CN110403231A - Quick-fried pearl quality detecting system and its detection method in a kind of quick-fried pearl cigarette filter - Google Patents
Quick-fried pearl quality detecting system and its detection method in a kind of quick-fried pearl cigarette filter Download PDFInfo
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- CN110403231A CN110403231A CN201910801167.0A CN201910801167A CN110403231A CN 110403231 A CN110403231 A CN 110403231A CN 201910801167 A CN201910801167 A CN 201910801167A CN 110403231 A CN110403231 A CN 110403231A
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- quick
- fried pearl
- placing box
- cigarette
- exhaust fan
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
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Abstract
The invention discloses quick-fried pearl quality detecting system and its detection methods in a kind of quick-fried pearl cigarette filter, including placing box, exhaust fan and electronic nose, it is provided with multiple single cigarettes in placing box and places channel, the air inlet of exhaust fan can be docked to placing box side, multiple sense channels are arranged in inside, multiple sense channels are placed channel sealing with more cigarettes and are docked one by one, and electronic nose is equipped in sense channel, and multiple sense channel outlets are pooled to exhaust fan suction opening.The present invention sucks quick-fried pearl gas in cigarette by exhaust fan, detects quick-fried pearl essence concentration using electronic nose and carries out quick-fried pearl quality in judgement cigarette filter, and detection method is simple and fast, and detection is accurate.
Description
Technical field
The present invention relates to quick-fried pearl quality detecting system and its detection methods in a kind of quick-fried pearl cigarette filter, belong to cigarette mistake
Quick-fried pearl technical field of quality detection in filter tip.
Background technique
The quick-fried pearl of quick-fried pearl cigarette is wrapped in filter tip, and quick-fried pearl is in capsule particle shape, and it is a kind of edible-type that inside, which is wrapped in,
Essence squeezes and is easily crushed, there is wetting, flavouring.In quick-fried pearl cigarette production process, a large amount of cigarette is mutually squeezed
Pressure, when to often result in quick-fried pearl broken, cause essence to leak, essence volatilization causes quality cigarette to decline, directly affects the sale of cigarette
Amount.Because quick-fried pearl is wrapped in filter tip, underproof quick-fried pearl is detected almost without a kind of practical method at present.
Summary of the invention
The technical problem to be solved by the present invention is provide in a kind of quick-fried pearl cigarette filter quick-fried pearl quality detecting system and its
Detection method, to solve above-mentioned problems of the prior art.
The technical scheme adopted by the invention is as follows: quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter, including place
Case, exhaust fan and electronic nose are provided with multiple single cigarettes in placing box and place channel, and the air inlet of exhaust fan can be docked to
Multiple sense channels are arranged in placing box side, inside, and multiple sense channels are placed channel sealing with more cigarettes and docked one by one, examine
It surveys in channel and electronic nose is installed, multiple sense channel outlets are pooled to exhaust fan suction opening.
Preferably, above-mentioned placing box is placed on conveyer belt, and exhaust fan is mounted on three-shaft displacement platform and is located at conveying
Band side, three-shaft displacement platform are fixedly connected on bracket.
Preferably, two telescopic cylinders one are also equipped on above-mentioned bracket, the cylinder rod end of telescopic cylinder one is fixedly connected very
Suction disk one, vacuum chuck one can adsorb the absorption end plate at placing box both ends.
Preferably, the telescopic cylinder on above-mentioned right side is equipped with postive stop baffle on one side, and postive stop baffle is fixedly connected on limit and stretches
In the cylinder rod of contracting cylinder one, limit telescopic cylinder one is fixedly connected on bracket.
Preferably, placing box detection sensor is installed, detection sensor is located on the left of exhaust fan by said conveyer belt.
The detection method of quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter, method includes the following steps:
(1) the cigarette placing box transmitted in conveyer belt when detecting placing box by detection sensor, controls limit telescopic cylinder
One stretches out cylinder rod, and postive stop baffle limits placing box；
(2) vacuum chuck one is stretched out using telescopic cylinder one placing box is limited and retracted, the cigarette in placing box is placed logical
Road and sense channel sealing docking, a cigarette, which is placed, places a cigarette in channel；
(3) starting exhaust fan exhausting, the electronic nose of each sense channel detects corresponding cigarette and places cigarette essence concentration in channel,
Analog signal is converted thereof into, is passed to Industrial PC Computer by being converted into digital signal to analog signal；
(4) Industrial PC Computer passes through machine learning algorithm first and trains to machine through row, that is, trains successfully once, later need not
It trains, to generate identification model, then the essence concentration of the detection of each sense channel is judged with identification model, if
The essence concentration value of detection is greater than essence concentration set point, then is rejected.
Machine learning algorithm in step (4): by acquiring 100 essence concentration samples, each essence concentration samples are recorded
Corresponding label: 0 indicates unqualified, and 1 indicates qualified, is then trained with machine learning algorithm to machine, right after having trained
Trained machine is tested through row training effect, if test discrimination power reaches setting value, the identification mould that can be generated using training
Type carries out the quick-fried pearl quality testing of cigarette.
Beneficial effects of the present invention: compared with prior art, the present invention sucks quick-fried pearl gas in cigarette by exhaust fan, adopts
Quick-fried pearl essence concentration is detected with electronic nose and carries out quick-fried pearl quality in judgement cigarette filter, and detection method is simple and fast, detection essence
Really, have the characteristics that convenient and practical.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of quality detecting system；
Fig. 2 is the structural schematic diagram of quality testing rejection device；
Fig. 3 is the placing box forward sight structural schematic diagram of quality detecting system；
Fig. 4 is the overhaul flow chart of quality detecting system.
Specific embodiment
With reference to the accompanying drawing and the present invention is described further in specific embodiment.
Embodiment 1: as Figure 1-Figure 4, quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter, including placing box
1, exhaust fan 2 and electronic nose 3 are provided with multiple single cigarettes in placing box 1 and place channel 4, and the air inlet of exhaust fan 2 can be right
It is connected to 1 side of placing box, multiple sense channels 5 are arranged in inside, and multiple sense channels 5 place the sealing of channel 4 one with more cigarettes
One docks, and electronic nose 3 is equipped in sense channel 5, and multiple outlets of sense channels 5 are pooled to 2 suction opening of exhaust fan, place channel
The perforation of 4 both ends is arranged annular shelves net by exhaust fan side, plays position-limiting action, avoids passing through exhaust fan in sucking sense channel
Quick-fried pearl gas in cigarette is sucked, quick-fried pearl essence concentration is detected using electronic nose and carries out quick-fried pearl quality in judgement cigarette filter, is examined
Survey method is simple and fast, and detection is accurate.
Preferably, above-mentioned placing box 1 is placed on conveyer belt 6, and exhaust fan 2 is mounted on three-shaft displacement platform 7 and is located at
6 side of conveyer belt, three-shaft displacement platform 7 are fixedly connected on bracket 8, and bracket 8 includes four supporting legs and is fixedly connected on four
The support platform of root supporting leg upper end, can be realized fast moving and being accurately positioned for exhaust fan, and three-shaft displacement platform has perpendicular
The function that histogram is adjusted to adjustment, belt direction adjustment and vertical conveyor apron direction.
Preferably, two telescopic cylinders 1 are also equipped on above-mentioned bracket 8, the cylinder rod end of telescopic cylinder 1 is fixedly connected
Vacuum chuck 1, the absorption end plate 11 that vacuum chuck 1 can adsorb 1 both ends of placing box can using vacuum chuck one
Placing box is fastened, positional shift in placing box and exhaust fan docking operation is avoided, improves merging precision, and telescopic cylinder one
The vacuum chuck of connection has elastic buffer effect, and more conducively placing box is docked with exhaust fan sealing, also placing box is avoided to deviate from
Limit Board position.
Preferably, postive stop baffle 12 is installed by the telescopic cylinder 1 on above-mentioned right side, postive stop baffle 12 is fixedly connected on limit
In the cylinder rod of position telescopic cylinder 1, limit telescopic cylinder 1 is fixedly connected on bracket 8, can be right using postive stop baffle
Placing box carries out Primary Location, and carries out position using vacuum chuck and fix.
Preferably, placing box detection sensor 14 is installed, detection sensor 14(uses infrared biography by said conveyer belt 6
Sensor) it is located at 2 left side of exhaust fan, it is fixedly connected on bracket 8, can be realized the detection of placing box, to control postive stop baffle
Limit is stretched out in time.
Quick-fried pearl quality detecting system further includes the rejection device by conveyer belt in a kind of quick-fried pearl cigarette filter, this is picked
Waste-removing device includes that push rod 21, release cylinder 15, transverse moving mechanism and limit plate 16, push rod 21 are fixedly connected on by threaded portion
The threaded hole of the cylinder rod end face of cylinder 15 is released, cylinder 15 is released and is connected in supporting table 17 by transverse moving mechanism, push rod
14 can extend into the placement channel 4 of placing box 1, and limit plate 16 is fixedly connected in the cylinder rod of limit telescopic cylinder 2 18,
Limit telescopic cylinder 2 18 is fixedly connected in supporting table 17, carries out release removal to the defective cigarettes detected, it is ensured that box
The quick-fried pearl cigarette quality reliability for filling filter tip is tentatively limited, inspection rejects using the limit plate that limit telescopic cylinder two connects
After the completion, retract, limit it is reliable and stable, and using release cylinder connection push rod be moved to rejected product place channel just before
Side, rejected product is rejected in starting pusher cylinder stretching, swift to operate accurate.
Preferably, above-mentioned supporting table 17 is also equipped with two telescopic cylinders 2 19, and the cylinder rod end of telescopic cylinder 2 19 is fixed
Vacuum chuck 2 20 is connected, vacuum chuck 2 20 can adsorb the absorption end plate 11 at 1 both ends of placing box, using vacuum chuck two,
Placing box can be fastened, avoid placing box during releasing rejected product mobile, abjection limit Board position.
Preferably, above-mentioned transverse moving mechanism includes slide plate 22, screw-nut pair 23, driving motor 24 and slide block guide rail pair
25,22 upper surface of slide plate is fixedly connected with the shell for releasing cylinder 15, and downside is connected in supporting table 17 by slide block guide rail pair 24,
Lower part is fixedly connected with the screw of screw-nut pair 23, and the lead screw both ends of screw-nut pair 23 are fixedly attached to by bearing block 26
The motor shaft that driving motor 24 is connected in supporting table 17, and after one end stretching bearing block 26 can using transverse moving mechanism
Rejected product position is released needed for quickly navigating to, registration, transmission is quickly.
Preferably, touching switch 27 is installed on above-mentioned limit plate 16, after touching switch feedback signal, transverse moving mechanism
It carries out driving and releases cylinder positioning, be easy to implement automation.
Each sense channel is aligned with every cigarette section in detection system, takes out natural wind by exhaust fan.Normal condition
Under, quick-fried pearl is qualified, then essence will not leak, and the essence concentration that PEN3 electronic nose recognizes in corresponding channel is extremely low.Once cigarette
Quick-fried integument crushes, essence leakage, essence volatilization, and essence can be mixed into air-flow, then essence concentration can be higher in corresponding channel.
If detect higher essence concentration if illustrate that the quick-fried integument of the cigarette crushes, it is unqualified, rejected product can be gone
It removes.No person is then qualified cigarette.
Embodiment 2: quick-fried pearl quality testing control system in a kind of quick-fried pearl cigarette filter, including electronic nose 3, exhaust fan 2,
Three-shaft displacement platform 7, vacuum chuck 1, limit telescopic cylinder 1, detection sensor 14, releases cylinder at telescopic cylinder 1
15, limit telescopic cylinder 2 18, telescopic cylinder 2 19, vacuum chuck 2 20, driving motor 24, touching switch 27 and Industrial PC
Machine, electronic nose 3, detection sensor 14 and touching switch 27 are connected to the receiver port of controller, the control terminal of controller
Mouth be connected with exhaust fan 2, three motors of three-shaft displacement platform 7, the solenoid valve of telescopic cylinder 1, vacuum chuck 1 it is true
Sky is pumped, the solenoid valve of the solenoid valve of limit telescopic cylinder 1, the solenoid valve for releasing cylinder 15, limit telescopic cylinder 2 18, is stretched
The solenoid valve of contracting cylinder 2 19, the vacuum pump of vacuum chuck 2 20 and driving motor 24, controller pass through communication port and industry
Control principle: PC machine connection detects that placing box enters by detection sensor, limit telescopic cylinder one is stretched out in control, will put
Case is set to be limited, then control telescopic cylinder one stretched out, and control vacuum chuck one adsorb placing box, by placing box into
Row is fixed, and is controlled telescopic cylinder one and retracted a distance (placing box is located on conveyer), and control three-shaft displacement platform is mobile,
To sense channel at the air inlet of placing box and suction ventilator and channel progress sealing docking one by one is placed, starting exhaust fan is taken out
Wind controls air quantity, and when reaching setting value, electronic nose carries out data acquisition, acquires essence concentration, is sentenced by essence concentration
It is disconnected, judge that the essence concentration of which sense channel is greater than the set value, then the cigarette in these channels is rejected product, removes vacuum
The adsorption capacity of sucker retracts telescopic cylinder one, retracts limit telescopic cylinder one, and placing box enters next inspection rejects process, previous inspection
If surveying step is not detected as rejected product, directly it is transmitted and skips inspection rejects process, if so, then stretching out limit telescopic cylinder
Two, when placing box touches touching switch, control telescopic cylinder two is stretched out, and is placed using the absorption of vacuum chuck two
Placing box is fixed case, and controls telescopic cylinder two and retract a distance (placing box is located on conveyer), control driving
Motor will be released cylinder and is moved at the placement channel for needing to remove, and control is released cylinder and stretched out, by releasing cylinder connection
Push rod releases rejected product cigarette, and cylinders retract is released in control after release, and control driving motor and release cylinder carry out next
The release for placing channel, the removal until completing all rejected products, removes the adsorption capacity of vacuum chuck, controls telescopic cylinder two
It retracts, control limit telescopic cylinder two retracts, and completes the detection inspection rejects process of quick-fried pearl cigarette rejected product, is by the control
System can be realized the automation of quick-fried pearl inspection rejects, realize on-line checking and online inspection rejects, it is ensured that quality cigarette reliability.
Embodiment 3: the detection method of quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter, this method includes following
Step:
(1) the cigarette placing box transmitted in conveyer belt when detecting placing box by detection sensor, controls limit telescopic cylinder
Cylinder rod is stretched out, postive stop baffle limits placing box；
(2) using telescopic cylinder stretch out vacuum chuck placing box limit and is retracted, by placing box cigarette place channel with
Sense channel sealing docking, a cigarette, which is placed, places a cigarette in channel；
(3) starting exhaust fan exhausting, the electronic nose of each sense channel detects corresponding cigarette and places cigarette essence concentration in channel,
Analog signal is converted thereof into, is passed to Industrial PC Computer by being converted into digital signal to analog signal；
(4) Industrial PC Computer passes through machine learning algorithm first and trains to machine through row, that is, trains successfully once, later need not
It trains, to generate identification model, then the essence concentration of the detection of each sense channel is judged with identification model, if
The essence concentration value of detection is greater than essence concentration set point, then is rejected.
Machine learning algorithm in step (4): by acquiring 100 essence concentration samples, each essence concentration samples are recorded
Corresponding label: 0 indicates unqualified, and 1 indicates qualified, is then trained with machine learning algorithm to machine, right after having trained
Trained machine is tested through row training effect, if test discrimination power reaches setting value, the identification mould that can be generated using training
Type carries out the quick-fried pearl quality testing of cigarette.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Within protection scope of the present invention, therefore, protection scope of the present invention should be based on the protection scope of the described claims lid.
Claims (7)
1. quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter, it is characterised in that: including placing box (1), exhaust fan (2)
With electronic nose (3), placing box (1) is interior to be provided with multiple single cigarettes placements channel (4), and the air inlet of exhaust fan (2) can be right
It is connected to placing box (1) side, multiple sense channels (5) are arranged in inside, and multiple sense channels (5) place channel with more cigarettes
(4) sealing is docked one by one, is equipped in sense channel (5) electronic nose (3), and multiple sense channel (5) outlets are pooled to exhaust fan
(2) suction opening.
2. quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter according to claim 1, it is characterised in that: place
Case (1) is placed on conveyer belt (6), exhaust fan (2) be mounted on three-shaft displacement platform (7) and be located at conveyer belt (6) side, three
Axial displacement platform (7) is fixedly connected on bracket (8).
3. quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter according to claim 2, it is characterised in that: bracket
(8) two telescopic cylinders one (9) are also equipped on, the cylinder rod end of telescopic cylinder one (9) is fixedly connected with vacuum chuck one (10), very
Suction disk one (10) can adsorb the absorption end plate (11) at placing box (1) both ends.
4. the detection method of quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter according to claim 3, special
Sign is: being equipped with postive stop baffle (12) by the telescopic cylinder one (9) on right side, postive stop baffle (12) is fixedly connected on limit telescopic
In the cylinder rod of cylinder one (13), limit telescopic cylinder one (13) is fixedly connected on bracket (8).
5. the detection method of quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter according to claim 2, special
Sign is: placing box detection sensor is equipped with by conveyer belt (6), detection sensor is located on the left of exhaust fan (2).
6. according to claim 1 in a kind of -5 any quick-fried pearl cigarette filters quick-fried pearl quality detecting system detection side
Method, it is characterised in that: method includes the following steps:
(1) the cigarette placing box transmitted in conveyer belt when detecting placing box by detection sensor, controls limit telescopic cylinder
One stretches out cylinder rod, and postive stop baffle limits placing box；
(2) vacuum chuck one is stretched out using telescopic cylinder one placing box is limited and retracted, the cigarette in placing box is placed logical
Road and sense channel sealing docking, a cigarette, which is placed, places a cigarette in channel；
(3) starting exhaust fan exhausting, the electronic nose of each sense channel detects corresponding cigarette and places cigarette essence concentration in channel,
Analog signal is converted thereof into, is passed to Industrial PC Computer by being converted into digital signal to analog signal；
(4) Industrial PC Computer passes through machine learning algorithm first and trains to machine through row, that is, trains successfully once, later need not
It trains, to generate identification model, then the essence concentration of the detection of each sense channel is judged with identification model, if
The essence concentration value of detection is greater than essence concentration set point, then is rejected.
7. the detection method of quick-fried pearl quality detecting system in a kind of quick-fried pearl cigarette filter according to claim 6, special
Sign is: machine learning algorithm in step (4): by acquiring 100 essence concentration samples, recording each essence concentration samples pair
Answer label: 0 indicates unqualified, and 1 indicates qualified, is then trained with machine learning algorithm to machine, after having trained, to instruction
The machine perfected is tested through row training effect, if test discrimination power reaches setting value, the identification model that can be generated using training
Carry out the quick-fried pearl quality testing of cigarette.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910801167.0A CN110403231B (en) | 2019-08-28 | 2019-08-28 | System and method for detecting quality of blasting beads in blasting bead cigarette filter tip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910801167.0A CN110403231B (en) | 2019-08-28 | 2019-08-28 | System and method for detecting quality of blasting beads in blasting bead cigarette filter tip |
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| CN110403231A true CN110403231A (en) | 2019-11-05 |
| CN110403231B CN110403231B (en) | 2022-02-18 |
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| CN201910801167.0A Active CN110403231B (en) | 2019-08-28 | 2019-08-28 | System and method for detecting quality of blasting beads in blasting bead cigarette filter tip |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113460663A (en) * | 2021-07-27 | 2021-10-01 | 张浅花 | Cigarette substitute production is put into equipment with exploding pearl |
| CN113647674A (en) * | 2021-07-27 | 2021-11-16 | 常德市雄鹰科技有限责任公司 | Device and method for controlling size of cigarette bead |
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| CN110403231B (en) | 2022-02-18 |
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