CN110395685A - Filling pipeline with cleaning function, drying function and function of bottling - Google Patents
Filling pipeline with cleaning function, drying function and function of bottling Download PDFInfo
- Publication number
- CN110395685A CN110395685A CN201910673885.4A CN201910673885A CN110395685A CN 110395685 A CN110395685 A CN 110395685A CN 201910673885 A CN201910673885 A CN 201910673885A CN 110395685 A CN110395685 A CN 110395685A
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- Prior art keywords
- cabinet
- rack
- cleaning
- function
- drying
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses it is a kind of with cleaning function, drying function and bottle function filling pipeline, ultrasonic bottle washing machine carries out cleaning to vial to be cleaned and preliminary draining is dried, then the vial after cleaning is placed on the conveying mechanism B2 of belt drying machine, vial is dried by belt drying machine, vial after final drying is by conveying mechanism B2 on the transmission device C2 for being transported to fully automatic bottle filling machine, filling operation carried out to vial by fully automatic bottle filling machine, it is filling after vial be transported to next step packaging process.
Description
Technical field
The present invention relates to filling pipeline field, especially a kind of filling with cleaning function, drying function and function of bottling
Fill assembly line.
Background technique
The cleanliness of guarantee Packaging Bottle is required when many industry productions, therefore, many factories can use a kind of ultrasonic wave
Bottle washing machine promotes the production efficiency of people.Dryer can be divided into industry with civilian two kinds, industrial drier also cry drying equipment or
Drying machine, civilian dryer is one of washing machine, generally after rinse dehydration, for removing clothes and other weavings
Moisture in product, dryer have belt drying, roller drying, box drying, the several modes such as tower drying.It was produced in beverage
Cheng Zhong is needed using bottling machine to processes such as beverage realization automatic cannings and encapsulation, and bottling machine control system is complete, operation side
Just, high degree of automation effectively raises the production efficiency of beverage.
However, the analysis found that, there are such problems:
Problem 1: in use, cleaning vial is not thorough enough, and is not easy to the process that observation cleaning machine is cleaned,
The problem of cannot suspending in time when breaking down, therefore present ultrasonic bottle washing machine is improved.
Problem 2: dryer cannot achieve uninterrupted drying operation, and heat utilization ratio is low, and drying efficiency is low.
Problem 3: when in use, canned head is mostly directly directly connected to liquid pump bottling machine, when canned, needs liquid pump repeatedly
Start and stop, reduce the service life of liquid pump, at the same liquid pump close after when reopening, liquid just may be used after needing to flow anew through pipeline
To be flowed out from canned head, the canned efficiency of reduction.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the present invention provides a kind of with cleaning function, drying function
With the filling pipeline of bottling function.
The technical solution adopted by the present invention to solve the technical problems is: having cleaning function, drying function and bottling function
The filling pipeline of energy, includes ultrasonic bottle washing machine, belt drying machine and fully automatic bottle filling machine.
Ultrasonic bottle washing machine includes rack components, air-out component, rotary components and cleaning assembly.
Rack components includes organic frame 1, and 1 side of rack and top right side have been mounted on the shell 11 of protective action, machine
1 top left side of frame is provided with opening-like outer groove 2.2 top radial type of outer groove is equipped with flip lid 3, and 3 top fixation of flip lid is promising
The form 4 of gular transparent glass.Rotary components include cleaning material frame 5, and the inside of outer groove 2 is arranged in cleaning material frame 5.Cleaning material
The axis of 5 two sides of frame is fixed on the top of rack 1 via bearing, and the axis of side is connected to rotating electric machine 17 via retarder.Rotation
The driving cleaning material frame 5 of rotating motor 17 does relative rotary motion between outer groove 2.Cleaning assembly includes to be all set in 1 bottom of rack
Clean water tank 12 and cleaning agent tank 13.Clean water tank 12 via piping connection in fresh water pump 16, fresh water pump 16 via piping connection in
High pressure spray shower pipe 6,6 side of high pressure spray shower pipe are equipped with several spray heads 7 being intervally arranged.Clean water tank 12, fresh water pump 16 and height
6 pairs of cleaning material frames 5 of spray tube are pressed to carry out high-pressure spraying flushing.Cleaning agent tank 13 pumps 14 in cleaning agent via piping connection.Cleaning
Agent pump 14 is via piping connection in filter 18, and filter 18 is for keeping the cleaning agent in cleaning agent tank 13 relatively pure.It crosses
Filter 18 is via piping connection in cleaning agent bleed pipe 19.The lower section of cleaning agent bleed pipe 19 is provided with the vibration plate of V-shaped structure
10, the both ends of vibration plate 10 are welded on the top of rack 1, and uniform intervals are fixed with several supersonic generators on vibration plate 10.
Air-out component includes draining blower 9, and draining blower 9 is fixed on the shell 11 of 1 top right side of rack, draining blower 9 via
Bellows are connected to air knife 8, and the trailing flank of cleaning material frame 5 is arranged in air knife 8.
Belt drying machine includes cabinet B1 and conveying mechanism B2.Conveying mechanism B2 is embedded in the bosom for being mounted on cabinet B1
Position is equipped with drying mechanism B3 at the top of cabinet B1.Cabinet B1 includes maintenance door B11, exhaust pipe B12 and heater B13, inspection
The perpendicular side wall for being mounted on cabinet B1 of a B11 is repaired, exhaust pipe B12 is perpendicular through the top center position that cabinet B1 is arranged in
It sets, and is connected to fixation with cabinet B1, heater B13 is embedded in the inner top marginal position for being mounted on cabinet B1, and logical with cabinet B1
Screw is crossed to be fixedly connected.Conveying mechanism B2 includes driving motor B21, drive roll B22, mounting rail B23, driven voller B24 and belt
B25, two pieces of symmetrical mounting rail B23 are in the inner sidewall for being horizontally arranged at cabinet B1, and drive roll B22 is in be horizontally arranged at peace
One end of rail B23 is filled, and is flexibly connected with mounting rail B23, the opposite side of drive roll B22 is equipped with driven voller B24, and driven voller B24
Both ends insertion be mounted on the inner sidewall of mounting rail B23, and is flexibly connected with mounting rail B23, drive roll B22 and driven voller B24
Between the belt B25 of transmission is installed, the side of mounting rail B23 is equipped with vertical driving motor B21.Drying mechanism B3 includes
Electric cabinet B31, pipeline B32, terminal box B33, drying motor B34 and fan B341, electric cabinet B31 is perpendicular to be mounted on cabinet B1
Side wall, and be fixed by screws with cabinet B1, four drying motors being equally spaced be provided at the top of cabinet B1
B34, dries the perpendicular top center position for being mounted on cabinet B1 motor B34, and the bottom of drying motor B34 is equipped with fan
Pipeline B32, the bottom of electric cabinet B31 are equipped between B341, electric cabinet B31 and every driving motor B21, drying motor B34
Equipped with terminal box B33, the perpendicular side wall for being mounted on cabinet B1 of terminal box B33, and be fixed by screws with cabinet B1, electricity
It is connected between control case B31 and cabinet B1 by pipeline B32.
Fully automatic bottle filling machine includes transfer assembly and filling components.Filling components include rack C1 and liquid material bucket C6.Machine
Frame C1 is equipped with sliding rail C3 close to the side of transfer assembly, and sliding block C4 is equipped on sliding rail C3, and sliding block C4 passes through respective driving
Motor driven is can be free to slide along sliding rail C3 or so.Filling head C5 is installed on sliding block C4.Liquid material bucket C6 is set to the rightmost side,
The bottom of liquid material bucket C6 is connected to isocon C11 via liquid pump C9 and inlet tube C10, and isocon C11 is connected to liquid tank C8, liquid
The outlet of hopper C8 is connected to filling head C5 by hose C12.It is equipped at the medium position of liquid tank C8 and receives liquid case C13,
Receive the top that liquid case C13 is connected to liquid material bucket C6 by return pipe C14.Transfer assembly includes transmission device C2, transmission device C2
A lateral roof close to rack C1 is fixed with guide plate C15, and guide plate C15 offers Card trough C16 close to the side of rack C1, transmission
Device C2 is placed with canned bottle C17 below filling head C5, and transmission device C2 is rotatablely connected close to the two sides of canned bottle C17
There are snap-gauge C18, snap-gauge C18 to be rotatably connected to hydraulic pump C19 far from the side of guide plate C15.Guide plate C15 is arrived close to the side rack C1
The vertical range of rack C1 is less than guide plate C15 far from the side rack C1 to the vertical range of rack C1.The width of Card trough C16 with
The width of snap-gauge C18 matches, and the distance between snap-gauge C18 is equal with the sum of canned bottle C17 maximum outside diameter.
The present invention compared to the prior art, the advantage is that:
One, ultrasonic bottle washing machine beneficial effect is:
Beneficial effect 1: when using the ultrasonic bottle washing machine, flip lid 3 is opened, vial to be cleaned is placed on inside outer groove 2
Cleaning material frame 5 in, and door leaf structure locked by buckling, closes flip lid 3.Open the PLC controller of Main Control Tank 15, rotation
Motor control unit controls rotating electric machine 17 and works, and then cleaning material frame 5 is driven to be rotated, and vial is overturn.
Beneficial effect 2: opening the PLC controller of Main Control Tank 15, and cleaning agent pump control unit controls cleaning agent pump 14 and starts
Work, cleaning agent pump 14 sprays the cleaning solution inside clean water tank 12 via piping connection in cleaning agent bleed pipe 19, by glass
Bottle is rinsed.The PLC controller of Main Control Tank 15 is opened, supersonic generator control unit control supersonic generator starts work
Make, supersonic generator issues ultrasonic wave, and the forward directed radiation of ultrasonic wave density interphase in cleaning solution makes liquid flow and generate
Ten hundreds of micro-bubbles continuously generates instantaneous pressure when these minute bubbles explosion times, constantly impacts object table
Face makes the dirt rapid deterioration in the surface and gap of object, to achieve the purpose that object surface purifies.
Beneficial effect 3: after the completion of cleaning, the PLC controller of Main Control Tank 15 is opened, clear water pump control unit controls fresh water pump
16 start to work, and clear water promotion clean water tank 12 inside is sprayed onto and cleans 5 side of material frame, so that the surrounding of vial can be by
Rinse, cleaning more comprehensively.The PLC controller of Main Control Tank 15 is opened, draining air-blower control unit controls draining blower 9 and starts
Work send air pressurized to air knife, and air is sprayed by air knife 8, vial is carried out air-dried, while cleaning the progress of material frame 5
Rotation, so that vial more quickly air-dries.
Two, dryer beneficial effect is:
Advantage 1: driving motor includes reduction gearbox, angle gear box, and the output shaft of driving motor is connect with reduction gearbox, reduction gearbox
Output shaft is connect with angle gear box, and the inside of angle gear box is equipped with drive shaft, and drive shaft is connect with drive roll, reduction gearbox
Side speed regulation knob is installed, control the revolving speed of driving motor, by the reduction gearbox of setting to reach control conveying mechanism
The purpose of running speed can adjust conveying speed according to the difference of drying substance.
Advantage 2: being mounted on power supply line in pipeline, is electrically connected by the terminal box of setting with the city 220V, the external world, then pass through
Terminal box and electric cabinet are electrically connected, and electric cabinet is electrically connected with driving motor, drying motor by the electric wire in pipeline again, pipe
Road is made of polyethylene anti-flaming material, can play protection effect to electric wire.
Advantage 3: fan is directed at the top center position of belt, and the heat that can generate heater passes through wind guiding belt
Top center position so that heat concentrate, improve working efficiency, the fever end of heater is located at the inside of cabinet, Neng Goupei
It closes fan and drying and processing is carried out to the material at the top of belt.
Three, the beneficial effect of fully automatic bottle filling machine is:
Beneficial effect 1: being provided with and receive liquid case and return pipe, and after starting liquid pump, liquid pump makes liquid enter the inside of liquid tank, it
Filling head is entered by hose afterwards, liquid is poured into the inside of canned bottle by filling head, after the completion of canned, filling head stops
Output makes transmission device that next group canned bottle be driven to be moved to below filling head, and when replacing canned bottle, liquid pump is always to liquid material
Inject liquid in case, but filling head is closed, increase liquid level in liquid tank, when liquid level rises to middle part, by with receive liquid case
It is connected, enters surplus liquid and receive inside liquid case, flow into the inside of liquid material bucket by return pipe later, avoid repeatedly starting and stopping liquid
Pump, makes to remain sufficient liquid in liquid tank, carries out convenient for quickly to liquid canned.
Beneficial effect 2: being provided with guide plate and snap-gauge, and transmission device drives canned bottle to machine frame movement, led by inclined
Plate, it is close to rack while keeping canned bottle mobile, so that canned bottle is moved to the lower section of filling head, when canned bottle be moved to it is filling
Behind the lower section of head, hydraulic pump elongation rotates snap-gauge to guide plate direction, snap-gauge is just caught in the inside of Card trough, while making tank
Mutually it is close between bottling, convenient for making canned bottle and filling head quick alignment.
Beneficial effect 3: being provided with sliding rail and sliding block, and a sliding block is fixedly connected with a filling head respectively, passes through sliding rail and cunning
The slide construction that block is constituted can make sliding block that filling head be driven to be moved, convenient for adjusting the position of filling head.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the overall appearance structural representation of ultrasonic bottle washing machine of the present invention；
Fig. 2 is the overall appearance structural representation of ultrasonic bottle washing machine of the present invention；
Fig. 3 is the whole interior structural schematic diagram of ultrasonic bottle washing machine of the present invention；
Fig. 4 is the whole side structure schematic diagram of ultrasonic bottle washing machine of the present invention；
Fig. 5 is the cleaning material frame structural schematic diagram of ultrasonic bottle washing machine of the present invention；
Fig. 6 is the vibration plate of ultrasonic bottle washing machine of the present invention and the structural schematic diagram of supersonic generator；
Fig. 7 is the high pressure spray shower pipe structural schematic diagram of ultrasonic bottle washing machine of the present invention；
Fig. 8 is the air knife structure schematic diagram of ultrasonic bottle washing machine of the present invention；
Fig. 9 is the structural schematic diagram of dryer of the present invention；
Figure 10 is the perspective structure schematic diagram of dryer of the present invention；
Figure 11 is the partial profile structure of dryer of the present invention；
Figure 12 is the driving motor partial structural diagram of dryer of the present invention；
Figure 13 is the drying motor partial structural diagram of dryer of the present invention；
Figure 14 is the pipe-line layout structural schematic diagram of dryer of the present invention；
Figure 15 is the schematic perspective view of fully automatic bottle filling machine of the present invention；
Figure 16 is the schematic perspective view of fully automatic bottle filling machine of the present invention；
Figure 17 is the side structure schematic view of fully automatic bottle filling machine of the present invention；
Figure 18 is the backsight structural representation of fully automatic bottle filling machine of the present invention；
Figure 19 is the rack construction schematic diagram of fully automatic bottle filling machine of the present invention；
Figure 20 is the transfer assembly structural schematic diagram of fully automatic bottle filling machine of the present invention；
Figure 21 is the transfer assembly structural schematic diagram of fully automatic bottle filling machine of the present invention；
Figure 22 is the filling components structural schematic diagram of fully automatic bottle filling machine of the present invention；
Figure 23 is the filling components structural schematic diagram of fully automatic bottle filling machine of the present invention；
Figure 24 is the filling head structural schematic diagram of fully automatic bottle filling machine of the present invention；
Serial number as shown in the figure: 1 rack；2 outer grooves；3 flip lids；4 forms；5 cleaning material frames；6 high pressure spray shower pipes；7 spray heads；8 air knives；9
Draining blower；10 vibration plates；11 shells；12 clean water tanks；13 cleaning agent tanks；14 cleaning agents pump；15 Main Control Tanks；16 fresh water pumps；17 rotations
Rotating motor；18 filters；19 cleaning agent bleed pipes；B1 cabinet；B11 maintenance door；B12 exhaust pipe；B13 heater；B2 conveyer
Structure；B21 driving motor；B211 reduction gearbox；B212 adjusts the speed knob；B213 angle gear box；B214 drive shaft；B22 drive roll；
B23 mounting rail；B24 driven voller；B25 belt；B3 drying mechanism；B31 electric cabinet；B32 pipeline；B33 terminal box；Dry motor
B34；Fan B341；C1 rack；C2 transmission device；C3 sliding rail；C4 sliding block；C5 filling head；C6 liquid material bucket；C7PLC control cabinet；C8
Liquid tank；C9 liquid pump；C10 inlet tube；C11 isocon；C12 hose；C13 receives liquid case；C14 return pipe；C15 guide plate；C16 snap-gauge
Slot；C17 canned bottle；C18 snap-gauge；C19 hydraulic pump.
Specific embodiment
Disclosed exemplary embodiment that the present invention will be described in more detail below with reference to accompanying drawings, these embodiments be in order to
The present invention is enough thoroughly understood, and range disclosed by the invention can be fully disclosed to those skilled in the art.
Although showing exemplary embodiment disclosed by the invention in attached drawing, it being understood, however, that the present invention without that should be illustrated here
Embodiment limited.Meanwhile in the description of the present invention unless specifically defined or limited otherwise, term " connected " " connects
Connect " it shall be understood in a broad sense, for example, it may be being fixedly connected, it may be a detachable connection, or be integrally connected；It can be machine
Tool connection, is also possible to be electrically connected；It can be directly connected, it can also be indirectly connected through an intermediary.For this field
Those of ordinary skill for, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Filling pipeline with cleaning function, drying function and function of bottling includes ultrasonic bottle washing machine, belt baking
Dry machine and fully automatic bottle filling machine.
Ultrasonic bottle washing machine carries out cleaning to vial to be cleaned and preliminary draining is dried, then by the vial after cleaning
It is placed on the conveying mechanism B2 of belt drying machine, vial is dried by belt drying machine, the glass after final drying
Glass bottle passes through conveying mechanism B2 on the transmission device C2 for being transported to fully automatic bottle filling machine, by fully automatic bottle filling machine to vial
Carry out filling operation, it is filling after vial be transported to next step packaging process.
As shown in Figure of description 1- Fig. 8, ultrasonic bottle washing machine, including rack components, air-out component, rotary components and clear
Wash component.Rack components includes organic frame 1, and 1 side of rack and top right side have been mounted on the shell 11 of protective action, into
During row cleaning, since shell 11 blocks machine inner structure, prevent dust from polluting to instrument when in use, together
When be also prevented from use there is a phenomenon where accidentally touch.1 top left side of rack is provided with opening-like outer groove 2；Outer groove 2 pushes up
Portion's radial type is equipped with flip lid 3, the form 4 of the fixed promising gular transparent glass in 3 top of flip lid.During being cleaned,
The situation inside outer groove 2 can be observed at any time by form 4, when broken or cleaning material frame 5 occurs for vial, and Caton occurs,
It can be handled in time.
Rotary components include cleaning material frame 5, and cleaning material frame 5 is prismatic structures, and wherein one side is opening and closing type
Door leaf structure, and locked door leaf structure by buckling.The inside of outer groove 2 is arranged in cleaning material frame 5；Clean 5 two sides of material frame
Axis is fixed on the top of rack 1 via bearing, and the axis of side is connected to rotating electric machine 17 via retarder；Rotating electric machine 17 drives
Dynamic cleaning material frame 5 does relative rotary motion between outer groove 2.
Cleaning assembly includes the clean water tank 12 and cleaning agent tank 13 for being all set in 1 bottom of rack.Clean water tank 12 is via pipe
Road is connected to fresh water pump 16, and fresh water pump 16 is via piping connection in high pressure spray shower pipe 6, and high pressure spray shower pipe 6 is " L " type, and high pressure
2 inside of the outer groove side parallel with cleaning material frame 5 is arranged in spray tube 6.6 side of high pressure spray shower pipe is equipped with several intervals
The spray head 7 of arrangement；6 pairs of clean water tank 12, fresh water pump 16 and high pressure spray shower pipe cleaning material frames 5 carry out high-pressure spraying flushing.
Cleaning agent tank 13 pumps 14 in cleaning agent via piping connection；Cleaning agent pump 14 via piping connection in filter 18,
Filter 18 is for keeping the cleaning agent in cleaning agent tank 13 relatively pure；Filter 18 is sprayed via piping connection in cleaning agent
Pipe 19；The lower section of cleaning agent bleed pipe 19 is provided with the vibration plate 10 of V-shaped structure, and the both ends of vibration plate 10 are welded in the top of rack 1
In portion, uniform intervals are fixed with several supersonic generators on vibration plate 10.The model KG-X6 of supersonic generator.
Air-out component includes draining blower 9, and draining blower 9 is fixed on the shell 11 of 1 top right side of rack, draining wind
Machine 9 is connected to air knife 8 via bellows, and the trailing flank of cleaning material frame 5 is arranged in air knife 8.
Ultrasonic bottle washing machine further includes having Main Control Tank 15, and PLC controller is equipped in Main Control Tank 15, and PLC controller connects respectively
It is connected to clear water pump control unit, cleaning agent pump control unit, draining air-blower control unit and rotating electric machine control unit.
The operating method of ultrasonic bottle washing machine:
Step a, when using the ultrasonic bottle washing machine, flip lid 3 is opened, vial to be cleaned is placed on clear inside outer groove 2
It washes in material frame 5, and is locked door leaf structure by buckling, close flip lid 3.Open the PLC controller of Main Control Tank 15, rotating electric machine
Control unit controls rotating electric machine 17 and works, and then cleaning material frame 5 is driven to be rotated, and vial is overturn.
Step b, the PLC controller of Main Control Tank 15 is opened, cleaning agent pump control unit controls cleaning agent pump 14 and starts to work,
Cleaning agent pump 14 sprays the cleaning solution inside clean water tank 12 via piping connection in cleaning agent bleed pipe 19, and vial is carried out
It rinses.The PLC controller of Main Control Tank 15 is opened, supersonic generator control unit controls supersonic generator and starts to work, and surpasses
Sonic generator issue ultrasonic wave, the forward directed radiation of ultrasonic wave density interphase in cleaning solution, make liquid flow and generate number with
The micro-bubble of ten thousand meters continuously generates instantaneous pressure, constantly impacts object surface when these minute bubbles explosion times,
Make the dirt rapid deterioration in the surface and gap of object, to achieve the purpose that object surface purifies.
Step c, after the completion of cleaning, the PLC controller of Main Control Tank 15 is opened, clear water pump control unit control fresh water pump 16 is opened
Clear water promotion inside clean water tank 12 is sprayed onto cleaning 5 side of material frame, so that the surrounding of vial can be rushed by beginning work
Wash, cleaning more comprehensively.The PLC controller of Main Control Tank 15 is opened, draining air-blower control unit controls draining blower 9 and starts work
Make, air pressurized is sent to air knife, air is sprayed by air knife 8, vial is carried out air-dried, while being cleaned material frame 5 and being revolved
Turn, so that vial more quickly air-dries.
As shown in Figure of description 9- Figure 14, belt drying machine includes cabinet B1, conveying mechanism B2, conveying mechanism B2 insertion
It is mounted on the bosom position of cabinet B1, drying mechanism B3 is installed at the top of cabinet B1；Cabinet B1 include maintenance door B11,
The perpendicular side wall for being mounted on cabinet B1 of exhaust pipe B12 and heater B13, maintenance door B11, exhaust pipe B12 are perpendicular through setting
It sets in the top center position of cabinet B1, and is connected to fixation with cabinet B1, heater B13 is embedded in the inner top for being mounted on cabinet B1
Marginal position, and be fixed by screws with cabinet B1；Conveying mechanism B2 includes driving motor B21, drive roll B22, installation
Rail B23, driven voller B24 and belt B25, two pieces of symmetrical mounting rail B23 are in the inner sidewall for being horizontally arranged at cabinet B1, main
Dynamic roller B22 is in the one end for being horizontally arranged at mounting rail B23, and is flexibly connected with mounting rail B23, and the opposite side of drive roll B22 is equipped with
Driven voller B24, and the both ends insertion of driven voller B24 is mounted on the inner sidewall of mounting rail B23, and is flexibly connected with mounting rail B23,
The belt B25 of transmission is installed, the side of mounting rail B23 is equipped with vertical driving electricity between drive roll B22 and driven voller B24
Machine B21；Drying mechanism B3 includes electric cabinet B31, pipeline B32, terminal box B33, drying motor B34 and fan B341, electric cabinet
The perpendicular side wall for being mounted on cabinet B1 of B31, and be fixed by screws with cabinet B1, four are provided at the top of cabinet B1
The drying motor B34 being equally spaced dries the perpendicular top center position for being mounted on cabinet B1 motor B34, dries motor B34
Bottom be equipped with fan B341, electric cabinet B31 and every driving motor B21, drying motor B34 between be equipped with pipeline B32,
The bottom of electric cabinet B31 is equipped with terminal box B33, the perpendicular side wall for being mounted on cabinet B1 of terminal box B33, and passes through with cabinet B1
Screw is fixedly connected, and is connected between electric cabinet B31 and cabinet B1 by pipeline B32, and driving motor B21 type is phase asynchronous electricity
Machine, concrete model YTJ-B132 dry the model YB90L-B2, voltage rating B220V of motor B34.
Driving motor B21 includes reduction gearbox B211, angle gear box B213, the output shaft and reduction gearbox of driving motor B21
The output shaft of B211 connection, reduction gearbox B211 is connect with angle gear box B213, and the inside of angle gear box B213 is equipped with drive
Moving axis B214, drive shaft B214 are connect with drive roll B22, and the side of reduction gearbox B211 is equipped with speed regulation knob B212, by setting
The reduction gearbox B211 set controls the revolving speed of driving motor B21, to achieve the purpose that control conveying mechanism B2 running speed, can root
Adjust conveying speed according to the difference of drying substance, be mounted on power supply line in pipeline B32, by the terminal box B33 of setting with
The extraneous city B220V electrical connection, then be electrically connected by terminal box B33 and electric cabinet B31, electric cabinet B31 again with driving motor
B21, drying motor B34 are electrically connected by the electric wire in pipeline B32, and pipeline B32 is made of polyethylene anti-flaming material, can
Protection effect is played to electric wire, fan B341 is directed at the top center position of belt B25, the heat that can generate heater B13
Amount passes through the top center position of wind guiding belt B25, so that heat is concentrated, improves working efficiency, the fever end of heater B13
Positioned at the inside of cabinet B1, fan B341 can be cooperated to carry out drying and processing to the material at the top of belt B25.
The operating method of belt drying machine: dryer is electrically connected by terminal box B33 with the city B220V, electric cabinet is passed through
B31 control route is powered driving motor B21, and driving motor B21 drives angle gear box B213 by reduction gearbox B211
Operating, then drives drive roll B22 rotation by the drive shaft B214 in angle gear box B213, and drive roll B22 cooperates driven voller
B24 drives belt B25 operating, and material to be dried is placed on to one end of belt B25, is transported to by belt B25 another
Heater B13 and drying motor B34 are in this process opened in end, and drying motor B34 drives fan B341 rotation, will add
The heat that hot device B13 is generated focuses on the top center position of belt B25, carries out drying and processing to the material at the top of belt B25,
After drying materials, transferred out by belt B25.When needing to extend or shortening drying materials duration, tune can be passed through
Fast knob B212 adjusts the transmission efficiency of reduction gearbox B211, realizes the effect of the control belt B25 speed of service, so as to adjust baking
Dry duration.
As shown in the attached 15- Figure 24 of specification, fully automatic bottle filling machine includes transfer assembly and filling components.
Filling components include rack C1 and liquid material bucket C6；Rack C1 is equipped with sliding rail C3 close to the side of transfer assembly, sliding
Sliding block C4 is installed, there are four sliding block C4 is arranged altogether, sliding block C4 is driven by respective driving motor can be along sliding rail on rail C3
C3 or so is free to slide；Filling head C5 is installed on sliding block C4；The slide construction being made up of sliding rail C3 and sliding block C4, can make
Sliding block C4 drives filling head C5 to be moved, convenient for adjusting the position of filling head C5.
Liquid material bucket C6 is set to the rightmost side, and the bottom of liquid material bucket C6 is connected to isocon via liquid pump C9 and inlet tube C10
C11, isocon C11 are connected to liquid tank C8, and there are four liquid tank C8 is arranged altogether, and four liquid tank C8 are soft by four
Pipe C12 is connected with four filling head C5 respectively.It is equipped at the medium position of liquid tank C8 and receives liquid case C13, receive liquid case C13
The top of liquid material bucket C6 is connected to by return pipe C14.
Start liquid pump C9, liquid pump C9 extracts liquid from liquid material bucket C6 out, and liquid is made to pass through inlet tube C10 and isocon C11
Into the inside of liquid tank C8, filling head C5 is entered by hose C12 later, liquid is poured by canned bottle by filling head C5
The inside of C17.After the completion of canned, filling head C5 stops output, makes transmission device C2 that next group canned bottle C17 be driven to be moved to
Below filling head C5, when replacing canned bottle C17, liquid pump C9 injects liquid into liquid tank C8 always, but filling head C5 is closed,
Increase liquid level in liquid tank C8, when liquid level rises to middle part, by being connected with receipts liquid case C13, enters surplus liquid
It receives inside liquid case C13, passes through the inside of return pipe C14 influent charging basket C6 later, avoid repeatedly starting and stopping liquid pump C9, make liquid tank
Sufficient liquid is remained in C8, liquid is carried out convenient for quickly canned.
Transfer assembly includes transmission device C2, and transmission device C2 is fixed with guide plate C15 close to a lateral roof of rack C1, leads
Plate C15 offers Card trough C16 close to the side of rack C1, and transmission device C2 is placed with canned bottle below filling head C5
C17, transmission device C2 are rotatably connected to snap-gauge C18 close to the two sides of canned bottle C17, and snap-gauge C18 turns far from the side of guide plate C15
It is dynamic to be connected with hydraulic pump C19；Vertical range of the guide plate C15 close to the side rack C1 to rack C1 is less than guide plate C15 far from rack
Vertical range of the side C1 to rack C1；The width of Card trough C16 matches with the width of snap-gauge C18, and between snap-gauge C18
Distance is equal with the sum of canned bottle C17 maximum outside diameter.
When transmission device C2 drives canned bottle C17 mobile to rack C1, by inclined guide plate C15, make canned bottle C17
Close to rack C1 while mobile, convenient for making canned bottle C17 be moved to the lower section of filling head C5, guide plate C15 is close to rack C1
Side offer Card trough C16, the width of Card trough C16 matches with the width of snap-gauge C18, and between snap-gauge C18 away from
Equal from the sum of canned bottle C17 maximum outside diameter, after canned bottle C17 is moved to the lower section of filling head C5, hydraulic pump C19 stretches
It is long, rotate snap-gauge C18 to the direction guide plate C15, snap-gauge C18 is just caught in the inside of Card trough C16, while making canned bottle C17
Between be mutually close to, convenient for making canned bottle C17 and filling head C5 quick alignment.
Fully automatic bottle filling machine further includes having the PLC control cabinet C7 for being mounted on the side rack C1, is provided in PLC control cabinet C7
PLC controller, PLC controller are electrically connected in driving motor control unit, liquid pump control unit, transport motor control unit
With hydraulic pump control unit.
The operating method of fully automatic bottle filling machine: starting liquid pump C9, liquid pump C9 extract liquid from liquid material bucket C6 out, keep liquid logical
It crosses inlet tube C10 and isocon C11 and enters the inside of liquid tank C8, while transmission device C2 drives canned bottle C17 to rack C1
It is mobile, it is close to rack C1 while keeping canned bottle C17 mobile by inclined guide plate C15, so that canned bottle C17 is moved to filling
The lower section for filling head C5, after canned bottle C17 is moved to the lower section of filling head C5, hydraulic pump C19 elongation makes snap-gauge C18 to guide plate
The rotation of the direction C15, snap-gauge C18 is just caught in the inside of Card trough C16, while making mutually to be close between canned bottle C17, convenient for making
Canned bottle C17 and filling head C5 quick alignment, filling head C5 is opened later, and liquid is made to enter filling head C5 by hose C12, it
It is poured into inside canned bottle C17 by filling head C5 afterwards, after the completion of canned, filling head C5 stops output, makes transmission device C2 band
Dynamic next group canned bottle C17 is moved to below filling head C5, and when replacing canned bottle C17, liquid pump C9 is always into liquid tank C8
Inject liquid, but filling head C5 is closed, increase liquid level, when liquid level rises to middle part, by with receive liquid case
C13 is connected, and enters surplus liquid and receives inside liquid case C13, passes through the inside of return pipe C14 influent charging basket C6 later, keep away
Exempt from repeatedly starting and stopping liquid pump C9, make to remain sufficient liquid in liquid tank C8, liquid is carried out convenient for quickly canned.
Although the various embodiments described above are described, once a person skilled in the art knows basic wounds
The property made concept, then additional changes and modifications can be made to these embodiments, so the above description is only an embodiment of the present invention,
It is not intended to limit scope of patent protection of the invention, it is all to utilize equivalent structure made by description of the invention and accompanying drawing content
Or equivalent process transformation, being applied directly or indirectly in other relevant technical fields, similarly includes in patent of the invention
Within protection scope.
Claims (6)
1. the filling pipeline with cleaning function, drying function and function of bottling, it is characterised in that: include ultrasonic wave wash bottle
Machine, belt drying machine and fully automatic bottle filling machine；
Ultrasonic bottle washing machine includes rack components, air-out component, rotary components and cleaning assembly；
Rack components includes organic frame (1), and rack (1) side and top right side have been mounted on the shell (11) of protective action,
Rack (1) top left side is provided with opening-like outer groove (2)；Radial type is equipped with flip lid (3) at the top of outer groove (2), is renovated (3)
The form (4) of the fixed promising gular transparent glass in top；
Rotary components include cleaning material frame (5), inside of cleaning material frame (5) setting in outer groove (2)；Clean material frame (5) two sides
Axis be fixed on via bearing on the top of rack (1), the axis of side is connected to rotating electric machine (17) via retarder；Electric rotating
Machine (17) driving cleaning material frame (5) does relative rotary motion between outer groove (2)；
Cleaning assembly includes the clean water tank (12) and cleaning agent tank (13) for being all set in rack (1) bottom；Clean water tank (12) warp
By piping connection in fresh water pump (16), fresh water pump (16) is via piping connection in high pressure spray shower pipe (6), high pressure spray shower pipe (6) side
Face is equipped with several spray heads being intervally arranged (7)；Clean water tank (12), fresh water pump (16) and high pressure spray shower pipe (6) expect cleaning
Frame (5) carries out high-pressure spraying flushing；Cleaning agent tank (13) pumps (14) in cleaning agent via piping connection；Cleaning agent pump (14) via
Piping connection is in filter (18), and filter (18) is for keeping the cleaning agent in cleaning agent tank (13) relatively pure；Filter
(18) via piping connection in cleaning agent bleed pipe (19)；The vibration of V-shaped structure is provided with below cleaning agent bleed pipe (19)
The both ends of plate (10), vibration plate (10) are welded on the top of rack (1), and uniform intervals are fixed with several ultrasounds on vibration plate (10)
Wave producer；
Air-out component includes draining blower (9), and draining blower (9) is fixed on the shell (11) of rack (1) top right side, drip
Water fan (9) is connected to air knife (8) via bellows, and air knife (8) setting is in the trailing flank of cleaning material frame (5)；
Belt drying machine includes cabinet (B1) and conveying mechanism (B2)；Conveying mechanism (B2) is embedded in the inside for being mounted on cabinet (B1)
Middle position is equipped with drying mechanism (B3) at the top of cabinet (B1)；Cabinet (B1) includes maintenance door (B11), exhaust pipe (B12)
With heater (B13), the perpendicular side wall for being mounted on cabinet (B1) of maintenance door (B11), exhaust pipe (B12) is perpendicular to run through setting
In the top center position of cabinet (B1), and fixation is connected to cabinet (B1), heater (B13) insertion is mounted on cabinet (B1)
Inner top marginal position, and be fixed by screws with cabinet (B1)；Conveying mechanism (B2) includes driving motor (B21), master
Dynamic roller (B22), mounting rail (B23), driven voller (B24) and belt (B25), two pieces of symmetrical mounting rails (B23) are in level
It is mounted on the inner sidewall of cabinet (B1), drive roll (B22) is in the one end for being horizontally arranged at mounting rail (B23), and and mounting rail
(B23) it is flexibly connected, the opposite side of drive roll (B22) is equipped with driven voller (B24), and the both ends insertion of driven voller (B24) is mounted on
The inner sidewall of mounting rail (B23), and be flexibly connected with mounting rail (B23), it is installed between drive roll (B22) and driven voller (B24)
There is the belt (B25) of transmission, the side of mounting rail (B23) is equipped with vertical driving motor (B21)；Drying mechanism (B3) includes
Electric cabinet (B31), pipeline (B32), terminal box (B33), drying motor (B34) and fan (B341), electric cabinet (B31) are perpendicular
It is mounted on the side wall of cabinet (B1), and is fixed by screws with cabinet (B1), is provided with four etc. at the top of cabinet (B1)
Drying motor (B34) away from distribution dries the perpendicular top center position for being mounted on cabinet (B1) motor (B34), drying electricity
The bottom of machine (B34) is equipped with fan (B341), electric cabinet (B31) and every driving motor (B21), drying motor (B34) it
Between be equipped with pipeline (B32), the bottom of electric cabinet (B31) is equipped with terminal box (B33), and terminal box (B33) is perpendicular to be mounted on case
The side wall of body (B1), and be fixed by screws with cabinet (B1), pass through pipeline between electric cabinet (B31) and cabinet (B1)
(B32) it connects；
Fully automatic bottle filling machine includes transfer assembly and filling components；
Filling components include rack (C1) and liquid material bucket (C6)；Rack (C1) is equipped with sliding rail close to the side of transfer assembly
(C3), be equipped with sliding block (C4) on sliding rail (C3), sliding block (C4) by respective driving motor drive can along sliding rail (C3) left side
It is right free to slide；Filling head (C5) is installed on sliding block (C4)；Liquid material bucket (C6) is set to the rightmost side, the bottom of liquid material bucket (C6)
It is connected to isocon (C11) via liquid pump (C9) and inlet tube (C10), isocon (C11) is connected to liquid tank (C8), liquid tank
(C8) outlet is connected to filling head (C5) by hose (C12)；Receipts liquid case is installed at the medium position of liquid tank (C8)
(C13), the top that liquid case (C13) is connected to liquid material bucket (C6) by return pipe (C14) is received；
Transfer assembly includes transmission device (C2), and transmission device (C2) is fixed with guide plate close to a lateral roof of rack (C1)
(C15), guide plate (C15) offers Card trough (C16) close to the side of rack (C1), and transmission device (C2) is close to filling head (C5)
Lower section be placed with canned bottle (C17), transmission device (C2) is rotatably connected to snap-gauge (C18) close to the two sides of canned bottle (C17),
Snap-gauge (C18) is rotatably connected to hydraulic pump (C19) far from the side of guide plate (C15)；Guide plate (C15) is arrived close to the side rack (C1)
The vertical range of rack (C1) is less than the vertical range of guide plate (C15) far from the rack side (C1) to rack (C1)；Card trough
(C16) width matches with the width of snap-gauge (C18), and the distance between snap-gauge (C18) and canned bottle (C17) maximum outside diameter
The sum of it is equal.
2. the filling pipeline according to claim 1 with cleaning function, drying function and function of bottling, feature exist
In: further include having Main Control Tank (15), PLC controller is equipped in the Main Control Tank (15), the PLC controller is connected to clearly
Water pump control unit, cleaning agent pump control unit, draining air-blower control unit, rotating electric machine control unit and supersonic generator
Control unit.
3. the filling pipeline according to claim 1 with cleaning function, drying function and function of bottling, feature exist
In: the cleaning material frame (5) is prismatic structures, and wherein one side is the door leaf structure of opening and closing type, and by buckling door
Fan structure locking；The high pressure spray shower pipe (6) is " L " type, and the high pressure spray shower pipe (6) setting is internal and clear in outer groove (2)
Wash the parallel side of material frame (5).
4. the filling pipeline according to claim 1 with cleaning function, drying function and function of bottling, feature exist
In: the driving motor (B21) includes reduction gearbox (B211), angle gear box (B213), the output of the driving motor (B21)
Axis is connect with reduction gearbox (B211), and the output shaft of the reduction gearbox (B211) is connect with angle gear box (B213), the corner
The inside of gear-box (B213) is equipped with drive shaft (B214), and the drive shaft (B214) connect with drive roll (B22), described to subtract
The side of fast case (B211) is equipped with speed regulation knob (B212).
5. the filling pipeline according to claim 1 with cleaning function, drying function and function of bottling, feature exist
In: power supply line is mounted in the pipeline (B32)；The top center position of fan (B341) alignment belt (B25)；Institute
The fever end for stating heater (B13) is located at the inside of cabinet (B1).
6. the filling pipeline according to claim 1 with cleaning function, drying function and function of bottling, feature exist
In: further include having the PLC control cabinet (C7) for being mounted on the side rack (C1), is provided with PLC control in the PLC control cabinet (C7)
Device, the PLC controller be electrically connected in driving motor control unit, liquid pump control unit, transport motor control unit and
Hydraulic pump control unit.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910673885.4A CN110395685A (en) | 2019-07-25 | 2019-07-25 | Filling pipeline with cleaning function, drying function and function of bottling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910673885.4A CN110395685A (en) | 2019-07-25 | 2019-07-25 | Filling pipeline with cleaning function, drying function and function of bottling |
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| CN110395685A true CN110395685A (en) | 2019-11-01 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111687135A (en) * | 2020-06-20 | 2020-09-22 | 张艳男 | Optical glass surface cleaning device and optical glass surface cleaning method |
| CN113264493A (en) * | 2021-05-14 | 2021-08-17 | 遂宁思瑞食品有限公司 | Automatic can production line |
| CN116789062A (en) * | 2023-06-25 | 2023-09-22 | 安徽宏业药业有限公司 | Preparation method and preparation system of bone peptide injection |
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| CN111687135A (en) * | 2020-06-20 | 2020-09-22 | 张艳男 | Optical glass surface cleaning device and optical glass surface cleaning method |
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| CN116789062B (en) * | 2023-06-25 | 2024-05-24 | 安徽宏业药业有限公司 | Preparation method and preparation system of bone peptide injection |
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