CN110420788A - A kind of radiator spray-painting production line - Google Patents
A kind of radiator spray-painting production line Download PDFInfo
- Publication number
- CN110420788A CN110420788A CN201910862020.2A CN201910862020A CN110420788A CN 110420788 A CN110420788 A CN 110420788A CN 201910862020 A CN201910862020 A CN 201910862020A CN 110420788 A CN110420788 A CN 110420788A
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- spray
- linked
- gear
- driving mechanism
- radiator
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000007592 spray painting technique Methods 0.000 title claims abstract description 26
- 239000007921 spray Substances 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 239000000843 powder Substances 0.000 claims abstract description 58
- 230000001360 synchronised effect Effects 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 238000005507 spraying Methods 0.000 claims abstract description 37
- 239000011435 rock Substances 0.000 claims abstract description 34
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims description 26
- 238000001514 detection method Methods 0.000 claims description 21
- 230000009183 running Effects 0.000 claims description 21
- 238000011084 recovery Methods 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 230000008021 deposition Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000002085 persistent effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000011070 membrane recovery Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/48—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
Landscapes
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention belongs to radiator electrostatic powder coating technical fields, specifically refer to a kind of radiator spray-painting production line, including suspended chain conveyer, spray equipment and rotationally hanging device, spray equipment includes being oppositely arranged and can all around spray gun of adjusting position up and down, and it can rotate, rotationally hanging device includes turning linked to pedestal, it turns linked to sliding on pedestal and is equipped with the mobile holder driven by synchronous walking driving mechanism, the synchronous rock arm of two pairs of settings by turning linked to driving mechanism driving is rotatably equipped on mobile holder by transmission shaft, synchronous rock arm is equipped with and turns linked to part.Automation control spraying may be implemented in radiator spray-painting production line provided by the invention, and to replace hand spray, spraying is stablized, and is conducive to improve production efficiency and deposition accuracies, realizes that automation turns linked to work piece operations, saves manpower, improves production efficiency.
Description
Technical field
The invention belongs to radiator electrostatic powder coating technical field, in particular to a kind of radiator spray-painting production lines.
Background technique
With socio-economic development, people are gradually warmed up the pursuit of various article appearance, and radiator is in existing market
Beauty is pursued, is coated with resinous coat on surface, the processing of coating carries out spraying with electrostatic firstly the need of to radiator surface
Toner material, then again to be attached to radiator surface toner material carry out baking-curing.
There is the radiator of the horizontally-arranged setting of heating column and the radiator of heating column vertical setting of types setting in shape due to radiator
Two types, and the clearance distance on various radiators between heating column is different, structure is complicated, is not easy to spray, existing automatic
Spraying equipment is unable to satisfy the requirement of radiator spraying, therefore during processing sprays toner, existing radiator coating
Spray process be all made of hand spray, after having sprayed, manually by the radiator sprayed dislodging be transformed on drying production line
It is toasted, this process at least needs two people's collaborations to carry out dislodging operation, and existing spraying production process is asked there are following
Topic:
1, when working, the outer surface of entire radiator is sprayed, since every group of radiator is equipped with multiple heating
Column, operator first have to spray the gap between heating column each on radiator using spray gun, will be on radiator
After gap sprays, the toner accidentally sprayed when some spraying gap is understood in the front of radiator, to guarantee radiator
Face-coating it is uniform, it is also necessary to by radiator front accidentally spray toner be purged, then carry out again radiator front
Toner spraying, this movement significantly reduces production efficiency, and wastes toner raw material.
2, labor intensive is more, and work quality is unstable, it is not easy to control, and due to the factors such as fatigue, production efficiency
It is low, easily there are quality problems, as human cost is continuously improved, high production cost.
3, in toner spraying process, dust pollution is more serious, and when hand spray easily causes operator's body
Damage.
Summary of the invention
The purpose of the present invention is to provide a kind of radiator spray-painting production lines, are advantageously implemented radiator and spray and turn automatically
Operation is hung, improves productivity and quality, reduces cost, avoid the personal injury of operator.
To reach above-mentioned technical purpose, technical solution of the present invention:
A kind of radiator spray-painting production line, including suspended chain conveyer, spray equipment and rotationally hanging device, the suspended chain are defeated
Sending machine includes track frame, and the track frame is equipped with the conveyor chain driven by conveying power mechanism, and the conveyor chain is equipped with
Suspender, the suspender are linked with sunpender；
The spray equipment includes spray booth, and the two spraying racks being oppositely arranged, the suspension are equipped in the spray booth
Chain conveyer is equipped in the two spraying racks by vertically movable driving mechanism and front and back across the two spraying racks
Moving drive mechanism driving is pacified in the position adjustment seat that the spraying rack is vertical and is moved forward and backward, the position adjustment seat
Equipped with by moving left and right moving left and right, relative to the rack that sprays by rotating drive mechanism driving rotation for driving mechanism driving
Spray gun, two spray guns sprayed in racks are oppositely arranged；
The rotationally hanging device includes turning linked to pedestal, and the pedestal that turns linked to is arranged close to the suspended chain conveyer, and described turn
Sliding is equipped with the mobile holder driven by synchronous walking driving mechanism on hanging end seat, is rotated on the mobile holder by transmission shaft
The synchronous rock arm of two pairs of settings by turning linked to driving mechanism driving is installed, the synchronous rock arm is equipped with and turns linked to part；
The radiator spray-painting production line includes PLC control system, and the PLC control system includes PLC, touch control screen
With several sensors, the PLC connection touch control screen, several sensors and conveying power mechanism, vertically movable driving
Mechanism is moved forward and backward driving mechanism, moves left and right driving mechanism, rotating drive mechanism and synchronous walking driving mechanism, turns linked to drive
Motivation structure and the sensor.
As an improvement it is equipped with the back-and-forth motion track parallel with workpiece extension plane in the two spraying racks,
Back-and-forth motion frame is slidably fitted on the back-and-forth motion track, the back-and-forth motion frame is equipped with vertically movable track, described
Position adjustment seat is slidably fitted on vertically movable track, the vertically movable seat, which moves left and right, is equipped with spray gun mounting base, institute
It states and the spray gun is installed in spray gun mounting base.
As a further improvement, the driving mechanism that is moved forward and backward includes the servo being arranged on the back-and-forth motion frame
Motor, the vertically movable driving mechanism include the servo motor being arranged in the position adjustment seat, the back-and-forth motion rail
Road and vertically movable track are rack gear, and gear, the gear and tooth are equipped on the back-and-forth motion frame and vertically movable seat
Item engaged transmission cooperation, the servo motor are drivingly connected the gear；
The driving mechanism that moves left and right includes servo motor and ball-screw, and the servo motor is arranged in the position
In adjustment seat, the screw rod of the servo motor connection ball-screw, the spray gun mounting base connects the nut of the ball-screw；
There are two the spray gun is set, the rotating drive mechanism includes the cylinder being arranged in the spray gun mounting base, and one
It is fixedly mounted actively shift fork on the spray gun, the cylinder rod of the cylinder is articulated and connected the actively shift fork, on two spray guns
Fixing coaxial is equipped with gear, and with unification intermediate gear, the intermediate gear is rotatably arranged on the spray gun for the two gear engagements
In mounting base, the intermediate gear is coaxially fixedly installed with limit shift fork, and the spray gun mounting base is equipped with limit slideway, described
Shift fork connection limited post is limited, the limited post is slidably disposed in the limit slideway.
As a further improvement, the transmission shaft is fixedly connected with the synchronous rock arm, close to described on the transmission shaft
Synchronous rock arm turning set is equipped with first and turns linked to gear, and rotation, which is equipped with to turn linked to gear with described first and engage, on the synchronous rock arm matches
Second closed turns linked to gear, the synchronous rock arm far from the third that one end of the transmission shaft is equipped with engagement cooperation turn linked to gear and
4th turns linked to gear, and the third, which turns linked to gear and turns linked to gear drive with described second, to be connect, and the described 4th to turn linked to gear coaxial
Fixed installation turns linked to bar, described to turn linked to bar and turn linked to part equipped with opening upwards.
As a further improvement, described turn linked to is equipped with origin stopping close to switch, two around the transmission shaft on bracket
The fast low-speed running of section stops quickly walking close to switch and two sections of speed close to switch, the origin close to switch, low-speed running point
Stop the lower section for being located at the transmission shaft close to switch, the low-speed running point stops being located at the upper of the transmission shaft close to switch
Side, the described two sections fast close switches of low-speed runnings and two sections of speed are quickly walked to be stopped positioned at the origin close to switch close to switch
And low-speed running point stops close between switching, and is located at the two sides of the transmission shaft.
As a further improvement, the synchronous walking driving mechanism is that the synchronous walking turned linked on bracket is arranged in
Motor, the pedestal that turns linked to is equipped with rack gear, and for the bracket that turns linked to equipped with gear, the gear connects the synchronization line leakage of electricity
Machine；
The driving mechanism that turns linked to includes motor, and the motor passes through transmission belt transmission connection speed reducer, the speed reducer
Connect the transmission shaft；
Described second, which turns linked to gear, is fixedly and coaxially connected drive sprocket, the third turn linked to gear be fixedly and coaxially connected it is driven
Sprocket wheel, the active link and the cooperation of driven sprocket chain conveyer.
The first connecting plate is installed as a further improvement, being respectively articulated with above the suspender by two close end, described the
The top of one connecting plate is hingedly connected with the second connecting plate, and the top of second connecting plate is articulated and connected the conveyor chain,
Second connecting plate is hingedly connected with third connecting plate, the third connecting plate top articulated connection conveying close to bottom end
Chain.
As a further improvement, the suspender connects the sunpender by hanging piece, the hanging piece is equipped with two from high to low
A hanging groove, the opening of two hanging grooves are located at the two sides of hanging piece.
As a further improvement, the radiator spray-painting production line further includes powder recovering device, the Powder Recovery
Device includes the collection powder tank for the lower section being set between the spray gun being oppositely arranged, and fluidized plate is equipped in the collection powder tank,
The lower section of the fluidized plate is equipped with back powder pump, and described time powder pump connects Powder Recovery room, the Powder Recovery room by powder retrieving pipe
Interior to be equipped with filter core, the filter core is connected to gas chamber, the gas chamber connection blower and gas bag, the connecting tube between the gas chamber and gas bag
Road is equipped with pulse valve, and the Powder Recovery room connects back to powder pump, and described time powder pump connects powder bucket, the powder bucket by powder retrieving pipe
It is pumped equipped with excessive tube cell and powder, the powder pump connects spray gun by tube cell.
As a further improvement, the sensor includes the workpiece judgement sensing for being set to the spray booth workpiece import
Device arrives level detection sensor inside the spray booth, and the orientation detection sensors of corresponding Burners Positions and close
Rotationally hanging device setting turns linked to detection sensor.
Due to the adoption of the above technical scheme, beneficial effects of the present invention:
Radiator spray-painting production line provided by the invention, spray gun can be moved forward and backward up and down, and can be rotated, can
To realize that automation control sprays, to replace hand spray, spraying is stablized, is easy to control, and is conducive to improve production efficiency and spray
Precision is applied, the radiator that spraying finishes is seted out from the carrier chain of spray-painting production line to baking by special hanger and given birth to by rotationally hanging device
It on the carrier chain of producing line, realizes that automation between the two turns linked to, saves manpower, improve production efficiency.
Radiator spray equipment provided by the invention, structure is simple, is equipped with PLC control system, touch control screen, workpiece and sentences
Link sensor arrives level detection sensor and orientation detection sensors, and workpiece judges that sensor detection workpiece signal is transmitted to PLC,
Workpiece type is judged according to detection signal by PLC, for example is pulse signal or persistent signal, be pulse signal is then vertical setting of types,
Then be for persistent signal it is horizontally-arranged, judge that spray gun using the spraying of which kind of angle, and adjusts angle of gun with this, PLC according to examining in place
It surveys the signal that sensor is passed back and judges whether workpiece reaches suitable spraying area, such as reach, then control workpiece stop motion, then
Signal control spray gun is passed back according to orientation detection sensors all around to move to adjust Burners Positions, and spray gun is made to be in suitable spray
Position is applied, spray gun is then opened and is sprayed, and passes signal back according to orientation detection sensors and constantly adjusts Burners Positions progress
Spraying, completes entire spraying operation, and after the completion of spraying, spray gun returns to origin-location, and workpiece continues to move to enter lower to process.
Rotationally hanging device provided by the invention, after PLC receives the detection signal display spraying for turning linked to detection sensor transmission
Radiator to when turning linked to position, PLC issues that signal control synchronous walking motor operation makes to turn linked to bracket and carrier chain workpiece is protected
It holds same speed to advance, PLC issues signal control and turns linked to driving mechanism operation at this time, and synchronous rock arm moves in a circle, with synchronization
Rocker arm increases gradually, and the part that turns linked on synchronous rock arm hangs up sunpender, then with the raising of synchronous rock arm, sunpender is detached from carrier chain
Suspender, then synchronous rock arm continues to rotate and height declines, and during height declines, PLC control turns linked to bracket and drying is given birth to
The carrier chain of producing line moves synchronously, and sunpender is suspended on the suspender of drying production line, and then synchronous rock arm continues to decline, and hanging piece is de-
From sunpender, synchronous rock arm returns to original position, while PLC control turns linked to bracket and returns to original position, then waits and turn linked to detection sensor transmission
Turn linked to signal.
Powder Membrane recovery unit MRU provided by the invention, Powder Recovery is recycled, material is made full use of, is economized on resources.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the present embodiment；
Fig. 2 and Fig. 3 is the structural schematic diagram of spray equipment；
Fig. 4 is the structural schematic diagram of rotation drive structure；
Fig. 5 and Fig. 6 is the structural schematic diagram of rotationally hanging device；
In attached drawing, 1- suspended chain conveyer, 110- track frame, 130- conveyor chain, 140- suspender, 150- sunpender, 160-
Hanging piece, 161- hanging groove, 2- spray equipment, 210- spray booth, 220- spray rack, the position 230- adjustment seat, 240- spray gun, 250-
Back-and-forth motion frame, 260- spray gun mounting base, 261- cylinder, 262- actively shift fork, 263- intermediate gear, 264- limit shift fork,
265- limits slideway, 3- rotationally hanging device, and 310- turns linked to pedestal, 320- mobile holder, 330- synchronous rock arm, and 331- first turns linked to tooth
Wheel, 322- second turn linked to gear, and 333- third turns linked to gear, and 334- the 4th turns linked to gear, and 335- turns linked to bar, and 340- turns linked to part,
350- transmission shaft, 361- origin stop close to switch, and close to switch, 363- low-speed running point stops bis- sections of 362- fast low-speed runnings
Close to switch, bis- sections of speed of 364- are quickly walked close to switch, 4- powder recovering device, 420- collection powder tank, 4160- powder pump, 510-
Touch control screen, 520- workpiece judge sensor, 530- to level detection sensor, 540- orientation detection sensors, and 550- is turned linked to
Detection sensor, 6- radiator workpiece.
Specific embodiment
The present invention is further illustrated With reference to embodiment.Wherein, attached drawing only for illustration,
What is indicated is only schematic diagram, rather than pictorial diagram, should not be understood as the limitation to this patent；Reality in order to better illustrate the present invention
Example is applied, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product；To those skilled in the art
For, the omitting of some known structures and their instructions in the attached drawings are understandable.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention；It is retouched in of the invention
In stating, it is to be understood that if the orientation or positional relationship for having the instructions such as term " on ", "lower", "left", "right" is based on attached drawing
Shown in orientation or positional relationship, be merely for convenience of description of the present invention and simplification of the description, rather than indication or suggestion is signified
Device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore positional relationship is described in attached drawing
Term only for illustration, should not be understood as the limitation to this patent, for the ordinary skill in the art, can
To understand the concrete meaning of above-mentioned term as the case may be.
As Fig. 1 to Fig. 6 jointly shown in, a kind of radiator spray-painting production line, including suspended chain conveyer 1,2 and of spray equipment
Rotationally hanging device 3, the suspended chain conveyer include track frame 110, and the track frame 110 is equipped with and is driven by conveying power mechanism
Conveyor chain 130, the conveyor chain 130 be equipped with suspender 140, the suspender 140 is linked with sunpender 150, defeated for hanging
Send radiator workpiece 6；
The spray equipment 2 includes spray booth 210, is equipped with the two spraying racks 220 being oppositely arranged, institute in the spray booth
Suspended chain conveyer is stated across the two spraying racks 220, is equipped in the two spraying racks by vertically movable driving
Mechanism and back-and-forth motion driving mechanism driving are described along the vertical position adjustment seat 230 with back-and-forth motion of spraying rack
It is equipped in the adjustment seat of position and is moved left and right, by the relatively described spraying rack for moving left and right driving mechanism driving by rotate driving
The spray gun 240 of mechanism driving rotation, two spray guns sprayed in racks are oppositely arranged, and spraying workpiece is placed in two spraying racks
Spray gun between；
The rotationally hanging device 3 includes turning linked to pedestal 310, and the pedestal that turns linked to is arranged close to the suspended chain conveyer, institute
The mobile holder 320 for turning linked to and sliding on pedestal and being equipped with and driven by synchronous walking driving mechanism is stated, passes through biography on the mobile holder
Moving axis 350 is rotatably equipped with the synchronous rock arm 330 of two pairs of settings by turning linked to driving mechanism driving, and the synchronous rock arm is equipped with
Turn linked to part 340；
The radiator spray-painting production line includes PLC control system, and the PLC control system includes PLC, touch control screen
510 and several sensors, the PLC connection touch control screen, several sensors and conveying power mechanism, vertically movable drive
Motivation structure is moved forward and backward driving mechanism, moves left and right driving mechanism, rotating drive mechanism and synchronous walking driving mechanism, turns linked to
Driving mechanism and the sensor.
In the present embodiment, the back-and-forth motion track parallel with workpiece extension plane, institute are equipped in the two spraying racks
It states to be moved forward and backward on track to be slidably fitted with and is moved forward and backward frame 250, the back-and-forth motion frame is equipped with vertically movable track, described
Position adjustment seat 230 is slidably fitted on vertically movable track, the vertically movable seat, which moves left and right, is equipped with spray gun mounting base
260, the spray gun 240 is installed in the spray gun mounting base 260.
In the present embodiment, the driving mechanism that is moved forward and backward includes the servo motor being arranged on the back-and-forth motion frame,
The vertically movable driving mechanism includes the servo motor being arranged in the position adjustment seat, the back-and-forth motion track and perpendicular
It is rack gear to moving track, gear, the wheel and rack engagement is equipped on the back-and-forth motion frame and vertically movable seat
Transmission cooperation, the servo motor are drivingly connected the gear；
The driving mechanism that moves left and right includes servo motor and ball-screw, and the servo motor is arranged in the position
In adjustment seat, the screw rod of the servo motor connection ball-screw, the spray gun mounting base connects the nut of the ball-screw；
There are two the spray gun is set, the rotating drive mechanism includes the cylinder 261 being arranged in the spray gun mounting base,
Actively shift fork 262, the cylinder rod articulated connection actively shift fork of the cylinder, two sprays are fixedly mounted on one spray gun
Fixing coaxial is equipped with gear on rifle, and with unification intermediate gear 263, the intermediate gear is rotatably arranged on institute for the two gear engagements
It states in spray gun mounting base 260, the intermediate gear is coaxially fixedly installed with limit shift fork 264, and the spray gun mounting base is equipped with
Slideway 265, the limit shift fork connection limited post are limited, the limited post is slidably disposed in the limit slideway.
In the present embodiment, the transmission shaft 350 is fixedly connected with the synchronous rock arm 330, close to described on the transmission shaft
Synchronous rock arm turning set is equipped with first and turns linked to gear 331, and rotation, which is equipped with, on the synchronous rock arm turns linked to gear with described first and nibble
It closes the second of cooperation and turns linked to gear 332, the synchronous rock arm turns far from the third that one end of the transmission shaft is equipped with engagement cooperation
It mentions wheel 333 and the 4th and turns linked to gear 334, the third, which turns linked to gear and turns linked to gear drive with described second, to be connect, and described the
Four, which turn linked to gear, is coaxially fixedly mounted and turns linked to bar 335, described to turn linked to bar and turn linked to part 340 equipped with opening upwards, specifically can be with
It is v-shaped opening, setting turns linked to the transmission ratio of gear, guarantees to turn linked to part 340 while synchronous rock arm 330 makes rotating motion
It hangs opening and remains upward
In the present embodiment, described turn linked to is equipped with origin stopping close to 361, two sections of speed of switch around the transmission shaft on bracket
Low-speed running stops quickly walking close to switch 363 and two sections of speed close to switch 364 close to switch 362, low-speed running point, described
Origin stops the lower section for being located at the transmission shaft close to switch, and the low-speed running point stops being located at the transmission shaft close to switch
Top, two sections of fast low-speed runnings quickly walks close to switch and two sections of speed to be located at the origin close to switch and stops approaching
Switch and low-speed running point stop close between switching, and are located at the two sides of the transmission shaft.
The rotation process of synchronous rock arm: being located at origin and stop close near switch 361, and synchronous rock arm remains static,
It receiving after turning linked to signal and the synchronous operation of carrier chain workpiece, synchronous rock arm starts turning, and synchronous rock arm belongs to idle running at this time,
To two sections of fast low-speed runnings close at switch 362, the part that turns linked to of synchronous rock arm starts to hang up workpiece quick rotation at this time, belongs to negative
Weight state slowly runs to low-speed running point and stops close at switch 363, and then synchronous rock arm stops operating, and is equal to drying life
Producing line moves synchronously when having pendant condition, and synchronous rock arm microinching to two sections of speed is quickly walked close at switch 364, at this time
It completes on the carrier chain of workpiece hanging-convert to drying production line, workpiece idle running quick rotation to origin stops close to switch later
361 and stop, waiting next signal.
In the present embodiment, the synchronous walking driving mechanism is that the synchronous walking motor turned linked on bracket is arranged in,
The pedestal that turns linked to is equipped with rack gear, and for the bracket that turns linked to equipped with gear, the gear connects the synchronous walking motor；
The driving mechanism that turns linked to includes motor, and the motor passes through transmission belt transmission connection speed reducer, the speed reducer
Connect the transmission shaft；
Described second, which turns linked to gear, is fixedly and coaxially connected drive sprocket, the third turn linked to gear be fixedly and coaxially connected it is driven
Sprocket wheel, the active link and the cooperation of driven sprocket chain conveyer.
In the present embodiment, it is respectively articulated with above the suspender by two close end and the first connecting plate is installed, first connection
The top of plate is hingedly connected with the second connecting plate, and the top of second connecting plate is articulated and connected the conveyor chain, and described the
Two connecting plates are hingedly connected with third connecting plate, the third connecting plate top articulated connection conveyor chain close to bottom end.
In the present embodiment, the suspender 140 connects the sunpender 150 by hanging piece 160, and the hanging piece is equipped with from high to low
The opening of two hanging grooves 161, two hanging grooves 161 is located at the two sides of hanging piece.
In the present embodiment, the radiator spray-painting production line further includes powder recovering device 4, the powder recovering device packet
The collection powder tank 420 of lower section between the spray gun being oppositely arranged being set in two spraying racks is included, is equipped in the collection powder tank
Fluidized plate, the lower section of the fluidized plate are equipped with back powder pump, and described time powder pump connects Powder Recovery room, the powder by powder retrieving pipe
Filter core is equipped in recovery room, the filter core is connected to gas chamber, the gas chamber connection blower and gas bag, between the gas chamber and gas bag
Connecting pipe is equipped with pulse valve, and the Powder Recovery room connects back to powder pump, and described time powder pump connects powder bucket, institute by powder retrieving pipe
It states powder bucket and is equipped with overflow tube cell and powder pump, the powder pump connects spray gun by tube cell.
In the present embodiment, the sensor include be set to the spray booth workpiece import workpiece judge sensor 520,
Level detection sensor 530 is arrived inside the spray booth, and corresponds to the orientation detection sensors 540 of Burners Positions and leans on
Nearly rotationally hanging device setting turns linked to detection sensor 550.
The above described specific embodiments of the present invention are not intended to limit the scope of the present invention..Any basis
Any other various changes and modifications that technical concept of the invention is made should be included in the guarantor of the claims in the present invention
It protects in range.
Claims (10)
1. a kind of radiator spray-painting production line, which is characterized in that including suspended chain conveyer, spray equipment and rotationally hanging device, institute
Stating suspended chain conveyer includes track frame, and the track frame is equipped with the conveyor chain driven by conveying power mechanism, described defeated
Chain is sent to be equipped with suspender, the suspender is linked with sunpender；
The spray equipment includes spray booth, and the two spraying racks being oppositely arranged are equipped in the spray booth, and the suspended chain is defeated
It send machine across the two spraying racks, is equipped in the two spraying racks by vertically movable driving mechanism and back-and-forth motion
Driving mechanism driving is equipped in the position adjustment seat that the spraying rack is vertical and is moved forward and backward, the position adjustment seat
By moving left and right moving left and right, relative to the spraying rack by the spray of rotating drive mechanism driving rotation for driving mechanism driving
Rifle, two spray guns sprayed in racks are oppositely arranged；
The rotationally hanging device includes turning linked to pedestal, and the pedestal that turns linked to is arranged close to the suspended chain conveyer, described to turn linked to bottom
Sliding is equipped with the mobile holder driven by synchronous walking driving mechanism on seat, is rotatablely installed on the mobile holder by transmission shaft
There is the synchronous rock arm of two pairs of settings by turning linked to driving mechanism driving, the synchronous rock arm is equipped with and turns linked to part；
The radiator spray-painting production line includes PLC control system, if the PLC control system include PLC, touch control screen and
Dry sensor, the PLC connection touch control screen, several sensors and conveying power mechanism, vertically movable driving mechanism,
It is moved forward and backward driving mechanism, driving mechanism, rotating drive mechanism and synchronous walking driving mechanism is moved left and right, turns linked to driving mechanism
With the sensor.
2. radiator spray-painting production line according to claim 1, which is characterized in that two it is described spraying racks on be equipped with
Workpiece extends the parallel back-and-forth motion track of plane, back-and-forth motion frame is slidably fitted on the back-and-forth motion track, before described
Movable stand is equipped with vertically movable track afterwards, is slidably fitted with position adjustment seat, the vertical shifting on the vertically movable track
Dynamic seat, which moves left and right, is equipped with spray gun mounting base, installs the spray gun in the spray gun mounting base.
3. radiator spray-painting production line according to claim 2, which is characterized in that the back-and-forth motion driving mechanism includes
Servo motor on the back-and-forth motion frame is set, and the vertically movable driving mechanism includes being arranged in the position adjustment seat
On servo motor, the back-and-forth motion track and vertically movable track are rack gear, the back-and-forth motion frame and vertically movable
Gear, the wheel and rack engaged transmission cooperation are equipped on seat, the servo motor is drivingly connected the gear；
The driving mechanism that moves left and right includes servo motor and ball-screw, and the servo motor setting is adjusted in the position
On seat, the screw rod of the servo motor connection ball-screw, the spray gun mounting base connects the nut of the ball-screw；
There are two the spray gun is set, the rotating drive mechanism includes the cylinder being arranged in the spray gun mounting base, described in one
It is fixedly mounted actively shift fork on spray gun, the cylinder rod of the cylinder is articulated and connected the actively shift fork, fixed on two spray guns
It is coaxially provided with gear, with unification intermediate gear, the intermediate gear is rotatably arranged on the spray gun installation for the two gear engagements
On seat, the intermediate gear is coaxially fixedly installed with limit shift fork, and the spray gun mounting base is equipped with limit slideway, the limit
Shift fork connection limited post, the limited post are slidably disposed in the limit slideway.
4. radiator spray-painting production line according to claim 1, which is characterized in that the transmission shaft is fixedly connected described same
Rocker arm is walked, first is equipped with close to the synchronous rock arm turning set on the transmission shaft and turns linked to gear, rotated on the synchronous rock arm
Equipped with described first turn linked to that gear engages cooperation second turn linked to gear, the one end of the synchronous rock arm far from the transmission shaft
Third equipped with engagement cooperation turns linked to gear and the 4th turns linked to gear, and the third turns linked to gear and turns linked to gear biography with described second
Dynamic connection, the described 4th, which turns linked to gear, is coaxially fixedly mounted and turns linked to bar, it is described turn linked to that bar is equipped with opening upwards turn linked to part.
5. radiator spray-painting production line according to claim 1, which is characterized in that described to turn linked on bracket around the biography
Moving axis, which is equipped with origin, to be stopped stopping close to switch, two sections of fast low-speed runnings close to switch, low-speed running point close to switch and two sections
Close to switch, the origin stops the lower section for being located at the transmission shaft close to switch for fast quickly walking, and the low-speed running point stops
Only it is located at the top of the transmission shaft close to switch, described two sections fast low-speed runnings are quickly walked close close to switch and two sections of speed
Switch, which is located at origin stopping, being stopped close to switch and low-speed running point close between switching, and is located at the transmission shaft
Two sides.
6. radiator spray-painting production line according to claim 4, which is characterized in that the synchronous walking driving mechanism is to set
It sets and is turning linked to the synchronous walking motor on bracket, the pedestal that turns linked to is equipped with rack gear, and the bracket that turns linked to is equipped with tooth
Wheel, the gear connect the synchronous walking motor；
The driving mechanism that turns linked to includes motor, and the motor passes through transmission belt transmission connection speed reducer, the speed reducer connection
The transmission shaft；
Described second, which turns linked to gear, is fixedly and coaxially connected drive sprocket, and the third turns linked to gear and is fixedly and coaxially connected driven chain
Wheel, the active link and the cooperation of driven sprocket chain conveyer.
7. radiator spray-painting production line according to claim 1, which is characterized in that distinguish above the suspender by two close end
The first connecting plate hingedly is installed, the top of first connecting plate is hingedly connected with the second connecting plate, second connecting plate
Top be articulated and connected the conveyor chain, second connecting plate is hingedly connected with third connecting plate close to bottom end, described the
The three connecting plate tops articulated connection conveyor chain.
8. radiator spray-painting production line according to claim 1, which is characterized in that the suspender passes through described in hanging piece connection
Sunpender, the hanging piece are set from high to low there are two hanging groove, and the opening of two hanging grooves is located at the two sides of hanging piece.
9. the radiator spray-painting production line according to requiring 1, which is characterized in that the radiator spray-painting production line further includes powder
Last recyclable device, the powder recovering device include the collection powder tank for the lower section being set between the spray gun being oppositely arranged,
Fluidized plate is equipped in the collection powder tank, the lower section of the fluidized plate is equipped with back powder pump, and described time powder pump connects powder by powder retrieving pipe
Last recovery room, filter core is equipped in the Powder Recovery room, and the filter core is connected to gas chamber, the gas chamber connection blower and gas bag, institute
It states the connecting pipe between gas chamber and gas bag and is equipped with pulse valve, the Powder Recovery room connects back to powder pump, and described time powder pump is logical
Powder retrieving pipe connection powder bucket is crossed, the powder bucket is equipped with overflow tube cell and powder pump, and the powder pump connects spray gun by tube cell.
10. radiator spray-painting production line according to claim 1, which is characterized in that the sensor includes being set to institute
The workpiece for stating spray booth workpiece import judges sensor, arrives level detection sensor inside the spray booth, and corresponding
What the orientation detection sensors of Burners Positions and close rotationally hanging device were arranged turns linked to detection sensor.
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| CN201910862020.2A CN110420788B (en) | 2019-09-12 | 2019-09-12 | Radiator spraying production line |
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| CN201910862020.2A CN110420788B (en) | 2019-09-12 | 2019-09-12 | Radiator spraying production line |
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| CN110420788B CN110420788B (en) | 2024-03-19 |
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| CN111054566A (en) * | 2020-01-17 | 2020-04-24 | 苏州拓又达新能源科技有限公司 | Aluminum profile electrostatic spraying production line |
| CN111215277A (en) * | 2020-01-15 | 2020-06-02 | 四川久享实业有限公司 | Automatic furniture paint spraying room |
| CN111299029A (en) * | 2020-03-22 | 2020-06-19 | 常州浩瀚万康纳米材料有限公司 | Automatic spraying device is used in production of special EVA coating of automotive interior |
| CN111570132A (en) * | 2020-04-07 | 2020-08-25 | 厦门鸿基伟业复材科技有限公司 | Paint spraying system of annular product |
| CN113021013A (en) * | 2021-04-06 | 2021-06-25 | 浙江普赛斯传动机械有限公司 | Production system and production method of PTO transmission shaft assembly |
| CN113019761A (en) * | 2021-05-11 | 2021-06-25 | 黄胜 | Manufacturing, forming and coating process for automobile chassis crossbeam structure |
| CN113145371A (en) * | 2021-04-19 | 2021-07-23 | 伍梦文 | Electric wire cable aluminum alloy bridge frame surface fire-retardant coating preparation spraying processing system |
| CN114260124A (en) * | 2022-01-13 | 2022-04-01 | 张小富 | Coating device for water pump production line and coating method thereof |
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| CN113019761A (en) * | 2021-05-11 | 2021-06-25 | 黄胜 | Manufacturing, forming and coating process for automobile chassis crossbeam structure |
| CN114260124A (en) * | 2022-01-13 | 2022-04-01 | 张小富 | Coating device for water pump production line and coating method thereof |
| CN114950788A (en) * | 2022-06-16 | 2022-08-30 | 山东开泰抛丸机械股份有限公司 | Shot-blasting machine blade production coating device |
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