CN110404439B - Stirring machine for filling passion fruits - Google Patents
Stirring machine for filling passion fruits Download PDFInfo
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- CN110404439B CN110404439B CN201910792171.5A CN201910792171A CN110404439B CN 110404439 B CN110404439 B CN 110404439B CN 201910792171 A CN201910792171 A CN 201910792171A CN 110404439 B CN110404439 B CN 110404439B
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- stirring
- filling
- fixedly connected
- metering
- piston
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- 238000003756 stirring Methods 0.000 title claims abstract description 126
- 235000000370 Passiflora edulis Nutrition 0.000 title claims abstract description 37
- 244000288157 Passiflora edulis Species 0.000 title claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims description 82
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 abstract description 33
- 239000007790 solid phase Substances 0.000 abstract description 11
- 239000007791 liquid phase Substances 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 description 18
- 239000012071 phase Substances 0.000 description 13
- 238000002156 mixing Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000012466 permeate Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013345 egg yolk Nutrition 0.000 description 1
- 210000002969 egg yolk Anatomy 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1124—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades rake-shaped or grid-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/882—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances
- B01F35/8822—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances using measuring chambers of the piston or plunger type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
- B67C3/206—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups using arrangements of cylinders and pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a passion fruit filling stirrer which comprises a stirring barrel, a stirring shaft, stirring blades and a stirring motor, wherein the stirring barrel is of a horizontal bar-shaped structure, two ends of the stirring shaft are rotatably connected in the length direction of the stirring barrel, one end of the stirring shaft extends out of the stirring barrel and then is connected with the stirring motor, the stirring motor is fixedly connected to the stirring barrel, and the stirring blades are uniformly distributed on the stirring shaft at intervals in multiple rows. The bedroom stirrer with multiple rows of stirring blades can effectively solve the problems that the passion fruit juice is high in viscosity and solid and liquid phases are not easy to mix, effectively avoid layering of the passion fruit juice, and improve stirring uniformity.
Description
Technical Field
The invention relates to a stirring machine for filling passion fruits, and belongs to the technical field of linear filling equipment.
Background
Most of the linear filling machines produced at home at present are bottle feeding mechanisms of single row bottle arrangement, the mechanisms use a bottle conveying belt to longitudinally pass through the filling machine, a row of bottles are conveyed into the filling machine for filling, a bottle fixing device is used for fixing the bottles during filling, passion fruit peel is tough and smooth in quality, yellow fruit juice is filled between pulps, the juice content is about 40% like raw egg yolk, and the juice yield is 28-33%. The passion fruit juice belongs to a solid-liquid mixture, is relatively viscous, can not be stirred uniformly by adopting a conventional stirring device, and is easy to delaminate and precipitate.
Disclosure of Invention
The invention aims to solve the technical problems that: provides a stirring machine for filling passion fruits, which solves the problems in the prior art.
The technical scheme adopted by the invention is as follows: the utility model provides a passion fruit is mixer for filling, includes agitator, (mixing) shaft, stirring sword and agitator motor, and the agitator is horizontal bar structure, and the rotatable connection in agitator length direction in agitator both ends, and agitator motor is connected after one end stretches out the agitator, and agitator motor fixed connection adopts the multirow, and the interval is arranged on the (mixing) shaft uniformly.
Preferably, the side wall of the stirring barrel is of a cavity structure, and reinforcing ribs are arranged in the cavity and connected with the inner side wall and the outer side wall of the stirring barrel.
Preferably, the stirring blade comprises a mounting sleeve and three spiral blades circumferentially and uniformly distributed on the mounting sleeve, a plurality of strip-shaped openings are formed in the length direction of the surface of the spiral blade, and the strip-shaped openings form a sieve structure.
Preferably, the discharge port at the bottom of the stirring barrel is connected with the feeding end of the metering cylinder, the metering cylinder comprises a cylinder cavity and a piston, the upper end of the cylinder cavity is fixedly connected with one end of a three-way head, the lower end of the cylinder cavity is fixedly connected with a sealing cover, the inner part of the cylinder is in sealing connection with the piston, the piston is fixedly connected with a piston rod, the discharge end of the three-way head is provided with a first check valve, the feeding end is provided with a second check valve, the feeding end is fixedly connected with the discharge port of the stirring machine, and the piston rod is connected to the metering adjusting mechanism.
Preferably, the metering and adjusting mechanism comprises a fixed supporting plate, a moving plate, a screw nut pair II and a linear bearing II, wherein four symmetrical linear bearings II are connected to two ends of the moving plate, two symmetrical screw nut pairs II are connected to the middle parts of two sides of the moving plate, the upper end and the lower end of a guide post II matched with the linear bearing pair are fixedly connected to a base and the fixed supporting plate respectively, the upper end and the lower end of a screw of the screw nut pair II are rotatably connected to the base and the fixed supporting plate, the lower end of the screw nut pair II extends out of the fixed supporting plate and then is connected to a metering driving motor through a synchronous belt transmission mechanism, the metering driving motor is fixedly connected to the fixed supporting plate, and a plurality of piston rods are fixedly connected to the moving plate.
The invention has the beneficial effects that: compared with the prior art, the invention has the following effects:
(1) The mixer can uniformly mix solid particles and liquid in the filled passion fruit juice material, prevents the filled material from layering, precipitating and the like, and can effectively solve the problems that the viscosity of passion fruit juice is high and solid-liquid two phases are difficult to mix due to the adoption of the bedroom mixer with multiple rows of mixing blades, effectively avoids layering of passion fruit juice and improves the mixing uniformity;
(3) The stirring barrel with the internal cavity structure is additionally provided with the reinforcing ribs, so that on one hand, the rigidity is better, the supporting stability of the stirring barrel is better, the side wall of the position where the measuring barrel contacts the stirring barrel due to the up-and-down movement of the piston in the bottom measuring and adjusting mechanism is prevented from being damaged, the safety of equipment is improved, the connection reliability of the measuring barrel and the stirring barrel is also convenient to improve, on the other hand, the cavity structure is also convenient to reduce the internal stirring noise, and the working environment is improved;
(4) The sieve type blade can enable materials to circulate in a convection way in the box body, shear and permeate, so that passion fruit juice is quickly and uniformly mixed in a short time, and as passion fruit juice has strong overall flow, no static area in the stirring box is ensured by the arrangement of stirring blades and the structure of the stirring blades, solid phase precipitation in the juice is effectively prevented, and uniform stirring of solid phase and liquid phase is realized; the adoption of the multiple rows of dressing screw paddles can generate strong turbulence, so that the relative movement among multiple phases of passion fruit juice is intense, and the full mixing among different phases is enhanced;
(5) When the metering cylinder with the structure works, the metering cylinder is pulled down to the piston through the metering and adjusting mechanism, the second check valve is opened, the first check valve is closed, feed liquid is sucked into the cylinder cavity, the piston is moved upwards through the metering and adjusting mechanism, the second check valve is closed, the first check valve is opened, feed liquid is discharged out of the cylinder cavity, the running distance of a screw nut in the screw rod is driven to be the piston moving distance through the rotation number of the rotating motor in the metering and adjusting mechanism, quantitative filling and constant-speed filling can be realized, the structure is simple, the installation is convenient, a piston pushing mode of the metering cylinder is adopted, solid-liquid two-phase mixed liquid of relatively viscous passion fruit juice can be realized, the rapid and accurate filling of passion fruit juice is realized, and the improvement of the filling efficiency and the filling precision are facilitated;
(6) The metering adjusting mechanism is convenient to install, convenient and quick to adjust, stable and reliable to install, good in guidance quality, high in adjusting precision, built in the base, high in bearing capacity and driving force, and capable of meeting the driving of piston rods of a plurality of metering cylinders, and double-screw transmission is realized.
Drawings
FIG. 1 is a schematic isometric view of a filling machine;
fig. 2 is a perspective view of a filling machine at another view angle
FIG. 3 is a schematic view of a rear view angle structure of the filling machine
FIG. 4 is a schematic diagram of the front view of the filling machine;
FIG. 5 is a schematic diagram of a left-hand construction of the filling machine;
FIG. 6 is a schematic top cross-sectional view of the filling machine;
FIG. 7 is a schematic view of a bottom cross-sectional structure of the filling machine;
FIG. 8 is a schematic view of a conveying mechanism;
FIG. 9 is a schematic view of a blender;
FIG. 10 is a schematic view of the structure of the stirring blade;
FIG. 11 is a schematic diagram of a front view of the filling mechanism;
FIG. 12 is a schematic side elevational view of the filling mechanism;
FIG. 13 is a schematic top view of the filling mechanism;
FIG. 14 is a schematic view of a metering drum construction;
FIG. 15 is a schematic view of the cross-sectional structure of A-A in FIG. 14;
FIG. 16 is a schematic diagram of a front view of a metering adjustment mechanism;
FIG. 17 is a schematic side elevational view of the metering adjustment mechanism;
FIG. 18 is a schematic top view of a metering adjustment mechanism;
FIG. 19 is a schematic view of a finish limiting mechanism;
FIG. 20 is a schematic perspective view of a bottle mouth limiting mechanism;
FIG. 21 is a schematic perspective view of a base;
FIG. 22 is a schematic view of a limit stop connection;
fig. 23 is a schematic diagram of a belt tensioner configuration.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific examples.
Example 1: as shown in fig. 1-23, a passion fruit filling stirrer comprises a stirring barrel 201, a stirring shaft 202, stirring blades 203 and a stirring motor 204, wherein the stirring barrel 201 is of a horizontal bar-shaped structure, two ends of the stirring shaft 202 are rotatably connected in the length direction of the stirring barrel 201, one end of the stirring shaft extends out of the stirring barrel 201 and then is connected with the stirring motor 204, the stirring motor 204 is fixedly connected to the stirring barrel 201, the stirring blades 203 are arranged on the stirring shaft 202 in multiple rows at intervals uniformly, the solid and liquid phases are not easy to mix due to high viscosity of passion fruit juice, and the stirring standard is not easy to be reached due to adoption of vertical stirring, so that a horizontal screw blade type stirring shaft is selected according to a stirring scheme, and a metering cylinder is connected to the bottom of the stirring barrel.
Preferably, the side wall of the stirring tank 201 is of a hollow structure, a reinforcing rib 215 is arranged in the hollow cavity, the reinforcing rib 215 is connected with the inner side wall and the outer side wall of the stirring tank 201, the stirring shaft 202 is of a hollow structure, the right end is rotatably connected to the supporting frame 216, the supporting frame 216 is provided with four legs, the four legs are obliquely fixed on the side wall, the left end is rotatably connected to the inner side wall of the left end of the stirring tank 202, the transmission shaft 210 is connected to the end part of the transmission shaft 210, the transmission shaft 210 is rotatably connected to the output shaft of the transmission 209 on the outer side wall of the left end of the stirring tank 202 through a coupling, the input shaft of the transmission 209 is connected with the stirring motor 204, the transmission 209 is fixedly connected to the stirring tank 201 through the motor frame 208, the feeding pipe 212 is arranged on the upper side of the right end of the stirring tank 202, the discharging pipe 213 is arranged on the lower side, the middle part of the upper side of the stirring tank 202 is provided with the feeding port 214, the two sides of the feeding port 214 are respectively provided with the cover plates 213, and the stirring tank of the inner hollow structure is additionally provided with the reinforcing rib.
Preferably, the stirring blade 203 includes a mounting sleeve 205 and three spiral blades 206 circumferentially and uniformly distributed on the mounting sleeve 205, a plurality of strip-shaped openings 207 are arranged on the surface of the spiral blades 206 in the length direction, the strip-shaped openings 207 form a sieve structure, and the sieve-shaped blades can make the materials circulate in a box body in a convection manner and cut and permeate and mix, so that passion fruit juice is quickly and uniformly mixed in a short time.
Because the passion fruit juice has strong overall flow, the arrangement of the stirring blades and the structure of the stirring blades ensure that no static area exists in the stirring box, so that solid phase precipitation in the juice is effectively prevented, and even stirring of solid-liquid two phases is realized; by adopting a plurality of rows of dressing screw blades, strong turbulence can be generated, so that the relative movement among multiple phases of passion fruit juice is intense, and the full mixing among different phases is enhanced.
Preferably, the metering cylinder 4 includes a cylinder cavity 401 and a piston 402, the upper end of the cylinder cavity 401 is open at the upper and lower ends, the upper end is fixedly connected with one end of a three-way head 404, the lower end is fixedly connected with a sealing cover 405, the inner is in sealing connection with the piston 402, one end of the three-way head 404 is locked with the sealing cover 405 through a pull rod 408 and a nut, the cylinder cavity 401 is fastened between the two, the piston 402 is fixedly connected with a piston rod 403, the piston rod 403 is fixedly connected to a moving plate 411 which slides up and down of the metering adjustment mechanism through a flange 409, a first check valve 406 is installed at the discharge end of the three-way head 404, a second check valve 407 is installed at the feed end, the feed end is fixedly connected to the discharge port of the mixer 2, the piston rod 403 is connected to the metering adjustment mechanism, when the metering cylinder of the structure works, the metering cylinder is pulled down to the piston through the metering adjustment mechanism, the second check valve 407 is opened, the first check valve 406 is closed, the feed liquid is sucked into the cylinder cavity, the piston is moved up through the metering adjustment mechanism, the second check valve 407 is closed, the first check valve 406 is opened, the feed liquid is discharged out of the cylinder cavity, the screw is driven to move a travelling distance of the screw through a rotating motor in the metering adjustment mechanism, namely the moving distance of the screw, the piston is fixed speed, and the filling distance can be realized, and the filling structure is simple and convenient.
Preferably, above-mentioned measurement adjustment mechanism includes fixed support plate 410, movable plate 411, lead screw pair two 412 and linear bearing two 413, movable plate 411 both ends are connected with four symmetrical linear bearing two 413, two symmetrical lead screw pair two 412 are connected with in the middle part of both sides, linear bearing two 413 matched with guide pillar two 414 upper and lower both ends respectively through ring flange fixed connection on the mesa of base 5 and fixed support plate 410, the piston rod passes behind the mesa of base 5 with movable plate 411 fixed connection, the lead screw upper and lower extreme of lead screw pair two 412 is rotationally connected to base 5 and fixed support plate 410, and the lower extreme stretches out fixed support plate 410 back and is connected to measuring driving motor 415 through the hold-in strap driving mechanism, measuring driving motor 415 fixed connection is on fixed support plate 410, driving pulley is connected to two lead screw lower extreme, cup joint hold-in range on driving pulley and the driven pulley template, form triangle-in, two lead screw synchronous drive, the other belt pulley is installed and is installed belt pulley 416, belt pulley 416 rotationally connects on L take-up pulley is provided with fixed connection on L tensioning plate 5, the long limit setting up of L has the high-shaped guide plate, can conveniently install the high-accuracy and is connected to the bar-shaped drive motor 415, can be adjusted the high-accuracy, the high-speed gauge is convenient, the gauge can be adjusted, the high-accuracy is convenient, the gauge is connected to take-up, the gauge is convenient, and can be adjusted.
Example 2: as shown in fig. 1-23, a passion fruit linear filling machine comprises a conveying mechanism 1, a stirrer 2, a filling mechanism 3 and a metering cylinder 4, wherein the conveying mechanism 1 is arranged at the upper end of a base 5 and horizontally forwards, a bottle opening limiting mechanism 6 and the filling mechanism 3 are arranged at the front side and the rear side of the middle part of the conveying mechanism 1, the filling mechanism 3 is connected to the discharge end of the metering cylinder 4 through a pipeline 8, the feeding end of the metering cylinder 4 is connected to the bottom of the stirrer 2, the stirrer 2 is fixedly connected to the rear side of the base 5 through a supporting frame 7, a piston rod 403 of the metering cylinder 4 is connected with a metering adjustment mechanism 9, and the metering adjustment mechanism 9 is arranged on the base 5.
Preferably, the above-mentioned conveying mechanism 1 adopts belt conveyor, belt conveyor's frame passes through four fixed columns fixed connection on base 5, four fixed columns are located belt conveyor's frame front and back both sides, belt conveyor can ensure the continuous delivery of bottle, periodic bottle supply and accurate bottle supply, belt conveyor's frame adopts three segmentation structures, including 0.5m long driven section 101 of fixed connection in proper order, 2m long drive section 102 and 0.5m long driving section 103, install the driving pulley in the driving section 103, the driving pulley is connected with gear motor 104, install driven pulley in the driven section 101, the belt 105 has been cup jointed on driving pulley and the driven pulley, sectional type modular structure, be convenient for carry out the transfer length and adjust, also be convenient for assemble as required, equipment flexibility is good, be convenient for change the maintenance, reduce cost of maintenance.
Preferably, the above-mentioned mixer 2 includes agitator 201, (mixing) shaft 202, stirring sword 203 and agitator motor 204, agitator 201 is horizontal bar structure, agitator 202 both ends rotationally connect on agitator 201 length direction, connect agitator motor 204 after one end stretches out agitator 201, agitator motor 204 fixed connection is on agitator 201, stirring sword 203 adopts the multirow, the interval is evenly arranged on agitator shaft 202, because the viscosity of passion fruit juice is great, and solid-liquid two-phase difficult mixing adopts vertical stirring to be difficult to reach the stirring standard, consequently stirring scheme selects horizontal screw blade formula (mixing) shaft.
Preferably, the side wall of the stirring tank 201 is of a hollow structure, a reinforcing rib 215 is arranged in the hollow cavity, the reinforcing rib 215 is connected with the inner side wall and the outer side wall of the stirring tank 201, the stirring shaft 202 is of a hollow structure, the right end is rotatably connected to the supporting frame 216, the supporting frame 216 is provided with four legs, the four legs are obliquely fixed on the side wall, the left end is rotatably connected to the inner side wall of the left end of the stirring tank 202, the transmission shaft 210 is connected to the end part of the transmission shaft 210, the transmission shaft 210 is rotatably connected to the output shaft of the transmission 209 on the outer side wall of the left end of the stirring tank 202 through a coupling, the input shaft of the transmission 209 is connected with the stirring motor 204, the transmission 209 is fixedly connected to the stirring tank 201 through the motor frame 208, the feeding pipe 212 is arranged on the upper side of the right end of the stirring tank 202, the discharging pipe 213 is arranged on the lower side, the middle part of the upper side of the stirring tank 202 is provided with the feeding port 214, the two sides of the feeding port 214 are respectively provided with the cover plates 213, and the stirring tank of the inner hollow structure is additionally provided with the reinforcing rib.
Preferably, the stirring blade 203 includes a mounting sleeve 205 and three spiral blades 206 circumferentially and uniformly distributed on the mounting sleeve 205, a plurality of strip-shaped openings 207 are arranged on the surface of the spiral blades 206 in the length direction, the strip-shaped openings 207 form a sieve structure, and the sieve-shaped blades can make the materials circulate in a box body in a convection manner and cut and permeate and mix, so that passion fruit juice is quickly and uniformly mixed in a short time.
Because the passion fruit juice has strong overall flow, the stirring blade arrangement and the stirring blade structure ensure that no static area exists in the stirring box, thereby effectively preventing solid phase precipitation in the juice and realizing even stirring of solid phase and liquid phase; by adopting a plurality of rows of dressing screw blades, strong turbulence can be generated, so that the relative movement among multiple phases of passion fruit juice is intense, and the full mixing among different phases is enhanced.
Preferably, the filling mechanism 3 comprises filling valves 301, a connecting plate 302 and a lifting mechanism, the feeding end of each filling valve 301 is connected to a metering cylinder 4, the discharging end of each filling valve 301 faces downwards, the filling valves 301 are uniformly arranged on the length direction of the conveying mechanism 1 at intervals of a plurality of (8), the upper end of each filling valve 301 is fixedly connected to a cross beam 303 through the connecting plate 302, the cross beams are made of sectional materials, the weight is light, the installation is convenient, the cross beams 303 are connected to the lifting mechanism through left and right supporting plates 304, the filling mechanism can simultaneously fill a plurality of filling bottles, the filling efficiency is high, and the metering cylinders are adopted to realize quantitative constant speed filling, the lifting mechanism comprises a sliding plate 305, a screw nut pair one 306, a linear bearing one 307 and a lifting motor 308, two linear bearings 307 are connected to two sides of the sliding plate 305, a screw nut of the screw nut pair one 306 is connected to the middle part, the upper and lower ends of the guide post I312 matched with the linear bearing I307 are respectively and fixedly connected with the upper fixing plate 309 and the lower fixing plate 310 through flange plates, the two ends of a guide screw of the guide screw nut pair 306 are rotatably connected with the upper fixing plate 309 (or directly connected with a motor shaft of the lifting motor 308 through a coupler in the figure) and the lower fixing plate 310, the upper end is extended and then connected with the motor shaft of the lifting motor 308, the lifting motor 308 is fixedly connected with the upper fixing plate 309, the upper fixing plate 309 and the lower fixing plate 310 are fixedly connected with the door bracket 311, the door bracket 311 is fixedly connected with the base 5, the lifting mechanism is stable and reliable in lifting and stable, the lifting and adjusting precision is high, the lifting and adjusting speed is high, the front end of the supporting plate 304 is provided with a groove for placing the cross beam 303, the cross beam 303 is locked in the groove by adopting a screw, the rear end is provided with a strip-shaped through hole 312, the supporting plate 304 is fixedly connected with the sliding plate 305 by adopting the screw to pass through the strip-shaped through hole 312, can realize the adjustment of the front and back positions of the filling valve, is convenient for aligning the bottles with different diameters for filling, improves the utilization rate of equipment and reduces the cost.
Preferably, the metering cylinder 4 includes a cylinder cavity 401 and a piston 402, the upper end of the cylinder cavity 401 is open at the upper and lower ends, the upper end is fixedly connected with one end of a three-way head 404, the lower end is fixedly connected with a sealing cover 405, the inner is in sealing connection with the piston 402, one end of the three-way head 404 is locked with the sealing cover 405 through a pull rod 408 and a nut, the cylinder cavity 401 is fastened between the two, the piston 402 is fixedly connected with a piston rod 403, the piston rod 403 is fixedly connected to a moving plate 411 of the metering adjustment mechanism, a first check valve 406 is installed at the discharge end of the three-way head 404, a second check valve 407 is installed at the feed end, the feed end is fixedly connected with the discharge port of the mixer 2, the metering cylinder in the structure is operated, the metering cylinder is pulled down to the piston through the metering adjustment mechanism, the first check valve 407 is closed, the feed liquid is sucked into the cylinder cavity, the second check valve 407 is closed, the first check valve 406 is opened, the feed liquid is discharged out of the cylinder cavity through the rotation number of turns of a rotating motor in the metering adjustment mechanism, and the travelling distance of a middle screw is driven, namely the piston moving distance is the moving distance, the fixed by the piston, the fixed speed and the fixed screw is easy to install.
Preferably, above-mentioned measurement adjustment mechanism includes fixed support plate 410, movable plate 411, lead screw pair two 412 and linear bearing two 413, movable plate 411 both ends are connected with four symmetrical linear bearing two 413, two symmetrical lead screw pair two 412 are connected with in the middle part of both sides, linear bearing two 413 matched with guide pillar two 414 upper and lower both ends respectively through ring flange fixed connection on the mesa of base 5 and fixed support plate 410, the piston rod passes behind the mesa of base 5 with movable plate 411 fixed connection, the lead screw upper and lower extreme of lead screw pair two 412 is rotationally connected to base 5 and fixed support plate 410, and the lower extreme stretches out fixed support plate 410 back and is connected to measuring driving motor 415 through the hold-in strap driving mechanism, measuring driving motor 415 fixed connection is on fixed support plate 410, driving pulley is connected to two lead screw lower extreme, cup joint hold-in range on driving pulley and the driven pulley template, form triangle-in, two lead screw synchronous drive, the other belt pulley is installed and is installed belt pulley 416, belt pulley 416 rotationally connects on L take-up pulley is provided with fixed connection on L tensioning plate 5, the long limit setting up of L has the high-shaped guide plate, can conveniently install the high-accuracy and is connected to the bar-shaped drive motor 415, can be adjusted the high-accuracy, the high-speed gauge is convenient, the gauge can be adjusted, the high-accuracy is convenient, the gauge is connected to take-up, the gauge is convenient, and can be adjusted.
Preferably, the bottle opening limiting mechanisms 6 are two sets, and are symmetrically arranged at the front side and the rear side of the transmission mechanism 1, each set of bottle opening limiting mechanism 6 comprises two telescopic cylinders 601, guide posts 602, a push plate 603, bottle clamping adjusting plates 604 and bottle clamping plates 605, the two telescopic cylinders 601 are fixedly connected to the cylinder mounting plates 606, two ends of the cylinder mounting plates 606 are fixedly connected to the two posts 607, the lower ends of the two posts 607 are fixedly connected to the base 5, the end parts of the cylinder rods of the two telescopic cylinders 601 are fixedly connected to two sides of the back surface of the push plate 603, two guide posts 602 are fixedly connected to two sides of the back surface of the push plate 603, the outer ends of the two guide posts 602 movably penetrate through the cylinder mounting plates 606, the bottle clamping adjusting plates 604 are fixedly connected to the front surface of the push plate 603, the inner ends of the bottle clamping plates 605 are identical to the surfaces of filling bottles, a plurality of the bottle clamping adjusting plates 604 are uniformly arranged at intervals, and each bottle clamping plate 605 is opposite to a filling valve of the filling mechanism 3, the bottle clamping adjusting plate 604 is provided with a strip-shaped through hole for installing the bottle clamping plate and also comprises two limit baffles 608, the two limit baffles 608 are positioned on the feeding side and the discharging side of each bottle opening limiting mechanism 6, each limit baffle 608 is of an L-shaped structure, the bending short end is fixedly connected to a lever of a limit cylinder 609, the limit cylinder 609 is fixedly connected to a cylinder fixing plate 610, the cylinder fixing plate 610 is fixedly connected to a connecting beam 611, the connecting beam 611 is fixedly connected to a frame of the transmission mechanism 1 through two adjusting plates 612, the bottle opening limiting mechanism on the front side carries out limit arrangement on the filling bottles fed by the transmission mechanism, when the set number is reached, the limit baffles are pushed out by the left limit cylinder, limit filling is carried out by adopting the bottle opening limiting mechanism pushed to the rear side by adopting a telescopic cylinder, the limit baffles are opened on the left side of the front side to continue pushing into the filling bottles while filling the filling bottles are fed into the filling bottles, the vertical horse forward propelling movement a section distance is accomplished in the filling to open right side limit baffle, send into next process, filling time is relative with bottle time control that send, can realize that the filling send the bottle need not wait, realize lasting filling, perhaps reduce latency, be provided with vertical bar through-hole on the regulating plate 612, pass vertical bar through with regulating plate fixed connection in the frame through the screw, can realize the regulation of regulating plate upper and lower position, thereby adapt to the best of different bottle heights and block the bottle, install the counting sensor on the connecting beam, the counting sensor is located left side limit baffle left side, realize bottle quantity detection, the regulating plate of upper and lower regulation is also convenient for the position adjustment of counting sensor.
Preferably, the arc striker plate 10 is installed on the feeding side of the bottle opening limiting mechanism 6, the arc striker plate 10 is located above the conveying direction of the conveying mechanism 1, one end of the arc striker plate is fixedly connected to the fixing frame 11, the other end of the arc striker plate is located in the middle of the conveying direction of the conveying mechanism 1, the fixing frame 11 is fixedly connected to a stand column of the operating box 12, the stand column is fixedly connected to the base, and the arc striker plate pushes the filling bottles into the front bottle opening limiting mechanism to play a pre-arrangement role.
When bottles to be filled are manually placed into the automatic filling machine conveying mechanism, the bottles to be filled move along the conveying mechanism, the limit baffle of the bottle opening limiting mechanism and the mounted counting sensor perform bottle filling limit and bottle count, after the set number of bottles to be filled is reached, the left limit baffle and the bottle clamping plate are inserted, the bottles to be filled are pushed into the bottle opening limiting mechanism on the rear side, the limit baffle of the bottle opening limiting machine on the rear side is in an extending state before the machine operates, the bottle clamping plate on the front side is retracted, the left limit baffle on the front side is retracted, the bottle clamping plate on the rear side is inserted, the bottles to be filled are completely limited, the valve is opened by each station, the bottle opening limiting device continues to feed and count the bottles to be filled, after the set number of bottles to be filled is reached, the right limit baffle and the bottle clamping plate on the rear side are released, the bottle opening limiting mechanism is immediately ready for pushing into the filling position, compared with the traditional filling scheme, the filling time is greatly shortened by using the linear filling machine, the filling time is greatly shortened by the filling valve on the front side, and the filling time is greatly shortened by using the filling time is greatly shortened compared with the conventional filling scheme.
The canning machine has the following advantages:
(1) The metering adjusting mechanism controls the feeding of the metering cylinder, controls the filling mechanism to carry out discharging filling on a plurality of filling bottles conveyed by the conveying mechanism after filling, adopts a bottle opening limiting device to carry out accurate and quick limiting, does not need to wait for entering and exiting bottles, adopts a bottle opening limiting mechanism to carry out automatic and quick limiting and pushes the bottle opening limiting device into a filling position for quick filling, reduces the waiting time for exiting bottles, improves the production efficiency, and has the functions of uniformly stirring solid particles and liquid in the filling materials and preventing the layering, sedimentation and other phenomena of the filling materials;
(2) The bedroom stirrer with multiple rows of stirring blades can effectively solve the problems that the viscosity of passion fruit juice is high and the solid and liquid phases are not easy to mix, effectively avoid layering of passion fruit juice, improve stirring uniformity, and select a horizontal propeller blade type stirring shaft because the viscosity of passion fruit juice is high and the solid and liquid phases are not easy to mix and vertical stirring is not easy to reach the stirring standard;
(3) The stirring barrel with the internal cavity structure is additionally provided with the reinforcing ribs, so that on one hand, the rigidity is better, the supporting stability of the stirring barrel is better, the side wall of the position where the measuring barrel contacts the stirring barrel due to the up-and-down movement of the piston in the bottom measuring and adjusting mechanism is prevented from being damaged, the safety of equipment is improved, the connection reliability of the measuring barrel and the stirring barrel is also convenient to improve, on the other hand, the cavity structure is also convenient to reduce the internal stirring noise, and the working environment is improved;
(4) The sieve type blade can enable materials to circulate in a convection way in the box body, shear and permeate, so that passion fruit juice is quickly and uniformly mixed in a short time, and as passion fruit juice has strong overall flow, no static area in the stirring box is ensured by the arrangement of stirring blades and the structure of the stirring blades, solid phase precipitation in the juice is effectively prevented, and uniform stirring of solid phase and liquid phase is realized; the adoption of the multiple rows of dressing screw paddles can generate strong turbulence, so that the relative movement among multiple phases of passion fruit juice is intense, and the full mixing among different phases is enhanced;
(5) The filling mechanism can simultaneously fill a plurality of filling bottles, the filling efficiency is high, quantitative constant-speed filling is realized by adopting the metering cylinder, the lifting mechanism is stable and reliable in lifting, the lifting adjustment precision is high, and the lifting is rapid;
(6) When the metering cylinder with the structure works, the metering cylinder is pulled down to the piston through the metering and adjusting mechanism, the second check valve is opened, the first check valve is closed, feed liquid is sucked into the cylinder cavity, the piston is moved upwards through the metering and adjusting mechanism, the second check valve is closed, the first check valve is opened, feed liquid is discharged out of the cylinder cavity, the running distance of a screw nut in the screw rod is driven to be the piston moving distance through the rotation number of the rotating motor in the metering and adjusting mechanism, quantitative filling and constant-speed filling can be realized, the structure is simple, the installation is convenient, a piston pushing mode of the metering cylinder is adopted, solid-liquid two-phase mixed liquid of relatively viscous passion fruit juice can be realized, the rapid and accurate filling of passion fruit juice is realized, and the improvement of the filling efficiency and the filling precision are facilitated;
(7) The metering adjusting mechanism is convenient to install, convenient and quick to adjust, stable and reliable to install, good in guidance quality, high in adjusting precision, high in bearing capacity and driving force, and capable of meeting the driving of piston rods of a plurality of metering cylinders, and is internally arranged in the base and driven by double-screw rods;
(8) The filling mechanism limits the filling bottles through the limiting baffle, pushes the filling bottles to filling positions (and limits the filling positions) for filling after the number reaches a set number, controls the bottle feeding time to be equal to or similar to the filling time, can realize continuous filling, does not need to wait for entering and exiting the bottles or reduce the waiting time, and greatly improves the production efficiency;
(9) The arc striker plate pushes the filling bottles into the front side bottle opening limiting mechanism to play a role in pre-arrangement.
The foregoing is merely illustrative of the present invention, and the scope of the present invention is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the scope of the present invention, and therefore, the scope of the present invention shall be defined by the scope of the appended claims.
Claims (1)
1. The utility model provides a passion fruit is mixer for filling which characterized in that: the stirring device comprises a stirring barrel (201), a stirring shaft (202), stirring blades (203) and a stirring motor (204), wherein the stirring barrel (201) is of a horizontal bar-shaped structure, two ends of the stirring shaft (202) are rotatably connected in the length direction of the stirring barrel (201), one end of the stirring shaft extends out of the stirring barrel (201) and then is connected with the stirring motor (204), the stirring motor (204) is fixedly connected to the stirring barrel (201), the stirring blades (203) are uniformly arranged on the stirring shaft (202) at intervals in a plurality of rows; the side wall of the stirring barrel (201) is of a cavity structure, and reinforcing ribs are arranged in the cavity and connected with the inner side wall and the outer side wall of the stirring barrel (201); the stirring blade (203) comprises a mounting sleeve (205) and three spiral blades (206) circumferentially and uniformly distributed on the mounting sleeve (205), a plurality of strip-shaped openings (207) are formed in the surface length direction of the spiral blades (206), and the strip-shaped openings (207) form a sieve structure;
the bottom of the stirring barrel (201) is connected with a metering cylinder (4), the metering cylinder (4) comprises a cylinder cavity (401) and a piston (402), the upper end and the lower end of the cylinder cavity (401) are opened, the upper end is fixedly connected with one end of a three-way head (404), the lower end is fixedly connected with a sealing cover (405), the piston (402) is internally and hermetically connected with the piston (402), the piston (402) is fixedly connected with a piston rod (403), a first check valve (406) is arranged at the discharge end of the three-way head (404), a second check valve (407) is arranged at the feed end, the feed end is fixedly connected with the discharge port of the stirring machine (2), and the piston rod (403) is connected with a metering regulating mechanism;
the metering adjustment mechanism comprises a fixed support plate (410), a movable plate (411), a screw nut pair II (412) and a linear bearing II (413), wherein four symmetrical linear bearings II (413) are connected to two ends of the movable plate (411), two symmetrical screw nut pairs II (412) are connected to the middle parts of two sides of the movable plate, two ends of a guide post II (414) matched with the linear bearings II (413) are fixedly connected to a base (5) and the fixed support plate (410) respectively, the upper end and the lower end of a screw of the screw nut pair II (412) are rotatably connected to the base (5) and the fixed support plate (410), the lower end of the screw nut pair II (412) extends out of the fixed support plate (410) and then is connected to a metering driving motor (415) through a synchronous belt transmission mechanism, the metering driving motor (415) is fixedly connected to the fixed support plate (410), and a plurality of piston rods (403) are fixedly connected to the movable plate (411).
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