CN110385867A - A kind of production method of the composite material for repairing - Google Patents
A kind of production method of the composite material for repairing Download PDFInfo
- Publication number
- CN110385867A CN110385867A CN201910528375.8A CN201910528375A CN110385867A CN 110385867 A CN110385867 A CN 110385867A CN 201910528375 A CN201910528375 A CN 201910528375A CN 110385867 A CN110385867 A CN 110385867A
- Authority
- CN
- China
- Prior art keywords
- repairing
- patching material
- glue
- isolation cloth
- patching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
- B29C73/10—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements using patches sealing on the surface of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
- B29C73/10—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements using patches sealing on the surface of the article
- B29C73/12—Apparatus therefor, e.g. for applying
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a kind of production methods of composite material for repairing, by brushing middle-low-temperature resin or glue on carbon fiber or glass fabric, it chooses each side of surrounding and is all larger than the non-porous isolation cloth of patching material as backing, with there is hole isolation cloth that the patching material of frictioning is completely covered, then previous materials are placed into as a whole in plate tooling, encapsulated vacuum bag vacuumizes 2 ~ 3 minutes;According to the shape of repairing area, patching material is cut.It when the patching material that the present invention makes is used for the repairing of composite product, does not need for entire part to be placed in autoclave and repair, it is only necessary to using heat lamp, vulcanize the equipment such as instrument repairing can be completed to patch area local heating, low energy consumption, easy to operate;Using patching material made of medium temperature glue and carbon fiber or glass fabric, repairing solidification can be carried out under middle low temperature, avoided repairing part experience high temperature, be can guarantee repairing quality.
Description
Technical field
The present invention relates to a kind of production method of composite material for repairing, which repairs for composite product
It mends, and solidifies under middle cryogenic conditions.
Background technique
Composite material is successfully applied to Aeronautics and Astronautics because it is with the excellent characteristics such as high specific strength, specific modulus, corrosion-resistant
Fields are waited with civilian with military and industry.However, composite material because bearing load and damp and hot factor repeatedly under service condition
Effect, be inevitably generated local damage and micro-crack.If these damage locations cannot be repaired timely, not only very
The normal use performance of structural member is influenced in big degree and shortens its service life, and may thus be caused macrocrack and be drawn
Hair fracture, causes a serious accident.Since composite material involves great expense, technical value added is high, it is replaced, reproduction undoubtedly
It will cause the huge waste of resource;In contrast, the cost repaired to it is much lower.Currently, in military secret and civil aircraft
On most of the composite element that uses all using vacuum bag-autoclave method molding, molding needs the condition in high temperature and pressure
Lower progress makes entire if part needs carry out repairing solidification in autoclave using the bulk material of part when part is repaired
The high temperature and high pressure that part all undergoes repairing area the same increases the thermal history of part, improves part and generates other defects
Probability, reduce the service life of part, and numerous parts can not be disassembled from aircraft and be repaired, and cannot be made
With solidification of hot-press tank repairing area.When being repaired using part noumenon material, if not solidified in autoclave, temperature
It is unable to satisfy material requirements with pressure, it is lossless unqualified to eventually lead to repairing area.
Summary of the invention
Bring reduces part service life, repairs the unqualified and energy when using part noumenon materials repairing to overcome
The problems such as big is consumed, the present invention provides a kind of methods of the composite repair material of middle low-temperature setting.
In order to solve the above technical problems, a kind of production method of the composite material for repairing of the present invention, including walk as follows
It is rapid:
S1 determines the area of the patching material of production according to repairing area;
Requirement of the S2 according to the gel content of production patching material, glue weight needed for calculating the patching material of production corresponding area
Amount, configures corresponding weight glue;
S3 chooses non-porous isolation cloth as backing, and each side of surrounding is all larger than patching material about 100mm;
The half of configured glue is uniformly coated on non-porous isolation cloth by S4;
The patching material of required production is laid on the non-porous isolation cloth of gluing by S5;
Remaining glue is uniformly coated on patching material by S6;
S7 the patching material of gluing is completely covered with there is hole isolation cloth;
S8 is by the non-porous isolation cloth made, patching material and has hole isolation cloth to be placed into plate tooling as a whole, encapsulation
Vacuum bag vacuumizes 2 to 3 minutes;
S9 takes out non-porous isolation cloth, patching material and has hole isolation cloth, according to the shape of repairing area, cuts patching material.
The patching material is carbon fiber or glass fabric.
The glue is middle-low-temperature resin or middle low-temperature setting glue.
The vacuum pressure vacuumized is 0.085-0.075MPa.
The present invention provides a kind of production method of composite material for repairing, the patching material made using this method
When repairing for composite product, does not need for entire part to be placed in autoclave and repair, it is only necessary to using heat lamp, vulcanize
Repairing can be completed to patch area local heating in the equipment such as instrument, and low energy consumption, easy to operate;Use medium temperature glue and carbon fiber or glass
Patching material made of glass fabric can carry out repairing solidification under middle low temperature, avoid repairing part experience high temperature, can protect
Demonstrate,prove repairing quality.
Detailed description of the invention
Fig. 1 is the schematic diagram of the repairing composite material of low-temperature setting in production of the invention.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
A kind of production method of the composite material for repairing of the present invention, includes the following steps:
S1 determines the area of the patching material of production according to repairing area;
Requirement of the S2 according to the gel content of production patching material, glue weight needed for calculating the patching material of production corresponding area
Amount, configures corresponding weight glue;
S3 chooses non-porous isolation cloth 7 and is used as backing, and each side of surrounding is all larger than the about 100mm of patching material 6;
The half of configured glue is uniformly coated on non-porous isolation cloth 7 by S4;
The patching material of required production is laid on the non-porous isolation cloth 7 of gluing by S5;
Remaining glue is uniformly coated on patching material by S6;
S7 the patching material of gluing is completely covered with there is hole isolation cloth 5;
S8 is by the non-porous isolation cloth 7 made, patching material 6 and has hole isolation cloth 5 to be placed on plate 1 as a whole, encapsulation
Vacuum bag 4 vacuumizes 2 ~ 3 minutes in the case where vacuum pressure is 0.085-0.075MPa;
S9 takes out non-porous isolation cloth 7, patching material 6 and has hole isolation cloth 5, according to the shape of repairing area, cuts repairing material
Material.When lay-up repair material, removes upper and lower non-porous isolation cloth and have hole isolation cloth.
The patching material is carbon fiber or glass fabric.
The glue is middle-low-temperature resin or middle low-temperature setting glue.
It is first according to the area of the patching material 6 of required production and the gel content for the patching material made come really with glue
The weight of glue needed for fixed needs to weigh the group of corresponding weight by glue ratio requirement when glue is bi-component or multicomponent glue
Point, then each component is stirred evenly;Followed by brush coating, one layer of glue is brushed first on the non-porous isolation cloth 7 as backing, then
Patching material 6 is laid on non-porous isolation cloth 7, then by glue it is linear be poured over patching material 6 everywhere, will with scraper plate
Glue uniformly scrapes off;Followed by vacuumizing, covering one layer on patching material has hole isolation cloth 5, then in non-porous isolation
The surrounding of cloth 7 puts a circle ventilative viscous 3, and ventilative glue does not contact patching material 6, reuses putty item 2 and vacuum bag 4 on plate 1
Encapsulated vacuum bag vacuumizes 2 ~ 3 minutes in the case where vacuum pressure is 0.085-0.075MPa.
Claims (4)
1. a kind of production method of the composite material for repairing, includes the following steps:
S1 determines the area of the patching material of production according to repairing area;
Requirement of the S2 according to the gel content of production patching material, glue weight needed for calculating the patching material of production corresponding area
Amount, configures corresponding weight glue;
S3 chooses non-porous isolation cloth as backing, and each side of surrounding is all larger than patching material about 100mm;
The half of configured glue is uniformly coated on non-porous isolation cloth by S4;
The patching material of required production is laid on the non-porous isolation cloth of gluing by S5;
Remaining glue is uniformly coated on patching material by S6;
S7 the patching material of gluing is completely covered with there is hole isolation cloth;
S8 is by the non-porous isolation cloth made, patching material and has hole isolation cloth to be placed into plate tooling as a whole, encapsulation
Vacuum bag vacuumizes 2 to 3 minutes;
S9 takes out non-porous isolation cloth, patching material and has hole isolation cloth, according to the shape of repairing area, cuts patching material.
2. a kind of production method of the composite material for repairing according to claim 1, which is characterized in that the repairing material
Material is carbon fiber or glass fabric.
3. a kind of production method of the composite material for repairing according to claim 1, which is characterized in that the glue is
Middle-low-temperature resin or middle low-temperature setting glue.
4. a kind of production method of the composite material for repairing according to claim 1, which is characterized in that described to vacuumize
Vacuum pressure be 0.085-0.075MPa.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910528375.8A CN110385867A (en) | 2019-06-18 | 2019-06-18 | A kind of production method of the composite material for repairing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910528375.8A CN110385867A (en) | 2019-06-18 | 2019-06-18 | A kind of production method of the composite material for repairing |
Publications (1)
Publication Number | Publication Date |
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CN110385867A true CN110385867A (en) | 2019-10-29 |
Family
ID=68285555
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CN201910528375.8A Pending CN110385867A (en) | 2019-06-18 | 2019-06-18 | A kind of production method of the composite material for repairing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111517795A (en) * | 2020-04-27 | 2020-08-11 | 西北工业大学 | Thermal protection material structural damage repair patch and preparation and use method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103358660A (en) * | 2012-03-28 | 2013-10-23 | 贝尔直升机德事隆公司 | Processes for repairing complex laminated composites |
CN107538770A (en) * | 2017-09-28 | 2018-01-05 | 国营芜湖机械厂 | A kind of advanced composite material repairing material and repair method |
CN109774193A (en) * | 2019-03-20 | 2019-05-21 | 沈阳航空航天大学 | A kind of composite element versatility packaging method being easily achieved knockout course |
-
2019
- 2019-06-18 CN CN201910528375.8A patent/CN110385867A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103358660A (en) * | 2012-03-28 | 2013-10-23 | 贝尔直升机德事隆公司 | Processes for repairing complex laminated composites |
CN107538770A (en) * | 2017-09-28 | 2018-01-05 | 国营芜湖机械厂 | A kind of advanced composite material repairing material and repair method |
CN109774193A (en) * | 2019-03-20 | 2019-05-21 | 沈阳航空航天大学 | A kind of composite element versatility packaging method being easily achieved knockout course |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111517795A (en) * | 2020-04-27 | 2020-08-11 | 西北工业大学 | Thermal protection material structural damage repair patch and preparation and use method thereof |
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Application publication date: 20191029 |