CN110415968A - A kind of winding mechanism - Google Patents

A kind of winding mechanism Download PDF

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Publication number
CN110415968A
CN110415968A CN201910838569.8A CN201910838569A CN110415968A CN 110415968 A CN110415968 A CN 110415968A CN 201910838569 A CN201910838569 A CN 201910838569A CN 110415968 A CN110415968 A CN 110415968A
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CN
China
Prior art keywords
spline
screw rod
wire
motor
rotating seat
Prior art date
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Granted
Application number
CN201910838569.8A
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Chinese (zh)
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CN110415968B (en
Inventor
陈立衡
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Zhuhai Keris Technology Co ltd
Original Assignee
ZHUHAI KLES MACHINE TECHNOLOGY Co Ltd
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Priority to CN201910838569.8A priority Critical patent/CN110415968B/en
Publication of CN110415968A publication Critical patent/CN110415968A/en
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Publication of CN110415968B publication Critical patent/CN110415968B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/08Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Transmission Devices (AREA)

Abstract

The invention discloses a kind of winding mechanisms, it is desirable to provide a kind of design is reasonable, simple and compact structure, coiling kinking effect are preferable and the winding mechanism of good economy performance.The present invention includes mounting plate and the rotating seat being arranged on the mounting plate and driving mould group, both ends in the rotating seat are respectively arranged with equal screw rod travelling nut and spline rotating nuts with the driving mould group transmission connection, the equal screw rod spline matched with the screw rod travelling nut and the spline rotating nuts is additionally provided on the rotating seat, spiral type ball structure is provided in the spline rotating nuts, straight-line roll structure is provided in the spline rotating nuts, in line groove and spiral grooves are provided on the screw rod spline, one end of the screw rod spline is provided with wire-winding unit.Present invention can apply to the technical fields of production equipment.

Description

A kind of winding mechanism
Technical field
The present invention relates to the technical field of process equipment, in particular to a kind of winding mechanism.
Background technique
With the continuous development of science and technology, the step that modern industry advances also constantly is accelerated, and automation, intelligence are the following works The developing direction and development trend of industry, the industry of traditional backwardness will necessarily be left behind by time, as updated not in time to seek Development, industrial production must grow with each passing hour, and keep enough competitiveness.
In the field of inductance magnet ring, inductance magnet ring needs to carry out coiling to magnet ring in process of production, i.e., with copper wire or The wire rod of person's other materials is wound inductance magnet ring to enhance the performance of inductance magnet ring.Since coiling is needed to work, then It has just been necessarily required to special mechanism and coiling work is carried out to magnet ring.102315014 A of patent CN discloses a kind of Miniature multi-section Magnetic toroid winding machine, wherein containing winding mechanism, which can carry out coiling movement to magnet ring, match with other mechanisms It closes so that working on material winds to magnet ring to complete coiling.But coiling effect is general, wire rod winds phase in magnet ring To not tight enough;Magnet ring needs could complete the coiling of entirety by other mechanism clamping rotation, be unfavorable for equipment integration, Intelligence, economy are poor.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide it is a kind of design rationally, structure Simple and compact, coiling kinking effect is good and the winding mechanism of good economy performance.
The technical scheme adopted by the invention is that: the present invention includes mounting plate and the rotation that is arranged on the mounting plate Seat and driving mould group, the both ends in the rotating seat are respectively arranged with the equal mobile spiral shell of screw rod with the driving mould group transmission connection Female and spline rotating nuts are additionally provided on the rotating seat equal with the screw rod travelling nut and the spline rotating nuts phase The screw rod spline of cooperation is provided with spiral type ball structure in the spline rotating nuts, is arranged in the spline rotating nuts There is straight-line roll structure, in line groove and spiral grooves are provided on the screw rod spline, one end of the screw rod spline is set It is equipped with wire-winding unit, when the driving mould group drives spline rotating nuts rotation, the screw rod spline drives the coiling Component is rotated and is moved forward and backward, and the driving mould group drives the screw rod travelling nut and the spline rotating nuts When synchronous rotary, the screw rod spline drives the wire-winding unit to be rotated.
Further, the driving mould group includes the first motor being arranged on the mounting plate and the second motor, described First motor is located at the lower section of the rotating seat, and second motor is between the rotating seat and the first motor, institute The output end for stating first motor is provided with small pulley, and transmission is combined with big belt wheel, the small pulley on the screw rod travelling nut It is sequentially connected with the big belt wheel, the output end of second motor is provided with small runner, is driven in the spline rotating nuts It is combined with great wheel, the small runner and the great wheel are sequentially connected.
Further, one end that the screw rod spline is provided with the wire-winding unit passes through the great wheel, the screw rod flower Key passes through the big belt wheel far from one end of the wire-winding unit, and the wire-winding unit includes being arranged on the screw rod spline Spill spin block is provided with connecting column on the spill spin block, and the connecting column is provided with reel far from one end of the spill spin block, institute State reel and the screw rod spline eccentric setting.
Further, circular hole compatible with the screw rod spline is provided in the middle part of the spill spin block, on the spill spin block It is additionally provided with the elastic slot being connected with the circular hole, is additionally provided with threaded hole on the spill spin block.
Further, induction coil is provided in the rotating seat, the induction coil is matched with the screw rod travelling nut.
Further, sensor mounting bar is additionally provided on the rotating seat, the sensor mounting bar is close to the coiling Component.
Further, the screw rod spline is provided with annular projection far from that one end of the wire-winding unit.
Further, a kind of winding mechanism further includes connecting plate, and the upper end of the connecting plate is fixed at the rotation On side of the swivel base far from the mounting plate, the lower end of the connecting plate is provided with support column, the support column and the installation Plate connection cooperation, the first motor and second motor are respectively positioned between the mounting plate and the connecting plate.
Further, the lower end of the mounting plate is vertically arranged with attachment base, the two sides setting of the upper surface of the attachment base There is connection riser, the upper end of two pieces of connection risers is connected with same air cylinder board, it is horizontal that installation is provided on the air cylinder board One end of plate, the installation transverse slat is provided with limit sleeve, and the limit sleeve is located at the lower section of the wire-winding unit.
Further, driving cylinder is additionally provided on the air cylinder board, the driving cylinder is arranged in the installation transverse slat On output end.
The beneficial effects of the present invention are: due to being used in structure of the invention including mounting plate and being arranged at the installation Rotating seat on plate and driving mould group, the both ends in the rotating seat are respectively arranged with equal with the driving mould group transmission connection Screw rod travelling nut and spline rotating nuts are additionally provided on the rotating seat equal with the screw rod travelling nut and the spline The screw rod spline that rotating nuts match is provided with spiral type ball structure, the spline rotation on the screw rod travelling nut It is provided with straight-line roll structure on nut, in line groove and spiral grooves, the screw rod flower are provided on the screw rod spline One end of key is provided with wire-winding unit: when the driving mould group driving spline rotating nuts rotation, the screw rod spline drives institute It states wire-winding unit to be rotated and be moved forward and backward, the driving mould group drives the screw rod travelling nut and the spline to revolve When turn nut synchronous rotary, the screw rod spline drives the wire-winding unit to be rotated.The present invention with it is immediate existing There is technology compared to having the advantage that overall construction design is reasonable, structure is simple, compact;Utilize screw rod travelling nut and spline Cooperation between rotating nuts can tense wire rod in coiling, and coiling kinking effect is good;Screw rod travelling nut is adjustable The position of wire-winding unit is, it can be achieved that by fixed magnet ring around half, by setting up two work compounds achievable one of the present invention Entire magnet ring coiling does not need setting magnet ring rotating mechanism, saves magnet ring rotational time, work efficiency is high, good economy performance.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is the enlarged drawing of A in Fig. 1;
Fig. 3 is the enlarged drawing of B in Fig. 1;
Fig. 4 is the first visual angle planar structure schematic diagram of the invention;
Fig. 5 is cross-sectional view of the invention;
Fig. 6 is the schematic perspective view that the present invention is matched with string-hooking mechanism (only connecting mating part);
Fig. 7 is the schematic perspective view of wire-winding unit of the present invention.
Specific embodiment
As shown in Figures 1 to 7, in the present embodiment, the present invention includes mounting plate 1 and is arranged on the mounting plate 1 Rotating seat 2 and driving mould group, the both ends in the rotating seat 2 be respectively arranged with the equal silk with the driving mould group transmission connection Bar travelling nut 3 and spline rotating nuts 4 are additionally provided on the rotating seat 2 equal with the screw rod travelling nut 3 and the flower The screw rod spline 5 that key rotating nuts 4 match is provided with spiral type ball structure, the spline on the screw rod travelling nut 3 It is provided with straight-line roll structure in rotating nuts 4, in line groove 6 and spiral grooves 7, institute are provided on the screw rod spline 5 The one end for stating screw rod spline 5 is provided with wire-winding unit 8.It is described when the driving mould group drives the spline rotating nuts 4 rotation Screw rod spline 5 drives the wire-winding unit 8 to be rotated and be moved forward and backward, and the driving mould group drives the screw rod mobile When nut 3 and 4 synchronous rotary of spline rotating nuts, the screw rod spline 5 drives the wire-winding unit 8 to carry out rotation fortune It is dynamic.The screw rod travelling nut 3 and the spline rotating nuts 4 are separately positioned on the both ends of the inside of the rotating seat 2, and The screw rod travelling nut 3 and the spline rotating nuts 4 can rotate in the rotating seat 2, and the screw rod spline 5 passes through The rotating seat 2, the screw rod travelling nut 3 and the spline rotating nuts 4 and and the screw rod travelling nut 3 and described Spline rotating nuts 4 are rotatably assorted;Since the screw rod travelling nut 3 is provided with spiral type ball structure, the spline rotation Nut 4 be provided with straight-line roll structure, by with the in line groove 6 and the spiral grooves 7 on the screw rod spline 5 Cooperation, when the spline rotating nuts 4 rotation, in line roll structure and the in line groove 6 are matched, the screw rod spline 5 follow and rotate, but due to the influence of the spiral grooves 7 and the cooperation of spiral type ball structure, move in the screw rod In the state that dynamic nut 3 is stationary, the screw rod spline 5 while rotating along the direction of rotation of the spiral grooves 7 to Preceding movement had not only rotated but also mobile;When the spline rotating nuts 4 are with 3 synchronous rotary of screw rod travelling nut, the silk Bar spline 5 only rotates and without being moved forward and backward;When the spline rotating nuts 4 are stationary, the screw rod is mobile When nut 3 rotates, 5 progress back-and-forth motions of the screw rod spline are mobile using the screw rod without rotary motion Cooperation between nut 3 and the spline rotating nuts 4 tenses wire rod in coiling, so that can be drawn when wire rod kinking with stress Position tight and that the wire-winding unit 8 can be adjusted by the spline rotating nuts 4 can by fixed magnet ring coiling half-turn It sets up Liang Ge mechanism work compound and completes an entire magnet ring coiling job;Since the screw rod travelling nut 3 and the spline revolve Turn nut 4 is driven the control driving of dynamic model group, therefore is the movement shape that can control the screw rod spline 5 by control driving mould group State, to control the coiling movement of the wire-winding unit 8.It can be seen that overall construction design of the present invention is reasonable, structure is simple, It is compact;Coiling kinking effect is good;Work efficiency is high, good economy performance.
In the present embodiment, the driving mould group includes the first motor 9 being arranged on the mounting plate 1 and the second electricity Machine 10, the first motor 9 are located at the lower section of the rotating seat 2, and second motor 10 is located at the rotating seat 2 and described Between one motor 9, the output end of the first motor 9 is provided with small pulley 11, is driven and is combined on the screw rod travelling nut 3 Big belt wheel 12, the small pulley 11 are sequentially connected with the big belt wheel 12, and the output end of second motor 10 is provided with small turn 13 are taken turns, transmission is combined with great wheel 14 in the spline rotating nuts 4, and the small runner 13 connects with the great wheel 14 transmission It connects.The first motor 9 is realized and the mobile spiral shell of the screw rod by the cooperation between the small pulley 11 and the big belt wheel 12 The transmission connection of mother 3, second motor 10 realized by cooperation between the small runner 13 and the great wheel 14 and The transmission connection of the spline rotating nuts 4, therefore it is i.e. controllable only to need to control the first motor 9 and second motor 10 The motion state of the screw rod spline 5 is made, the first motor 9 and second motor 10 are servo motor.
In the present embodiment, one end that the screw rod spline 5 is provided with the wire-winding unit 8 passes through the great wheel 14, The screw rod spline 5 passes through the big belt wheel 12 far from one end of the wire-winding unit 8, and the wire-winding unit 8 includes that setting exists Spill spin block 81 on the screw rod spline 5 is provided with connecting column 82 on the spill spin block 81, and the connecting column 82 is far from the rotation One end of switch block 81 is provided with reel 83, the reel 83 and 5 eccentric setting of screw rod spline.The screw rod spline 5 Entire length is greater than from the big belt wheel 12 to the length of the great wheel 14, and the setting of wire-winding unit 8 is in screw rod flower Key 5 passes through that one end of the great wheel 14, and the wire-winding unit 8 is mainly by the spill spin block 81, the connecting column 82 and institute The composition of reel 83 is stated, the center of the spill spin block 81 is overlapped with the center line of the screw rod spline 5, due to the connecting column 82 One end of the spill spin block 81 is set, therefore the reel 83 and the screw rod spline 5 are eccentric, therefore in screw rod flower When key 5 rotates, the reel 83 carries out circular motion centered on the center of the screw rod spline 5;The reel 83 is made Circumference can more easily will be on material winds to magnet ring when operating.In addition, 83 structure of reel is similar to Climbing top Yo-Yo Structure, be provided with one of annular groove among it, can more easily limit wire rod, guarantee wire rod will not be gently from the coiling It falls off on wheel 83.
In the present embodiment, the middle part of the spill spin block 81 is provided with circular hole 84 compatible with the screw rod spline 5, institute The elastic slot 85 for being additionally provided on spill spin block 81 and being connected with the circular hole 84 is stated, is additionally provided with threaded hole on the spill spin block 81 86.The spill spin block 81 is set on the screw rod spline 5 by circular hole 84, and elastic slot 85, which is arranged, will can more facilitate the rotation The spill spin block 81 can be fixed on the screw rod spline 5 by screw by the installation and removal of switch block 81, the threaded hole 86 On, fixed effect is played, it, can be by the rotation by the screw dismantled on the threaded hole 86 when needing to safeguard or replacing component Switch block 81 is dismantled.
In the present embodiment, induction coil 201 is provided in the rotating seat 2, the induction coil 201 and the screw rod are mobile Nut 3 matches.Real-time monitoring can be carried out to the screw rod travelling nut 3 by the way that the induction coil 201 is arranged, to obtain The kinematic parameter of the screw rod travelling nut 3 convenient for data statistics or carries out detection calculating.
In the present embodiment, sensor mounting bar 202, the sensor mounting bar 202 are additionally provided on the rotating seat 2 Close to the wire-winding unit 8.The sensor mounting bar 202 is arranged can install sensing on the sensor mounting bar 202 Device, in order to the working condition of wire-winding unit 8 described in real-time monitoring.
In the present embodiment, the screw rod spline 5 is provided with annular projection 15 far from that one end of the wire-winding unit 8. The annular projection 15, which is arranged, can play position-limiting action, can prevent from leading to the screw rod flower because of operation error or other reasons Key 5 falls off from the screw rod travelling nut 3, the spline rotating nuts 4 and the rotating seat, thus avoid it is a series of not Good consequence generates.
In the present embodiment, a kind of winding mechanism further includes connecting plate 16, and the upper end fixation of the connecting plate 16 is set It sets on side of the rotating seat 2 far from the mounting plate 1, the lower end of the connecting plate 16 is provided with support column 17, described Support column 17 connect cooperation with the mounting plate 1, and the first motor 9 and second motor 10 are respectively positioned on the mounting plate 1 Between the connecting plate 16.By the way that the support column 17 and the connecting plate 16 and the mounting plate 1 and the rotation is arranged Seat 3 cooperates, so that overall structure is more firm, enhances stability, to be conducive to the steady progress of coiling work.
In the present embodiment, the lower end of the mounting plate 1 is vertically arranged with attachment base 18, the upper surface of the attachment base 18 Two sides be provided with connection riser 19, two pieces it is described connection risers 19 upper ends be connected with same air cylinder board 20, the cylinder Installation transverse slat 21 is provided on plate 20, one end of the installation transverse slat 21 is provided with limit sleeve 22, and the limit sleeve 22 is located at institute State the lower section of wire-winding unit 8.The limit sleeve 22, which is arranged, can make the present invention preferably match with string-hooking mechanism 100, enable Wire rod can guarantee operating accuracy, improve working efficiency more easily by the wire-winding unit 8 around rising.
In the present embodiment, driving cylinder 23 is additionally provided on the air cylinder board 20, the installation transverse slat 21 is arranged in institute On the output end for stating driving cylinder 23.The height that the driving cylinder 23 can be lifted the limit sleeve 22, shortening and institute are set The distance for stating wire-winding unit 8 ensures coiling success in the case where not interfering wire-winding unit 8.
The course of work of the invention is: when magnet ring has been in the operating position of the wire-winding unit 8, first electricity Machine 9 and 10 synchronization action of the second motor, the screw rod spline 5 only rotate, and the wire-winding unit 8 moves in a circle By wire rod around rise and on magnet ring, first time coiling complete;Second of coiling work when, the wire-winding unit 8 by wire rod around After rising, 10 adjustable rotational speed of the second motor, so that then wire rod is tensed by the winding former group 8 then around on magnet ring;Together Reason, remaining coiling work is according to actually required adjustment, until completing the coiling of magnet ring half;When complete the coiling of magnet ring half, It is cooperated again by second same mechanism and completes whole coiling.
Although the embodiment of the present invention is described with practical solution, the limit to meaning of the present invention is not constituted It makes, for those skilled in the art, is all to the modification of its embodiment and with the combination of other schemes according to this specification Obviously.

Claims (10)

1. a kind of winding mechanism, it is characterised in that: including mounting plate (1) and the rotating seat being arranged on the mounting plate (1) (2) and mould group is driven, the both ends in the rotating seat (2) are respectively arranged with the equal screw rod with the driving mould group transmission connection and move Nut (3) and spline rotating nuts (4) are moved, equal and the screw rod travelling nut (3) and institute are additionally provided on the rotating seat (2) The screw rod spline (5) that spline rotating nuts (4) match is stated, is provided with spiral type ball knot on the spline rotating nuts (4) Structure is provided with straight-line roll structure on the spline rotating nuts (4), is provided in line groove on the screw rod spline (5) (6) it is provided with wire-winding unit (8) with spiral grooves (7), one end of the screw rod spline (5), described in the driving mould group driving When spline rotating nuts (4) rotate, the screw rod spline (5) drives the wire-winding unit (8) that simultaneously front and back is rotated and moves It is dynamic, when the driving mould group drives the screw rod travelling nut (3) and spline rotating nuts (4) synchronous rotary, the silk Bar spline (5) drives the wire-winding unit (8) to be rotated.
2. a kind of winding mechanism according to claim 1, it is characterised in that: the driving mould group is described including being arranged at First motor (9) and the second motor (10) on mounting plate (1), the first motor (9) are located under the rotating seat (2) Side, second motor (10) between the rotating seat (2) and the first motor (9), the first motor (9) it is defeated Outlet is provided with small pulley (11), and transmission is combined with big belt wheel (12) on the screw rod travelling nut (3), the small pulley (11) It is sequentially connected with the big belt wheel (12), the output end of second motor (10) is provided with small runner (13), the spline rotation Transmission is combined with great wheel (14) on turn nut (4), and the small runner (13) and the great wheel (14) are sequentially connected.
3. a kind of winding mechanism according to claim 2, it is characterised in that: the screw rod spline (5) be provided with it is described around One end of line component (8) passes through the great wheel (14), and the screw rod spline (5) is worn far from the one end of the wire-winding unit (8) It crosses the big belt wheel (12), the wire-winding unit (8) includes the spill spin block (81) being arranged on the screw rod spline (5), described It is provided on spill spin block (81) connecting column (82), the connecting column (82) is provided with coiling far from the one end of the spill spin block (81) It takes turns (83), the reel (83) and screw rod spline (5) eccentric setting.
4. a kind of winding mechanism according to claim 3, it is characterised in that: be provided in the middle part of the spill spin block (81) with The screw rod spline (5) compatible circular hole (84) is additionally provided on the spill spin block (81) and is connected with the circular hole (84) Elastic slot (85), be additionally provided with threaded hole (86) on the spill spin block (81).
5. a kind of winding mechanism according to claim 1, it is characterised in that: be provided with induction coil in the rotating seat (2) (201), the induction coil (201) matches with the screw rod travelling nut (3).
6. a kind of winding mechanism according to claim 1, it is characterised in that: be additionally provided with sensing on the rotating seat (2) Device mounting bar (202), the sensor mounting bar (202) is close to the wire-winding unit (8).
7. a kind of winding mechanism according to claim 1, it is characterised in that: the screw rod spline (5) is far from the coiling That one end of component (8) is provided with annular projection (15).
8. a kind of winding mechanism according to claim 2, it is characterised in that: a kind of winding mechanism further includes connecting plate (16), the upper end of the connecting plate (16) is fixed on the side of the rotating seat (2) separate the mounting plate (1), institute The lower end for stating connecting plate (16) is provided with support column (17), and the support column (17) connect cooperation with the mounting plate (1), described First motor (9) and second motor (10) are respectively positioned between the mounting plate (1) and the connecting plate (16).
9. a kind of winding mechanism according to claim 1, it is characterised in that: the lower end of the mounting plate (1) is vertically arranged Have attachment base (18), the two sides of the upper surface of the attachment base (18) are provided with connection riser (19), two pieces of connection risers (19) upper end is connected with same air cylinder board (20), and installation transverse slat (21), the installation are provided on the air cylinder board (20) One end of transverse slat (21) is provided with limit sleeve (22), and the limit sleeve (22) is located at the lower section of the wire-winding unit (8).
10. a kind of winding mechanism according to claim 9, it is characterised in that: be additionally provided with drive on the air cylinder board (20) It takes offence cylinder (23), installation transverse slat (21) setting is on the output end of driving cylinder (23).
CN201910838569.8A 2019-09-05 2019-09-05 Winding mechanism Active CN110415968B (en)

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CN110415968B CN110415968B (en) 2023-09-12

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