra-thin amorphous band 16 is turned down to standard value between part；
In two neighboring transmission unit, surpass on traffic bit between adjacent transport units when position sensor 15 detects
The upright position of thin amorphous band 16 shifts upward or downward, then be judged as ultra-thin amorphous band 16 it is sagging, it is upturned or to
Lower warpage, the ultra-thin transmission of amorphous band 16 tension is too small, gap adjusting mechanism is controlled, by Support roller assembly and transfer roller component
Between the transmission gap of ultra-thin amorphous band 16 turn down to standard value.
The hydraulic system of the present embodiment can be used be a kind of microminiature integrated form hydraulic station, such as Anshan power contain liquid
The LSBZ Series Hydraulic power unit of press mechanical pressing Co., Ltd production.
Embodiment two
The ultra-thin amorphous band transmission device of the present embodiment can design transmission unit more than two to ultra-thin amorphous band
It is transmitted and transmits the detection control of tension.Wherein, the structure of every group of transmission unit, the installation site of tension-detecting mechanism
It is consistent with embodiment one with the structure of gap adjusting mechanism.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, it is other it is any without departing from the spirit and principles of the present invention made by change, modification, substitution, combination, letter
Change, should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of ultra-thin amorphous band transmission device, it is characterised in that: include:
Transport mechanism for being transmitted to ultra-thin amorphous band；The transport mechanism includes at least two groups transmission unit, often
Group transmission unit includes rotatable transfer roller component and Support roller assembly；The transfer roller component and support roller of every group of transmission unit
Traffic bit between component as ultra-thin amorphous band, transfer roller component in a rotating manner pass ultra-thin amorphous band
It send；
The tension-detecting mechanism detected for the transmission tension to amorphous band ultra-thin in transmit process；
For adjusting the gap adjusting mechanism in ultra-thin amorphous band transmission gap；The gap adjusting mechanism and transmission unit quantity
It is equal, and connect with Support roller assembly；
And the control mechanism for receiving tension-detecting mechanism signal and being controlled gap adjusting mechanism and transport mechanism；
The control mechanism is connect with tension-detecting mechanism, gap adjusting mechanism and transport mechanism respectively；
The tension-detecting mechanism includes torque sensor for detecting transfer roller component change in torque and for detecting phase
The position sensor that ultra-thin amorphous band upright position changes on traffic bit between adjacent transmission unit；The torque sensor is set
It sets on each transfer roller component；The position sensor is arranged between adjacent transport units, and with adjacent transport units
Traffic bit between transfer roller component and Support roller assembly is opposite；The torque sensor and position sensor respectively with control machine
Structure connection.
2. ultra-thin amorphous band transmission device according to claim 1, it is characterised in that: the transport mechanism further include with
Transmission unit quantity equal motor and shaft coupling；The transfer roller component is by transmission shaft and the transfer roller being threaded through on transmission shaft
Connection composition；The Support roller assembly is connected with the support roller being threaded through in support shaft by support shaft and is formed；The motor and control
Mechanism connection processed.
3. ultra-thin amorphous band transmission device according to claim 2, it is characterised in that: further include fixed plate；Each
In transmission unit, the both ends of the drive shaft is arranged in fixed plate by bearing, and wherein one end is connected by shaft coupling and motor
It connects；The support roller is located at below transfer roller, the traffic bit between support roller and transfer roller as ultra-thin amorphous band.
4. ultra-thin amorphous band transmission device according to claim 2, it is characterised in that: the torque sensor is symmetrically set
It sets at the both ends of transmission shaft.
5. ultra-thin amorphous band transmission device according to claim 3, it is characterised in that: the position sensor is mounted on
The medial surface of fixed plate, and it is opposite with the ultra-thin amorphous band traffic bit in adjacent transport units between transfer roller and support roller.
6. ultra-thin amorphous band transmission device according to claim 3, it is characterised in that: the gap adjusting mechanism includes
Hydraulic system, push-rod assembly, moving beam and sliding block；The sliding block flushes setting with fixed plate vertical direction, and support shaft both ends are logical
Bearing is crossed to be arranged on sliding block；The moving beam is connect with sliding block, and is located at below support shaft assembly；Described push-rod assembly one end
It is connect with hydraulic system, the other end is connect with moving beam；The hydraulic system is connect with control mechanism, realizes control hydraulic system
Driving push rod component drives moving beam to move up and down, between amorphous band traffic bit ultra-thin between adjustable supporting roll and transfer roller
Gap.
7. ultra-thin amorphous band transmission device according to claim 6, it is characterised in that: the push-rod assembly includes push rod
And pushing rod sleeve；Described push rod one end is connect with hydraulic system, and the other end is connected by the bottom of pushing rod sleeve and moving beam.
8. ultra-thin amorphous band transmission device according to claim 6, it is characterised in that: the fixed plate is opened up from bottom
There is mobile space, sliding block is located in mobile space and flushes with fixed plate vertical direction.
9. a kind of automatic control of the transmission tension of ultra-thin amorphous band transmission device described in any item of the claim 1 to 8
Method, it is characterised in that: setting at least two groups are by rotatable transfer roller component and Support roller assembly position biography opposing upper and lower
Send unit, the traffic bit between the transfer roller component and Support roller assembly of every group of transmission unit as ultra-thin amorphous band；Every
Torque sensor is set on a transfer roller component；Position sensor, position sensor and phase are set between adjacent transport units
Traffic bit between the transfer roller component and Support roller assembly of adjacent transmission unit is opposite；
In two neighboring transmission unit, the change in torque of each transfer roller component is detected by torque sensor, is adjusted with controlling
The velocity of rotation for saving each transfer roller component is design flow, and controls gap adjusting mechanism adjustable supporting roll component and transfer roller groups
The transmission gap of ultra-thin amorphous band between part；And it is detected between adjacent transport units on traffic bit by position sensor
The upright position of ultra-thin amorphous band changes, and is surpassed between gap adjusting mechanism adjustable supporting roll component and transfer roller component with controlling
The monitoring and control of ultra-thin amorphous band transmission tension are realized in the transmission gap of thin amorphous band.
10. the autocontrol method of the transmission tension of ultra-thin amorphous band transmission device according to claim 9, feature
It is: it is described in two neighboring transmission unit, the change in torque of each transfer roller component is detected, by torque sensor with control
The velocity of rotation that system adjusts each transfer roller component is design flow, and controls gap adjusting mechanism adjustable supporting roll component and transmission
The transmission gap of ultra-thin amorphous band between roll assembly；And it is detected by position sensor and is being transmitted between adjacent transport units
The upright position variation of ultra-thin amorphous band on position, with control gap adjusting mechanism adjustable supporting roll component and transfer roller component it
Between ultra-thin amorphous band transmission gap, realize that the monitoring of ultra-thin amorphous band transmission tension and control refer to:
Set ultra-thin amorphous band transmission tension it is suitable when transmit the standard value in gap, and each transfer roller component rotation of setting
The design flow of speed；In two neighboring transmission unit, when torque sensor detects the velocity of rotation of each transfer roller component
Difference, the then motor for controlling transfer roller component are adjusted the speed, and control gap adjusting mechanism adjustable supporting roll component and transfer roller
The transmission gap of ultra-thin amorphous band between component:
(1) detect that previous transfer roller component revolving speed is fast by torque sensor, the latter transfer roller component revolving speed is slow, then sentences
Break and transmit overtension for ultra-thin amorphous band, the motor of control transfer roller component is adjusted the speed, so that each transfer roller component
Velocity of rotation be adjusted to design flow；And control gap adjusting mechanism, it will be ultra-thin between Support roller assembly and transfer roller component
The transmission gap of amorphous band is tuned up to standard value；
(2) detect that previous transfer roller component revolving speed is slow by torque sensor, the latter transfer roller component revolving speed is fast, then sentences
Break too small for ultra-thin amorphous band transmission tension, the motor of control transfer roller component is adjusted the speed, so that each transfer roller component
Velocity of rotation be adjusted to design flow；And control gap adjusting mechanism, it will be ultra-thin between Support roller assembly and transfer roller component
It turns down to standard value in the transmission gap of amorphous band；
In two neighboring transmission unit, when position sensor detection adjacent transport units between on traffic bit ultra-thin amorphous ribbon
The upright position of material shifts upward or downward, then is judged as that ultra-thin amorphous band is sagging, upturned or downsagging, ultra-thin non-
Brilliant Web Transporting tension is too small, gap adjusting mechanism is controlled, by amorphous band ultra-thin between Support roller assembly and transfer roller component
Transmission gap turn down to standard value.
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