CN110385776B - Ceramic product outer surface treatment system and method - Google Patents
Ceramic product outer surface treatment system and method Download PDFInfo
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- CN110385776B CN110385776B CN201910706601.7A CN201910706601A CN110385776B CN 110385776 B CN110385776 B CN 110385776B CN 201910706601 A CN201910706601 A CN 201910706601A CN 110385776 B CN110385776 B CN 110385776B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a ceramic product outer surface treatment system and a ceramic product outer surface treatment method, which comprise a bottom plate, a conveying device and a surface treatment device, wherein the middle part of the bottom plate is provided with a groove, the conveying device is arranged in the groove, the surface treatment device is arranged above the conveying device, and the surface treatment device is symmetrically arranged on the bottom plate. The invention can solve the problems that the ceramic surface treatment period is long, the use cost is high and the like because the existing equipment cannot carry out deformation adjustment according to the surface shape of the ceramic and the treatment device cannot be matched with the ceramic, so that the ceramic glazing is not uniform and the ceramic firing effect is influenced.
Description
Technical Field
The invention relates to the technical field of ceramic treatment, in particular to a system and a method for treating the outer surface of a ceramic product.
Background
Ceramic is a novel environment-friendly material, and generally enters the eye curtain of people in the form of living appliances and artworks; with the development of the times, the application range of ceramic materials is gradually increased, and the ceramic materials relate to a plurality of fields of medicine, biology, aerospace, machinery and the like. The ceramic surface treatment technology plays a critical role in the production and processing of ceramics.
At present, the following defects are generally existed in the surface treatment processing of ceramics: 1. when the ceramic surface is treated, deformation adjustment cannot be carried out according to the surface shape of the ceramic, and a treatment device cannot be matched with the ceramic, so that the glazing of the ceramic is not uniform, and the firing effect of the ceramic is influenced; 2. when the ceramic surface is treated, a step-by-step processing mode is usually adopted, and brushing, wiping and air-drying equipment are required to be respectively processed, so that the ceramic surface treatment period is long, and the use cost is high.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that when the existing equipment is used for processing the surface of the ceramic, the deformation adjustment can not be carried out according to the surface shape of the ceramic, the processing device can not be matched with the ceramic, the glazing of the ceramic is not uniform, and the firing effect of the ceramic is influenced, and meanwhile, the step processing mode is usually adopted, and the ceramic surface processing period is long, the use cost is high and the like because the equipment needs to be coated, wiped and air-dried for processing respectively.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the ceramic product outer surface treatment system comprises a bottom plate, a conveying device and a surface treatment device, wherein a groove is formed in the middle of the bottom plate, the conveying device is arranged in the groove, the surface treatment device is arranged above the conveying device, and the surface treatment device is symmetrically arranged on the bottom plate.
Surface treatment device include mount, adjustment mechanism and processing mechanism, bottom plate upper end symmetry install the mount, the mount is rectangle open structure, adjustment mechanism is installed to the inside symmetry of mount, processing mechanism is installed to the inside inboard of mount, processing mechanism hugs closely with the adjustment mechanism inboard, set gradually the hydrojet stage between the adjacent processing mechanism, clean the stage and air-dry the stage, specific during operation, adjustment mechanism can adjust processing mechanism's shape and distance, processing mechanism can paint, clean and air-dry ceramic surface.
The processing mechanism comprises a flexible brush body and a slider groove frame, wherein the flexible brush body is arranged inside the fixing frame, the upper end of the flexible brush body is connected with the fixing frame through a hinged support, the lower end of the flexible brush body is connected with the slider groove frame in a sliding fit mode, the slider groove frame is arranged at the lower end inside the fixing frame, and when the processing mechanism works, the flexible brush body generates deformation matched with the ceramic surface when being pressed, so that the processing mechanism is favorable for processing the ceramic surface.
The flexible brush body include splice plate, air-dry head and connection branch chain, the flexible brush body form by a plurality of splice plates concatenations, there is the cavity splice plate inside, be connected through connecting the branch chain between the adjacent splice plate, evenly arrange air-dry head on the splice plate medial surface, concrete during operation, through the rubber hose intercommunication between the adjacent splice plate, when the splice plate atress, deformation takes place for adjacent splice plate through connecting the branch chain, air-dry head can realize carrying out air-dried function to ceramic surface.
Air-dry head include flexible conduit, ball hinge, air-dry shower nozzle and spacing spring, the splice plate inboard be provided with flexible conduit, the flexible conduit outside is connected with the splice plate through screw-thread fit's mode, the flexible conduit inboard has air-dry shower nozzle through ball hinged joint, install spacing spring between air-dry shower nozzle outside and the flexible conduit, external air pump is linked together through the flexible conduit on rubber hose and the splice plate, concrete during operation, the air pump air-dries ceramic surface through the air-dry shower nozzle at flexible conduit tip, ball hinge and spacing spring can realize circumference wobbling function, carry out and increase and air-dry the area, improve and air-dry efficiency.
According to a preferred technical scheme, the conveying device comprises a conveying belt, a concave groove frame, an electric rotating disc, a circular table and a sucking disc, the conveying belt is installed in the middle of the bottom plate, the concave groove frame is installed in the middle of the upper end of the conveying belt, the electric rotating disc is installed inside the concave groove frame, the circular table is fixedly installed at the upper end of the electric rotating disc, the circular groove is formed in the middle of the circular table, the sucking disc is installed inside the circular groove, the conveying belt drives the concave groove frame to horizontally convey during specific work, the concave groove frame drives the circular table to circumferentially rotate through the electric rotating disc, and the circular table adsorbs and fixes the bottom end of the ceramic through.
As a preferred technical scheme of the invention, the adjusting mechanism comprises a threaded rod, a nut seat, a shaping mold and a slider groove, the nut seat is arranged in the fixing frame, the threaded rod is connected in the nut seat in a threaded matching mode, the shaping mold is arranged on the inner side of the threaded rod through a bearing and is connected with the slider groove in a sliding matching mode, the slider groove is symmetrically arranged on the inner side wall of the fixing frame, the threaded rod is rotated in a manual mode during specific work, the threaded rod drives the shaping mold to horizontally move through the nut seat, the shaping mold can be changed and replaced according to different ceramic shapes, and the shaping mold enables the flexible brush body to deform in an extrusion mode.
As a preferred technical scheme of the invention, the connecting branched chain comprises a spring, a connecting rod and a hinge shaft, grooves are symmetrically arranged on the splicing plates, the connecting rod is connected inside the grooves in a sliding fit mode, the spring is arranged between the connecting rod and the splicing plates, the hinge shaft is arranged between the adjacent connecting rods, the connecting rod is in a U-shaped structure, the opening of the connecting rod is rotatably connected with the hinge shaft, the cross section of the hinge shaft is in a circular structure, when the shape of the flexible brush body is changed due to stress, the adjacent splicing plates are adjusted in distance through the spring, and the hinge shaft can realize the function of rotation adjustment.
As a preferred technical scheme of the invention, the inner side surface of the splice plate is also provided with a wiping head, the wiping head comprises a flexible rod and a wiping ball, the flexible rod is arranged on the inner side of the splice plate, the outer side of the flexible rod is connected with the splice plate in a threaded fit manner, the wiping ball is arranged on the inner side of the flexible rod, and when the ceramic surface cleaning device works specifically, the wiping ball on the wiping head wipes the spraying material on the ceramic surface, so that the spraying material is uniformly smeared on the ceramic surface.
As a preferred technical scheme of the invention, the inner side surface of the splice plate is also provided with a liquid spraying head, the liquid spraying head comprises a flexible conduit and a liquid spraying nozzle, the inner side of the splice plate is provided with the flexible conduit, the outer side of the flexible conduit is connected with the splice plate in a thread fit manner, the inner side of the flexible conduit is provided with the liquid spraying nozzle, the section of the liquid spraying nozzle is of a trapezoidal structure, the inner side surface of the liquid spraying nozzle is uniformly provided with liquid outlet holes, when the external injection pump works, the external injection pump is communicated with the liquid spraying head, and when the external injection pump works, spraying materials are sprayed out through the liquid spraying nozzle.
As a preferred technical scheme of the invention, the upper end of the circular platform is provided with an annular groove, the section of the annular groove is in a U-shaped structure, and the annular groove can position the ceramic bottom.
(III) advantageous effects
1. According to the ceramic surface treatment machine provided by the invention, the flexible brush body can deform when stressed, so that the function of processing ceramics in different shapes can be realized, and meanwhile, the inner side of the flexible brush body can realize the function of performing different treatments on the ceramic surface through the alternative use of the air drying head, the wiping head and the liquid spraying head;
2. according to the ceramic surface treatment machine provided by the invention, the adjusting mechanism can change the corresponding shaping die so as to deform the flexible brush body under stress, and the effect of fitting the ceramic surface is achieved;
3. the processing method of the ceramic surface processing machine provided by the invention adopts a design concept of double-station processing, is simple and convenient to operate, reduces the labor intensity of manual operation, can simultaneously realize the functions of smearing, wiping and air drying the ceramic surface, and saves the cost.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic plan view of the present invention;
FIG. 2 is a plan view of the ceramic surface treatment apparatus of the present invention;
FIG. 3 is a cross-sectional view of the transfer device of the present invention;
FIG. 4 is a schematic view of the structure of the splice plate, the air drying head and the connecting branch chain of the present invention;
FIG. 5 is a schematic view of the connection of the splice plate and the connecting branches of the present invention;
FIG. 6 is a schematic view of the structure of the splice plate, the wiping head and the connecting branches of the present invention;
FIG. 7 is a schematic view of the structure of the splice plate, the liquid jet head and the connecting branch chain of the present invention;
fig. 8 is a schematic view of the working state of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, the system for treating the outer surface of the ceramic product comprises a bottom plate 1, a conveying device 2 and a surface treatment device 3, wherein a groove is formed in the middle of the bottom plate 1, the conveying device 2 is arranged in the groove, the surface treatment device 3 is arranged above the conveying device 2, and the surface treatment devices 3 are symmetrically arranged on the bottom plate 1.
Conveyer 2 include conveyer belt 21, concave type cell frame 22, electric turntable 23, circular platform 24 and sucking disc 25, bottom plate 1 in the middle of install conveyer belt 21, conveyer belt 21 upper end mid-mounting has concave type cell frame 22, concave type cell frame 22 internally mounted has electric turntable 23, the circular platform 24 that electric turntable 23 upper end fixed mounting has, circular platform 24 middle part is provided with the circular recess, circular recess internally mounted has sucking disc 25, circular platform 24 upper end be provided with the ring channel, the ring channel cross-section is U type structure, specific during operation, conveyer belt 21 drives concave type cell frame 22 horizontal transport, concave type cell frame 22 drives circular platform 24 circumferential direction through electric turntable 23, circular platform 24 adsorbs fixedly to the ceramic bottom through sucking disc 25.
The processing mechanism 33 comprises a flexible brush body 331 and a sliding block slot frame 332, the flexible brush body 331 is arranged inside the fixing frame 31, the upper end of the flexible brush body 331 is connected with the fixing frame 31 through a hinged support, the lower end of the flexible brush body 331 is connected with the sliding block slot frame 332 through a sliding fit mode, the sliding block slot frame 332 is installed at the lower end inside the fixing frame 31, and during specific work, the flexible brush body 331 generates deformation matched with the ceramic surface when being pressed, so that the ceramic surface is processed.
The flexible brush body 331 include splice plate 3311, air-dry head 3312 and connect the branch chain 3313, the flexible brush body 331 form by the concatenation of a plurality of splice plates 3311, splice plate 3311 is inside to have the cavity, be connected through connecting the branch chain 3313 between the adjacent splice plate 3311, evenly arrange air-dry head 3312 on the splice plate 3311 medial surface, during specific work, communicate through rubber hose between the adjacent splice plate 3311, when splice plate 3311 atress, adjacent splice plate 3311 takes place deformation through connecting the branch chain 3313, air-dry head 3312 can realize carrying out air-dried function to ceramic surface.
Air-dry head 3312 include flexible pipe 33121, ball hinge 33122, air-dry shower nozzle 33123 and spacing spring 33124, splice plate 3311 inboard be provided with flexible pipe 33121, the flexible pipe 33121 outside is connected with splice plate 3311 through screw-thread fit's mode, flexible pipe 33121 is inboard to be connected with air-dry shower nozzle 33123 through ball hinge 33122, install spacing spring 33124 between air-dry shower nozzle 33123 outside and the flexible pipe 33121, during specific work, external air pump and splice plate 3311 intercommunication, external air pump air-dries the ceramic surface through air-dry shower nozzle 33123 of flexible pipe 33121 tip, air-dry shower nozzle 33123 and ceramic surface contactless, ball hinge 33122 and spacing spring 33124 can realize circumference wobbling function, carry out and can increase and air-dry the area, improve and air-dry efficiency.
The connecting branched chain 3313 include spring 33131, connecting rod 33132 and hinge 33133, splice 3311 on the symmetry be provided with the recess, the recess is inside to be connected with connecting rod 33132 through sliding fit's mode, install spring 33131 between connecting rod 33132 and the splice 3311, be provided with hinge 33133 between the adjacent connecting rod 33132, connecting rod 33132 is U type structure, connecting rod 33132 opening part and hinge 33133 rotate to be connected, the cross-section of hinge 33133 is the annular structure, during concrete work, when flexible brush body 331 atress and when taking place the shape change, adjacent splice 3311 takes place the interval through spring 33131 and adjusts, the function that the rotation was adjusted can be realized to hinge 33133.
When in work, the specific method used by adopting the ceramic product outer surface treatment system is as follows:
s1: placing the ceramic to be processed on the conveying device 2, adsorbing and fixing the bottom of the ceramic by a vacuum pump through a sucking disc 25, and driving the ceramic to rotate by an electric turntable 23;
s2: the shaping die 323 is driven by adjusting the threaded rod 321 to extrude the flexible brush body 331, and the shape of the shaping die 323 enables the flexible brush body 331 to deform in fit with the shape of the ceramic surface;
s3: the conveyor belt 21 drives the ceramic to enter a spraying stage, and the injection pump sprays the spraying material onto the surface of the ceramic through the liquid spraying nozzle 33127;
s4: after step S3 is completed, the ceramic enters a wiping stage, and the wiping head 3314 on the flexible brush body 331 wipes the ceramic surface spraying material, so that the spraying material is uniformly coated on the outer surface of the ceramic;
s5: after step S4 is completed, the ceramic enters the air drying stage, the external air pump is communicated with the air drying head 3312 through the splice plate 3311, and the external air pump can air-dry the ceramic surface through the air drying head 3312.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A ceramic ware external surface treatment system comprising a base plate (1), a conveyor (2) and a surface treatment device (3), characterized in that: the middle of the bottom plate (1) is provided with a groove, a conveying device (2) is arranged in the groove, a surface treatment device (3) is arranged above the conveying device (2), and the surface treatment devices (3) are symmetrically arranged on the bottom plate (1); wherein:
the surface treatment device (3) comprises a fixed frame (31), an adjusting mechanism (32) and a treatment mechanism (33), the fixed frame (31) is symmetrically arranged at the upper end of the bottom plate (1), the fixed frame (31) is of a rectangular opening structure, the adjusting mechanism (32) is arranged on the fixed frame (31), the treatment mechanism (33) is arranged in the fixed frame (31), and the treatment mechanism (33) is tightly attached to the adjusting mechanism (32);
the processing mechanism (33) comprises a flexible brush body (331) and a sliding block groove frame (332), the flexible brush body (331) is arranged inside the fixed frame (31), the upper end of the flexible brush body (331) is connected with the fixed frame (31) through a hinged support, the lower end of the flexible brush body (331) is connected with the sliding block groove frame (332) in a sliding fit mode, and the sliding block groove frame (332) is arranged at the lower end inside the fixed frame (31);
the flexible brush body (331) comprises splicing plates (3311), air drying heads (3312) and connecting branch chains (3313), the flexible brush body (331) is formed by splicing a plurality of splicing plates (3311), cavities are arranged inside the splicing plates (3311), adjacent splicing plates (3311) are connected through the connecting branch chains (3313), and the air drying heads (3312) are uniformly distributed on the inner side surfaces of the splicing plates (3311);
air-dry head (3312) including flexible pipe (33121), ball hinge (33122), air-dry shower nozzle (33123) and spacing spring (33124), splice plate (3311) inboard be provided with flexible pipe (33121), the flexible pipe (33121) outside is connected with splice plate (3311) through screw-thread fit's mode, flexible pipe (33121) inboard is connected with air-dry shower nozzle (33123) through ball hinge (33122), install spacing spring (33124) between air-dry shower nozzle (33123) outer wall and flexible pipe (33121).
2. The ceramic article exterior surface treatment system of claim 1, wherein: conveyer (2) including conveyer belt (21), concave type truss (22), electric turntable (23), circular platform (24) and sucking disc (25), bottom plate (1) upper end mid-mounting have conveyer belt (21), conveyer belt (21) upper end mid-mounting has concave type truss (22), concave type truss (22) internally mounted has electric turntable (23), circular platform (24) that electric turntable (23) upper end fixed mounting has, circular platform (24) middle part is provided with the circular recess, circular recess internally mounted has sucking disc (25).
3. A ceramic article exterior surface treatment system according to claim 2, wherein: adjustment mechanism (32) include threaded rod (321), nut seat (322), moulding mould (323) and slider groove (324), mount (31) internally mounted have nut seat (322), nut seat (322) are inside to be connected with threaded rod (321) through screw-thread fit's mode, moulding mould (323) are installed through the bearing to threaded rod (321) inboard, moulding mould (323) are connected with slider groove (324) through sliding fit's mode, slider groove (324) symmetry sets up on mount (31) inside wall.
4. The ceramic article exterior surface treatment system of claim 1, wherein: connect branch chain (3313) including spring (33131), connecting rod (33132) and hinge (33133), splice plate (3311) go up the symmetry and be provided with the recess, the recess is inside to be connected with connecting rod (33132) through sliding fit's mode, install spring (33131) between connecting rod (33132) and splice plate (3311), be provided with hinge (33133) between adjacent connecting rod (33132), connecting rod (33132) are U type structure, connecting rod (33132) opening part is connected with hinge (33133) rotation, hinge (33133) cross-section is the ring structure.
5. A ceramic article exterior surface treatment system according to claim 3, wherein: splice plate (3311) on still be provided with on the medial surface and clean head (3314), clean head (3314) including flexible stick (33125) and clean ball (33126), the splice plate inboard is provided with flexible stick (33125), the flexible stick (33125) outside is connected with splice plate (3311) through screw-thread fit's mode, flexible stick (33125) inboard is installed and is cleaned ball (33126).
6. The ceramic article exterior surface treatment system of claim 5, wherein: splice plate (3311) medial surface on still be provided with hydrojet (3315), hydrojet (3315) include flexible pipe (33121) and hydrojet (33127), splice plate (3311) inboard is provided with flexible pipe (33121), the flexible pipe (33121) outside is connected with splice plate (3311) through screw-thread fit's mode, hydrojet (33127) are installed to flexible pipe (33121) inboard, hydrojet (33127) cross-section is the trapezium structure, evenly be provided with out the liquid hole on hydrojet (33127) medial surface.
7. A ceramic article exterior surface treatment system according to claim 2, wherein: the upper end of the round table (24) is provided with an annular groove, and the section of the annular groove is of a U-shaped structure.
8. The ceramic article exterior surface treatment system of claim 6, wherein: the specific method for using the ceramic product outer surface treatment system is as follows:
s1: placing the ceramic to be processed on a conveying device (2), adsorbing and fixing the bottom of the ceramic by a vacuum pump through a sucking disc (25), and driving the ceramic to rotate by an electric turntable (23);
s2: the shaping die (323) is driven to extrude the flexible brush body (331) by adjusting the threaded rod (321), and the flexible brush body (331) generates deformation matched with the shape of the ceramic surface through the shape of the shaping die (323);
s3: the conveyor belt (21) drives the ceramic to enter a spraying stage, and the injection pump sprays the spraying material on the surface of the ceramic through a liquid spraying nozzle (33172);
s4: after the step S3 is finished, the ceramic enters a wiping stage, and a wiping head (3314) on the flexible brush body (331) wipes the ceramic surface spraying material to enable the spraying material to be uniformly smeared on the outer surface of the ceramic;
s5: and (3) after the step (S4) is finished, the ceramic enters an air drying stage, an external air pump is communicated with an air drying head (3312) through a splicing plate (3311), and the external air pump can be used for air-drying the surface of the ceramic through the air drying head (3312).
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CN113172740B (en) * | 2021-04-07 | 2023-10-24 | 怀仁市龙欣瓷业有限责任公司 | Novel bubble is got rid of for ceramic manufacture device |
CN113580338B (en) * | 2021-08-02 | 2023-06-16 | 潮州市潮安区利发陶瓷实业有限公司 | Full-automatic bathroom ceramic molding manufacturing equipment |
CN113664968B (en) * | 2021-09-02 | 2022-11-11 | 重庆天星陶瓷有限公司 | Rotary spraying system for ceramic machining |
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CN104889840A (en) * | 2015-05-22 | 2015-09-09 | 唐剑龙 | Ceramic product polishing machine |
US10259158B2 (en) * | 2016-04-15 | 2019-04-16 | The Curators Of The University Of Missouri | Method and apparatus for fabricating ceramic and metal components via additive manufacturing with uniform layered radiation drying |
CN206216882U (en) * | 2016-11-16 | 2017-06-06 | 丁俊源 | A kind of Production of Ceramics even application device |
CN106584649A (en) * | 2017-01-19 | 2017-04-26 | 成都陶玛斯卫浴有限责任公司 | Ceramic preparing and drying mould |
CN107953443A (en) * | 2017-12-02 | 2018-04-24 | 无锡汇欧陶瓷有限公司 | A kind of ceramic tile production glaze spraying device that can reduce pollution |
CN108608563B (en) * | 2018-05-10 | 2020-02-14 | 安徽省亚欧陶瓷有限责任公司 | Special engraving device for full-automatic ceramic surface processing |
CN108858707A (en) * | 2018-06-30 | 2018-11-23 | 佛山科枫文化传播有限公司 | A kind of ceramics goods of furniture for display rather than for use Full-auto atomizing glaze spraying device |
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Effective date of registration: 20200619 Address after: 333400 Jingdezhen Ceramic Industrial Park, Fuliang County, Jingdezhen City, Jiangxi Province Applicant after: Jingdezhen raoyu Ceramic Culture Communication Co., Ltd Address before: 450044 Zhengzhou Longxiang Ceramics Co., Ltd., north section of Shakou Road, Huiji District, Zhengzhou City, Henan Province Applicant before: Liang Hongxia |
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