CN110417195A - Driving motor automated assembly line - Google Patents
Driving motor automated assembly line Download PDFInfo
- Publication number
- CN110417195A CN110417195A CN201810310622.2A CN201810310622A CN110417195A CN 110417195 A CN110417195 A CN 110417195A CN 201810310622 A CN201810310622 A CN 201810310622A CN 110417195 A CN110417195 A CN 110417195A
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- CN
- China
- Prior art keywords
- line
- machine
- assembly
- driving motor
- rotor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to technical field of motors, and in particular to a kind of driving motor automated assembly line, including what is set gradually: general assembly advance decline line, general assembly turning spur, end cap line, injection molding line, rotor line and mute detection line.The present invention can be realized the automation of production, assembling process, can effectively reduce operator；And single work piece production time can be made to shorten, to reduce production cost, effectively improve production efficiency.The on-line checking that product quality is realized by the way that mute detection line is arranged, avoids conveying of the product between production line and detection line.
Description
Technical field
The present invention relates to technical field of motors, and in particular to a kind of driving motor automated assembly line.
Background technique
The assembly of existing new-energy automobile driving motor is all made of the layout type of division of labor section, rotor, stator, general assembly dress
Match, detect point different zones and produced, it is a large amount of using manually being assembled；Rotor magnetic steel gap filling is normal using injecting glue
The cured mode of temperature；Production is separated with factory testing.But the prior art haves the defects that certain and deficiency:
1) it takes up a large area, and interim stock region need to be set, manpower is needed to carry out turnover transport.
2) manual assembly is largely used, quality is unstable, high rejection rate.
3) for rotor magnetic steel gap filling by the way of injecting glue normal temperature cure, curing time is long, and production efficiency is low, and deposits
Injecting glue is discontented and the bad risk of the non-uniform quality of injecting glue.
4) product testing data in production process etc. are by the way of manual record.
It should be noted that information is only used for reinforcing the reason to the background of the disclosure disclosed in above-mentioned background technology part
Solution, therefore may include the information not constituted to the prior art known to persons of ordinary skill in the art.
Disclosure
The purpose of the present invention is to provide a kind of driving motor automated assembly lines, and then overcome at least to a certain extent
Due to the relevant technologies limitation and defect caused by one or more problem.
Other characteristics and advantages of the disclosure will be apparent from by the following detailed description, or partially by the disclosure
Practice and acquistion.
According to the disclosure in a first aspect, a kind of driving motor automated assembly line is provided, including what is set gradually: general assembly
Advance decline line, general assembly turning spur, end cap line, injection molding line, rotor line and mute detection line.
Further, the general assembly advance decline line include the general assembly elevator being set in sequence on the double-deck reflux pipeline, after
Drive pressure pipe machine, water channel muscle assembly machine, water channel end face adhesive supplier, forerunner's pressure pipe machine, water channel air tightness detection machine and casing
Tipper；
Artificial station is provided between the general assembly elevator and the rear-guard pressure pipe machine；Water channel end face adhesive supplier
Several artificial stations are provided between forerunner's pressure pipe machine.
Further, the general assembly turning spur includes that casing marking machine, the casing being successively set on single layer pipeline add
Heat engine, stator assembly machine, casing end face adhesive supplier, rotor packer, end cap clamp robot, rotor assembly transfer；
Several coolers and several artificial works are additionally provided between the stator assembly machine and casing end face adhesive supplier
Position.
Further, the end cap line includes the rotor assembly assembly machine being successively set on the double-deck reflux pipeline, end
Lid bearing heating machine, bearing with end cover press；
The bearing with end cover press and bearing with end cover heating machine support are provided with several artificial stations.
Further, the injection molding line includes iron core feeding suspender, the alinco assembled machine, iron being set in sequence on transmission line
Core heater and elevator；The side of the elevator is provided with injection molding machine；The side of the injection molding machine is provided with cooler；Institute
The side for stating cooler is provided with injection molding line robot.
Further, the rotor line includes the shaft press for being set in sequence in the double-deck reflux pipeline, every magnetic copper sheet mark
Machine, rotation transformation machine, hot jacket bad press, rotor tipper, squeeze riveter, dynamic balancing machine, dynamic balancing transfer machine, whole magnet charger, table
Magnetic testi machine and bearing press.
Further, the mute detection line includes:
Several artificial stations, the electric performance test platform, motor zero test being successively set on the double-deck reflux pipeline
Platform, sealing-plug press, whole airtightness monitor station, 90 ° of tippers of complete machine, several artificial stations and decibel setting are described double
Multiple mute sensing chamber of layer reflux pipeline two sides；
It further, further include MES management system；The MES management system is reinstalled with the general assembly advance decline line, always respectively
Turn line, end cap line, injection molding line, rotor line and the electrical connection of mute detection line.
The driving motor automated assembly line of the offer of the disclosure passes through setting: general assembly advance decline line, general assembly turning spur, end
Lid line, injection molding line, rotor line and mute detection line, realize the automation of production, assembling process, can effectively reduce operator
Member；And single work piece production time can be made to shorten, to reduce production cost, effectively improve production efficiency.It is quiet by being arranged
Sound detection line realizes the on-line checking of product quality, avoids conveying of the product between production line and detection line.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
The disclosure can be limited.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows the implementation for meeting the disclosure
Example, and together with specification for explaining the principles of this disclosure.It should be evident that the accompanying drawings in the following description is only the disclosure
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 schematically shows a kind of composition signal of driving motor automated assembly line in disclosure exemplary embodiment
Figure；
Fig. 2 schematically shows the structural schematic diagram of general assembly advance decline line in disclosure exemplary embodiment；
Fig. 3 schematically shows the structural schematic diagram of general assembly turning spur in disclosure exemplary embodiment；
Fig. 4 schematically shows the structural schematic diagram of end cap line in disclosure exemplary embodiment；
Fig. 5 schematically shows the structural schematic diagram that line is molded in disclosure exemplary embodiment；
Fig. 6 schematically shows the structural schematic diagram of rotor line in disclosure exemplary embodiment；
Fig. 7 schematically shows the structural schematic diagram of mute detection line in disclosure exemplary embodiment.
Specific embodiment
Example embodiment is described more fully with reference to the drawings.However, example embodiment can be with a variety of shapes
Formula is implemented, and is not understood as limited to example set forth herein；On the contrary, thesing embodiments are provided so that the disclosure will more
Fully and completely, and by the design of example embodiment comprehensively it is communicated to those skilled in the art.Described feature, knot
Structure or characteristic can be incorporated in any suitable manner in one or more embodiments.
In addition, attached drawing is only the schematic illustrations of the disclosure, it is not necessarily drawn to scale.Identical attached drawing mark in figure
Note indicates same or similar part, thus will omit repetition thereof.
Referring to Fig. 1, a kind of driving motor automated assembly line provided by the invention, including what is set gradually: general assembly lifting
Line 1, general assembly turning spur 2, end cap line 3, injection molding line 4, rotor line 5 and mute detection line 6.
Refering to what is shown in Fig. 2, the general assembly advance decline line includes the general assembly lifting being set in sequence on the double-deck reflux pipeline 11
Machine 18, rear-guard pressure pipe machine 12, water channel muscle assembly machine 13, water channel end face adhesive supplier 14, forerunner's pressure pipe machine 15, water channel air-tightness
Detection machine 16 and casing tipper 17；Artificial work is provided between the general assembly elevator 18 and the rear-guard pressure pipe machine 12
Position 19；Several artificial stations 19 are provided between water channel end face adhesive supplier 14 and forerunner's pressure pipe machine 15.
Its process flow includes assembly drain plug, bleeder plug；Water channel muscle is assembled using water channel muscle assembly machine 13；Assembly disengaging
Water pipe；It is water channel end face gluing using water channel end face adhesive supplier 14；Assemble water fender；Torque detection, and utilize water channel air-tightness
Detection machine 16 carries out water channel air-leakage test.
Refering to what is shown in Fig. 3, the general assembly turning spur 2 includes the casing marking machine being successively set on single layer pipeline 21
22, casing heater 23, stator assembly machine 24, casing end face adhesive supplier 25, rotor packer 26, end cap clamp robot
27, rotor assembly transfer 28；If being additionally provided between the stator assembly machine 24 and casing end face adhesive supplier 25 dry and cold
But machine 29 and several artificial stations 20.
Process flow includes: to heat casing using casing heater 23；Utilize 24 assembling stator of stator assembly machine, positioning
Pin；Junction block is assembled, then stator triple line cools down；Assemble flat shim, corrugated gasket and O-ring；Casing end face adhesive supplier 25
Carry out casing end face gluing；Rotor packer 26 carries out shell end cover mould assembling；Assemble bolt；Assemble dynamic wire harness；Terminal box
Lid gluing；Assemble connector cover.Process portion has worker to complete in artificial station.
Refering to what is shown in Fig. 4, the end cap line 3 includes the rotor assembly assembly being successively set on the double-deck reflux pipeline 31
Machine 32, bearing with end cover heater 33, bearing with end cover press 34；The bearing with end cover press 34 and the bearing with end cover heater 33
Between be provided with several artificial stations 35.Process flow includes: dress O-ring, assembles bearing, turns to match bearing plate, assembly rotation becomes
Stator, rotation become magnetism-isolating loop, assemble 8 core connectors, then assembly rotation modified line card verifies torque, bearing with end cover heater
33 heating end-cap assemblies, bearing with end cover press 34 assemble rotor, then cool down.
Refering to what is shown in Fig. 5, the injection molding line 4 includes iron core feeding suspender 41, the magnet steel being set in sequence on transmission line 40
Assembly machine 42, iron core heater 43 and elevator 44；The side of the elevator 44 is provided with injection molding machine 45；The injection molding machine 45
Side be provided with cooler 46；The side of the cooler 46 is provided with injection molding line robot 47, i.e. iron core clamps robot；
Iron core heater 43 uses iron core heating tunnel furnace.
Technique includes: to keep iron core online using iron core feeding suspender 41, and alinco assembled machine 42 assembles magnet steel, iron core heater
43 pairs of iron core magnet steel preheatings, injection molding machine 45 are molded iron core, are put into the product after injection process by injection molding line robot
It is cooling in iron core cooler 46.
Refering to what is shown in Fig. 6, the rotor line 5 include the shaft press 501 for being set in sequence in the double-deck reflux pipeline 500, every
Magnetic copper sheet marking machine 502, rotation become rotor press 503, shrink ring press 504, rotor tipper 505, squeeze riveter 506, dynamic balancing
Machine 507, dynamic balancing transfer machine 508, whole magnet charger 509, table Magnetic testi machine 510 and bearing press 511.The squeeze riveter
506 side is additionally provided with duster balancing machine 512.
Technique includes: that product utilization shaft press 501 after cooling is pressed shaft, every magnetic copper sheet marking machine 502 to copper sheet
Number, rotation become the assembly rotation of rotor press 503 and become rotor shrink ring, and shrink ring press 504 assembles shrink ring, 506 riveting of squeeze riveter
Retaining ring, dynamic balancing machine 507 carry out dynamic balancing detection, and whole magnet charger 509 carries out magnetizing, and table Magnetic testi machine 510 carries out magnetic
Close detection, bearing press 511 carry out assembling non-rotation change end bearing and bearing plate.
Refering to what is shown in Fig. 7, the mute detection line 6 includes: several people for being successively set on the double-deck reflux pipeline 60
It is work station 61, electric performance test platform 62, motor zero testboard 63, sealing-plug press 64, whole airtightness monitor station 65, whole
90 ° of tippers 66 of machine, several artificial stations 61 and multiple mute detections that double-deck reflux 60 two sides of pipeline are set
Room 67.Each mute sensing chamber 67 connect with quiet room electric cabinet 68.Each mute sensing chamber 67 respectively with controller 671 and power supply
672 connections.Each mute sensing chamber is controlled by controller 671, provides electric energy by power supply 672.The side of the power supply 672 is also set
Cooling-water machine there are two setting, for cooling down.
Process includes: to product patch famous brand, the mark after detection, inscription rubbing, the protection of installation water pipe, plug connector protective cover, sky
Aging is carried, is packed offline.
Above-mentioned driving motor automated assembly line further includes MES management system；The MES management system respectively with institute
State general assembly advance decline line, general assembly turning spur, end cap line, injection molding line, rotor line and the electrical connection of mute detection line.
Present invention can apply to the productions of new-energy automobile driving motor.By improving process flow, and largely using complete
Automatic and Semi-automatic device is produced, and production efficiency and product quality are provided.The on-line checking of product quality is realized simultaneously,
The conveying between production and detection is avoided, the product that the production of this production line is completed can directly send vehicle assembly line to be filled
Match.Also, by assembly MES system, Fabrication parameter and detection parameters in production process and the motor encoder of production are carried out
Binding is stored on industrial personal computer, facilitates retrospect.
Those skilled in the art will readily occur to its of the disclosure after considering specification and practicing disclosure disclosed herein
Its embodiment.This application is intended to cover any variations, uses, or adaptations of the disclosure, these modifications, purposes or
Person's adaptive change follows the general principles of this disclosure and including the undocumented common knowledge in the art of the disclosure
Or conventional techniques.The description and examples are only to be considered as illustrative, and the true scope and spirit of the disclosure are by appended
Claim is pointed out.
Claims (8)
1. a kind of driving motor automated assembly line, which is characterized in that including what is set gradually: general assembly advance decline line, general assembly revolution
Line, end cap line, injection molding line, rotor line and mute detection line.
2. driving motor automated assembly line according to claim 1, which is characterized in that the general assembly advance decline line includes suitable
General assembly elevator, rear-guard pressure pipe machine, water channel muscle assembly machine, water channel end face gluing on the double-deck reflux pipeline is arranged in sequence
Machine, forerunner's pressure pipe machine, water channel air tightness detection machine and casing tipper；
Artificial station is provided between the general assembly elevator and the rear-guard pressure pipe machine；Water channel end face adhesive supplier and institute
It states and is provided with several artificial stations between forerunner's pressure pipe machine.
3. driving motor automated assembly line according to claim 1, which is characterized in that the general assembly turning spur include according to
The secondary casing marking machine being arranged on single layer pipeline, casing heater, stator assembly machine, casing end face adhesive supplier, rotor
Packer, end cap clamp robot, rotor assembly transfer；
Several coolers and several artificial stations are additionally provided between the stator assembly machine and casing end face adhesive supplier.
4. driving motor automated assembly line according to claim 1, which is characterized in that the end cap line includes successively setting
It sets in the double-deck rotor assembly assembly machine to flow back on pipeline, bearing with end cover heater, bearing with end cover press；
The bearing with end cover press and bearing with end cover heating machine support are provided with several artificial stations.
5. driving motor automated assembly line according to claim 1, which is characterized in that the injection molding line includes that sequence is set
Set iron core feeding suspender, alinco assembled machine, iron core heater and elevator on transmission line；The side of the elevator is arranged
There is injection molding machine；The side of the injection molding machine is provided with cooler；The side of the cooler is provided with injection molding line robot.
6. driving motor automated assembly line according to claim 1, which is characterized in that the rotor line includes that sequence is set
Set the shaft press of the double-deck reflux pipeline, every magnetic copper sheet marking machine, rotation transformation machine, hot jacket bad press, rotor tipper, press
Machine, dynamic balancing machine, dynamic balancing transfer machine, whole magnet charger, table Magnetic testi machine and bearing press.
7. driving motor automated assembly line according to claim 1, which is characterized in that the mute detection line includes:
It is successively set on several artificial stations on the double-deck reflux pipeline, electric performance test platform, motor zero testboard, close
Blocking press, whole airtightness monitor station, 90 ° of tippers of complete machine, several artificial stations and decibel are arranged in the double-layer back
Flow multiple mute sensing chamber of pipeline two sides.
8. driving motor automated assembly line according to claim 1, which is characterized in that further include MES management system；Institute
State MES management system respectively with the general assembly advance decline line, general assembly turning spur, end cap line, injection molding line, rotor line and mute detection
Line electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810310622.2A CN110417195A (en) | 2018-04-09 | 2018-04-09 | Driving motor automated assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810310622.2A CN110417195A (en) | 2018-04-09 | 2018-04-09 | Driving motor automated assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110417195A true CN110417195A (en) | 2019-11-05 |
Family
ID=68345625
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810310622.2A Pending CN110417195A (en) | 2018-04-09 | 2018-04-09 | Driving motor automated assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110417195A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110884033A (en) * | 2019-12-02 | 2020-03-17 | 上海戈冉泊精模科技有限公司 | Stator-rotor automatic production line |
| WO2022027768A1 (en) * | 2020-08-05 | 2022-02-10 | 吴江市金澜机械制造有限公司 | Rotor magnetizing and surface magnetism measurement device |
| CN115676242A (en) * | 2022-09-23 | 2023-02-03 | 河北德澳莱茵科技实验有限责任公司 | Automatic production line for motor manufacturing |
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| CN102820741A (en) * | 2012-08-28 | 2012-12-12 | 湘潭电机股份有限公司 | General assembly line for motor assembly |
| CN102832756A (en) * | 2012-08-31 | 2012-12-19 | 重庆市灵龙电子有限公司 | Flat motor automatic final assembly line |
| US20150013146A1 (en) * | 2013-07-09 | 2015-01-15 | General Electric Company | Replacement motor mount for pitch system and method for installing same |
| CN105871129A (en) * | 2016-06-22 | 2016-08-17 | 广东利迅达机器人***股份有限公司 | Automatic assembling line for motors |
| CN207082978U (en) * | 2017-06-09 | 2018-03-09 | 苏州贝爱特自动化科技有限公司 | Suitable for the automatically processing device of electric motor of automobile assembling |
-
2018
- 2018-04-09 CN CN201810310622.2A patent/CN110417195A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102820741A (en) * | 2012-08-28 | 2012-12-12 | 湘潭电机股份有限公司 | General assembly line for motor assembly |
| CN102832756A (en) * | 2012-08-31 | 2012-12-19 | 重庆市灵龙电子有限公司 | Flat motor automatic final assembly line |
| US20150013146A1 (en) * | 2013-07-09 | 2015-01-15 | General Electric Company | Replacement motor mount for pitch system and method for installing same |
| CN105871129A (en) * | 2016-06-22 | 2016-08-17 | 广东利迅达机器人***股份有限公司 | Automatic assembling line for motors |
| CN207082978U (en) * | 2017-06-09 | 2018-03-09 | 苏州贝爱特自动化科技有限公司 | Suitable for the automatically processing device of electric motor of automobile assembling |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110884033A (en) * | 2019-12-02 | 2020-03-17 | 上海戈冉泊精模科技有限公司 | Stator-rotor automatic production line |
| WO2022027768A1 (en) * | 2020-08-05 | 2022-02-10 | 吴江市金澜机械制造有限公司 | Rotor magnetizing and surface magnetism measurement device |
| CN115676242A (en) * | 2022-09-23 | 2023-02-03 | 河北德澳莱茵科技实验有限责任公司 | Automatic production line for motor manufacturing |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191105 |
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