CN110385557A - Welding equipment and welding production line - Google Patents
Welding equipment and welding production line Download PDFInfo
- Publication number
- CN110385557A CN110385557A CN201810338876.5A CN201810338876A CN110385557A CN 110385557 A CN110385557 A CN 110385557A CN 201810338876 A CN201810338876 A CN 201810338876A CN 110385557 A CN110385557 A CN 110385557A
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- workpiece
- support platform
- rotating cage
- welding
- transfer roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/28—Beams
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention provides a kind of welding equipment and welding production lines.The welding equipment includes positioner, rotating cage mechanism, workpiece transfer mechanism, positioning tool and welding robot；Rotating cage mechanism includes rotating cage, is arranged on rotating cage and parallel opposite transfer roller and support platform；Rotating cage is horizontally placed on positioner, can be driven and be rotated by positioner, and enables transfer roller and support platform to convert relative position up and down in rotation process；Rotating cage both ends are additionally provided with the workpiece inlet and outlet being connected with transfer roller；Workpiece transfer mechanism is set on rotating cage, and is arranged corresponding to transfer roller and support platform, mutually to shift workpiece between transfer roller and support platform；Positioning tool is set in rotating cage mechanism, for workpiece to be positioned at rotating cage mechanism；Welding robot is set on the outside of rotating cage mechanism, to weld after workpiece positions to workpiece.Welding equipment flexibility of the present invention is good, high degree of automation, improves production efficiency.
Description
Technical field
The present invention relates to automated manufacturing equipment technical field, in particular to a kind of welding equipment.
Background technique
End carriage is the more mature modular product of semitrailer industry, be connect semi-trailer longitudinal beam important load bearing component it
One.End carriage is often positioned on independent welding bench position using simple positioning tool by traditional end carriage welding in the industry, is completed
Reversible deformation processing is carried out after welding again, control of product quality difficulty is high, and the degree of automation is low, needs largely to provide productive temp
Personnel participate in, inefficiency, high production cost.
In addition, the end carriage Species differences due to different vehicle are big, for different end carriages, production method is also had any different, example
Special-purpose welding robot is used to weld long straight weld, small gooseneck Chinese herbaceous peony end carriage using hand as straight spine unwheeling front beam
Short weld seam etc. during work welding is vertical and horizontal, weldquality consistency is poor.For different end carriages, respective welding equipment need to be set,
Poor compatibility.
Summary of the invention
It is an object of the present invention to provide a kind of welding equipment and welding production lines, automatic in the prior art to solve
Change degree low the problem of leading to inefficiency.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
According to an aspect of the present invention, the present invention provides a kind of welding equipment, including positioner, rotating cage mechanism, workpiece
Transfer device, positioning tool and welding robot；Rotating cage mechanism includes rotating cage, is arranged on rotating cage and parallel opposite transfer roller
Road and support platform；The rotating cage is horizontally placed on the positioner, can be driven and be rotated by the positioner, and rotated
Journey enables transfer roller and support platform to convert relative position up and down；The rotating cage both ends are additionally provided with and the transfer roller
The workpiece inlet and outlet being connected；Workpiece transfer mechanism is set on the rotating cage, and corresponds to the transfer roller and the branch
Platform setting is supportted, mutually to shift workpiece between the transfer roller and the support platform；Positioning tool is set to
In the rotating cage mechanism, for workpiece to be positioned at the rotating cage mechanism；Welding robot is set to outside the rotating cage mechanism
Side, to be welded after workpiece positions to workpiece.
More preferably, the positioning tool includes centering clamping unit；It is flat that the centering clamping unit is included in the support
Two fixture blocks being oppositely arranged in platform width direction, two fixture blocks can be relatively close or separate, for clamping from the workpiece two sides
The workpiece, so that workpiece is in the support platform to middle positioning.
More preferably, two fixture blocks are driven by respective fixture block actuator move respectively；The centering clamping unit also wraps
Synchronization Component is included, the Synchronization Component connects two fixture blocks, so that two fixture blocks move synchronously.
More preferably, the Synchronization Component includes gear and two toothed racks that are meshed respectively with the gear；The gear
Pivot center fixed relative to the support platform, two rack gears are respectively connected and fixed with a fixture block.
More preferably, the positioning tool further includes lateral register clamping unit；The lateral register clamping unit includes point
The middle part positioning component and end for being listed in support platform width direction two sides hold down assembly；The middle part positioning component is located at
The middle part of the support platform length direction, to carry out reversible deformation support to workpiece from the middle part of workpiece side in welding；Institute
State the both ends setting that end holds down assembly corresponding to the support platform length direction, in welding from the two of the workpiece other side
End carries out reversible deformation support to workpiece.
More preferably, the middle part positioning component includes the locating piece that can be gone up and down relative to the support platform, the positioning
The side of the workpiece is supported when block stretches out in the support platform.
More preferably, the end, which holds down assembly, is rotatably connected at swing rod on the rotating cage and driving institute including one end
State the swing rod actuator for swinging rotation；The end of the swing rod corresponds to the end of the support platform length direction, and can be
The workpiece is compressed under the driving of the wobble drive part.
More preferably, the workpiece transfer mechanism includes multiple push rods；Each push rod is between the direction of transfer of the transfer roller
Every arrangement；Each push rod is installed on the outside of the transfer roller, and can be passed through the transfer roller and be stretched out to the support platform；
The push rod can jack workpiece to the support platform when stretching out to the support platform, and the push rod can when retracting
It will be in the workpiece transfer that supported thereon to the transfer roller.
More preferably, wherein a push rod is reversible deformation push rod, corresponding to setting in the middle part of the support platform length direction
It sets, the welding deformation of workpiece is controlled to support the middle part of workpiece when workpiece welds.
More preferably, the positioning tool includes pushing clamping unit；The pushing clamping unit includes two compression bars, is installed on
On the outside of the support platform, and the support platform can be passed through and stretched out toward the transfer roller direction；Two compression bar point column
In the both ends of the support platform length direction, to match with the reversible deformation push rod, work is supported from the other side of workpiece
The both ends of part.
More preferably, the end of the push rod is additionally provided with the electromagnet to adsorb the workpiece.
More preferably, the positioner includes the base of two horizontal intervals arrangement, is provided with transition roller on the outside of base, described
Transition roller is communicated with the workpiece of rotating cage inlet and outlet.
More preferably, the rotating cage includes two spaced apart end frames and two groups of crossbeams being connected between end frame；Two institutes
It states end frame to connect with the positioner respectively, the workpiece inlet and outlet is set in the middle part of the end frame；Two groups of crossbeams are respectively used to pacify
Fill the transfer roller and the support platform.
More preferably, the positioning tool includes the block that can be gone up and down relative to the transfer roller, and the block is rising
When protrude from the transfer roller and backstop workpiece.
More preferably, the welding robot is symmetrically arranged in the two sides of the rotating cage mechanism.
According to another aspect of the present invention, the present invention provides a kind of welding production line, including welds set as described above
It is standby.
As shown from the above technical solution, the advantages and positive effects of the present invention are: in welding equipment of the invention, will pass
It send roller-way and support platform positioned opposite on rotating cage, and transfer roller and support platform can be converted by the rotation of rotating cage
Relative positional relationship, cooperation workpiece transfer mechanism make workpiece that can be transmitted and be supported platform by transfer roller
It is supported, workpiece can neatly shift one's position in rotating cage mechanism, can according to actual needs be positioned at workpiece suitably
Position, it applies more widely for welding equipment, recycles welding robot to weld workpiece, the automation journey of welding
Degree is high.Welding equipment can be imported and exported by workpiece and be docked with front and back processing apparatus, and the automatic operating of line easy to produce improves life
Produce efficiency.
Detailed description of the invention
Fig. 1 is the use state diagram of welding equipment preferred embodiment of the present invention.
Fig. 2 is the structural schematic diagram of welding equipment preferred embodiment of the present invention, and the signal of welding robot is omitted in figure.
Fig. 3 is the structural schematic diagram in welding equipment preferred embodiment of the present invention at rotating cage mechanism.
Fig. 4 is the structural schematic diagram of centering clamping unit in welding equipment preferred embodiment of the present invention.
The reference numerals are as follows: 1, positioner；11, base；12, transition roller；2, rotating cage mechanism；21, rotating cage；211, it holds
Frame；2111, workpiece is imported and exported；212, crossbeam；213, mounting plate；22, transfer roller；221, roller；23, support platform；231,
Avoid holes；3, workpiece transfer mechanism；31, push rod；31a, middle part push rod；31b, end push rod；41, block；42, centering clamps single
Member；421, centering clamping component；4211, fixture block；4212, fixture block actuator；422, Synchronization Component；4221, gear；4222, tooth
Item；43, lateral register clamping unit；431, middle part positioning component；432, end holds down assembly；4321, swing rod；4322, swing rod
Actuator；44, clamping unit is pushed；441, compression bar；5, welding robot；6, slide unit；7, sliding rail；9, workpiece.
Specific embodiment
The exemplary embodiment for embodying feature of present invention and advantage will describe in detail in the following description.It should be understood that
The present invention can have various variations in different embodiments, neither depart from the scope of the present invention, and theory therein
Bright and diagram inherently is illustrated as being used, rather than to limit the present invention.
The present invention provides a kind of welding equipment and the welding production line with the welding equipment, can be used for similar vehicle frame end carriage
Workpiece automatic welding.Welding production line at least further includes assembled equipment, and assembled equipment is located at the upstream of welding equipment, with
Welding equipment is directly docked or is docked by transport mechanism.Workpiece spliced site postwelding that sets in assembled equipment is sent to this hair
Welding fabrication in bright welding equipment.
As shown in Figure 1, welding equipment mainly includes positioner 1, rotating cage mechanism 2, workpiece turn in one preferably embodiment
Telephone-moving structure 3, positioning tool and welding robot 5.22 He of transfer roller for conveying work pieces 9 is provided in rotating cage mechanism 2
It is used to support the support platform 23 of workpiece 9, rotating cage mechanism 2 drives rotation by positioner 1 and makes transfer roller 22 and support flat
The convertible relative position up and down of platform 23, can be by workpiece 9 between transfer roller 22 and support platform 23 by workpiece transfer mechanism 3
Mutually transfer, positioning tool position workpiece 9 in rotating cage mechanism 2 in order to which welding robot 5 carries out automatic welding to workpiece 9
It connects.
Further, cooperated by the corresponding construction of workpiece transfer mechanism 3 and positioning tool, it can also be when workpiece 9 welds
Reversible deformation processing is carried out to workpiece 9, improves welding quality.
In addition, by the structure type that different positioning tools is arranged, it is also possible that the welding equipment is suitable for a variety of
The welding of the workpiece 9 of form, improves the versatility of welding equipment.
The Each part of welding equipment is specifically introduced below to Fig. 3 refering to fig. 1 together.
Positioner 1 provides the driving force rotated around horizontal axis, the base 11 including two horizontal intervals arrangement, two bases 11
It is respectively used to dock with upper processing apparatus together and next process unit.More preferably, transition is provided on the outside of base 11
Roller 12, in order to the transmission of workpiece 9.
Rotating cage mechanism 2 is using rotating cage 21 as the support of each structure, convenient for arrangement transfer roller 22, support platform 23 and work
Part transfer device 3 and positioning tool.
Wherein, rotating cage 21 includes two spaced apart end frames 211 and two groups of crossbeams 212 being connected between end frame 211.
End frame 211 is correspondingly connected with two bases 11 of positioner 1 respectively, is rotated with being driven by positioner 1.It is logical for holding in the middle part of frame 211
Hole, forms the workpiece inlet and outlet 2111 passed in and out for workpiece 9, and workpiece inlet and outlet 2111 are communicated with the transition roller 12 in 11 outside of base.
Every group of crossbeam 212 includes two crossbeams 212 separately, and the end of each crossbeam 212 is connect with end frame 211, and is centered around workpiece
The side of inlet and outlet 2111.
Support platform 23 is mounted on the inside of wherein one group of crossbeam 212 of rotating cage 21, the inner surface of support platform 23 towards
Inside rotating cage 21, the inner surface of support platform 23 is used to support workpiece 9.
Transfer roller 22 is installed on the another set crossbeam 212 of rotating cage 21, parallel with support platform 23 opposite；With turn
The rotation of cage 21, transfer roller 22 and the relative position up and down of support platform 23 are convertible.Length of the transfer roller 22 along crossbeam 212
Degree direction is disposed to extend, and is connected with the workpiece of end frame 211 inlet and outlet 2111, so that a upper procedure was sent
Workpiece 9 can import and export 2111 through the workpiece of one end frame 211 and enter in transfer roller 22, and can continue to be transferred into the other end
At frame 211, subsequent processing is sent to through workpiece inlet and outlet 2111.Transfer roller 22 includes multiple spaced rollers 221, respectively
The both ends of roller 221 are connected on a crossbeam 212, and each roller 221 rotates and conveying work pieces 9.The driving that roller 221 rotates
Power can be provided by corresponding roller actuator (not shown).
The outside of this group of crossbeam 212 corresponding to transfer roller 22 is additionally provided with mounting plate 213, roller actuator, that is, mountable
In on the mounting plate 213.
Workpiece transfer mechanism 3 is also installed on the mounting plate 213, including multiple push rods 31 for being hydraulically operated lifting.Respectively
Push rod 31 corresponds to the interval location setting of roller 221 in transfer roller 22, flat to support so as to pass through transfer roller 22
Platform 23 stretches out.Each push rod 31 may be, for example, cylinder putter.
Push rod 31 can jack workpiece 9 to the inner surface of support platform 23 when stretching out to support platform 23, and push rod 31 moves back
The workpiece 9 supported thereon can be transferred in transfer roller 22 when returning.
More preferably, the end of each push rod 31 is additionally provided with electromagnet (not shown), to adsorb in 9 transfer process of workpiece
Workpiece 9 improves the stability in 9 transfer process of workpiece.
In the present embodiment, push rod 31 is set as three, is located at the both ends and middle part of 213 length direction of mounting plate.For
Convenient for distinguishing, two push rods 31 for being located at both ends are known as end push rod 31b, the push rod 31 positioned at middle part is known as middle part push rod 31a.
Middle part push rod 31a also corresponds to the middle part of 23 length direction of support platform, that is, 9 length direction of workpiece when the welding of workpiece 9
Medium position, middle part push rod 31a constitute reversible deformation push rod, workpiece 9 weld when support the middle part of workpiece 9 to control workpiece
9 welding deformation.
Positioning tool corresponds to support platform 23 and transfer roller 22 is arranged, and positions workpiece 9 in welding and clamps, and can
Further reversible deformation when realizing welding is cooperated to handle with workpiece transfer mechanism 3, positioning tool can be fitted according to welding equipment
Workpiece structure designs corresponding structure type.
In the present embodiment, positioning tool includes the block 41 that can be gone up and down relative to transfer roller 22, to transmit to workpiece 9
It is positioned on direction.The transmission of workpiece 9 is not influenced when block 41 is fallen, block 41 protrudes from transfer roller 22 and backstop when rising
Workpiece 9.Block 41 can be driven by structures such as oil cylinder, cylinders and be gone up and down, and block 41 goes up and down direction perpendicular to the biography of transfer roller 22
Send direction.
Further, positioning tool further includes that centering clamping unit 42, lateral register clamping unit 43 and pushing clamp list
Member 44 is applicable to the clamping when welding of different form workpiece.
Refering to Fig. 2 and Fig. 4, centering clamping unit 42 is suitable for flat in support when workpiece 9 is supported in support platform 23
Positioning on 23 width of platform clamps.Centering clamping unit 42 has two groups, every group pair along 23 length direction arranged for interval of support platform
Middle clamping unit 42 includes clamping component 421 in two pairs be oppositely arranged in 23 width direction of support platform, and further
The Synchronization Component 422 moved synchronously including two centering clamping components 421 of control.
Centering clamping component 421 includes fixture block 4211 and the fixture block actuator 4212 for driving the movement of fixture block 4211；Two centerings
The fixture block 4211 of clamping component 421 is opposite, and can be relatively close or separate, when two fixture blocks 4211 are relatively close, Ji Kecong
9 two sides of workpiece clamp workpiece 9, by workpiece 9 to middle positioning in 23 width direction of support platform.Fixture block actuator 4212 for example may be used
For oil cylinder or the similar structural member for driving fixture block 4211 to move linearly.
Synchronization Component 422 includes gear 4221 and two toothed racks 4222 being meshed respectively with gear 4221.Gear 4221
Installation axle (unlabeled in figure) and support platform 23 it is fixed, gear 4221 can be rotated relative to support platform 23.Two rack gears
4222 is parallel, and two rack gears 4222 are connected and fixed with a fixture block 4211 respectively.It is constrained by the engagement of gear 4221, two rack gears, 4222 phase
It mutually restrains, to guarantee that two fixture blocks 4211 being connected with rack gear 4222 move synchronously.
Referring to Fig.2, to the locating clip of workpiece 9 when lateral register clamping unit 43 is suitable for 23 state in a vertical shape of support platform
Tightly, while its structure can also control the welding deformation of workpiece 9.Lateral register clamping unit 43 includes being respectively in support platform 23
The middle part positioning component 431 of width direction two sides and end hold down assembly 432.
Middle part positioning component 431 is located at the middle part of 23 length direction of support platform, and more preferably, middle part positioning component 431 wraps
Including can be relative to the locating piece actuator (figure for the locating piece (not shown) and driving locating piece lifting that support platform 23 is gone up and down
In it is unlabeled).Middle part positioning component 431 is installed on the outer surface of support platform 23, and locating piece stretches out in support platform when rising
23 inner surface, and reversible deformation support can be carried out to workpiece 9 from the middle part of 9 side of workpiece in welding.
The end both ends that 432 correspond to 23 length direction of support platform that hold down assembly are arranged, with another from workpiece 9 in welding
The both ends of side carry out reversible deformation support to workpiece 9.In the present embodiment, end hold down assembly 432 include one end rotationally connect
The swing rod actuator 4322 that the swing rod 4321 and driving swing rod 4321 being connected on rotating cage 21 rotate；The end of swing rod 4321 corresponds to
The end of 23 length direction of support platform, and workpiece 9 can be compressed under the driving of swing rod actuator 4322.
Refering to Fig. 3, pushes clamping unit 44 and matched with the middle part push rod 31a of workpiece transfer mechanism 3, directly to workpiece 9
Positioning clamping is carried out, workpiece 9 is not supported by support platform 23.Pushing clamping unit 44 includes two compression bars for being hydraulically operated lifting
441, compression bar 441 is installed on the outside of support platform 23, and can pass through support platform 23 and stretch out toward 22 direction of transfer roller.Phase
Ying Di, the corresponding position of support platform 23 are provided with avoid holes 231.Two compression bars 441 are respectively in 23 length direction of support platform
Both ends, it is opposite with middle part push rod 31a, the both ends of workpiece 9 are supported from the other side of workpiece 9.Two compression bars 441 and middle part push rod
31a cooperates direct locating clip clamping of workpieces 9, while also can control the welding deformation of workpiece 9.The compression bar 441 can equally push away for oil cylinder
Rod structure.
More preferably, refering to fig. 1, welding robot 5 is symmetrically arranged in the two sides of rotating cage mechanism 2, can to 9 liang of side welds of workpiece
It carries out while welding, convenient for controlling the deflection of 9 postwelding of workpiece.Wherein, the two sides of positioner 1 are respectively disposed with a sliding rail 7, sliding rail
7 are parallel to the axis of rotating cage 21.Welding robot 5 is slidably mounted on sliding rail 7 by slide unit 6, so as to along sliding rail 7
It is mobile, the long weld seam of workpiece 9 is welded.
Based on the structure of above-mentioned welding equipment, by taking the welding of vehicle frame end carriage as an example, it is further described the work of welding equipment
Principle.
The welding equipment has two sets of welding robots 5 for being arranged symmetrically in 21 two sides of rotating cage, and simultaneously equipped with centering
Clamping unit 42, lateral register clamping unit 43 and pushing clamping unit 44, are applicable to frame vehicle end carriage, small gooseneck vehicle frame end
The welding of beam and flat column bunker car frame end beam.
One, the welding for end carriage before and after frame vehicle and small gooseneck vehicle frame back end beam:
Such end-beam arrangement includes channel steel and the upper sealing plate for being covered in channel steel opening, and the both ends of upper sealing plate also have lock
The both ends of head, channel steel are additionally provided with end-plate.End carriage is entered in welding equipment with the opening up posture of channel steel.
Firstly, the state of control rotating cage 21 is that transfer roller 22 is located below, support platform 23 is located above.End carriage is by upper
One procedure is sent in transfer roller 22, and backstop 41, which rises to keep off, in place stops end carriage.
Each push rod 31 rises jacking end carriage, until holding out against end carriage to support platform 23, wherein during jacking,
The electromagnet energization of 31 end of push rod carries out auxiliary and sucks.At this point, the upper sealing plate of end carriage is contacted with the inner surface of support platform 23,
Tapered end is protruding from the avoid holes 231 in support platform 23.
Positioner 1 drives rotating cage 21 to overturn 180 degree, and the state of rotating cage 21 is adjusted to support platform 23 and is located below, passes
Roller-way 22 is sent to be located above, end carriage turns to be supported by support platform 23, and push rod 31 is retracted.
Centering clamping unit 42 acts, and fixture block 4211 carries out centering positioning to end carriage from end carriage two sides and clamps.Middle part pushes away
Bar 31a stretching compresses in the middle part of end carriage, to carry out reversible deformation compression.Welding robot 5 simultaneously welds end carriage from end carriage two sides
It connects.
After welding, centering clamping unit 42 is retracted, and end push rod 31b stretches out until contact end carriage, each 31 end of push rod
The electromagnet energization at end sucks end carriage.
Positioner 1 drives rotating cage 21 to overturn 180 degree again, and 21 state of rotating cage is adjusted to transfer roller 22 in lower section, support
Platform 23 is above.Each push rod 31 is withdrawn, and end carriage is therewith whereabouts until contacting transfer roller 22 and turning to be supported by transfer roller 22.
Transfer roller 22 starts, and the end carriage being welded is sent to subsequent processing.
Two, the welding for small gooseneck vehicle frame front beam:
Such end carriage includes channel steel, the I-shaped reinforcer being set in channel steel opening and the end seal positioned at channel steel both ends
Plate.Wherein, I-shaped reinforcer extends along the length direction of channel steel, and connect with two wing plates of channel steel.End carriage is open with channel steel
Enter in welding equipment towards the hold down assembly posture of 432 sides of end.
Similarly, the state for controlling rotating cage 21 first is that transfer roller 22 is located below, support platform 23 is located above.End
Beam is sent in transfer roller 22 by a upper procedure, and backstop 41, which rises to keep off, in place stops end carriage.
Each push rod 31 jacks end carriage to support platform 23, and rotating cage 21 overturns 180 degree, makes end carriage by support platform 23
Support, push rod 31 are retracted.
The locating piece of middle part positioning component 431 rises and is supported in the middle part of the web to end carriage channel steel, and end holds down assembly
432 swing rod 4321 compresses the opening of channel steel from the both ends of channel steel respectively, and middle part positioning component 431 and end hold down assembly
432 cooperations, which clamp end carriage, to be positioned, and the welding deformation of end carriage is effectively controlled.
Positioner 1 drives rotating cage 21 to turn over and turn 90 degrees, and 21 state of rotating cage is adjusted to support platform 23 and transfer roller 22 is in
Vertical state.Welding robot 5 simultaneously welds end carriage from two sides.
After welding, rotating cage 21, which turns over, to be turn 90 degrees, be adjusted to support platform 23 lower section, transfer roller 22 above.Respectively
Push rod 31 stretches out contact end carriage, and the electromagnet energization of each 31 end of push rod sucks end carriage.
Positioner 1 drives rotating cage 21 to overturn 180 degree again, and 21 state of rotating cage is adjusted to transfer roller 22 in lower section, support
Platform 23 is above.Each push rod 31 is withdrawn, and end carriage is therewith whereabouts until contacting transfer roller 22 and turning to be supported by transfer roller 22.
Transfer roller 22 starts, and the end carriage being welded is sent to subsequent processing.
Three, the welding for end carriage before and after flat column bunker car frame:
Such end carriage includes channel steel and multiple reinforcers for being set in channel steel opening, and reinforcer is positioned apart from channel steel
It is interior.End carriage is entered in welding equipment with the opening up posture of channel steel.
Similarly, the state for controlling rotating cage 21 first is that transfer roller 22 is located below, support platform 23 is located above.End
Beam is sent in transfer roller 22 by a upper procedure, and backstop 41, which rises to keep off, in place stops end carriage.
Each push rod 31 rises, and the electromagnet of each 31 end of push rod is powered, and push rod 31 adsorbs end carriage and by the upward jacking of end carriage
A distance makes to all have interval between end carriage and transfer roller 22, support platform 23.
The compression bar 441 for pushing clamping unit 44 stretches out, and compresses end carriage both ends.Both ends push rod 31b is retracted, by middle part push rod
31a and two compression bars 441 are clamped positioning to end carriage.Welding robot 5 simultaneously welds end carriage from two sides.
After welding, both ends push rod 31b stretches out contact end carriage, and two compression bars 441 are retracted, and end carriage is again by each push rod 31
Support.Each push rod 31, which synchronizes, to be retracted, and end carriage is therewith whereabouts until contacting transfer roller 22 and turning to be supported by transfer roller 22.
Transfer roller 22 starts, and the end carriage being welded is sent to subsequent processing.
Welding equipment of the invention is not limited to the welding of vehicle frame end carriage, could be applicable to other workpiece with long weld seam
Welding.
Although describing the present invention with reference to several exemplary embodiments, it is to be understood that, term used be explanation and
Term exemplary, and not restrictive.Due to the present invention can be embodied in a variety of forms without departing from invention spirit or
Essence, it should therefore be appreciated that above embodiment is not limited to any of the foregoing details, and should be defined by the appended claims
The whole change and modification widely explained, therefore fallen into claim or its equivalent scope in spirit and scope all should be with
Attached claim is covered.
Claims (16)
1. a kind of welding equipment characterized by comprising
Positioner；
Rotating cage mechanism including rotating cage, is arranged on rotating cage simultaneously parallel opposite transfer roller and support platform；The rotating cage is horizontal
It is set on the positioner, can be driven and be rotated by the positioner, and make transfer roller and support platform in rotation process
Relative position up and down can be converted；The rotating cage both ends are additionally provided with the workpiece inlet and outlet being connected with the transfer roller；
Workpiece transfer mechanism is set on the rotating cage, and is arranged corresponding to the transfer roller and the support platform, to
Workpiece is mutually shifted between the transfer roller and the support platform；
Positioning tool is set in the rotating cage mechanism, for workpiece to be positioned at the rotating cage mechanism；
Welding robot is set on the outside of the rotating cage mechanism, to weld after workpiece positions to workpiece.
2. welding equipment according to claim 1, which is characterized in that the positioning tool includes centering clamping unit；
The centering clamping unit includes two fixture blocks being oppositely arranged in the support platform width direction, and two fixture blocks being capable of phase
To close to or far from for clamping the workpiece from the workpiece two sides, so that workpiece is in the support platform to middle positioning.
3. welding equipment according to claim 2, which is characterized in that two fixture blocks are respectively by respective fixture block actuator
Driving movement；The centering clamping unit further includes Synchronization Component, and the Synchronization Component connects two fixture blocks, so that two fixture blocks
It moves synchronously.
4. welding equipment according to claim 3, which is characterized in that the Synchronization Component include gear and respectively with it is described
Two toothed racks that gear is meshed；The pivot center of the gear is fixed relative to the support platform, two rack gears respectively with
One fixture block is connected and fixed.
5. welding equipment according to claim 2, which is characterized in that the positioning tool further includes that lateral register clamps list
Member；
The lateral register clamping unit includes middle part positioning component and the end for being respectively in support platform width direction two sides
Portion holds down assembly；
The middle part positioning component is located at the middle part of the support platform length direction, with the middle part in welding from workpiece side
Reversible deformation support is carried out to workpiece；
The both ends setting that the end holds down assembly corresponding to the support platform length direction, with another from workpiece in welding
The both ends of side carry out reversible deformation support to workpiece.
6. welding equipment according to claim 5, which is characterized in that the middle part positioning component includes can be relative to described
The locating piece of support platform lifting, props up the side of the workpiece when locating piece stretches out in the support platform
Support.
7. welding equipment according to claim 5, which is characterized in that the end holds down assembly including one end rotationally
The swing rod being connected on the rotating cage and the swing rod actuator for driving the swing to rotate；The end of the swing rod corresponds to described
The end of support platform length direction, and the workpiece can be compressed under the driving of the wobble drive part.
8. welding equipment according to claim 1-7, which is characterized in that the workpiece transfer mechanism includes multiple
Push rod；Direction of transfer arranged for interval of each push rod along the transfer roller；
Each push rod is installed on the outside of the transfer roller, and can be passed through the transfer roller and be stretched out to the support platform；Institute
Stating can jack workpiece to the support platform when push rod is stretched out to the support platform, can incite somebody to action when the push rod is retracted
In the workpiece transfer supported thereon to the transfer roller.
9. welding equipment according to claim 8, which is characterized in that wherein a push rod is reversible deformation push rod, corresponding
It is arranged in the middle part of the support platform length direction, the welding of workpiece is controlled to support the middle part of workpiece when workpiece welds
Deformation.
10. welding equipment according to claim 9, which is characterized in that the positioning tool includes pushing clamping unit；
The pushing clamping unit includes two compression bars, is installed on the outside of the support platform, and can pass through the support platform
It is stretched out toward the transfer roller direction；
Two compression bar is respectively in the both ends of the support platform length direction, to match with the reversible deformation push rod, from work
The other side of part supports the both ends of workpiece.
11. welding equipment according to claim 8, which is characterized in that the end of the push rod is additionally provided with to adsorb
State the electromagnet of workpiece.
12. welding equipment according to claim 1-7, which is characterized in that the positioner is including between two levels
Transition roller is provided on the outside of the base of arrangement, the base, the transition roller is communicated with the workpiece of rotating cage inlet and outlet.
13. welding equipment according to claim 1-7, which is characterized in that the rotating cage includes two arranged for interval
End frame and two groups of crossbeams being connected between end frame；The two end frames are connect with the positioner respectively, in the end frame
The workpiece inlet and outlet are arranged in portion；Two groups of crossbeams are respectively used to install the transfer roller and the support platform.
14. welding equipment according to claim 1-7, which is characterized in that the positioning tool includes can be opposite
In the block of transfer roller lifting, the block protrudes from the transfer roller and backstop workpiece when rising.
15. welding equipment according to claim 1-7, which is characterized in that the welding robot is arranged symmetrically
In the two sides of the rotating cage mechanism.
16. a kind of welding production line, which is characterized in that including such as described in any item welding equipments of claim 1-15.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810338876.5A CN110385557A (en) | 2018-04-16 | 2018-04-16 | Welding equipment and welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810338876.5A CN110385557A (en) | 2018-04-16 | 2018-04-16 | Welding equipment and welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110385557A true CN110385557A (en) | 2019-10-29 |
Family
ID=68282893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810338876.5A Pending CN110385557A (en) | 2018-04-16 | 2018-04-16 | Welding equipment and welding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110385557A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787295A (en) * | 2021-11-12 | 2021-12-14 | 张家港玉成精机股份有限公司 | Adaptive clamping equipment for machining engineering machinery parts |
| CN114786867A (en) * | 2019-11-10 | 2022-07-22 | 马丁·齐默尔 | Machining unit with tool carrier |
| CN115279525A (en) * | 2020-04-03 | 2022-11-01 | 平田机工株式会社 | Solder cutting device, solder cutting unit, component mounting device, and production system |
-
2018
- 2018-04-16 CN CN201810338876.5A patent/CN110385557A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114786867A (en) * | 2019-11-10 | 2022-07-22 | 马丁·齐默尔 | Machining unit with tool carrier |
| CN115279525A (en) * | 2020-04-03 | 2022-11-01 | 平田机工株式会社 | Solder cutting device, solder cutting unit, component mounting device, and production system |
| CN115279525B (en) * | 2020-04-03 | 2024-05-14 | 平田机工株式会社 | Solder cutting device, solder cutting unit, component mounting device and production system |
| CN113787295A (en) * | 2021-11-12 | 2021-12-14 | 张家港玉成精机股份有限公司 | Adaptive clamping equipment for machining engineering machinery parts |
| CN113787295B (en) * | 2021-11-12 | 2022-02-08 | 张家港玉成精机股份有限公司 | Adaptive clamping equipment for machining engineering machinery parts |
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Address after: 518000 No. 2 Harbour Road, Shekou, Guangdong, Shenzhen Applicant after: Zhongji Vehicle (Group) Co.,Ltd. Applicant after: YANGZHOU CIMC TONGHUA SPECIAL VEHICLES Co.,Ltd. Applicant after: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Address before: 518000 No. 2 Harbour Road, Shekou, Guangdong, Shenzhen Applicant before: CIMC vehicle (Group) Co.,Ltd. Applicant before: YANGZHOU CIMC TONGHUA SPECIAL VEHICLES Co.,Ltd. Applicant before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. |
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Effective date of registration: 20201221 Address after: 518000 No. 2 Harbour Road, Shekou, Guangdong, Shenzhen Applicant after: Zhongji Vehicle (Group) Co.,Ltd. Applicant after: YANGZHOU CIMC TONGHUA SPECIAL VEHICLES Co.,Ltd. Address before: 518000 No. 2 Harbour Road, Shekou, Guangdong, Shenzhen Applicant before: Zhongji Vehicle (Group) Co.,Ltd. Applicant before: YANGZHOU CIMC TONGHUA SPECIAL VEHICLES Co.,Ltd. Applicant before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. |
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