CN110398361A - A kind of speed changer test device - Google Patents
A kind of speed changer test device Download PDFInfo
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- CN110398361A CN110398361A CN201910824797.XA CN201910824797A CN110398361A CN 110398361 A CN110398361 A CN 110398361A CN 201910824797 A CN201910824797 A CN 201910824797A CN 110398361 A CN110398361 A CN 110398361A
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- speed changer
- test device
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- latch
- locking
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/025—Test-benches with rotational drive means and loading means; Load or drive simulation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/027—Test-benches with force-applying means, e.g. loading of drive shafts along several directions
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The present invention relates to speed changer the field of test technology, disclose a kind of speed changer test device.The speed changer test device includes the first locking assembly, the second locking assembly, force component and inclinometer, first locking assembly is capable of the first output end of locking speed changer, second locking assembly is capable of the second output terminal of locking speed changer, the input terminal of force component and speed changer connects, and inclinometer is used to measure the angle of force component rotation.In the present invention, when speed changer is in a certain gear, test the engagement situation of its gear, operator is to force component force, the component that exerts a force drives the input terminal rotation of speed changer, until force component reaches preset moment values, inclinometer measures the angle of the input terminal rotation of speed changer in rotation process, and engages situation according to the gear of speed changer when the angle calculation gear.First locking assembly can be flexible along the length direction of speed changer, to adapt to various sizes of speed changer, improves versatility.
Description
Technical field
The present invention relates to speed changer the field of test technology more particularly to a kind of speed changer test devices.
Background technique
Speed changer is mainly used in vehicle and other mechanical equipments, is engaged by the gear of different drive ratios, in larger model
Enclose the size of torque in the size and driving wheel of the interior travel speed for changing vehicle.
In order to play the optimum performance of speed changer, improve the dynamic property and vehicle NVH (Noise of automobile
Vibration Harshness, noise, vibration, sound vibration roughness) performance, reduction shift shock and pause and transition in rhythm or melody sense, increase to take and relax
Adaptive, ride comfort need to carry out gear backlash and Gear Meshing Stiffness etc. to speed changer internal drive system to test.
In the prior art, generally using lead extrusion method, ruler method and signing method etc. to the gear backlash in speed changer into
The size of row test, the gear of various sizes of speed changer is different, needs to dismantle speed changer and detect, and poor universality.
Therefore, it is urgent to provide a kind of speed changer test devices, to solve the above problems.
Summary of the invention
Based on the above, the purpose of the present invention is to provide a kind of speed changer test devices, to solve in the prior art
The problem of poor universality occurred when to speed changer test.
In order to achieve the above object, the invention adopts the following technical scheme:
A kind of speed changer test device, comprising:
First locking assembly is capable of the first output end of locking speed changer, and first locking assembly can be along described
The length direction of speed changer is flexible, to adapt to the various sizes of speed changer;
Second locking assembly is capable of the second output terminal of speed changer described in locking;
Exert a force component, connect with the input terminal of the speed changer, to drive the input terminal to rotate;
Inclinometer is used to measure the angle of the input terminal rotation.
Further, first locking assembly includes the first latch, and first latch being capable of locking speed changer
First output end.
Further, first locking assembly further includes telescopic component, and one end of the telescopic component is fixed, the other end
It is scalable, and telescopic end is connect with first latch.
Further, the speed changer test device further includes support component, and the support component includes vertical plate, described to stretch
The fixing end of contracting component is connect with the vertical plate.
Further, be provided with adaptation slot on the vertical plate, the fixing end of the telescopic component can position adjustably lock
It terminates in the adaptation slot, to adapt to the various sizes of speed changer.
Further, the quantity of the telescopic component is two groups, and telescopic component described in two groups is divided into first locking
The both ends of plate.
Further, second locking assembly includes the second latch, and described second locks Board position adjustably locking
In on the vertical plate, the second output terminal can be locked on second latch.
Further, rectangular channel is opened up on first latch, first output end can be locked in the rectangle
In slot, to adapt to the various sizes of speed changer.
Further, first locking assembly further includes the first fixing piece, and first output end passes through described first
Fixing piece is locked in the rectangular channel.
Further, first fixing piece has spline part and threaded portion, the spline part and first output end
Connection, the threaded portion is locked in the rectangular channel.
The invention has the benefit that
Speed changer test device provided by the invention includes the first locking assembly, the second locking assembly, force component and angle
Instrument is spent, the first locking assembly is capable of the first output end of locking speed changer, and the second locking assembly is capable of the second of locking speed changer
Output end, the input terminal connection of exert a force component and speed changer, inclinometer are used to measure the angle of force component rotation.Work as speed changer
When in a certain gear, the engagement situation of its gear is tested, speed changer is placed on the gear, operator applies force component
Power, force component drive the input terminal of speed changer around the center axis thereof of speed changer, until force component reaches preset power
Square value, inclinometer measure the angle of the input terminal rotation of speed changer in rotation process, and are rotated according to the input terminal of the speed changer
The angle calculation gear when speed changer gear engage situation.Different gears is selected, that is, can measure the speed changer specific shelves
The gear of the lower speed changer internal drive system in position engages situation, is not required to dismantle speed changer, simple and quick, improves test effect
The accuracy rate of rate and test.First locking assembly can be flexible along the length direction of speed changer, to adapt to various sizes of speed change
Device expands the scope of application of the speed changer test device, improves its versatility.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical solution of embodiment of the present invention
The attached drawing used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the present invention, right
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings
His attached drawing.Wherein:
Fig. 1 is the structural schematic diagram for the speed changer test device that the specific embodiment of the invention provides;
Fig. 2 is the structural schematic diagram at another visual angle of speed changer test device that the specific embodiment of the invention provides;
Fig. 3 is the structural schematic diagram for the speed changer that the specific embodiment of the invention provides;
Fig. 4 is the structural schematic diagram for the telescopic component that the specific embodiment of the invention provides;
Fig. 5 is the structural schematic diagram for the first latch that the specific embodiment of the invention provides;
Fig. 6 is the structural schematic diagram for the first fixing piece that the specific embodiment of the invention provides;
Fig. 7 is the structural schematic diagram at another visual angle of speed changer that the specific embodiment of the invention provides;
Fig. 8 is the structural schematic diagram for the second latch that the specific embodiment of the invention provides;
Fig. 9 is the structural schematic diagram for the vertical plate that the specific embodiment of the invention provides;
Figure 10 is the structural schematic diagram of the bottom plate that the specific embodiment of the invention provides and wheel;
Figure 11 is the structural schematic diagram for the reinforcing rib that the specific embodiment of the invention provides;
Figure 12 is the structural schematic diagram of force component and inclinometer that the specific embodiment of the invention provides;
Figure 13 is the structural schematic diagram for the connector that the specific embodiment of the invention provides.
In figure:
The first locking assembly of 1-;2- speed changer;3- force component;4- inclinometer;5- support component;6- the second locking group
Part;
The first latch of 11-;The first fixing piece of 12-;13- telescopic component;The first output end of 21-;22- input terminal;23-
Two output ends;24- shell;31- torque wrench;32- connector;51- bottom plate;52- vertical plate;53- wheel;54- reinforcing rib;61-
Second latch;
111- rectangular channel;The first screw hole of 112-;121- spline part;The threaded portion 122-;The first adjusting rod of 131-;132- second
Adjusting rod;133- accommodating chamber;The second screw hole of 134-;321- splined end;322- outer-hexagonal end;The first connecting hole of 511-;512-
One fixation hole;520- adapts to slot;The first arc groove of 521-;The first elongated slot of 522-;The first avoid holes of 523-;The second elongated slot of 524-;
The second connecting hole of 525-;526- first through hole;527- third elongated slot;The second arc groove of 528-;The second avoid holes of 529-;541-
Two fixation holes;The second through-hole of 542-;The first locking hole of 611-;The second locking hole of 612-.
Specific embodiment
The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.It is understood that this place
The specific embodiment of description is used only for explaining the present invention rather than limiting the invention.In addition it should be noted that, in order to
Convenient for describing, only the parts related to the present invention are shown rather than entire infrastructure in attached drawing.
In the description of the present invention unless specifically defined or limited otherwise, term " connected ", " connection ", " fixation " are answered
It is interpreted broadly, for example, it may be being fixedly connected, may be a detachable connection, can be mechanical connection, be also possible to be electrically connected
It connects, can be directly connected, the connection or two members inside two elements can also be can be indirectly connected through an intermediary
The interaction relationship of part.For the ordinary skill in the art, it can understand that above-mentioned term exists as the case may be
Concrete meaning in the present invention.
In the description of the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or
"lower" may include that fisrt feature and second feature directly contact, may include fisrt feature and second feature be not direct yet
It contacts but by the other characterisation contact between them.Moreover, fisrt feature second feature " on ", " top " and
" above " includes fisrt feature right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second
Feature.Fisrt feature includes that fisrt feature is immediately below second feature and oblique under the second feature " below ", " below " and " below "
Lower section, or first feature horizontal height is merely representative of less than second feature.
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Fig. 1-Figure 13, present embodiment provides a kind of speed changer test device, which can survey
The gear for measuring 2 internal drive system of speed changer under 2 particular gears of speed changer engages situation.
The speed changer test device includes the first locking assembly 1, the second locking assembly 6, force component 3, inclinometer 4 and branch
Support component 5, support component 5 play a supportive role to entire speed changer test device.First locking assembly 1 being capable of locking speed changer 2
The first output end 21, force component 3 connect with the input terminal 22 of speed changer 2, inclinometer 4 for measure input terminal 22 rotate
Angle.When the engagement situation of the gear when testing speed changer 2 and being in a certain gear, speed changer 2 is placed on the gear, is operated
Person exerts a force to force component 3, and force component 3 drives the input terminal 22 of speed changer 2 around the center axis thereof of speed changer 2, until
Stopping when force component 3 reaches preset moment values, what the input terminal 22 that inclinometer 4 measures speed changer 2 in rotation process rotated
Angle, and according to the gear of 2 internal drive system of speed changer when angle calculation gear of the rotation of the input terminal of the speed changer 2 22
Engage situation.Different gears is selected, that is, the gear that can measure 2 internal drive system of speed changer under 2 particular gears of speed changer is nibbled
Situation is closed, is not required to dismantle speed changer 2, it is simple and quick, it ensure that the accuracy rate of test, improve car manufactures and detection
The testing efficiency of mechanism, shortens exploitation and detection cycle, reduces production cost.
First locking assembly 1 can be flexible along the length direction of speed changer 2, to adapt to the speed changer 2 of different length, expands
The scope of application of the speed changer test device, improves its versatility.Specifically, inclinometer 4 is installed on force component 3.
As shown in Figures 2 and 3, the first locking assembly 1 includes the first latch 11, and the first latch 11 being capable of locking speed change
First output end 21 of device 2.
In present embodiment, the length of the first latch 11 is 180mm, width 15mm, with a thickness of 10mm.But this
Embodiment is not construed as limiting the size of the first latch 11, can be adjusted according to the actual situation.
As shown in Figure 2 and Figure 4, further, the first locking assembly 1 further includes telescopic component 13, and the one of telescopic component 13
End is fixed, and the other end is scalable, and telescopic end is connect with the first latch 11.It is flexible by the telescopic end of telescopic component 13, with
Adapt to various sizes of speed changer 2.Telescopic component 13 adjusts the of the speed changer 2 of different size different models by its telescopic end
The lock position of one output end 21.Such setting, so that the speed changer test device has versatility, it is not necessary to different in test
It is re-replaced when the speed changer 2 of model, improves testing efficiency.
In present embodiment, the quantity of telescopic component 13 is two groups, and two groups of telescopic components 13 are divided into the first latch 11
Both ends, good supporting role is played to the first latch 11.
As shown in Figure 4 and Figure 5, it is provided with the first screw hole 112 on the first latch 11, opens up the second spiral shell on telescopic component 13
Hole 134, the first screw hole 112 are connected with the second screw hole 134 by fastener.Specifically, fastener can for screw, bolt etc., but
It is without being limited thereto.In present embodiment, the size of the first screw hole 112 is M12 × 1.75mm.
In present embodiment, the quantity of the first screw hole 112 is two, in the first screw hole 112 and every group of telescopic component 13
Second screw hole 134 is arranged in a one-to-one correspondence.
As shown in figure 4, telescopic component 13 includes the first adjusting rod 131 and the second adjusting rod 132,131 He of the first adjusting rod
Second adjusting rod 132 is slidably connected, by sliding the second adjusting rod 132, to realize the retractable of telescopic component 13.
Specifically, the first adjusting rod 131 has accommodating chamber 133, and the second adjusting rod 132 is slidably disposed in accommodating chamber
In 133.By sliding the second adjusting rod 132, to realize the retractable of telescopic component 13.
In present embodiment, the flexible stroke of telescopic component 13 is 350mm-500mm, and the length of the first adjusting rod 131 is
300mm, width 20mm, with a thickness of 10mm, the length of the second adjusting rod 132 is 300mm, and width is than the first adjusting rod 131
Width is small, with a thickness of 5mm.But present embodiment is not construed as limiting the size of telescopic component 13, can carry out according to the actual situation
Adjustment.
As shown in fig. 6, the first locking assembly 1 further includes the first fixing piece 12, the first output end 21 passes through the first fixing piece
12 positions are adjustably locked in rectangular channel 111, to adapt to various sizes of speed changer 2.Such setting, so that the speed changer
Test device has versatility, it is not necessary to re-replace when testing the speed changer 2 of different model, improve testing efficiency.This reality
It applies in mode, the length of rectangular channel 111 is 130mm.
Specifically, the first fixing piece 12 has spline part 121 and threaded portion 122, and spline part 121 and the first output end 21 connect
It connects, threaded portion 122 is locked in rectangular channel 111.By adjusting position of first fixing piece 12 in rectangular channel 111, to adapt to
Various sizes of speed changer 2.Such setting, so that the speed changer test device has versatility, it is not necessary in test different shaped
Number speed changer 2 when re-replace, improve testing efficiency.
In present embodiment, the length of the first fixing piece 12 is 75mm, and the length of spline part 121 is 1.5, and diameter is
10mm, the length of threaded portion 122 are 45mm, diameter 12mm.But present embodiment does not make the size of the first fixing piece 12
It limits, can be adjusted according to the actual situation, in order to realize its connection and locking effect.
As shown in figs. 7 to 9, support device 5 includes vertical plate 52, and the fixing end of telescopic component 13 is connect with vertical plate 52, so that
Vertical plate 52 and telescopic component 13 play a supporting role to the first latch 11.
Specifically, be provided on vertical plate 52 and adapt to slot 520, the fixing end of telescopic component 13 can position be adjustably locked in
It adapts in slot 520, to adapt to various sizes of speed changer 2.Such setting, so that the speed changer test device is with general
Property, it is not necessary to it is re-replaced when testing the speed changer 2 of different model, improves testing efficiency.
In present embodiment, the quantity for adapting to slot 520 is two, adapts to slot 520 and is arranged in a one-to-one correspondence with telescopic component 13.
Second locking assembly 6 includes the second latch 61, and 61 position of the second latch is adjustably locked on vertical plate 52, the
Two output ends 23 can be locked on the second latch 61.By adjusting the link position of the second latch 61 and vertical plate 52, into
And the lock position of second output terminal 23 is adjusted, to adapt to various sizes of speed changer 2.Such setting, so that the speed changer
Test device has versatility, it is not necessary to re-replace when testing the speed changer 2 of different model, improve testing efficiency.
Specifically, the second locking assembly 6 further includes the second fixing piece, and second output terminal 23 is locked in by the second fixing piece
On second latch 61.
Further, the second fixing piece is identical as the structure of the first fixing piece 12.The spline part of second fixing piece and second
Output end 23 connects, and the threaded portion of the second fixing piece is locked on the second latch 61.
As shown in Figure 8 and Figure 9, the first locking hole 611 is offered on the second latch 61, and it is long that second is offered on vertical plate 52
Slot 524 and third elongated slot 527, the first locking hole 611 is adjustably locked in the second elongated slot 524 by fastener locations or third is long
In slot 527, and then the link position of the second latch 61 and vertical plate 52 is adjusted, and then adjust the locking position of second output terminal 23
It sets, to adapt to various sizes of speed changer 2.Such setting, so that the speed changer test device has versatility, it is not necessary to survey
It tries to re-replace when the speed changer 2 of different model, improves testing efficiency.
Specifically, the quantity of the first locking hole 611 is two, one of them first locking hole 611 is locked in the second elongated slot
In 524, another first locking hole 611 is locked in third elongated slot 527.It is long second by adjusting the first locking hole 611
Lock position in slot 524 or third elongated slot 527, so as to adjust the lock position of second output terminal 23.Such setting, so that
The speed changer test device has versatility, it is not necessary to re-replace when testing the speed changer 2 of different model, improve test effect
Rate.
It is also provided with the second locking hole 612 on second latch 61, the second locking hole 612 passes through the second fixing piece locking the
Two output ends 23.Specifically, the threaded portion of the second fixing piece is locked in the second locking hole 612.
In present embodiment, speed changer 2 further includes shell 24, and one end of shell 24 is fixed on vertical plate 52.Specifically, shell
One end that body 24 is connect with vertical plate 52 is fixed on vertical plate 52 by multiple vertical plate bolts.
The speed changer test device that present embodiment provides is mainly used for the speed changer 2 of two kinds of different-diameter sizes, different
Vertical plate bolt on the speed changer 2 of size has offset in angle, but these vertical plate bolts are still on the same circle.Cause
This, as shown in figure 9, the side of vertical plate 52 opens up at least two the first concentric arc grooves 521, shell 24 is connect with vertical plate 52
One end is optionally connect with the first arc groove 521, to adapt to various sizes of speed changer 2.Such setting, so that the change
Fast device test device has versatility, it is not necessary to re-replace when testing the speed changer 2 of different model, improve testing efficiency.
Specifically, the quantity of the first arc groove 521 is two.The first big arc groove 521 of diameter is defined as outside first
The first small arc groove 521 of diameter is defined as the first lnner arced slot by arc groove.The diameter of first external arc slot is 300mm, the
The diameter of one lnner arced slot is 312mm, and the groove width of the first external arc slot and the first lnner arced slot is 12.5mm, the first external arc
The radian of slot and the first lnner arced slot is 60 °.But the size of the first arc groove 521 is without being limited thereto, it can be according to the actual situation
It is adjusted.
Further, the first elongated slot 522 is also provided on vertical plate 52, one end that shell 24 is connect with vertical plate 52 is long with first
Slot 522 connects, and the one end that connect with vertical plate 52 of shell 24 and the link position of the first elongated slot 522 are adjustable, to adapt to different rulers
Very little speed changer 2.Specifically, the first elongated slot 522 is in rectangle, and groove width 12.5mm, flute length is according to the setting of the size of speed changer 2.
In order to make the speed changer test device be suitable for various types of speed changers 2, flute length is set as 320mm.Certainly, the first elongated slot
522 size is without being limited thereto, can be adjusted as the case may be.
Further, the first avoid holes 523, the shape and input terminal 22 of the first avoid holes 523 are also provided on vertical plate 52
Shape matching, the first avoid holes 523 are used to avoid the input terminal 22 of speed changer 2.That is, the input terminal 22 of speed changer 2
It is connect across the first avoid holes 523, and with force component 3.
The opposite side of first arc groove 521 is also provided at least two the second concentric arc grooves 528 on vertical plate 52,
One end that shell 24 is connect with vertical plate 52 is optionally connect with the second arc groove 528, to adapt to various sizes of speed changer
2.Such setting, so that the speed changer test device has versatility, it is not necessary to again when testing the speed changer 2 of different model
Replacement, improves testing efficiency.
Further, the first avoid holes 523 are between the first arc groove 521 and the second arc groove 528, so that shell 24
It is more stable with the connection of vertical plate 52.
Specifically, the quantity of the second arc groove 528 is two.The second big arc groove 528 of diameter is defined as outside second
The second small arc groove 528 of diameter is defined as the second lnner arced slot by arc groove.The diameter of second external arc slot is 300mm, the
The diameter of two lnner arced slots is 312mm, and the groove width of the second external arc slot and the second lnner arced slot is 12.5mm, the second external arc
The radian of slot and the second lnner arced slot is 60 °.But the size of the second arc groove 528 is without being limited thereto, it can be according to the actual situation
It is adjusted.
The second avoid holes 529, the shape of the second avoid holes 529 and the shape of second output terminal 23 are also provided on vertical plate 52
Match, second output terminal 23 is selectively exposed out of the first avoid holes 523 or the second avoid holes 529, in order to second
Output end 23 carries out locking.Specifically, two the second arc grooves 528 are connected to the second avoid holes 529.
In present embodiment, the quantity of vertical plate bolt is five, and two vertical plate bolts arranged side by side pass through the first elongated slot
522, two vertical plate bolts pass through the first arc groove 521, and a vertical plate bolt passes through the second arc groove 528.
Specifically, vertical plate 52 is in rectangle, a length of 500mm, width 500mm, with a thickness of 10mm.Vertical plate 52 is by Q235 steel
At by quenched or quenching treatment, the radius of chamfering is 4mm.
As shown in Figure 9 and Figure 10, support component 5 further includes bottom plate 51, and vertical plate 52 is set on bottom plate 51.Specifically, bottom
The first connecting hole 511 is opened up on plate 51, and the second connecting hole 525, the first connecting hole 511 and the second connecting hole are opened up on vertical plate 52
525 are connected by fastener.Specifically, fastener can be screw bolt and nut.
In present embodiment, the quantity of the first connecting hole 511 and the second connecting hole 525 is four, and along second party
It is arranged to interval, so that vertical plate 52 and the connection of bottom plate 51 are more stable.
In present embodiment, bottom plate 51 uses Q235 steel, has good strength and stiffness.But present embodiment is not
The material of bottom plate 51 is limited, as long as the use of the speed changer test device can not be influenced.
In order to match bottom plate 51 and the size of various types of speed changers 2, in present embodiment, bottom plate 51 is in rectangle,
Length is 800mm, width 500mm, with a thickness of 10mm.But present embodiment is not construed as limiting above-mentioned size, it can be according to reality
Border situation is adjusted.
As shown in Figure 10, support component 5 further includes wheel 53, and wheel 53 is set on the bottom surface of bottom plate 51, so that the change
Fast device test device is not limited by place, is tested more flexible.Specifically, wheel 53 is connect with bottom plate 51 by bearing, so that
Wheel 53 can realize 360 degree rotation.Preferably, bearing is single-groove grooved ball ball bearing.Further, the single-groove grooved ball rolling
The model 6205 of pearl bearing.In present embodiment, the quantity of wheel 53 is four, and four wheels 53 are set to the bottom of bottom plate 51
On face, so that the movement of the speed changer test device is more stable.But present embodiment does not make specific limit to the quantity of wheel 53
It is fixed, as long as the speed changer test device can be made mobile.
As shown in Figure 1, Figure 2 and shown in Figure 11, which further includes reinforcing rib 54, the both ends of reinforcing rib 54 respectively with bottom
Plate 51 and vertical plate 52 connect, and guarantee that lesser deflection occurs when load bearing for vertical plate 52, play reinforcement and protection
Effect.
Specifically, the first fixation hole 512 is opened up on bottom plate 51, the second fixation hole 541 is opened up on reinforcing rib 54, and first is fixed
Hole 512 is connected with the second fixation hole 541 by fastener.Further, fastener can be screw.
Correspondingly, first through hole 526 is opened up on vertical plate 52, and the second through-hole 542, first through hole 526 are opened up on reinforcing rib 54
It is connected with the second through-hole 542 by fastener.Further, fastener can be screw.
In present embodiment, the length of reinforcing rib 54 is 653mm, width 20mm, with a thickness of 10mm, the second fixation hole
541 and second the diameter of through-hole 542 be 12mm, the distance of the second fixation hole 541 and the second through-hole 542 is 615mm.But
Present embodiment is not construed as limiting the size of reinforcing rib 54, can be adjusted according to the actual situation.
As shown in figure 12, force component 3 include torque wrench 31 and connector 32, torque wrench 31 by connector 32 with
Input terminal 22 connects.
As shown in figure 13, connector 32 is the part for connecting torque wrench 31 and input terminal 22, and torque wrench 31 passes through company
Fitting 32 is by excitation load to input terminal 22.Connector 32 is by for non-standard component, needing to customize and special processing, including spline
End 321, splined end 321 is connect with the external splines of input terminal 22.
Further, connector 32 further includes outer-hexagonal end 322, the interior hexagonal company at outer-hexagonal end 322 and torque wrench 31
It connects.
In present embodiment, the length of connector 32 is 70mm, and the length of splined end 321 is 30mm, outer-hexagonal end 322
Length is also 30mm.The size of torque wrench 31 is M12 × 1.75.But present embodiment is to connector 32 and torque wrench
31 size is not construed as limiting, and can be adjusted according to the actual situation.
The course of work for the speed changer test device that present embodiment provides is specific as follows:
Step S1: speed changer 2 is installed in speed changer test device, and speed changer 2 is placed in some to be measured
On gear, and locking is carried out to the first output end 21 by the first locking assembly 1, is exported by the second locking assembly 6 to second
End 23 carries out locking;
Step S2: input terminal 22 and torque wrench 31 are connected using connector 32;
Step S3: applying torque to torque wrench 31 along clockwise direction, until torque wrench 31 reaches preset torque
Stop when value 20Nm, and the angle value that input terminal 22 rotates is read by inclinometer 4;
Step S4: applying torque to torque wrench 31 in the counterclockwise direction again, until torque wrench 31 reaches preset power
Stop when square value 20Nm, and the angle value that input terminal 22 rotates is read by inclinometer 4;
Step S5: being repeated several times step S3 and step S4, and the angle value rotated to each input terminal 22 is averaged,
To obtain the speed changer 2 in a certain particular gears, torque wrench 31 applies the angle rotated under torque with input terminal 22
The respective value of value θ;
Step S6: successively changing the preset moment values of torque wrench 31 is 40Nm, 60Nm ..., and successively clockwise
Apply torque with counterclockwise, to obtain the speed changer 2 in a certain particular gears, under the application torque of torque wrench 31 with it is defeated
Enter the respective value of the angle value θ of 22 rotation of end.
The speed changer test device can be used for testing the gear backlash of speed changer 2, and the input terminal 22 of speed changer 2 rotates
Angle, θ can characterize gear backlash.Certain gear backlash is reserved, can avoid gear because operating fever expansion goes out
Existing stuck phenomenon improves movement transmitting accuracy, reduces the loss in movement transmittance process.Test the gear engagement of speed changer 2
Whether reasonable gap can fully understand the gear backlash, so that speed changer 2 plays optimum performance, improve the dynamic of automobile
Power and vehicle NVH performance reduce shift shock and pause and transition in rhythm or melody sense, increase riding comfort, ride comfort, and are the ginseng of speed changer 2
Number adjustment provides data foundation.
The speed changer test device can also be used in the Gear Meshing Stiffness for testing speed changer 2.The gear engagement of speed changer 2 is rigid
Degree K can be calculated by the angle, θ that the input terminal 22 of speed changer 2 rotates, and specific calculated relationship is as follows:
T-T1=K × θ
In formula, T is the application torque under some gear of speed changer 2, T1The torque value of gear rigidity idle stroke.Speed changer
2 there is reasonable Gear Meshing Stiffness movement transmitting accuracy not only can be improved, but also can guarantee the power that engine issues
It can be utilized to greatest extent, can achieve optimal matching value, guarantee the transmitting of the power of power drive system, to keep away
Exempt from that break of gear tooth occurs, guarantees that rigidity can reduce the transmission error of gear and increase reliability, for following multi gear position, high speed
The speed changer 2 of operating and new energy is laid the groundwork.
The speed changer test device that present embodiment provides can measure 2 internal drive of speed changer under 2 particular gears of speed changer
The gear backlash and Gear Meshing Stiffness of system are not required to dismantle speed changer 2, simple and quick, in the standard for guaranteeing test
While true rate, and the testing efficiency of car manufactures and testing agency is improved, shorten development cycle and detection cycle, dropped
Low production cost.Meanwhile the speed changer test device is suitable for various sizes of speed changer 2, expands speed changer test
The scope of application of device improves the versatility of speed changer test device, it is not necessary to again when testing the speed changer 2 of different model
Replacement, improves testing efficiency.
Note that above are only better embodiment and institute's application technology principle of the invention.Those skilled in the art can manage
Solution, the present invention is not limited to particular implementations described here, are able to carry out for a person skilled in the art various apparent
Variation is readjusted and is substituted without departing from protection scope of the present invention.Therefore, although by embodiment of above to this hair
It is bright to be described in further detail, but the present invention is not limited only to embodiment of above, is not departing from present inventive concept
In the case of, it can also include other more equivalent implementations, and the scope of the invention is determined by the scope of the appended claims.
Claims (10)
1. a kind of speed changer test device characterized by comprising
First locking assembly (1) is capable of the first output end (21) of locking speed changer (2), the first locking assembly (1) energy
Enough length directions along the speed changer (2) are flexible, to adapt to the various sizes of speed changer (2);
Second locking assembly (6) is capable of the second output terminal (23) of speed changer (2) described in locking;
It exerts a force component (3), is connect with the input terminal (22) of the speed changer (2), to drive the input terminal (22) to rotate;
Inclinometer (4) is used to measure the angle of the input terminal (22) rotation.
2. speed changer test device according to claim 1, which is characterized in that first locking assembly (1) includes the
One latch (11), first latch (11) are capable of first output end (21) of locking speed changer (2).
3. speed changer test device according to claim 2, which is characterized in that first locking assembly (1) further includes
One end of telescopic component (13), the telescopic component (13) is fixed, and the other end is scalable, and telescopic end and first latch
(11) it connects.
4. speed changer test device according to claim 3, which is characterized in that the speed changer test device further includes branch
Support component (5), the support component (5) include vertical plate (52), the fixing end of the telescopic component (13) and the vertical plate (52)
Connection.
5. speed changer test device according to claim 4, which is characterized in that be provided with adaptation slot on the vertical plate (52)
(520), the fixing end of the telescopic component (13) can position be adjustably locked in the adaptation slot (520), to adapt to not
With the speed changer (2) of size.
6. according to the described in any item speed changer test devices of claim 3-5, which is characterized in that the telescopic component (13)
Quantity is two groups, and telescopic component described in two groups (13) is divided into the both ends of first latch (11).
7. speed changer test device according to claim 4, which is characterized in that second locking assembly (6) includes the
Two latch (61), the second latch (61) position are adjustably locked on the vertical plate (52), the second output terminal
(23) it can be locked on second latch (61).
8. speed changer test device according to claim 2, which is characterized in that open up square on first latch (11)
Shape slot (111), first output end (21) can be locked in the rectangular channel (111), various sizes of described to adapt to
Speed changer (2).
9. speed changer test device according to claim 8, which is characterized in that first locking assembly (1) further includes
First fixing piece (12), first output end (21) are locked in the rectangular channel (111) by first fixing piece (12)
In.
10. speed changer test device according to claim 9, which is characterized in that first fixing piece (12) has flower
Key portion (121) and threaded portion (122), the spline part (121) connect with first output end (21), the threaded portion
(122) it is locked in the rectangular channel (111).
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CN201910824797.XA CN110398361A (en) | 2019-09-02 | 2019-09-02 | A kind of speed changer test device |
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CN201910824797.XA CN110398361A (en) | 2019-09-02 | 2019-09-02 | A kind of speed changer test device |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204649133U (en) * | 2015-04-22 | 2015-09-16 | 北京汽车研究总院有限公司 | A kind of Transmission gear gear clearance measures frock |
CN109341492A (en) * | 2018-11-16 | 2019-02-15 | 安徽江淮汽车集团股份有限公司 | A kind of transmission assembly gap measuring apparatus |
CN210322297U (en) * | 2019-09-02 | 2020-04-14 | 河北工业大学 | Transmission testing device |
-
2019
- 2019-09-02 CN CN201910824797.XA patent/CN110398361A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204649133U (en) * | 2015-04-22 | 2015-09-16 | 北京汽车研究总院有限公司 | A kind of Transmission gear gear clearance measures frock |
CN109341492A (en) * | 2018-11-16 | 2019-02-15 | 安徽江淮汽车集团股份有限公司 | A kind of transmission assembly gap measuring apparatus |
CN210322297U (en) * | 2019-09-02 | 2020-04-14 | 河北工业大学 | Transmission testing device |
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