CN110378446B - Electric power safety tool test management system - Google Patents
Electric power safety tool test management system Download PDFInfo
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- CN110378446B CN110378446B CN201910638392.7A CN201910638392A CN110378446B CN 110378446 B CN110378446 B CN 110378446B CN 201910638392 A CN201910638392 A CN 201910638392A CN 110378446 B CN110378446 B CN 110378446B
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Abstract
The utility model provides an experimental management system of electric power safety multiplexer utensil which characterized in that: the system comprises a laboratory management computer, test equipment, communication gateway equipment and electric power safety tool test management system software, wherein the laboratory management computer is connected with the test equipment through the communication gateway equipment so as to realize automatic setting of parameters of the test equipment, tested test result information of the electric power safety tool is uploaded to the laboratory management computer through the test equipment, and then is classified and filed by the laboratory management computer and is automatically transmitted to a cloud platform server so as to realize unified management of the test information. The invention has the advantages that the test data is directly uploaded and stored after the test equipment is detected, so that the test data is convenient to manage, and the test report is automatically generated by the system according to the test result, so that the test report and the detected data can not be changed, thereby realizing the real and reliable effect.
Description
Technical Field
The invention relates to a detection management system, in particular to a test management system for an electric power safety tool, and belongs to the technical field of high-voltage electric power test, detection and management.
Background
In order to facilitate the operation of users in the detection process, the networked data management of the detection equipment is realized, the development of safety tool detection equipment is complied with, a system cloud platform is needed to upload the detection result of the safety tool and test related information to the market, and the information sharing of the whole detection process of the safety tool is realized.
The wireless communication technology and the internet cloud platform server provide necessary conditions and support for data management of the electric power safety tool test management system and communication with test equipment. The test management system can set the test parameters of the test equipment, and the test equipment can upload the test data obtained by the test to the cloud platform server of the test management system, so that the accuracy and the safety of the test data are ensured, and the test data can be conveniently managed and filed. The problem that careless omission exists inevitably due to manual operation of testing personnel in the detection process of the original electric power safety tool is avoided, and uncertainty exists in the validity and authenticity of a test result. In the aspect of an electric power safety tool management system, seamless butt joint between a test management system and test equipment is required, and the test process is more scientific, and test data management is simpler and safer.
Disclosure of Invention
In view of the above technical problems, an object of the present invention is to provide a power safety tool test management system.
The utility model provides an experimental management system of electric power safety multiplexer utensil which characterized in that: the system comprises a laboratory management computer, test equipment, communication gateway equipment and electric power safety tool test management system software, wherein the laboratory management computer is connected with the test equipment through the communication gateway equipment so as to realize automatic setting of parameters of the test equipment, tested test result information of the electric power safety tool is uploaded to the laboratory management computer through the test equipment, and then is classified and filed by the laboratory management computer and is automatically transmitted to a cloud platform server so as to realize unified management of the test information.
The system further comprises a printer, a label printer, a mobile phone test system APP, an RFID label card reader and a two-dimensional code scanning handheld terminal.
The communication gateway device is connected to the laboratory management computer using a serial interface.
The communication gateway equipment uses a 433M communication module to realize wireless communication connection with each test equipment, the handheld terminal of the RFID label card reader and the two-dimensional code scanning handheld terminal.
The communication gateway equipment is in communication connection with a mobile phone test system APP of a tester by using a Bluetooth module or a mobile phone communication network.
The communication gateway device is connected with the cloud platform server by using a WAN wired network or a 4G wireless network or a 5G wireless network.
The communication gateway equipment provides test site temperature and humidity and atmospheric pressure data information for the system by using the temperature and humidity and air pressure monitoring module.
And setting the test parameters of the corresponding test equipment according to the test items and the test article specification parameters of the input system to finish the preparation work before the test.
And after classifying and archiving the relevant test results and data obtained by the test, the laboratory management computer and the identity information of the tested safety tool are automatically uploaded to the cloud platform server.
The handheld terminal or the two-dimensional code scanning handheld terminal of the mobile phone test system APP or the RFID label card reader can complete scanning and reading of the two-dimensional code or the RFID label pasted on the test sample, and therefore identification of the test sample is completed.
The mobile phone test system APP or the RFID label card reader or the two-dimensional code scanning handheld terminal scans the identity information of the test article, and the test item of the test article is selected and confirmed by field test personnel and then sent to a laboratory management computer.
Under the condition that the test article does not have the RFID electronic tag and does not have the two-dimensional code label, the tester manually inputs the identity information of the test article tool into the laboratory management system to generate the unique traceable two-dimensional code label, and then manually pastes the two-dimensional code label on the test article.
The communication gateway device establishes communication connection between the test management computer and the test device, and can still independently complete the whole test work of the test article when no WAN wired network or 4G or 5G wireless network exists.
A test information of a test article, characterized by comprising: a. laboratory management computer numbering information (to facilitate differentiation between different laboratories); b. the identity information of the test article (including the information of the unit of submission, the information of the manufacturer and the code information of the classification specification of the test article); c. test item and result information; d. testing personnel information; e. test equipment information; f. test environment information (temperature, humidity, and atmospheric pressure); g. test date information.
The system also comprises a test information management system, wherein the test information management system comprises: test equipment information management, sample information management, test data recording, analysis, filing and storage.
The utility model provides an electric power safety tool test management system software which characterized in that: the system comprises a test information management system module and a test field management module.
The system is provided with a laboratory system administrator who creates the laboratory.
The utility model provides an administrator of experimental management system of electric power safety multiplexer utensil which characterized in that: the administrator can manage the laboratories and grant corresponding management authority to subordinate administrators, and the administrators can manage and print test result information of all laboratories under the authority according to the management authority level.
The administrator can manage the input, deletion and modification of the test equipment and the editing and setting of test items and parameters.
The administrator can manage the testing personnel and give the testing personnel the use operation authority to the testing equipment.
The administrator can automatically generate a certification text according to the qualification information of the test result and a pre-stored certification format template;
the administrator can also automatically generate a test report text according to the test result information and a pre-stored test report format template.
The administrator is a system-generated or virtual computer program.
A test report query webpage of test report information of a correlation system cloud platform is characterized in that: the user can open the webpage and log in through the account password to inquire the test report information of the test article.
This trial report information is watermarked and printing and downloading are limited.
The cloud platform server is characterized in that a cloud platform server can analyze big data according to test result information to screen out high-quality safety tool models and manufacturers.
The utility model provides a safety tool detection test equipment which characterized in that mainly divide into: mechanical property testing equipment and electrical property testing equipment.
The mechanical property testing equipment mainly comprises: mechanical universal testing machine, insulating ladder mechanical property tester, safety helmet impact property tester and safety belt comprehensive property testing machine.
The electrical performance testing equipment mainly comprises: the device comprises a power frequency high-voltage test transformer device, an insulating boot voltage resistance tester, an insulating glove voltage resistance tester and a grounding wire direct-current resistance group tester.
All test detection equipment has an automatic program control function, and can realize the functions of recording and uploading test results.
The utility model provides a mechanics universal tester which characterized in that: mechanics universal tester can test the detection operation to climbers, board of ascending a height, safety belt, safety helmet, safety rope, ladder utensil, maintenance platform, possesses experimental result data output and uploads to experimental management computer, and experimental management computer can set up the relevant parameter of mechanics universal tester, and the data information of uploading includes: a. a tension value and a pressure value; b. force retention time; c. testing speed; the functions of receiving the test management computer setting comprise: a. testing items; b, tensile force value and pressure value of the test; c. the force is maintained for a period of time.
The utility model provides a power frequency high voltage test transformer device which characterized in that: the power frequency high-voltage test transformer device is controlled by a program, and the program is as follows: and automatically completing the test process according to the parameters set by the test management computer, and uploading the test result to the test management computer after the test result is confirmed, wherein the program control can reserve the test items.
When the test article is tested, the following steps are carried out:
the first step is as follows: receiving the test article
Inputting information of the type, specification, affiliated unit and test product manufacturer of the test product into a test management system, wherein the test product is provided with an RFID (radio frequency identification) identity tag, and reading equipment identity information by using an RFID tag card reader; the sample is provided with a two-dimensional code identity label, and the two-dimensional code is used for scanning the identity information of the handheld terminal reading device; the test article has no identity label, and the test management system generates a unique test article identification two-dimensional code and pastes the unique test article identification two-dimensional code to the test article;
the second step is that: test of test article
A tester selects to use an RFID tag card reader or a two-dimensional code scanning handheld terminal or a mobile phone test system APP to scan and read the identity information of a test article to be tested, and selects an item to be tested of the test article on the RFID tag card reader or the two-dimensional code scanning handheld terminal or the mobile phone test system APP, the RFID tag card reader or the two-dimensional code scanning handheld terminal or the mobile phone test system APP sends the identity information and the test item to be tested to a laboratory management computer in a 433M wireless communication mode, the laboratory management computer sends the test parameters of the test article to corresponding test equipment according to the received item information of the test article to be tested, the test equipment automatically generates a test scheme after receiving the test parameter information of the laboratory management computer, the tester starts the test equipment after confirming, and the test equipment automatically completes the test process, after the test process is finished, confirming that the test sample is not abnormal through the confirmation of the testers, and finishing the test work of the test sample;
the third step: uploading test result information
The method comprises the steps that a tester clicks to confirm after confirming that no abnormity exists, when the test work of a test article is completed, test equipment sends test result information of the test article to a laboratory management computer in a 433M wireless communication mode, and the laboratory management computer automatically classifies and files related test results and data obtained by the test and automatically uploads the classified and filed test results and data to a cloud platform server together with identity information of the test article;
the fourth step: generating the qualification certificate and the test report
The test management system software compares the test result with the standard test data of the test article to automatically judge whether the test article is qualified or not, automatically generates a qualification text according to the information and a pre-stored qualification format template, and also can automatically generate a test report text according to the test result information and a pre-stored test report format template.
The invention has the advantages that the test data is directly uploaded and stored after the test equipment is detected, so that the test data is convenient to manage, and the test report is automatically generated by the system according to the test result, so that the test report and the detected data can not be changed, thereby realizing the real and reliable effect.
Detailed Description
The utility model provides an electric power safety multiplexer utensil test management system, this test management system passes through wireless communication with each test equipment and is connected, realizes the automatic setting of test equipment's parameter, and the automatic management mode that reaches of uploading of test data.
The test management system is mainly associated with the following devices: a system laboratory management computer, a printer and a label printer; a communication gateway device; a test apparatus, said test apparatus comprising: the mechanical property testing machine, the power frequency high-voltage testing transformer, the insulating boot insulating glove voltage-withstanding tester, the earth wire internal resistance tester, the insulating ladder mechanical property tester and the like.
The gateway equipment responsible for communication in the laboratory site is connected with a laboratory management computer by using a serial interface; wireless communication connection is realized between the 433M communication module and each test device, the handheld terminal of the RFID tag card reader and the two-dimensional code scanning handheld terminal; the method comprises the following steps that a Bluetooth module or a mobile phone communication network is used for realizing communication connection with a mobile phone test system APP of a tester; connecting with a cloud platform server by using a WAN wired network or a 4G wireless network and a 5G wireless network; and providing test site temperature and humidity and atmospheric pressure data information for the system by using the temperature and humidity and air pressure monitoring module.
During testing, the test management system can use the wireless communication module installed on the test equipment to send relevant test parameters to the test equipment according to test items and test article specifications, and the test equipment sets the test parameters according to received test parameter information to complete preparation work before testing.
The wireless communication module installed on the test equipment can wirelessly communicate with a test management system computer of a laboratory, and sends relevant test result data obtained by the test to the test management system computer of the laboratory together with identity information of a tested safety tool, and the test management system computer of the laboratory sorts and stores the data and uploads the data to the cloud platform.
The special mobile phone APP of the test management system can complete scanning and reading of the two-dimensional code identity information pasted on the test sample, can complete identification of the test sample and setting of test items, and sends the test management system to the test management system through the mobile phone, and the test management system sends and sets test parameters to corresponding test equipment according to the information.
The test management system and the handheld terminal of the handheld RFID radio frequency tag card reader matched with the system can read the identity information of the test article electric power safety tool with the RFID radio frequency identity identification tag. When a test article electric power safety tool is received, the input function is identified by a tool of a card reader, the safety tool identity information input system is read, before the safety tool starts to test, the safety tool identity information is read by the test identification function of the card reader, the item to be tested is selected and sent to the test management system, and the test management system sends the test article safety tool identity and sets test parameters to corresponding test equipment according to the information.
When the test management system does not have the safety tool with the RFID electronic tag and only has the two-dimensional code identity tag, a tester uses the two-dimensional code scanning function in the test system mobile phone APP to scan the two-dimensional code identity information of the test article electric power safety tool and input the two-dimensional code identity information into the system.
Under the condition that the test management system does not have the RFID electronic tag and does not have the two-dimensional code tag, the tester manually inputs the identity information of the test article tool into the laboratory management system to generate the two-dimensional code tag, and then the two-dimensional code tag is manually pasted on the safety tool.
The test management system scans the two-dimensional code on the safety tool before testing, reads the identity information of the safety tool, selects a project to be tested and then sends the project to the test management system as some test safety tools need to be tested, and the test management system sends the test parameters of the identity information of the safety tool to be tested to corresponding test equipment according to the information.
The laboratory test management system can still independently complete the whole test work of the safety tool under the support of a test management system computer, communication gateway equipment and test equipment and under the condition that no wired network or 4G or 5G wireless network is connected to a cloud platform server.
The data information of the cloud platform uploaded by the test management system comprises: 1. laboratory number information; 2. the identity information of the test sample safety tools (including inspection unit information, manufacturer information and safety tool classification specification coding information) is obtained; 3. test item and result information; 4. testing personnel information; 5. test equipment information; 6. test environment information (temperature, humidity, and atmospheric pressure); 7. date of experiment information
The test management system can create a laboratory and a laboratory system manager, corresponding management authority is granted to the laboratory managed by the manager, the manager only has management authority to the laboratory under the authority, and test result information of a plurality of laboratories can be managed and printed.
The laboratory system administrator can manage the laboratory test equipment, including test equipment entry, deletion, modification, test item and parameter editing and setting.
The laboratory tube system administrator can manage the laboratory testers and give the testers the use and operation authority of the test equipment.
The test management system can automatically generate a certification text according to the qualified test result information and a pre-stored certification format template.
The test management system can automatically generate a test report text according to the test result information and a pre-stored test report format template.
The report query webpage of the test management system is associated with the system cloud platform, a user can log in and query through an account password, and test report information of the safety tool and the test report information of the unit is watermarked and displayed and is limited to be printed and downloaded, so that the test report is prevented from being fake.
And the test management system of the test management system can analyze big data according to the test result information to screen out the model and the manufacturer of the high-quality safety tool.
Requirements for test information management System
The test information management system comprises functions of test equipment information, test article information management, test data recording and storage and the like.
The test equipment information management function comprises basic information such as model and parameters of the test equipment and metering calibration information of the measurement equipment.
The test article information management function reads out the information of the test article and sends the information to the test management system before test detection, and the information is checked and matched with a test article list to be detected by the test management system, so that the missing test and the repeated test of the tool are prevented; and recording and managing the detected tool test information.
The test management system has the functions of recording, storing and outputting test detection data and can provide basic data for the informatization management of the test articles and the test data thereof.
The experimental information management system consists of: the device comprises a test information management system module, a test field management module, a mobile phone app and an RFID radio frequency tag card reader.
Safety tool detection test equipment type and related functional requirements
The safety tool detection test equipment mainly comprises two types of mechanical performance test equipment and electrical performance test equipment.
The mechanical property testing equipment mainly comprises: mechanical universal testing machine, insulating ladder mechanical properties tester.
The electrical performance testing equipment mainly comprises: the testing device comprises a power frequency high-voltage testing transformer, an insulating boot (insulating glove) voltage resistance tester and a grounding wire direct-current resistance group tester.
All safety tool test detection equipment should possess the program control function, can realize the record to the test result, upload the function.
Safety tool test detection process
Censorship safety tool input system:
after the inspection safety tool received by a person in charge of a test article entry system is detected, the inspection unit information, tool and instrument manufacturer information and the codes of the tools and instruments in the system are detected, the codes preset in the system comprise information such as types, specifications and the like of test articles, models and the like, the identity information of the system safety tool and instrument is entered into the system through an RFID radio frequency tag card reader, a mobile phone APP two-dimensional code scanning mode or a manual entry mode, a two-dimensional code tag can be automatically generated and printed out after the system is entered into the manual entry mode, and the manual adhesive tape is adhered to the test article safety tool so that an uploaded detection result can be conveniently corresponding to the tool during subsequent detection. The automatically generated label information generation scheme can be represented in a two-dimensional code mode according to the inspection year, month and day, codes and serial numbers of tools and appliances in the system and tool and appliance manufacturers, and an experimental system mobile phone app used by a tester is installed and used in cooperation with scanning of the two-dimensional code during testing.
And (3) the personnel responsible for detecting the tools and instruments performs test detection on the test equipment, reads the identity identification label on the tested tool before the detection starts, registers the identity information of the tools and instruments to the test management system, and uploads the test result to the corresponding test result of the test tool after the test is finished and the test result is valid, so that the test detection work of the test tool and instrument is completed.
After the system receives test information of all test items of the test articles, the system automatically judges whether the tested safety tools meet requirements according to various standard parameter values preset in the system, qualified safety tools and test reports are automatically generated according to the judgment, unqualified safety tools and test reports generate unqualified reason reports, personnel responsible for printing and pasting the qualified safety tools and printing the qualified safety tools generated by the system and pasting the qualified safety tools and test reports on the qualified safety tools, and test report approval and issuance personnel can arrange, print, seal and sign the reports generated by the system by taking a delivery department as a unit according to needs.
When the test article is tested, the following steps are carried out:
the first step is as follows: receiving the test article
Inputting information of the type, specification, affiliated unit and test product manufacturer of the test product into a test management system, wherein the test product is provided with an RFID (radio frequency identification) identity tag, and reading equipment identity information by using an RFID tag card reader; the sample is provided with a two-dimensional code identity label, and the two-dimensional code is used for scanning the identity information of the handheld terminal reading device; the test article has no identity label, and the test management system generates a unique test article identification two-dimensional code and pastes the unique test article identification two-dimensional code to the test article;
the second step is that: test of test article
A tester selects to use an RFID tag card reader or a two-dimensional code scanning handheld terminal or a mobile phone test system APP to scan and read the identity information of a test article to be tested, and selects an item to be tested of the test article on the RFID tag card reader or the two-dimensional code scanning handheld terminal or the mobile phone test system APP, the RFID tag card reader or the two-dimensional code scanning handheld terminal or the mobile phone test system APP sends the identity information and the test item to be tested to a laboratory management computer in a 433M wireless communication mode, the laboratory management computer sends the test parameters of the test article to corresponding test equipment according to the received item information of the test article to be tested, the test equipment automatically generates a test scheme after receiving the test parameter information of the laboratory management computer, the tester starts the test equipment after confirming, and the test equipment automatically completes the test process, after the test process is finished, confirming that the test sample is not abnormal through the confirmation of the testers, and finishing the test work of the test sample;
the third step: uploading test result information
The method comprises the steps that a tester clicks to confirm after confirming that no abnormity exists, when the test work of a test article is completed, test equipment sends test result information of the test article to a laboratory management computer in a 433M wireless communication mode, and the laboratory management computer automatically classifies and files related test results and data obtained by the test and automatically uploads the classified and filed test results and data to a cloud platform server together with identity information of the test article;
the fourth step: generating the qualification certificate and the test report
The test management system software compares the test result with the standard test data of the test article to automatically judge whether the test article is qualified or not, automatically generates a qualification text according to the information and a pre-stored qualification format template, and also can automatically generate a test report text according to the test result information and a pre-stored test report format template.
Functional requirements for the tensile tester system:
universal tensile testing machine will add test result data output upload function and test item and relevant parameter and accept experimental management system and set up the function on the basis of current function, and the data information of uploading includes: 1. pull (pressure) values; 2. force retention time; 3. the speed of the test. The functions of receiving the test management system setting comprise: 1. testing items; 2 tensile (compressive) force values of the test; 3. the force is maintained for a period of time.
And a test result confirmation key is added on the operation interface, so that a user can conveniently upload data.
The matched test tool can meet the mechanical property test requirements of all ascending safety tools.
Functional requirements for power frequency high voltage test variable control system
The power frequency withstand voltage test grade range is as follows: and (3) performing preventive test on tools with the voltage of 110kV or below.
The power frequency high-voltage test transformer is controlled by a computer program, a test article two-dimensional code or an RFID electronic tag is read, automatic control of a test process (except for starting voltage of an electroscope) is realized according to test article test voltage grade, withstand voltage time and leakage current (reserved test items) contained in the two-dimensional code or the RFID tag, and a test result is uploaded to a system cloud platform after being confirmed.
The insulating rod withstand voltage test can test a plurality of insulating rods simultaneously, and the number of the test article information uploaded during the actual test is determined through the system.
Functional requirements of insulating boot insulating glove voltage resistance tester control system
And automatically completing the whole test process according to the input test article code, automatically recording data such as test voltage, withstand voltage time, leakage current and the like, and clicking a test result confirmation key to complete test data information uploading.
The simultaneous test of multiple pairs of insulating boots and insulating gloves with the same specification and voltage grade can be completed simultaneously.
The function requirement of the grounding wire direct current resistance grouping tester
According to the read identity identification tag of the test article ground wire, identity information of the test article ground wire is registered in a test management system, after the test is finished, the direct current resistance of the ground wire is tested in groups, test result information is uploaded to the test management system, the test management system automatically judges whether the test article ground wire is qualified or not according to the length of the test article ground wire and the square number of the ground wires, which are input by the system, and test data information is uploaded to a system cloud platform.
Data transmission mode of safety tool detection equipment and test field management system computer
The safety tool detection equipment uploads relevant data detected in a test to the test field gateway equipment in a wireless mode, the test field gateway equipment is in communication connection with a test field management system computer in a serial communication mode, and the test field management system sorts the received test data, combines the test data with test equipment information, test date, testers, test sites, test environment information and the like, and then transmits the test data to the cloud platform database through the test field gateway equipment. The test site management system can be used for inputting fixed information such as test equipment and the like into the system in advance, and is convenient for a user to operate. In each field management system, a safety instrument test management system administrator establishes a user and gives related management use authority.
Test site management system module function and requirements
Each test site is an independent safety tool and instrument test room, the test equipment contained in the test site can complete test and detection work on all electric power safety tools and instruments, the test site management system registers, inputs and manages all test equipment and personnel under the system, and test result information uploaded by the test equipment and tool and instrument information uploaded by the test personnel are all related under the test site system database.
Test site management system account creation
The field management system only has the authority of an administrator of the safety tool test management system to establish an account and a password of the field management system and give related management use authority.
Test equipment entry and test personnel management
The equipment option in the test field management system can register and record test equipment information in the field management system, wherein the equipment information comprises: the system distributes independent communication ID to each device according to the device model, the device manufacturer, the date of delivery, the verification certificate of the device, and the like, and the test device establishes network connection with the field management system in a wireless or wired mode. All the information uploaded by the test equipment is automatically associated with the field management system.
Personnel management options in the test field management system can grant independent accounts and passwords to test personnel, and all operation information is automatically associated under the field management system after the personnel log in.
Uploading data content requirement of test field management system
The contents uploaded to the test information management system by the test site management system comprise: the system comprises test article code information, test result information, test equipment information, test personnel information, test time information, test site temperature, humidity and air pressure information and satellite positioning position information (options).
Before the test starts, the tester scans the two-dimensional code or the RFID electronic tag and calls the current test task;
the test result information is obtained by uploading test equipment;
the test equipment information is mainly uploaded by the model of the equipment and is obtained from equipment information which is registered in advance;
the tester information is obtained from the tester information which is registered in advance, and can also be manually changed;
obtaining test time information from a computer system time;
the temperature, humidity and air pressure information of the environment of the test site can be manually input according to a hygrothermograph and an air pressure meter, and the temperature, humidity and air pressure monitoring module assembly is installed on the gateway equipment of the test site and is taken from the module assembly.
The test site management system is connected with a satellite positioning device and can upload position information to the system cloud platform at regular time.
When the information is not uploaded successfully, the system equipment can automatically cache the information which is not uploaded successfully, and automatically upload the information to the cloud platform after communication is recovered.
Function and requirements of test information management system module
Managing the test site management system, including establishing an account and a password for the test site management system;
editing and storing the qualification certificate, the test report format and the test report item;
editing and managing the administrator and the operator of the test information management system, and granting the related management operation authority;
the operator can inquire and print each test field management system in the authority range in a classification way in the test information management system according to the authority, the uploaded detection information of the safety tool and the information retrieval mode are as follows: 1. retrieving all safety tool test information according to the test date; 2. retrieving safety tool test information according to tool classification; 3. the method can search according to the test site management system code → the safety tool submission unit → the safety tool type, pull the test result of the selected part of the safety tool by the mouse, and intensively generate 1 test report which can be printed or exported.
The test information management system displays an interface, and the operation options of the main menu bar comprise two items of test management and test information management.
The test site management options are divided as follows: account management of a field management system, management of testers and real-time video management of a test field.
The test information management options are divided into: the method comprises the steps of sample input, test result query, test date and tester query, unit query of the sample, test manufacturer query, test report and certificate generation, printing and archiving.
The method comprises the steps of associating the test report information which is printed and archived to a test report information inquiry webpage so as to facilitate a user to retrieve and check the authenticity of the report at any time, partially displaying and adding watermarks to the report content on a website according to requirements, adding operation management authority to the test report which is inquired on the webpage, and preventing the test report from being edited, downloaded and copied.
And the test information management system checks the working site position of each laboratory in real time.
Test information management system mobile phone APP and RFID radio frequency tag card reader function
Before the test of the test article, a tester scans the two-dimensional code label pasted during the registration of the test article through the test article scanning function on the mobile phone APP, automatically calls out the information of the tool to be tested, and directly adds the test result information after the test is completed into the information of the test result of the tool.
The user can check the test result data, the next pre-test time, the name of the detection mechanism and other information of the tool by scanning the two-dimensional code on the tool certificate.
Before a test sample test, a tester reads the RFID radio frequency tag on the test sample safety tool through the RFID radio frequency tag card reader, automatically calls out tool information to be tested, and directly adds test result information after the test is finished to the tool test result information.
Test information management system and intelligent storehouse butt joint of electric power safety tool
The RFID tag is adopted as a safety tool for identity recognition, the test information management system is in butt joint with the electric power safety tool storehouse system, preventive test information sharing of the tool can be achieved, and automatic registration management of the tool in and out of a warehouse is achieved through the electronic tag.
Detailed description of safety tool test detection flow of electric power safety tool test detection management system
Insulating boot insulating glove test detection:
the insulating gloves of insulating boots register the experimental management system that detects of electric power safety multiplexer utensil, and it has two kinds to type the mode: the system is provided with an RFID radio frequency electronic identity tag, and after the identity information of a test article is directly read by a radio frequency tag reading device, the test article is registered and input into the system, and the missing information is supplemented; without the RFID radio frequency electronic identity label, the inspection unit, the inspection person, the manufacturer, the inspection date, the specification and the voltage level parameter are input into the system test article registration table, the system automatically generates a unique test article identity two-dimensional code according to the information, the registrant pastes the identity two-dimensional code to the test article, and the registration procedure step is completed. And manually checking whether the appearance of the test article is defective or not, labeling the test article which does not meet the specified requirements in the system, and delivering the test article to an unqualified article area for storage.
A tester adopts an RFID tag card reader or scans a two-dimensional code identity tag on a test article, RFID electronic tag card reader and two-dimensional code scanning information are sent to a test detection management system of an electric power safety tool in a wireless sending mode to enable the system to confirm the identity of the test article to be tested, a subsystem test field management system in the test detection management system of the electric power safety tool is sent to a control system of an insulating boot insulating glove voltage tester in a wireless communication mode according to the specification information of the test article, the control system of the insulating boot insulating glove voltage tester can automatically set test parameters such as test voltage, voltage withstanding time and leakage current according to the received test article information and display the test parameters on an operation interface on a control system display of the insulating boot insulating glove voltage tester, and the tester can directly click an automatic test start button, the test process is automatically completed, and the data is directly sent to a field management computer and a cloud platform server of the electric power safety tool test detection management system after being confirmed by a tester for storage.
The test detection management system can automatically generate a qualification certificate and a test report according to a qualification certificate and a test report format template prestored in the system after comparing a test detection result of a test article with a detection standard specified value, and a tester responsible for issuing the test report can directly print the qualification certificate and the test packet report and submit the report to a test article using unit for filing after signing and sealing.
Testing and detecting a grounding wire (rod):
the received test article grounding wire (rod) is registered to the test detection management system of the electric power safety tool, and the input modes comprise two types: the system is provided with an RFID radio frequency electronic identity tag, and after the identity information of a test article is directly read by a radio frequency tag reading device, the test article is registered and input into the system, and the missing information is supplemented; without the RFID radio frequency electronic identity label, the inspection unit, the inspection person, the manufacturer, the inspection date, the specification and the voltage level parameter are input into the system test article registration table, the system automatically generates a unique test article identity two-dimensional code according to the information, the registrant pastes the identity two-dimensional code to the test article, and the registration procedure step is completed.
And manually checking whether the appearance of the test article is defective or not, labeling the test article which does not meet the specified requirements in the system, and delivering the test article to an unqualified article area for storage.
The direct-current resistance of the lead of the grounding wire (rod) is tested in groups, a tester sends a test article passing the appearance detection to a test detection management system of an electric safety tool in a wireless transmission mode by adopting an RFID label card reader or scanning a two-dimensional code identity label on the test article, RFID electronic label card reader and two-dimensional code scanning information, and an item to be tested, so that the system can confirm the identity of the test article to be tested, a subsystem test field management system in the test detection management system of the electric safety tool is sent to a control system of the direct-resistance group tester of the grounding wire in a wireless communication mode according to the specification information of the test article, the control system of the direct-resistance group tester of the grounding wire can automatically set the length of each section of lead and the square parameter of the lead according to the received test article information and display the square parameter on a display interface on a control system display of the direct-resistance group tester of the grounding wire, the tester can directly click the automatic test start button, the test process is automatically completed, and the data is directly sent to the field management computer and the cloud platform server of the electric power safety tool test detection management system after being confirmed by the tester.
A withstand voltage test of an insulating operating rod of a grounding wire (rod) is carried out, a tester uses an RFID tag card reader or scans a two-dimensional code identity tag on a test sample, RFID electronic tag card reader and two-dimensional code scanning information, and items to be tested are sent to a power safety tool test detection management system in a wireless sending mode, so that the system can confirm the identity of the test sample to be tested and the items to be tested, a subsystem test field management system in the power safety tool test detection management system is sent to a control system of a power frequency high-voltage test transformer in a wireless communication mode according to the test items and specification information of the test sample, the control system of the power frequency high-voltage test transformer can automatically set parameters such as test voltage value, withstand voltage time, test electrode spacing distance and the like according to the received test sample information and display the parameters on a control system display interface of the power frequency high-voltage test transformer, after the test sample is installed on the test rack according to the test requirements, a tester can directly click the automatic test start button, the test process is automatically completed, and after the tester observes that the test process is not abnormal on site, the data of the click confirmation button is directly sent to the site management computer and the cloud platform server of the electric power safety tool test detection management system for storage.
The test detection management system can automatically generate a qualification certificate and a test report according to a qualification certificate and a test report format template prestored in the system after comparing a test detection result of a test article with a detection standard specified value, and a tester responsible for issuing the test report can directly print the qualification certificate and the test packet report and submit the report to a test article using unit for filing after signing and sealing.
Insulating operating rod test:
the received test product insulation operating rod is registered to the electric power safety tool test detection management system, and the input mode has two types: the system is provided with an RFID radio frequency electronic identity tag, and after the identity information of a test article is directly read by a radio frequency tag reading device, the test article is registered and input into the system, and the missing information is supplemented; without the RFID radio frequency electronic identity label, the inspection unit, the inspection person, the manufacturer, the inspection date, the specification and the voltage level parameter are input into the system test article registration table, the system automatically generates a unique test article identity two-dimensional code according to the information, the registrant pastes the identity two-dimensional code to the test article, and the registration procedure step is completed.
And manually checking whether the appearance of the test article is defective or not, labeling the test article which does not meet the specified requirements in the system, and delivering the test article to an unqualified article area for storage.
A tester uses an RFID label card reader or scans a two-dimensional code identity label on a test article, the RFID electronic label card reader and two-dimensional code scanning information, and the item to be tested are sent to a power safety tool test detection management system in a wireless sending mode, so that the system can confirm the identity of the test article to be tested and the item to be tested, a subsystem test field management system in the power safety tool test detection management system is sent to a control system of a power frequency high-voltage test transformer in a wireless communication mode according to the test item and specification information of the test article, the control system of the power frequency high-voltage test transformer can automatically set parameters such as a test voltage value, withstand voltage time, test electrode spacing distance and the like according to the received test article information, and the parameters are displayed on a display interface of the control system of the power frequency high-voltage test transformer, and the test article is mounted on a test frame according to the test requirements, the tester can directly click the automatic test start key, the test process is automatically completed, the test process is normally marked after the tester observes that the test process is not abnormal on site, and the data of the click confirmation key is directly sent to the site management computer and the cloud platform server of the electric power safety tool test detection management system for storage.
The test detection management system can automatically generate a qualification certificate and a test report according to a qualification certificate and a test report format template prestored in the system after comparing a test detection result of a test article with a detection standard specified value, and a tester responsible for issuing the test report can directly print the qualification certificate and the test packet report and submit the report to a test article using unit for filing after signing and sealing.
And (3) testing the pressure resistance of the insulating plate:
the received test sample insulation board is registered to the test detection management system of the electric power safety tool, and the input mode has two types: the system is provided with an RFID radio frequency electronic identity tag, and after the identity information of a test article is directly read by a radio frequency tag reading device, the test article is registered and input into the system, and the missing information is supplemented; without the RFID radio frequency electronic identity label, the inspection unit, the inspection person, the manufacturer, the inspection date, the specification and the voltage level parameter are input into the system test article registration table, the system automatically generates a unique test article identity two-dimensional code according to the information, the registrant pastes the identity two-dimensional code to the test article, and the registration procedure step is completed.
And manually checking whether the appearance of the test article is defective or not, labeling the test article which does not meet the specified requirements in the system, and delivering the test article to an unqualified article area for storage.
A tester uses an RFID label card reader or scans a two-dimensional code identity label on a test article, the RFID electronic label card reader and two-dimensional code scanning information, and the item to be tested are sent to a test detection management system of an electric power safety tool in a wireless sending mode, so that the system can confirm the identity of the test article to be tested and the item to be tested, a subsystem test field management system in the test detection management system of the electric power safety tool is sent to a control system of a power frequency high-voltage test transformer in a wireless communication mode according to the test item and specification information of the test article, the control system of the power frequency high-voltage test transformer can automatically set parameters such as test voltage value, withstand voltage time and the like according to the received test article information, and the parameters are displayed on a display interface of the control system of the power frequency high-voltage test transformer, and after the test article is installed on a test bed according to the test requirements, the tester can directly click the automatic test start key, the test process is automatically completed, the test process is normally marked after the tester observes that the test process is not abnormal on site, and the data of the click confirmation key is directly sent to the site management computer and the cloud platform server of the electric power safety tool test detection management system for storage.
The test detection management system can automatically generate a qualification certificate and a test report according to a qualification certificate and a test report format template prestored in the system after comparing a test detection result of a test article with a detection standard specified value, and a tester responsible for issuing the test report can directly print the qualification certificate and the test packet report and submit the report to a test article using unit for filing after signing and sealing.
Testing an electroscope:
the received test product electroscope is registered to the test detection management system of the electric power safety tool, and the input mode has two types: the system is provided with an RFID radio frequency electronic identity tag, and after the identity information of a test article is directly read by a radio frequency tag reading device, the test article is registered and input into the system, and the missing information is supplemented; without the RFID radio frequency electronic identity label, the inspection unit, the inspection person, the manufacturer, the inspection date, the specification and the voltage level parameter are input into the system test article registration table, the system automatically generates a unique test article identity two-dimensional code according to the information, the registrant pastes the identity two-dimensional code to the test article, and the registration procedure step is completed.
And manually checking whether the appearance of the test article is defective or not, labeling the test article which does not meet the specified requirements in the system, and delivering the test article to an unqualified article area for storage.
The tester starts a voltage test, a tester sends a test article passing appearance detection to an electric power safety tool test management system by adopting an RFID label card reader or scanning a two-dimensional code identity label on the test article, RFID electronic label card reader and two-dimensional code scanning information, and items to be tested in a wireless sending mode, so that the system can confirm the identity of the test article to be tested, a subsystem test site management system in the electric power safety tool test detection management system sends the test article specification information to a control system of a power frequency high-voltage test transformer in a wireless communication mode, the control system of the power frequency high-voltage test transformer automatically sets information such as test items, tester specifications and the like according to the received test article information and displays the information on a display interface on a control system display of the power frequency high-voltage test transformer, one tester contacts the test electroscope with the test electrode of the electroscope starting voltage test frame according to the operation requirement, the other tester starts the boosting operation, when the starting of the electroscope is normal through the acousto-optic alarm, the data is directly sent to the field management computer and the cloud platform server of the electric power safety tool test detection management system after the confirmation of the tester.
The tester insulated operating rod voltage-withstand test, the tester uses the RFID label card reader or scans the two-dimension code identity label on the test article, the RFID electronic label card reader and the two-dimension code scanning information, and the item to be tested are sent to the electric safety tool test detection management system by the wireless sending mode, so that the system can confirm the identity of the test article to be tested and the item to be tested, the subsystem test site management system in the electric safety tool test detection management system is sent to the control system of the power frequency high-voltage test transformer by the wireless communication mode according to the test item and specification information of the test article, the control system of the power frequency high-voltage test transformer can automatically set the test voltage value, the voltage-withstand time, the test electrode spacing distance and other parameters according to the received test article information, and displays the parameters on the control system display interface of the power frequency high-voltage test transformer, after the test sample is installed on the test rack according to the test requirements, a tester can directly click the automatic test start button, the test process is automatically completed, and after the tester observes that the test process is not abnormal on site, the data of the click confirmation button is directly sent to the site management computer and the cloud platform server of the electric power safety tool test detection management system for storage.
The test detection management system can automatically generate a qualification certificate and a test report according to a qualification certificate and a test report format template prestored in the system after comparing a test detection result of a test article with a detection standard specified value, and a tester responsible for issuing the test report can directly print the qualification certificate and the test packet report and submit the report to a test article using unit for filing after signing and sealing.
The electrical performance test of the safety tool is not described, and the test process is the same as the test process.
Mechanical property test of the electric power tool:
the received test sample insulation board is registered to the test detection management system of the electric power safety tool, and the input mode has two types: the system is provided with an RFID radio frequency electronic identity tag, and after the identity information of a test article is directly read by a radio frequency tag reading device, the test article is registered and input into the system, and the missing information is supplemented; without the RFID radio frequency electronic identity label, parameters such as a delivery unit, a delivery person, a manufacturer, delivery date, specification and the like are input into a system sample registration table, a system automatically generates a unique sample identification two-dimensional code according to information, a registrant pastes the identification two-dimensional code to the sample, and the registration procedure step is completed.
And manually checking whether the appearance of the test article is defective or not, labeling the test article which does not meet the specified requirements in the system, and delivering the test article to an unqualified article area for storage.
A tester uses an RFID label card reader or scans a two-dimensional code identity label on a test article, the RFID electronic label card reader and two-dimensional code scanning information and an item to be tested are sent to a test detection management system of an electric power safety tool in a wireless sending mode so that the system can confirm the identity of the test article to be tested and the item to be tested, a subsystem test field management system in the test detection management system of the electric power safety tool is sent to a control system of a mechanical performance testing machine in a wireless communication mode according to the test item and specification information of the test article, the control system of the mechanical performance testing machine can automatically set parameters such as test pulling (pressing) force, force load-holding time and the like according to the received test article information and display the parameters on a display interface of the control system of the mechanical performance testing machine, after the test article is installed on a test bed according to test requirements, the tester can directly click the automatic test start key, the test process is automatically completed, after the tester observes that the test process is normal after no abnormity exists in the field, the data of the click confirmation key is directly sent to the field management computer and the cloud platform server of the electric power safety tool test detection management system for storage.
The test detection management system can automatically generate a qualification certificate and a test report according to a qualification certificate and a test report format template prestored in the system after comparing a test detection result of a test article with a detection standard specified value, and a tester responsible for issuing the test report can directly print the qualification certificate and the test packet report and submit the report to a test article using unit for filing after signing and sealing.
Claims (10)
1. The utility model provides an experimental management system of electric power safety multiplexer utensil which characterized in that: the system comprises a laboratory management computer, test equipment, communication gateway equipment and electric power safety tool test management system software, wherein the laboratory management computer is connected with the test equipment through the communication gateway equipment so as to realize automatic setting of parameters of the test equipment;
when the test article is tested, the following steps are carried out:
the first step is as follows: receiving the test article
Inputting information of the type, specification, affiliated unit and test product manufacturer of the test product into a test management system, wherein the test product is provided with an RFID (radio frequency identification) identity tag, and reading equipment identity information by using an RFID tag card reader; the sample is provided with a two-dimensional code identity label, and the two-dimensional code is used for scanning the identity information of the handheld terminal reading device; the test article has no identity label, and the test management system generates a unique test article identification two-dimensional code and pastes the unique test article identification two-dimensional code to the test article;
the second step is that: test of test article
A tester selects to use an RFID tag card reader or a two-dimensional code scanning handheld terminal or a mobile phone test system APP to scan and read the identity information of a test article to be tested, and selects an item to be tested of the test article on the RFID tag card reader or the two-dimensional code scanning handheld terminal or the mobile phone test system APP, the RFID tag card reader or the two-dimensional code scanning handheld terminal or the mobile phone test system APP sends the identity information and the test item to be tested to a laboratory management computer in a 433M wireless communication mode, the laboratory management computer sends the test parameters of the test article to corresponding test equipment according to the received item information of the test article to be tested, the test equipment automatically generates a test scheme after receiving the test parameter information of the laboratory management computer, the tester starts the test equipment after confirming, and the test equipment automatically completes the test process, after the test process is finished, confirming that the test sample is not abnormal through the confirmation of the testers, and finishing the test work of the test sample;
the third step: uploading test result information
The method comprises the steps that a tester clicks to confirm after confirming that no abnormity exists, when the test work of a test article is completed, test equipment sends test result information of the test article to a laboratory management computer in a 433M wireless communication mode, and the laboratory management computer automatically classifies and files related test results and data obtained by the test and automatically uploads the classified and filed test results and data to a cloud platform server together with identity information of the test article;
the fourth step: generating the qualification certificate and the test report
The test management system software compares the test result with the standard test data of the test article to automatically judge whether the test article is qualified or not, automatically generates a qualification text according to the information and a pre-stored qualification format template, and also can automatically generate a test report text according to the test result information and a pre-stored test report format template.
2. The system of claim 1, wherein: the system further comprises a printer, a label printer, a mobile phone test system APP, an RFID label card reader and a two-dimensional code scanning handheld terminal.
3. The system of claim 1, wherein:
the communication gateway equipment is connected with a laboratory management computer by using a serial interface;
the communication gateway equipment uses a 433M communication module to realize wireless communication connection with each test equipment, the handheld terminal of the RFID label card reader and the two-dimensional code scanning handheld terminal;
the communication gateway equipment is in communication connection with a mobile phone test system APP of a tester by using a Bluetooth module or a mobile phone communication network;
the communication gateway equipment is connected with the cloud platform server by using a WAN (wide area network) wired network or a 4G wireless network and a 5G wireless network;
the communication gateway equipment provides test site temperature and humidity and atmospheric pressure data information for the system by using the temperature and humidity and air pressure monitoring module.
4. The system of claim 1, wherein: and setting the test parameters of the corresponding test equipment according to the test items and the test article specification parameters of the input system to finish the preparation work before the test.
5. The system of claim 1, wherein: and after classifying and archiving the relevant test results and data obtained by the test, the laboratory management computer and the identity information of the tested safety tool are automatically uploaded to the cloud platform server.
6. The system of claim 2, wherein: the handheld terminal or the two-dimensional code scanning handheld terminal of the mobile phone test system APP or the RFID label card reader can complete scanning and reading of the identity information of the two-dimensional code or the RFID label pasted on the test article, so that identification of the identity of the test article is completed;
the mobile phone test system APP or the RFID label card reader or the two-dimensional code scanning handheld terminal scans the identity information of the test article, and the test item of the test article is selected and confirmed by field test personnel and then sent to a laboratory management computer.
7. The system of claim 6, wherein: under the condition that the test article does not have the RFID electronic tag and does not have the two-dimensional code label, the tester manually inputs the identity information of the test article tool into the laboratory management system to generate the unique traceable two-dimensional code label, and then manually pastes the two-dimensional code label on the test article.
8. The system of claim 3, wherein: the communication gateway device establishes communication connection between the test management computer and the test device, and can still independently complete the whole test work of the test article when no WAN wired network or 4G or 5G wireless network exists.
9. The system of claim 1, wherein: the system also comprises a test information management system, wherein the test information management system comprises: test equipment information management, sample information management, test data recording, analysis, filing and storage.
10. The system of claim 1, wherein: the system is provided with a laboratory system administrator who creates the laboratory.
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| CN110378446A (en) | 2019-10-25 |
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Denomination of invention: Test management system for electrical safety tools Effective date of registration: 20220921 Granted publication date: 20200214 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: SHINYOUNG (GROUP) CO.,LTD. Registration number: Y2022110000225 |
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Date of cancellation: 20231020 Granted publication date: 20200214 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: SHINYOUNG (GROUP) CO.,LTD. Registration number: Y2022110000225 |