CN110386443A - A kind of artificial online installation error prevention device - Google Patents
A kind of artificial online installation error prevention device Download PDFInfo
- Publication number
- CN110386443A CN110386443A CN201910677152.8A CN201910677152A CN110386443A CN 110386443 A CN110386443 A CN 110386443A CN 201910677152 A CN201910677152 A CN 201910677152A CN 110386443 A CN110386443 A CN 110386443A
- Authority
- CN
- China
- Prior art keywords
- installation error
- error prevention
- prevention device
- vibrating bunker
- online installation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/02—Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
- B65G27/24—Electromagnetic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a kind of artificial online installation error prevention devices, comprising: conveyer belt, funnel, vibrating bunker device, pedestal, optoelectronic induction counter, baffle mechanism and splicing container;Described conveyer belt one end is located above funnel, vibrating bunker device is equipped with below funnel, the vibrating bunker device is fixed on the base, optoelectronic induction counter is equipped in the discharge outlet of vibrating bunker device, transport material path one end is connected to the discharge port of vibrating bunker device, it transports and is equipped with splicing container below the material path other end, baffle mechanism is mounted in transport material path.On six-cylinder diesel engine assembly line, fallen into receiver by present apparatus meeting there are six piston, and then worker can accurately take six pistons, avoid misloading, neglected loading happens.
Description
Technical field
The invention belongs to six-cylinder diesel engine assembly line technical field, specifically a kind of artificial online installation error prevention device.
Background technique
Mistake proofing is one of manufacture production technical method, is in order to prevent or to reduce the mistake that occurs in process of production
Accidentally.Now, pipeline automation production has been a kind of very universal production method, this with higher automation in order to adapt to
Horizontal production method, and various defects and mistake are avoided in process of production, it should have in process of production strong
Prevent phychology, can just make production more safe and efficient in this way.Equally now in automobile engine manufacturing process, installation process
Also it will appear various misloadings, neglected loading situation, it is therefore desirable to optimize to its fixing link.
Summary of the invention
On six-cylinder diesel engine assembly line, when manually installed leakproof carbon-point piston, to avoid operator's misloading, neglected loading feelings
Condition occurs, and this application provides a kind of artificial online installation error prevention devices, improve work efficiency, reduce assembling process at
This.
To achieve the above object, a kind of technical solution of the application are as follows: artificial online installation error prevention device, comprising: transmission
Band, funnel, vibrating bunker device, pedestal, optoelectronic induction counter, baffle mechanism and splicing container;Conveyer belt one end position
Above funnel, vibrating bunker device is equipped with below funnel, the vibrating bunker device is fixed on the base, in vibrating bunker
The discharge outlet of device is equipped with optoelectronic induction counter, and transport material path one end is connected to the discharge port of vibrating bunker device, transport
Splicing container is equipped with below the material path other end, baffle mechanism is mounted in transport material path.
Further, vibrating bunker device, comprising: hopper ontology, charging tray and screw feeding slot;The hopper ontology welding
In screw feeding trench bottom, charging tray is mounted on screw feeding slot, and electromagnetic system, electromagnetic system and change are equipped in hopper ontology
Electric system is connected;The electromagnetic system includes: electric and magnetic oscillation armature and exciting electromagnet, and the electric and magnetic oscillation armature passes through isolation
Plate is mounted on screw feeding trench bottom, and exciting electromagnet is connected with the cooperation of electric and magnetic oscillation armature, is equipped with below exciting electromagnet
Electromagnet spacer, the electromagnet spacer are mounted on the base by fixed disk, and multiple plates are additionally provided in hopper ontology
One end of spring, each flat spring is connected by fixed frame with isolation board, and the other end of each flat spring passes through fixed frame and bottom
Seat is connected.
Further, damping rubber pad, screw bolt passes damping rubber pad, spring washer and interior hexagonal is arranged below in pedestal
Nut is cooperatively connected.
Further, rubber sheet gasket is equipped in the junction of flat spring and fixed frame.
Further, the baffle mechanism, comprising: overhead gage and lower baffle plate, the overhead gage and lower baffle plate are separately connected
One control mechanism.
Further, the control mechanism, including fixing seat are equipped with servo motor, reduction gearbox and connection in fixing seat
Lever, the servo motor are connected by belt with the belt pulley on reduction gearbox, and the crank on reduction gearbox passes through bearing and connecting rod
One end connection, the other end of connecting rod is connected by shaft with crossbeam, and the interlocking bar passes through support shaft and is connected with crossbeam.
Further, overhead gage and lower baffle plate are located at the top of corresponding control mechanism crossbeam.
It further, further include single-chip microcontroller, the single-chip microcontroller is connected with optoelectronic induction counter, servo motor respectively.
As further, the spiral lift of screw feeding slot: t=1.5hMaterial+δ,hMaterialThe height of leak-proof piston;δ-spiral shell
Revolve the thickness of chute feeder;Spiral number of turns: n is within the scope of 1.5~3.5 circle.
As further, the length of flat spring are as follows:
Wherein, f is spring pressure, E is spring material elasticity modulus, y is spring sheet separation, Mg is torque, σ is allowable answers
Power.
The present invention due to using the technology described above, can obtain following technical effect: in six-cylinder diesel engine assembly line
On, it is fallen into splicing container by present apparatus meeting there are six piston, and then worker can accurately take six pistons, avoid
Misloading, neglected loading happen, and keep the accuracy rate of installation higher.The application, which not only can be improved, manufactures quality, efficiency, may be used also
To save production cost, competitiveness is improved.
Detailed description of the invention
Fig. 1 is present apparatus structural schematic diagram;
Fig. 2 is vibrating bunker apparatus structure schematic diagram;
Fig. 3 is vibrating bunker device cross-sectional view;
Fig. 4 is the portion the B structural schematic diagram of Fig. 2;
Fig. 5 is the portion the C structural schematic diagram of Fig. 2.
Number explanation in figure: 1. conveyer belts, 2. funnels, 3. vibrating bunker devices, 4. pedestals, 5. optoelectronic induction counters,
6. transformer substation system, 7. baffle mechanisms, 8. splicing containers, 9. charging trays, 10. screw feeding slots, 11. electric and magnetic oscillation armature, 12. are fixed
Frame, 13. flat springs, 14. exciting electromagnet, 15. electromagnet spacers, 16. fixed disks, 17. overhead gages, 18. damping rubber pads,
19. transporting material path, 20. isolation boards, 21. hopper ontologies, 22. hexagonal socket nuts, 23. fixing bolts, 24. bolts, 25. fastenings
Part, 26. rubber sheet gaskets, 27. cranks, 28. fixing seats, 29. servo motors, 30. belts, 31. crossbeams, 32. shafts, 33. belts
Wheel, 34. reduction gearboxes, 35. support shafts, 36. interlocking bar.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, carries out to the technical solution in present invention implementation clear, complete
Description, it is to be understood that described example is only a part of example of the invention, instead of all the embodiments.
Based on the embodiment of the present invention, those skilled in the art without making creative work it is obtained it is all its
His embodiment, belongs to protection scope of the present invention.
Embodiment 1
The present embodiment provides a kind of artificial online installation error prevention devices, specifically include: conveyer belt, funnel, vibrating bunker dress
It sets, pedestal, optoelectronic induction counter, baffle mechanism and splicing container;Described conveyer belt one end is located above funnel, under funnel
Side is equipped with vibrating bunker device, and the vibrating bunker device is fixed on the base, is equipped in the discharge outlet of vibrating bunker device
Optoelectronic induction counter, transport material path one end are connected to the discharge port of vibrating bunker device, are equipped with below the transport material path other end
Splicing container, baffle mechanism are mounted in transport material path.Vibrating bunker device, comprising: hopper ontology, charging tray and screw feeding
Slot;The hopper ontology is welded on screw feeding trench bottom, and charging tray is mounted on screw feeding slot, and electricity is equipped in hopper ontology
Magnetic system, electromagnetic system are connected with transformer substation system;The electromagnetic system includes: electric and magnetic oscillation armature and exciting electromagnet, described
Electric and magnetic oscillation armature is mounted on screw feeding trench bottom by isolation board, and exciting electromagnet is connected with the cooperation of electric and magnetic oscillation armature,
Electromagnet spacer is equipped with below exciting electromagnet, the electromagnet spacer is mounted on the base by fixed disk, described
Fixed disk and pedestal are fastened using fixing bolt, are additionally provided with multiple flat springs in hopper ontology, and the one of each flat spring
End is connected by fixed frame with isolation board, and the other end of each flat spring passes through fixed frame and is connected with pedestal, the flat spring and
Fixed frame is connected by fastener (screw bolt and nut);Damping rubber pad is arranged below in pedestal, screw bolt passes damping rubber pad,
Spring washer and hexagonal socket nut are cooperatively connected.
Preferably, the baffle mechanism, comprising: overhead gage and lower baffle plate, the overhead gage and lower baffle plate are separately connected one
A control mechanism.The control mechanism, including fixing seat are equipped with servo motor, reduction gearbox and interlocking bar in fixing seat, described
Servo motor is connected by belt with the belt pulley on reduction gearbox, and the crank on reduction gearbox is connected by one end of bearing and connecting rod
It connects, the other end of connecting rod is connected by shaft with crossbeam, and the interlocking bar is connected by support shaft with crossbeam.
Screw feeding groove width: B=b+ Δ b (mm), it is assumed that the width of piston is 10mm. Δ b=1~3mm, when spiral is sent
When the width of hopper is 10mm, piston may can not be successfully transport in circular arc material path, but when the width of screw feeding slot is
When 13mm, the offset of piston may be caused because material path width is excessive greater than piston diameter, piston is made to bump against material path wall, because
This chooses median 12mm.
Screw feeding slot: spiral lift: t=1.5hMaterial+δ,(hMaterialFor the height of leak-proof piston;δ-helicla flute thickness, takes t
=30mm.Spiral number of turns: n should take n=2 to enclose in 1.5~3.5 circles;Helix angle: the diameter and lift t numerical value of hopper determine
When, helix angle can be calculated by this two values.
Flat spring length are as follows:
Take length L=200mm.F is spring pressure, E is spring material elasticity modulus, y is spring sheet separation, Mg is to turn
Square, σ are allowable stress.
The thickness of flat spring takes h=1.5~5mm, and width takes b=15~20mm
Take thickness h=3mm of flat spring, width b=18mm
The established angle of flat spring:
DPFor the body diameter of flat spring, β is pressure angle, α is helical angle of spring, r is spring wire radius.Installation can be taken
Angle is 30 °;
When hopper vibrates, in order to guarantee that the stability of device, the quality of fixed disk are 2~10 times of upper part.
The suction and rating formula of electromagnet are as follows:
F0=2 π AfMy η/sin ε (η-damped coefficient;ε-phase shifting angle)
N=9.8A2π2f2Myη×10-3(η-damped coefficient;ε-phase shifting angle)
Coil turn: Z=4500k1·k2U/S=10
Core section product: S=ab=23 × 107 × F/B2=6mm2
Wherein: F- electromagnet suction;Electromagnetic intensity in B- air gap, general value is within the scope of 6000~10000Gs.
It is iron core plane of polarization area .f is ampere-turn value that My, which is the magnetic flux .A of iron core plane of polarization,;K1, K2 are correction factor, and U is work electricity
Pressure.
General six-cylinder diesel engine needs six leak-proof pistons, so the discharge outlet in vibrating bunker device devises one
Material path is transported, leak-proof piston can enter in transport material path when passing through discharge port, transport baffle there are two setting in material path, and two
There are six the spaces of piston between baffle.Servo motor starting control lower baffle plate extraction, the starting control of another servo motor
Overhead gage insertion can fall into splicing container there are six piston use for worker at this time.
Count level signal is sent into single-chip microcontroller and carries out tally control, the single-chip microcontroller and display by optoelectronic induction counter
It is connected, the display is used to display counting.
Specific works method are as follows:
S1: leak-proof piston is fallen into funnel by conveyer belt, then is drained on charging tray from funnel;
S2: servo motor starting control lower baffle plate insertion, the starting control overhead gage extraction of another servo motor;
S3: giving exciting electromagnet coil logical upper halfwave rectifier alternating current, and electromagnetic system generates electromagnetic force to make vibration material
Bucket device periodic vibration, leak-proof piston in heaps by power effect and disperse, initially enter screw feeding slot;
S4: flat spring compression generates elastic potential energy, since flat spring has certain inclination angle, so making vibrating bunker device
Generate left and right and upper and lower power;
S5: when exciting electromagnet and electric and magnetic oscillation armature attract each other, then vibrating bunker device moves right, at this time without
Whether it is greater than the acceleration of gravity of leak-proof piston by downward acceleration, leak-proof piston will be disengaged from screw feeding slot or send with spiral
Hopper generates sliding, to not follow screw feeding slot mobile;
S6: when electromagnetic force disappear when, screw feeding slot is moved to the left, at this time leak-proof piston can be close to screw feeding slot with
It is moved upwardly together with screw feeding slot;
S7: thus all leak-proof pistons can all be sent under the up-down vibration and left and right twisting of vibrating bunker device along spiral
The upward unidirectional operation of hopper is equipped with optoelectronic induction counter in discharge outlet, counts the leakproof passed through eventually by discharge port
Number of pistons.
S8: leak-proof piston enters in transport material path, and transport material path is equipped with overhead gage and lower baffle plate, and single-chip microcontroller judgement passes through
When leak-proof piston is 6 integral multiple, Serve Motor Control lower baffle plate extraction, another Serve Motor Control overhead gage insertion makes two
Six pistons in a baffle are fallen into splicing container, and the number of pistons that such worker receives must accurately, prevent worker
Setup error occurs.
The above is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
The equivalent structure or equivalent flow shift that bright specification and accompanying drawing content are done is applied directly or indirectly in other relevant skills
Art field similarly includes in scope of patent protection of the invention.
Claims (10)
1. a kind of artificial online installation error prevention device characterized by comprising conveyer belt, funnel, vibrating bunker device, pedestal,
Optoelectronic induction counter, baffle mechanism and splicing container;Described conveyer belt one end is located above funnel, and vibration is equipped with below funnel
Dynamic magazine attachment, the vibrating bunker device are fixed on the base, and are equipped with optoelectronic induction in the discharge outlet of vibrating bunker device
Counter, transport material path one end are connected to the discharge port of vibrating bunker device, are equipped with splicing container below the transport material path other end,
Baffle mechanism is mounted in transport material path.
2. a kind of artificial online installation error prevention device according to claim 1, which is characterized in that vibrating bunker device, comprising:
Hopper ontology, charging tray and screw feeding slot;The hopper ontology is welded on screw feeding trench bottom, and charging tray is mounted on screw feeding
On slot, electromagnetic system is equipped in hopper ontology, electromagnetic system is connected with transformer substation system;The electromagnetic system includes: electromagnetic vibration
Moving armature and exciting electromagnet, the electric and magnetic oscillation armature are mounted on screw feeding trench bottom, exciting electromagnet by isolation board
It is connected with the cooperation of electric and magnetic oscillation armature, electromagnet spacer is equipped with below exciting electromagnet, the electromagnet spacer passes through
Fixed disk is mounted on the base, and is additionally provided with multiple flat springs in hopper ontology, one end of each flat spring by fixed frame with
Isolation board is connected, and the other end of each flat spring is connected by fixed frame with pedestal.
3. a kind of artificial online installation error prevention device according to claim 2, which is characterized in that damping is arranged below in pedestal
Rubber mat, screw bolt passes damping rubber pad, spring washer and hexagonal socket nut are cooperatively connected.
4. a kind of artificial online installation error prevention device according to claim 2, which is characterized in that in flat spring and fixed frame
Junction is equipped with rubber sheet gasket.
5. a kind of artificial online installation error prevention device according to claim 1, which is characterized in that the baffle mechanism, comprising:
Overhead gage and lower baffle plate, the overhead gage and lower baffle plate are separately connected a control mechanism.
6. a kind of artificial online installation error prevention device according to claim 5, which is characterized in that the control mechanism, including
Fixing seat, is equipped with servo motor, reduction gearbox and interlocking bar in fixing seat, and the servo motor passes through on belt and reduction gearbox
Belt pulley is connected, and the crank on reduction gearbox is connected by one end of bearing and connecting rod, and the other end of connecting rod passes through shaft and crossbeam
It is connected, the interlocking bar is connected by support shaft with crossbeam.
7. according to a kind of artificial online installation error prevention device of claim 5 or 6, which is characterized in that overhead gage and lower baffle plate
Positioned at the top of corresponding control mechanism crossbeam.
8. a kind of artificial online installation error prevention device according to claim 6, which is characterized in that it further include single-chip microcontroller, it is described
Single-chip microcontroller is connected with optoelectronic induction counter, servo motor respectively.
9. a kind of artificial online installation error prevention device according to claim 1, which is characterized in that the spiral liter of screw feeding slot
Away from: t=1.5hMaterial+δ,hMaterialThe height of workpiece;δ-screw feeding slot thickness;Spiral number of turns: n is within the scope of 1.5~3.5 circle.
10. a kind of artificial online installation error prevention device according to claim 1, which is characterized in that the length of flat spring are as follows:
Wherein, f is spring pressure, E is spring material elasticity modulus, y is spring sheet separation, Mg is torque, σ is allowable stress.
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CN201910677152.8A CN110386443A (en) | 2019-07-25 | 2019-07-25 | A kind of artificial online installation error prevention device |
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CN201910677152.8A CN110386443A (en) | 2019-07-25 | 2019-07-25 | A kind of artificial online installation error prevention device |
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Application publication date: 20191029 |