CN110373673A - A kind of cathodic protection system modular unit - Google Patents

A kind of cathodic protection system modular unit Download PDF

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Publication number
CN110373673A
CN110373673A CN201910716452.2A CN201910716452A CN110373673A CN 110373673 A CN110373673 A CN 110373673A CN 201910716452 A CN201910716452 A CN 201910716452A CN 110373673 A CN110373673 A CN 110373673A
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CN
China
Prior art keywords
module
cathodic protection
unit
equipment
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910716452.2A
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Chinese (zh)
Inventor
张国虎
张平
李�浩
屠海波
汪丹
陈彬源
左斐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Petroleum Corp
China Petroleum Engineering and Construction Corp
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China Petroleum Engineering and Construction Corp
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Publication date
Application filed by China Petroleum Engineering and Construction Corp filed Critical China Petroleum Engineering and Construction Corp
Priority to CN201910716452.2A priority Critical patent/CN110373673A/en
Publication of CN110373673A publication Critical patent/CN110373673A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F13/00Inhibiting corrosion of metals by anodic or cathodic protection
    • C23F13/02Inhibiting corrosion of metals by anodic or cathodic protection cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
    • C23F13/06Constructional parts, or assemblies of cathodic-protection apparatus

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Prevention Of Electric Corrosion (AREA)

Abstract

The invention discloses a kind of cathodic protection system modular units, are bolted the cathodic protection EM equipment module being mounted on steel construction saddle, tester module, equipment and insulation facilities protection module, wiring unit module and cathodic protection cable including steel construction saddle and by detachable;The cathodic protection EM equipment module, tester module, equipment and insulation facilities protection module pass through cable respectively and connect with wiring unit module.Each equipment is arranged in monomer module, by the arrangement of equipment each in optimization module, the modularization of cathodic protection system device is simpler by the present invention by modularized design;Monomer module is all made of bolt or inserting mode is fixed on the base, and splits and is easy, and reassembles quick, convenient transportation, is convenient for reusing, improves traditional construction mode;Each module is concise, is easy to internal control, can avoid field connection mistake, can be effectively controlled construction quality, shortens the site operation duration.

Description

A kind of cathodic protection system modular unit
Technical field
The invention belongs to corrosion protection technology fields, more particularly, to a kind of cathodic protection system modular unit.
Background technique
Erosion resistant coating adds the mode of cathodic protection Combined Protection, as a kind of effective corrosion control technology, has been widely used In buried steel oil, gas and water pipeline, storage tank and equipment.Cathodic protection equipment, wiring unit, survey in conventional cathodes protection system The dispersion of the arrangements such as equipment, anti-surge equipment, data terminal equipment is tried, cable connection is complicated, and each equipment recycling rate of waterused is low, construction Prefabricated degree is low, and inspection route is long.With the fast development of Three-dimensional Design Technique, make the construction of cathodic protection system modularization and essence Benefit is prefabricated to be possibly realized.It is badly in need of a kind of cathodic protection system modular unit, is able to solve that equipment is more, is difficult to modular ask Topic.Device inner space, characteristics of compact layout are made full use of simultaneously;Device internal unit is all made of bolt and fixes and connect, and can be improved Prefabrication rate.
Summary of the invention
The shortcomings that in order to overcome the prior art, the present invention provides a kind of cathodic protection system modular units, to cathode Protection system carries out modularization setting, makes full use of device inner space, accomplishes region and channel planning rationally, each equipment arrangement It concentrates.Complicated to solve the dispersion of equipment arrangement, cable connection in the prior art, each equipment recycling rate of waterused is low, pre- processing procedure of constructing Spend low, the problems such as inspection route is long.
The technical scheme adopted by the invention is that: a kind of cathodic protection system modular unit, including steel construction saddle and By it is detachable be bolted the cathodic protection EM equipment module being mounted on steel construction saddle, tester module, equipment and Insulate facilities protection module, wiring unit module and cathodic protection cable;The cathodic protection EM equipment module, test equipment mould Block, equipment and insulation facilities protection module pass through cable respectively and connect with the respective terminal of wiring unit module;The wiring is set Standby module is connect with the cathodic protection cable, and the cathodic protection cable is fixed in the cable trough on steel construction saddle.
Compared with prior art, the positive effect of the present invention is:
1) cathode protection device is carried out modularized design by the present invention, and cathodic protection equipment, wiring unit, test are set Standby, anti-surge equipment etc. is arranged in monomer module, by the arrangement of equipment each in optimization module, cathodic protection system device Modularization is simpler;
2) monomer module is all made of bolt or inserting mode is fixed on the base, and splits and is easy, and reassembles quick, transporter Just, convenient for recycling, traditional construction mode is improved;
3) each module is concise, is easy to internal control, can avoid field connection mistake, can be effectively controlled construction quality, Shorten the site operation duration;
4) different monomer modules can be configured according to the actual condition of engineering, it, can be preferably in production capacity for built engineering Increase monomer module under conditions of expansion, convenient for the management service at scene.
Detailed description of the invention
Examples of the present invention will be described by way of reference to the accompanying drawings, in which:
Fig. 1 is cathodic protection system modular unit layout drawing of the invention;
Fig. 2 is cathodic protection EM equipment module schematic diagram of the invention;
Fig. 3 is tester module schematic diagram of the invention;
Fig. 4 is equipment and insulation facilities protection module diagram of the invention;
Fig. 5 is the connection schematic diagram of A unit and buried metal pipeline;
Fig. 6 is the operation principle schematic diagram of A, B, C cell;
Fig. 7 is the operation principle schematic diagram of D, E, F cell;
Fig. 8 is the operation principle schematic diagram of G, H, I unit.
Specific embodiment
A kind of cathodic protection system modular unit, as shown in Figure 1, comprising: steel construction saddle 1, cathodic protection equipment mould Block 2, tester module 3, equipment and insulate facilities protection module 4, wiring unit module 5 and cathodic protection cable 6 etc..
As shown in Figure 1, cathodic protection EM equipment module 2, tester module 3, equipment and insulation facilities protection module 4, connect Line EM equipment module 5 and cathodic protection cable 6 etc. are installed on steel construction saddle 1 by detachable be bolted, convenient for dress It sets the whole monomer module that is split as and carries out transport and the replacement of monomer module, recycling;The cathodic protection EM equipment module 2 It can provide cathodic protection current and automatically adjust, have cathode protecting parameter acquisition, function, cathodic protection equipment mould are far controlled in teletransmission Block 2 is connect by cable with 5 respective terminal of wiring unit module;The tester module 3 can to each cathode protecting parameter, absolutely Edge joint performance etc. carries out on-the-spot test, and tester module 3 is connect by cable with 5 respective terminal of wiring unit module;Institute It states equipment and insulation facilities protection module 4 has anti-surge, alternating current-direct current interference prevention function, for protection setting in the exhausted of plant stand From the destruction of thunder and lightning high-voltage surge, equipment and insulation facilities protection module 4 pass through for edge connector and plant stand internal cathodic protection equipment Cable is connect with 5 respective terminal of wiring unit module;Junction box is set in the wiring unit module 5, is protected by cable and cathode EM equipment module 2, tester module 3, equipment and insulation facilities protection module 4 is protected to connect, and it is interior set multiple connecting terminals, realize Cable in modular unit is by wiring unit module 5 and external connection;The cathodic protection cable 6 is all types of cathodes guarantor Cable is protected, is each attached in the cable trough on steel construction saddle 1.
As a kind of technical optimization scheme of the invention, the steel construction saddle 1 is fashioned iron, and is furnished with lifting lug, is conveniently hung It ships defeated.
As a kind of technical optimization scheme of the invention, the cathodic protection EM equipment module 2 includes A (data acquisition and remote Pass remote control function), three B (rectification function), C (auto-adjustment control function) units (see Fig. 2).When actual condition only needs to realize When cathode protecting parameter in-site collecting and teletransmission are far controlled, which only needs A unit;When actual condition needs are whole When stream function and cathode protecting parameter in-site collecting and teletransmission are far controlled, which needs two units of A+B;Work as reality Border operating condition need to meet rectification function and cathode protecting parameter in-site collecting simultaneously and teletransmission is far controlled, and have automatic current output, When the control function of current potential adjustment, which need to exist simultaneously tri- units of A+B+C.This module can be according to work Journey actual demand selects different units to be combined into corresponding EM equipment module.
The A unit is used to change the pipe to soil potential of buried metal pipeline into standard industrial process signals (4-20mA), and passes through Automatic control equipment or wireless transmission method realize the function that teletransmission is far controlled, convenient for station control systems at different levels to the pipe to soil potential of set-point into Row acquisition monitors and processes.When actual condition only need to realize that cathode protecting parameter in-site collecting and teletransmission are far controlled, cathodic protection EM equipment module 2 only needs A unit, is detailed in Fig. 5;A unit can be used in combination with unit B and C cell simultaneously, be detailed in Fig. 6.
The unit B includes transformer and rectifier, and transformer is converted to mains alternating voltage in equipment tolerance range Alternating voltage, rectifier using diode or it is silicon-controlled convert alternating current to equipment needed for direct current, be detailed in Fig. 6.
The C cell is the potential change of real-time detection reference electrode under unit B working condition, with given current potential into Row compares, amplifies, and adjusts output voltage and exports the small greatly of electric current, stablizes until by protective conduit energization current potential given electric Position, that is, reach constant potential, be detailed in Fig. 6.
As a kind of technical optimization scheme of the invention, it is all that the tester module 3 can integrate live cathodic protection Test request, be convenient for field data test job.According to test function demand, D (pipe/earth testing), E can be divided into Three units of (insulating joint performance test), F (data acquisition, transmission and teletransmission) (see Fig. 3).D, E unit is according to actual condition Independent choice uses, should when actual condition need to meet pipe/earth testing and data acquisition, transmission and transporting function simultaneously Tester module need to exist simultaneously D+F unit.In engineer application, selected according to actual functional capability demand one or more of corresponding Unit be the EM equipment module.
The D unit connects reference electrode, one end for testing by pipe/ground potential of protective conduit, by cable one end Connection is detailed in Fig. 7 using multimeter test by the current potential of the opposite reference electrode of protective conduit by protective conduit.
The E unit is used to test the current potential at insulating joint both ends, is respectively connected to insulating joint both ends by cable By in protective conduit, the performance of insulating joint is judged according to the current potential at insulating joint both ends, is detailed in Fig. 7.
The F cell is used for acquisition, transmission and the teletransmission of data, is pipe/ground potential on the basis of D unit by test By GPRS or other transmission mode teletransmissions to control systems in station at different levels, it is detailed in Fig. 7.
As a kind of technical optimization scheme of the invention, the equipment and insulation facilities protection module 4 are different according to function, It can be G (anti-surge unit), three H (AC influence protective unit), I (DC influence protective unit) units (see Fig. 4).Its In, when actual condition need to only realize anti-surge, the equipment and insulation facilities protection module 4 only need G unit;When actual condition needs When realizing that anti-surge and AC influence are protected, the equipment and insulation facilities protection module 4 need G+H unit;When actual condition needs reality When now anti-surge and alternating current-direct current interference prevention, the equipment and insulation facilities protection module 4 need G+H+I unit.In engineer application, Select one or more of corresponding units for the equipment and insulation facilities protection module according to actual functional capability demand.
The G unit is the component or equipment for having anti-instantaneous high pressure electrophoresis function, including Equipotential connector, fire Flower gap, Zinc-Oxide Arrester etc..G unit is connect by cable one end with pipeline, and one end is connect with grounding body, nominal situation When, G unit is in open-circuit condition, and pipeline is not turned on grounding body;When there is instantaneous high pressure surge on pipeline, once more than G unit When the voltage of setting, the switching-on state of G unit, pipeline is connected with grounding body by G unit, and the grounded body of high-voltage surge is straight Run in and put, is detailed in Fig. 8.
The H-cell is the component or equipment for having isolated DC conducting exchange, including capacity cell or solid-state are gone Coupler etc..H-cell is connect by cable one end with pipeline, and one end is connect with grounding body, when there is alternating current disturbance on pipeline, Alternating current is discharged into the earth by grounding body through H-cell, and DC current cannot pass through H-cell discharge, be detailed in Fig. 8.
The I unit is the component or equipment for having the direct current that turn-on time is long, numerical value is big, includes high-power Electric drainager etc..I unit is connect by cable one end with pipeline, and one end is connect with grounding body, when having time length, numerical value are big on pipeline Direct current electrical interference when, direct current through I unit by grounding body be discharged into the earth, be detailed in Fig. 8.
As a kind of technical optimization scheme of the invention, the wiring unit module 5 can realize the electricity in modular unit Cable specifies the working interface at scene with prefabrication by wiring unit module 5 and external connection, favorably connecing on site Line avoids wiring error.
As a kind of technical optimization scheme of the invention, the cable 6 is each attached to the cable trough on steel construction saddle 1 Interior, wiring is clean and tidy and wiring is not easy to make mistakes.

Claims (10)

1. a kind of cathodic protection system modular unit, it is characterised in that: including steel construction saddle and pass through detachable bolt Connect be mounted on steel construction saddle cathodic protection EM equipment module, tester module, equipment and insulation facilities protection module, Wiring unit module and cathodic protection cable;The cathodic protection EM equipment module, tester module, equipment and insulation facility are protected Shield module passes through cable respectively and connect with the respective terminal of wiring unit module;The wiring unit module and the cathodic protection Cable connection, the cathodic protection cable are fixed in the cable trough on steel construction saddle.
2. a kind of cathodic protection system modular unit according to claim 1, it is characterised in that: the cathodic protection is set Standby module includes that functional unit A is far controlled in the data acquisition connecting with buried metal pipeline and teletransmission, for acquiring buried metal pipe The pipe to soil potential in road simultaneously is converted into realizing that function is far controlled in teletransmission by automatic control equipment or wireless transmission method after current signal.
3. a kind of cathodic protection system modular unit according to claim 2, it is characterised in that: the cathodic protection is set Standby module further includes the rectification function unit B connecting with buried metal pipeline, and the rectification function unit B includes transformer and whole Device is flowed, realizes output cathode protective current function, functional unit A and rectification function unit B are far controlled in the data acquisition and teletransmission Rectifier connection.
4. a kind of cathodic protection system modular unit according to claim 3, it is characterised in that: the cathodic protection is set Standby module further includes the auto-adjustment control functional unit C connecting with buried metal pipeline, the auto-adjustment control function list One end of first C is connect with the rectifier of rectification function unit B, and the other end is acquired with data and teletransmission is far controlled functional unit A and connect.
5. a kind of cathodic protection system modular unit according to claim 1, it is characterised in that: the test equipment mould Block includes pipe/earth testing cells D, and the pipe/earth testing cells D connects reference electrode by cable one end, another End connection is by protective conduit.
6. a kind of cathodic protection system modular unit according to claim 5, it is characterised in that: the test equipment mould Block further includes data acquisition, transmission and the remote transmission unit F connecting with pipe/earth testing cells D, for surveying pipe/ground potential Pipe/ground potential teletransmission of cells D test is tried to control systems in station at different levels.
7. a kind of cathodic protection system modular unit according to claim 1, it is characterised in that: the test equipment mould Block includes insulating joint performance test unit E, and the insulating joint performance test unit E is respectively connected to insulation by cable and connects Head both ends connection by protective conduit.
8. a kind of cathodic protection system modular unit according to claim 1, it is characterised in that: the equipment and insulation Facilities protection module includes anti-surge unit G, and the anti-surge unit G includes Equipotential connector, spark gap and zinc oxide Arrester, the anti-surge unit G are connect by cable one end with pipeline, and one end is connect with grounding body.
9. a kind of cathodic protection system modular unit according to claim 8, it is characterised in that: the equipment and insulation Facilities protection module further includes AC influence protective unit H, and the AC influence protective unit H includes that capacity cell or solid-state are gone Coupler, the AC influence protective unit H are connect by cable one end with pipeline, and one end is connect with grounding body.
10. a kind of cathodic protection system modular unit according to claim 9, it is characterised in that: the equipment and absolutely Edge facilities protection module further includes DC influence protective unit I, and the DC influence protective unit I includes high-power electric drainager, The DC influence protective unit I is connect by cable one end with pipeline, and one end is connect with grounding body.
CN201910716452.2A 2019-08-05 2019-08-05 A kind of cathodic protection system modular unit Pending CN110373673A (en)

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CN201910716452.2A CN110373673A (en) 2019-08-05 2019-08-05 A kind of cathodic protection system modular unit

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Application Number Priority Date Filing Date Title
CN201910716452.2A CN110373673A (en) 2019-08-05 2019-08-05 A kind of cathodic protection system modular unit

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021117009A (en) * 2020-01-22 2021-08-10 東京瓦斯株式会社 Gas safety device
CN114250471A (en) * 2021-12-21 2022-03-29 西安石油大学 Cathodic protection potential follow-up control system under oil gas wisdom pipeline framework

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CN201282424Y (en) * 2008-10-31 2009-07-29 株洲科瑞变流电气有限公司 Cathodic protection varying-voltage rectifier
CN102345131A (en) * 2010-08-03 2012-02-08 成都恒嘉管道防腐工程有限公司 Potentiostat for resisting metal corrosion and networked constant potential supply system composed of the potentiostat
CN203320127U (en) * 2013-06-08 2013-12-04 中国石油天然气集团公司 Buried pipeline cathode protection system of long-distance pipeline process station
CN103849880A (en) * 2014-03-12 2014-06-11 西安石油大学 Pulse width modulation based cathode protection method and protector thereof
CN105239078A (en) * 2015-01-26 2016-01-13 陕西延长石油(集团)有限责任公司管道运输公司 Anti-corrosion method for in-station pipeline of oil transportation station
CN109023384A (en) * 2017-06-09 2018-12-18 四川启昌管道工程有限责任公司 A kind of novel convenient moveable cathodic protection skid mounted equipment
CN210367912U (en) * 2019-08-05 2020-04-21 中国石油工程建设有限公司 Cathode protection system modularization device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201282424Y (en) * 2008-10-31 2009-07-29 株洲科瑞变流电气有限公司 Cathodic protection varying-voltage rectifier
CN102345131A (en) * 2010-08-03 2012-02-08 成都恒嘉管道防腐工程有限公司 Potentiostat for resisting metal corrosion and networked constant potential supply system composed of the potentiostat
CN203320127U (en) * 2013-06-08 2013-12-04 中国石油天然气集团公司 Buried pipeline cathode protection system of long-distance pipeline process station
CN103849880A (en) * 2014-03-12 2014-06-11 西安石油大学 Pulse width modulation based cathode protection method and protector thereof
CN105239078A (en) * 2015-01-26 2016-01-13 陕西延长石油(集团)有限责任公司管道运输公司 Anti-corrosion method for in-station pipeline of oil transportation station
CN109023384A (en) * 2017-06-09 2018-12-18 四川启昌管道工程有限责任公司 A kind of novel convenient moveable cathodic protection skid mounted equipment
CN210367912U (en) * 2019-08-05 2020-04-21 中国石油工程建设有限公司 Cathode protection system modularization device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021117009A (en) * 2020-01-22 2021-08-10 東京瓦斯株式会社 Gas safety device
JP7335822B2 (en) 2020-01-22 2023-08-30 東京瓦斯株式会社 gas safety device
CN114250471A (en) * 2021-12-21 2022-03-29 西安石油大学 Cathodic protection potential follow-up control system under oil gas wisdom pipeline framework
CN114250471B (en) * 2021-12-21 2023-10-27 西安石油大学 Cathode protection potential follow-up control system under oil gas intelligent pipeline architecture

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Effective date of registration: 20210209

Address after: No. 6, Sichuan hi tech Zone, sublime Road, Chengdu, Sichuan

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