CN110371654A - A kind of raw stock automatic laminating device - Google Patents

A kind of raw stock automatic laminating device Download PDF

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Publication number
CN110371654A
CN110371654A CN201910772868.6A CN201910772868A CN110371654A CN 110371654 A CN110371654 A CN 110371654A CN 201910772868 A CN201910772868 A CN 201910772868A CN 110371654 A CN110371654 A CN 110371654A
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China
Prior art keywords
cylinder
lifting cylinder
component
roll
workbench
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Granted
Application number
CN201910772868.6A
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Chinese (zh)
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CN110371654B (en
Inventor
吕勇
徐晓华
陈宏丽
周俊
张政泼
李天明
邹爱成
刘忠
李仁锁
覃学东
吴江
张栋梁
刘晓刚
梁伟
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Guilin University of Aerospace Technology
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Guilin University of Aerospace Technology
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Priority to CN201910772868.6A priority Critical patent/CN110371654B/en
Publication of CN110371654A publication Critical patent/CN110371654A/en
Application granted granted Critical
Publication of CN110371654B publication Critical patent/CN110371654B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of raw stock automatic laminating devices, including support frame, lamination workbench, conductive black glue piece conveyer belt and insulation white glue piece conveyer belt, it unlike the prior art, further include the pickup component being located in support frame, transfer assembly and roll-in component.The work for picking up component is to complete raw stock to pick up and put down two movements;The work of transfer assembly is that the raw stock that will have been picked up is transferred to lamination workbench and puts down;The work of roll-in component is to carry out the compacting of raw stock.Automatic laminating apparatus structure of the present invention is compact, it is rationally distributed, it can be achieved that the pickup of raw stock, transfer, lamination continuous sex work, improve working efficiency.The device is applicable not only to a thickness of 1 millimeter or less, it is also applied for the automatic laminating of 1 millimeter or more of raw stock, hand labor can be replaced, realizes automatic laminating work, lamination efficiency is improved, reduces material loss, promote Product Precision, is allowed to more meet the requirement of modern production enterprise development.

Description

A kind of raw stock automatic laminating device
Technical field
The present invention relates to rubber products to produce special equipment, specifically a kind of raw stock automatic laminating device.
Background technique
Conducting resinl manufacturing is the basic activity of an electronic product, because its product category is more, has a wide range of application, is influenced It is very far-reaching.All products using liquid crystal display can all use and arrive this fundamental parts of conducting resinl.It is very general in number display And today, be seen everywhere its presence.
China's conducting resinl manufacturing experienced more than 20 years, though achieving significant progress, not walk out still big Without strong vicious circle.Due to conducting resinl produces equipment backwardness, cause the final products produced raw in precision, batch Consistency etc. is produced, there is very big gap compared with world-class enterprise.Again because of the particularity of industry, in the market without existing At equipment can directly introduce for producing, have only and researched and developed by enterprise itself strength.
Lamination process is production one important procedure of conductive adhesive tape.Unvulcanized rubber diaphragm (being commonly called as raw stock), which is divided into, leads Electric black glue piece and insulation white glue piece.Currently, the work of raw stock lamination is mainly completed by artificial, artificial lamination is primarily present Problem is:
(1) it when artificial lamination, needs two people alternately to stack conductive black glue piece and insulation white glue piece, is finally pressed It is real.It is artificial that lamination efficiency is low, is also easy to malfunction;
(2) when artificial lamination, film lifting insufficient height is constant, phenomena such as being easy to appear bubble, loosen;
(3) when artificial lamination, rolling power unevenly causes the width of film different, and precision does not reach requirement.
A kind of rubber diaphragm of CN108189090A detects and folded film device and method automatically.The device is picked up using sucker After rubber diaphragm, two suckers will be moved backward to be tensioned rubber diaphragm;Then it is put down after diaphragm being transferred to press mold platform, then into Row compacting.Because unvulcanized rubber diaphragm (being commonly called as raw stock) elasticity and toughness are very poor, can be by it small pulling force Drawing crack;Also, when the area of diaphragm is larger, monolith diaphragm is fallen on press mold platform, be easy to appear diaphragm surrounding be close to and in Between there is the phenomenon that bubble.Diaphragm is compacted, bubble, which can remain between diaphragm or even be squeezed rear its pressure increase, leads Cause rupture of diaphragm.In addition, the device cannot achieve with a thickness of the automatic laminating of 1 millimeter of raw stock below.
Summary of the invention
To improve the efficiency of raw stock lamination process, while reducing the loss of material, the present invention provide a kind of raw stock from Fold sheet devices, the device can realize the pickup of raw stock, transfer, lamination continuous sex work, improve working efficiency.
Realizing the technical solution of the object of the invention is:
A kind of raw stock automatic laminating device, including support frame, lamination workbench, conductive black glue piece conveyer belt and insulation white glue piece Conveyer belt further includes unlike the prior art the pickup component being located in support frame, transfer assembly and roll-in component;
The pickup component is made of sponge sucker and sponge sucker mounting rack, and the work for picking up component is to complete raw stock to pick up Take and put down two movements;
The transfer assembly, including lifting cylinder, lifting cylinder mounting rack, laterally driven cylinder, first straight line guide rail mould group and Transfer assembly mounting rack, the work of transfer assembly are that the raw stock that will have been picked up is transferred to lamination workbench and puts down;
The roll-in component, including pressure roller, guide rod, lifting cylinder, lifting cylinder mounting plate, compression cylinder, compression cylinder peace Loading board, zigzag tread patterns cylinder, zigzag tread patterns cylinder supports seat, second straight line guide rail mould group and roll-in component mounting block, roll-in group The work of part is to carry out the compacting of raw stock;
Support frame as described above is the cuboid framework being formed by connecting by profile, and the middle part of cuboid framework is arranged in lamination workbench, Conductive black glue piece conveyer belt and insulation white glue piece conveyer belt are respectively provided on its mounting rack, and mounting rack is symmetrically distributed in roll-in component The two sides of mounting rack;
The front and back ends of lamination workbench are arranged in the compression cylinder of the roll-in component;Sponge sucker mounting rack and transfer assembly Lifting cylinder connected by attachment base, the top of lamination workbench and roll-in component, transfer assembly is arranged in transfer assembly Mounting rack is fixedly connected with support frame.
The pickup component has 4 groups, and every group by 3 sponge suckers and the mounting rack group for being fixed on sponge sucker non-working surface At.Sponge sucker mounting rack is formed by connecting by aluminum profile.
The lifting cylinder mounting rack of the transfer assembly is H-shaped, sets respectively in the front and back ends of H-shaped lifting cylinder mounting rack Set lifting cylinder mounting plate;The sliding block of laterally driven cylinder is located at the bottom of the transverse connecting rod in the middle part of H-shaped lifting cylinder mounting rack Face;
The lifting cylinder has 4, symmetrical two-by-two to pacify respectively with the lifting cylinder for being located at H-shaped lifting cylinder mounting rack front and back ends Loading board is fixedly connected, and is located at the outside on the left and right both sides of H-shaped lifting cylinder mounting rack;
4 lifting cylinders are respectively the first lifting cylinder, the second lifting cylinder, third lifting cylinder and the 4th lifting cylinder, and 4 The bottom of lifting cylinder is respectively equipped with pickup component connecting piece and connect with sponge sucker mounting rack, realizes that the lifting for picking up component is dynamic Make;
The first straight line guide rail mould group includes sliding block and guide rail, and sliding block is fixed on the other side of mounting plate, and guide rail is matched with sliding block It fills and is fixed on transfer assembly mounting rack, transfer assembly mounting rack is connect with the support frame of automatic laminating device.
Guide function of the first straight line guide rail mould group for realizing transfer assembly, the gravity side of sliding block receiving pickup component To load, mitigate the axial load of laterally driven cylinder.
The zigzag tread patterns cylinder supports seat of the roll-in component is concave, and zigzag tread patterns cylinder is located at zigzag tread patterns cylinder branch The recess portion of seat is supportted, driving pressure roller vertically moves;
The lifting cylinder mounting plate is located at the top of zigzag tread patterns cylinder, and connect with zigzag tread patterns cylinder;
Guide rod is installed respectively at the both ends of lifting cylinder mounting plate upper surface, two guide rods pass through connector and lifting respectively Cylinder connection, pressure roller are arranged between two guide rods, and lifting cylinder drives promotion and the pressing action of guide rod realization pressure roller;
The second straight line guide rail mould group includes sliding block and guide rail, and sliding block is fixed on the both ends of lifting cylinder mounting plate lower surface, Guide rail and sliding block are equipped with and are fixed on roll-in component mounting block, and second straight line guide rail mould group is located at spill zigzag tread patterns cylinder branch The outside for supportting seat, for bearing the guiding of gravity direction load and roll-in component;
The compression cylinder of the roll-in component has 4, is symmetrically separately mounted to the front and back ends of lamination workbench two-by-two, compresses gas Cylinder is connect by mounting plate connected to it with workbench mounting rack;
4 compression cylinders are respectively the first compression cylinder, the second compression cylinder, third compression cylinder and the 4th compression cylinder, and One compression cylinder and the second compression cylinder are located at the front end of lamination workbench, and third compression cylinder and the 4th compression cylinder are located at folded The rear end of piece workbench, conductive black glue piece and insulation white glue piece are put to lamination workbench, and compression cylinder is respectively to its front and back ends It is compressed;
The roll-in component mounting block is connect with the support frame of automatic laminating device.
The automatic laminating device support stand is the cuboid framework being formed by connecting by profile, and 6 faces are by connecting rod It is formed by connecting;
The transfer assembly mounting rack includes the H-shaped frame body being formed by connecting by profile and 2 independent connecting rods;
2 independent connecting rods are connect with two pairs of longitudinally connected bars of automatic laminating device support stand top surface, first straight line respectively Two guide rails of guide rail mould group are separately fixed in this 2 independent connecting rods;Transfer assembly mounting rack is located at the top of support frame Face;
In the bottom surface on the H-shaped frame body of transfer assembly mounting rack, two sides being parallel to each other, it is symmetrically respectively perpendicular two pairs of setting two-by-two Connecting rod, these two pair connecting rod are connect with the longitudinally connected bar of automatic laminating device support stand bottom surface respectively;
H-shaped lifting cylinder installs the top for being erected at transfer assembly mounting rack, and the two is arranged in parallel relatively;
Laterally driven cylinder is located between the transverse connecting rod of the H-shaped frame body of lifting cylinder mounting rack and transfer assembly mounting rack, Laterally driven cylinder is for realizing the horizontal transfer for picking up component;
The workbench mounting rack is in II shape, and lamination workbench is located above workbench mounting rack;
The roll-in component mounting block is by two pairs of vertically disposed H-shaped frame bodies and the connecting rod being arranged between two pairs of H-shaped frame bodies Composition, the vertically disposed H-shaped frame body of these two pair respectively with before support frame, subsequent two pairs of transverse connecting rods connect, second directly The guide rail of line guide rail mould group is fixed on the longitudinally connected bar of roll-in component mounting block;
The workbench mounting rack is connect with roll-in component mounting block, and is mounted in the middle part of the H-shaped frame body of roll-in component mounting block On.
The length of the lamination workbench is less than the length of raw stock, holding when lamination workbench is used for raw stock roll-in It connects.
Raw stock automatic laminating device of the present invention, accurately controlled using PLC vertical, horizontal driving cylinder movement, using by The cuboid framework that profile is formed by connecting supports, and guarantees the precision for each module position installed thereon.Using existing straight line Guide rail mould group, sliding block and guide rail cooperation in mould group, ensure that component is more steady and accurate in the movement of longitudinal and transverse direction.These are arranged It applies and can guarantee raw stock on lamination workbench, precision when automatic laminating reaches requirement.
In raw stock automatic laminating device of the present invention, the structure of each component mounting block and support frame can be according to production site Actual conditions be adjusted, be not limited to structure or shape disclosed in specification.The innovation of the application be pick up component, The combination and collaborative work of transfer assembly and roll-in component.
The method for carrying out lamination to raw stock using raw stock automatic laminating device of the present invention, including raw stock pick up, turn It moves and lamination works, specifically comprise the following steps:
(1) start conveyer belt driving motor, driving conveying belt operating, control raw stock carries out intermittent equidistant movement;
(2) insulation white glue piece is placed on insulation white glue piece conveyer belt, while conductive black glue piece is placed in conductive black film transport It takes;
(3) raw stock automatic laminating device work original state is that the first lifting cylinder and the second lifting cylinder are positioned at conductive black Above film transport band, third lifting cylinder and the 4th lifting cylinder are located above lamination workbench;Before pressure roller is located at workbench It holds, the outside of the first compression cylinder and the second compression cylinder;
(4) it the pickup, transfer of raw stock and lamination: is mentioned when conductive black glue piece is delivered to the first lifting cylinder and second by conveyer belt When rising below cylinder, lifting cylinder, which drives, picks up the pickup work that component carries out conductive black glue piece;
The promotion piston rod of lifting cylinder declines the pickup component being attached thereto, two 6 sponge suckers picked up on component Conductive black glue piece is sucked;
Lifting cylinder, which withdraws piston rod, makes pickup component rise to elemental height, and then laterally driven cylinder pushes to the left promotes gas Cylinder mounting rack, 4 lifting cylinders are moved to the left simultaneously;
When the first lifting cylinder and the second lifting cylinder reach above lamination workbench, laterally driven cylinder stops working, at this time Third lifting cylinder and the 4th lifting cylinder reach above insulation white glue piece conveyer belt, and the pickup component being attached thereto is driven to carry out The pickup work of insulation white glue piece, insulation white glue piece picking action are identical as conductive black glue piece picking action;
Conductive black glue piece starts lamination work, first the first lifting cylinder and the second lifting cylinder above lamination workbench simultaneously Piston rod is pushed to make to pick up component decline, when the pickup component bottom of the first lifting cylinder connection reaches above lamination workbench Stop decline when 85mm height, the second lifting cylinder continues to decline, until stopping when conductive black film contact lamination workbench;
The pickup component of second lifting cylinder connection at this time unclamps conductive black glue piece, falls on lamination workbench, then second mentions It rises cylinder and is promoted to 85mm above workbench for component is picked up, to reserve safe space when the work of pressure roller roll-in raw stock;
Since raw rubber leaf length is longer than lamination workbench length, when front end conduction black glue piece unclamps, lamination work can be wrapped in Make the front end face of platform and its front of upper surface, the stretching of the first compression cylinder and the second compression cylinder, by conductive black glue piece pressure Tightly on the front end face of lamination workbench;
The piston rod of pressure roller lifting cylinder stretches out band dynamic pressure roller and rises to above lamination workbench at 55 mm, then second is promoted Cylinder is promoted to 85mm above workbench for component is picked up, to reserve safe space when the work of pressure roller roll-in raw stock;
Zigzag tread patterns cylinder pusher cylinder sliding block, band dynamic pressure roller lifting cylinder and pressure roller are close to lamination workbench, when pressure roller reaches When lamination workbench front end face, pressure roller lifting cylinder piston rod is retracted, and pressure roller decline makes it just be pressed in conductive black glue on piece, Execute the roll-in work of conductive black glue piece;
When in the middle part of pressure roller roll-in to conductive black glue piece, by the driving of the first lifting cylinder the three sponge suckers picked up on component by It is successively unclamped after forward direction, falls in conductive black glue piece on lamination workbench, while pressure roller moves on and carries out roll-in work, pressure roller It reaches lamination workbench rear end and completes conductive black glue piece roll-in work, pressure roller lifting cylinder piston rod stretches out, and pressure roller returns just Begin height;
The piston rod of first compression cylinder and the second compression cylinder retracts, and the compression of a piece of conduction black glue piece is prepared under;It is vertical It halts when reaching lamination workbench rear end to the sliding block of driving cylinder, insulation white glue piece roll-in is carried out when waiting backhaul;
Third lifting cylinder and the 4th lifting cylinder push piston rod to make to pick up component decline first, when the 4th lifting cylinder connects Pickup component bottom stop decline when reaching 85mm height above lamination workbench, third lifting cylinder continues to decline, until Insulate white film contact lamination workbench when stopping;The pickup component of third lifting cylinder connection at this time unclamps conductive black glue piece, Conductive black glue piece is allowed to fall on lamination workbench;
Third compression cylinder and the 4th compression cylinder piston rod stretch out, and the white glue piece that insulate is pressed on to the rear end face of lamination workbench On;Pressure roller does drawback movement under the drive of zigzag tread patterns cylinder, carry out insulation white glue piece roll-in work, work step with It is consistent when conductive black glue piece roll-in;
When insulation white glue piece roll-in work is completed, all components return to initial position, complete a working cycles;
(5) step (4) are repeated, subsequent film lamination work is carried out according to this working cycles, until it is thick to reach scheduled lamination Degree, lamination work are completed.
It is white to complete insulation when work while carrying out conductive black glue piece roll-in for raw stock automatic laminating device of the present invention The pickup work of film;While carrying out insulation white glue piece roll-in, the pickup work of conductive black glue piece is completed.The above work is handed over For progress, until reaching scheduled thickness, lamination work is completed.It works alternatively, can save the time, improve working efficiency.
Raw stock automatic laminating device of the present invention, it is compact-sized, rationally distributed, it can be achieved that the pickup of raw stock, transfer, folded The continuous sex work of piece.The device is applicable not only to a thickness of 1 millimeter hereinafter, being also applied for oneself of 1 millimeter or more of raw stock Fold piece can replace hand labor, realize automatic laminating work, improve lamination efficiency, reduce material loss, promote product essence Degree, is allowed to more meet the requirement of modern production enterprise development.
Detailed description of the invention
Fig. 1 is embodiment raw stock automatic laminating device overall structure diagram;
Fig. 2 is the axonometric drawing of embodiment raw stock automatic laminating device primary clustering;
Fig. 3 is the right view of Fig. 2;
Fig. 4 is the main view of Fig. 2;
Fig. 5 is the axonometric drawing that component is individually picked up in Fig. 2;
Fig. 6 is that component mounting block axonometric drawing is shifted in Fig. 2;
Fig. 7 is Fig. 6 transfer assembly mounting rack right view;
Fig. 8 is the axonometric drawing of roll-in component in Fig. 2;
Fig. 9 is the top view of roll-in component;
Figure 10 is that the compression cylinder of roll-in component moves schematic diagram;
Figure 11 is that embodiment raw stock automatic laminating device overally supports frame schematic diagram;
Figure 12 is transfer assembly mounting rack and device support stand connection schematic diagram;
Figure 13 is workbench mounting rack structural schematic diagram;
Figure 14 is roll-in component mounting block structural schematic diagram;
Figure 15 is the assembling schematic diagram of workbench mounting rack and roll-in component mounting block;
Figure 16 is the scheme of installation that embodiment raw stock automatic laminating device overally supports frame and aluminum profile corner connector;
Figure 17 is embodiment raw stock automatic laminating working state of device schematic diagram.
In figure, 1 picks up component 1-1 sponge sucker 1-2 sponge sucker mounting rack;
2 transfer assembly 2-1 the first lifting cylinder 2-2 the first lifting cylinder 2-3 third lifting cylinder 2-4 the 4th promote gas 2-5 lifting cylinder mounting rack 2-6 laterally driven cylinder 2-7 first straight line guide rail mould group 2-7-1 sliding block 2-7-2 guide rail 2-8 Lifting cylinder mounting plate 2-9 transfer assembly mounting rack 2-10 picks up component connecting piece;
The 4th compression cylinder of 3 roll-in component 3-1 the first compression cylinder 3-2 the second compression cylinder 3-3 third compression cylinder 3-4 3-5 pressure roller 3-6 guide rod 3-7 lifting cylinder 3-8 lifting cylinder mounting plate 3-9 zigzag tread patterns cylinder 3-10 zigzag tread patterns Cylinder supports seat 3-11 compression cylinder mounting plate 3-12 second straight line guide rail mould group 3-13 roll-in component mounting block;
4 conductive black glue piece conveyer belt 4-1 conduction black glue pieces;
5 insulation white glue piece conveyer belt 5-1 insulation white glue pieces;
6 lamination workbench 6-1 workbench mounting racks;
7 support frames.
Specific embodiment
The content of present invention is further described below with reference to embodiment and attached drawing, but is not limitation of the invention.
Embodiment
Referring to Fig.1-4, a kind of raw stock automatic laminating device, including support frame 7, lamination workbench 6, workbench mounting rack 6-1, conductive black glue piece conveyer belt 4 and insulation white glue piece conveyer belt 5, further include the pickup component 1 being located in support frame 7, transfer Component 3 and roll-in component 3;Insulation white glue piece conveyer belt 5 and conductive black glue piece conveyer belt 4 are symmetricly set on lamination workbench 6 The right and left is respectively transmitted insulation white glue piece 5-1 and conductive black glue piece 4-1.In the present embodiment, insulate white glue piece 5-1 and conduction The size of black glue piece 4-1 are as follows: long 1500mm, wide 400mm, with a thickness of 0.2mm.
Referring to Fig. 5, picks up component 1 and be made of the pickup component 1 of 4 groups of autonomous workings;The pickup component 1 of each autonomous working It is made of 3 sponge sucker 1-1 and the mounting rack 1-2 for being fixed on sponge sucker 1-1 non-working surface.
Sponge sucker mounting rack 1-2 by 2 root long degree is 630mm, 8 series, 40 × 40 aluminum profile group that 4 root long degree are 200mm It closes, aluminum profile is installed using 40 × 40 aluminum profile corner connectors.The raw rubber tablet quality that sponge sucker 1-1 needs to pick up is little, Therefore the width for only considering raw stock is 400mm, so selecting ZWSA20.130 × 415.AW.L2 sponge sucker.
Referring to Fig. 6-7, transfer assembly 2 includes the first lifting cylinder 2-1, the second lifting cylinder 2-2, third lifting cylinder 2- 3 and the 4th lifting cylinder 2-4, lifting cylinder mounting rack 2-4, laterally driven cylinder 2-6, first straight line guide rail mould group 2-7 and turn Component mounting block 2-9 is moved, the work of transfer assembly 2 is that the raw stock that will have been picked up is transferred to lamination workbench 6 and puts down;
Lifting cylinder mounting rack 2-5 is H-shaped, and lifting cylinder peace is respectively set in the front and back ends of H-shaped lifting cylinder mounting rack 2-5 Loading board 2-8;The sliding block of laterally driven cylinder 2-6 is located at the bottom surface of the transverse connecting rod in the middle part of H-shaped lifting cylinder mounting rack 2-5;
First lifting cylinder 2-1 and the second lifting cylinder 2-2, respectively be located at H-shaped lifting cylinder mounting rack 2-5 front and back ends Lifting cylinder mounting plate 2-8 is fixedly connected, and is located at the outside on the right of H-shaped lifting cylinder mounting rack 2-5;
Third lifting cylinder 2-3 and the 4th lifting cylinder 2-4, respectively be located at H-shaped lifting cylinder mounting rack 2-5 front and back ends Lifting cylinder mounting plate 2-8 is fixedly connected, and is located at the outside on the left side H-shaped lifting cylinder mounting rack 2-5;
The bottom of 4 lifting cylinders is respectively equipped with pickup component connecting piece 2-10 and connect with sponge sucker mounting rack 1-2, and realization is picked up Take the lifting action of component;
First straight line guide rail mould group 2-7 includes sliding block 2-7-1 and guide rail 2-7-2, and sliding block 2-7-1 is fixed on lifting cylinder mounting plate The other side of 2-8, guide rail 2-7-2 and sliding block 2-7-1 are equipped and are fixed on transfer assembly mounting rack 2-9, transfer assembly installation Frame 2-9 is connect with the support frame 7 of automatic laminating device.
Referring to Fig. 8-10, roll-in component 3, including the first compression cylinder 3-1, the second compression cylinder 3-2, third compression cylinder 3-3 and the 4th compression cylinder 3-4, pressure roller 3-5, guide rod 3-6, lifting cylinder 3-7, lifting cylinder mounting plate 3-8, zigzag tread patterns Cylinder 3-9, zigzag tread patterns cylinder supports seat 3-10, compression cylinder mounting plate 3-11, second straight line guide rail mould group 3-12 and roll-in Component mounting block 3-13, the work of roll-in component 3 are to carry out the compacting of raw stock;
First compression cylinder 3-1 and the second compression cylinder 3-2 is arranged in the front end of lamination workbench 6, third compression cylinder 3-3 and The rear end of lamination workbench 6 is arranged in 4th compression cylinder 3-4, and conductive black glue piece 4-1 and insulation white glue piece 5-1 are put to lamination work After making platform 6, compression cylinder respectively compresses its front and back ends, and compression cylinder passes through mounting plate 3-11 connected to it and work Make the 6-1 connection of platform mounting rack;
Zigzag tread patterns cylinder supports seat 3-10 is concave, and zigzag tread patterns cylinder 3-9 is located at zigzag tread patterns cylinder supports seat 3-10's Recess portion, driving pressure roller 3-5 are vertically moved;
Lifting cylinder mounting plate 3-8 is located at the top of zigzag tread patterns cylinder 3-9, and connect with zigzag tread patterns cylinder 3-9;
Guide rod 3-6 is installed respectively at the both ends of the upper surface lifting cylinder mounting plate 3-8, two guide rod 3-6 pass through company respectively Fitting is connect with lifting cylinder 3-7, and pressure roller 3-5 is arranged between two guide rod 3-6, and lifting cylinder 3-7 drives guide rod 3-6 Realize the movement that pressure roller 3-5 is promoted and pushed;
Second straight line guide rail mould group 3-12 use product, structure is identical with first straight line guide rail mould group 2-7, all include sliding block with Guide rail, sliding block are fixed on the both ends of the lower surface lifting cylinder mounting plate 3-8, and guide rail and sliding block are equipped with and are fixed on roll-in component peace It shelves on 3-13, second straight line guide rail mould group 3-12 is located at the outside of spill zigzag tread patterns cylinder supports seat 3-10, for bearing The guiding of gravity direction load and roll-in component 3;
Roll-in component mounting block 3-13 is connect with the support frame 7 of automatic laminating device.
Referring to Fig.1 1, support frame 7 is the cuboid frame being formed by connecting by 80 × 80 aluminum profiles that 12 root long degree are 2200mm Frame.
1-12 referring to Fig.1, transfer assembly mounting rack 2-9 include the H-shaped frame body being formed by connecting by profile and 2 independent companies Extension bar;2 independent connecting rods are connect with two pairs of longitudinally connected bars of 7 top surface of automatic laminating device support stand respectively, and first is straight Two guide rails of line guide rail mould group 2-7 are separately fixed in this 2 independent connecting rods;Transfer assembly mounting rack 2-9 is located at branch The top surface of support 7;In the bottom surface on the H-shaped frame body of transfer assembly mounting rack 2-9, two sides being parallel to each other, two-by-two it is symmetrical respectively Two pairs of connecting rods are vertically arranged, these two pair connecting rod is connect with the longitudinally connected bar of 7 bottom surface of automatic laminating device support stand;H-shaped Lifting cylinder mounting rack 2-5 is located at the top of transfer assembly mounting rack 2-9, and the two is arranged in parallel relatively;
The transverse direction that laterally driven cylinder 2-6 is located at the H-shaped frame body of lifting cylinder mounting rack 2-5 and transfer assembly mounting rack 2-9 connects Between extension bar, laterally driven cylinder 2-6 is for realizing the horizontal transfer for picking up component 1.
Referring to Fig.1 3, workbench mounting rack 6-1 are in II shape, and lamination workbench 6 is located above workbench mounting rack 6-1.
Referring to Fig.1 4, roll-in component mounting block 3-13 are by two pairs of vertically disposed H-shaped frame bodies and are arranged in two pairs of H-shaped frame bodies Between connecting rod composition, the vertically disposed H-shaped frame body of these two pair respectively with before support frame, subsequent two pairs of transverse connecting rods Connection, the guide rail of second straight line guide rail mould group 3-12 are fixed on the longitudinally connected bar of roll-in component mounting block 3-13;
Referring to Fig.1 5, workbench mounting rack 6-1 is connect with roll-in component mounting block 3-13, and is mounted on roll-in component mounting block 3- On in the middle part of 13 H-shaped frame body.
Referring to Fig.1 6, the interconnecting piece of each component mounting block and support frame 7 is equipped with L-type ground connection corner fittings positioning, and support frame 7 is installed Hoof foot is used for the load-bearing of single unit system, guarantees device stable operation.
The structure and size of each component mounting block and support frame 7 can be according to the actual conditions of production site in the present embodiment It is adjusted, is not limited to the structure or shape of the present embodiment.
The effect of 7,4 lifting cylinders is to realize the elevating function for picking up component referring to Fig.1, and selection is tri- bar of MGPM50 Formula cylinder, stroke 150mm.Raw stock automatic laminating device work original state is that the first lifting cylinder 2-1 and second is promoted Cylinder 2-2 is located at conductive 4 top of black glue piece conveyer belt, and third lifting cylinder 2-3 and the 4th lifting cylinder 2-4 are located at lamination work 6 top of platform.
When conductive black glue piece 4-1 is delivered to below the first lifting cylinder 2-1 and the second lifting cylinder 2-2 by conveyer belt, Lifting cylinder, which drives, picks up the pickup work that component 1 carries out conductive black glue piece 4-1;
The promotion piston rod of lifting cylinder declines the pickup component 1 being attached thereto, and two 6 sponges picked up on component 1 inhale Conductive black glue piece 4-1 is sucked disk;
Lifting cylinder, which withdraws piston rod, makes pickup component 1 rise to elemental height, and then laterally driven cylinder 2-6 is pushed to the left turns Component lifting cylinder mounting rack 2-5 is moved, 4 lifting cylinders are moved to the left simultaneously;
It is horizontal after the pickup component 1 that the first lifting cylinder 2-1 and the second lifting cylinder 2-2 driving is attached thereto rises to top It is moved to the left 500mm to driving cylinder 2-6 driving lifting cylinder mounting rack 2-5, the first lifting cylinder 2-1 and second is promoted at this time Cylinder 2-2 is reached right above lamination workbench 6, and third lifting cylinder 2-3 and the 4th lifting cylinder 2-4 reaches insulation white glue piece Right above conveyer belt 5;Third lifting cylinder 2-3 and the 4th lifting cylinder 2-4 driving picks up component 1 and carries out insulation white glue piece 5-1 Pickup, movement keeps strokes with the first lifting cylinder 2-1 and the second lifting cylinder 2-2 pickup conduction black glue piece 4-1.
Referring to Fig.1 7, after the first lifting cylinder 2-1 and the second lifting cylinder 2-2 is reached right above lamination workbench 6, push away Piston bar makes to pick up the decline of component 1, when 1 bottom of pickup component of the first lifting cylinder 2-1 connection reaches on lamination workbench 6 Stop decline when square 85mm height, the second lifting cylinder 2-2 continues to decline, until conduction black glue piece 4-1 contacts lamination workbench 6 When stop;The pickup component 1 of the second lifting cylinder 2-2 connection unclamps conductive black glue piece 4-1 at this time, falls in lamination workbench 6 On.
Since raw rubber leaf length is longer than 6 length of lamination workbench, when front end conduction black glue piece 4-1 unclamps, can wrap up The front end face of lamination workbench 6 and its front of upper surface, then the first compression cylinder 3-1 and the second compression cylinder 3-2 Piston rod stretches out, and conductive black glue piece 4-1 is pressed on the front end face of lamination workbench 6.
Compression cylinder uses the bis- guide rod minitype cylinders of 16 × 30S of TN, stroke 30mm.After compression, lifting cylinder 3-7's Piston rod stretches out band dynamic pressure roller 3-5 and rises at 6 55 mm of top of lamination workbench, and the second lifting cylinder 2-2 will pick up component 1 It is promoted to main 85mm on workbench 6, to reserve safe space when the work of pressure roller roll-in raw stock.
Zigzag tread patterns cylinder 3-9 pusher cylinder sliding block drives lifting cylinder 3-7 and pressure roller 3-5 close to lamination workbench 6. What zigzag tread patterns 3-9 cylinder was selected is CDY1S40H magnetic couple formula rodless cylinder, and stroke 1600mm, pressure roller 3-5 use D6DGS50 Serial unpowered pressure roller, length 413mm.When pressure roller 3-5 reaches the surface of 6 front end face of lamination workbench, lifting cylinder 3-7 piston rod retracts, and pressure roller 3-5 decline is pressed in it just on conductive black glue piece 4-1, in the drive of zigzag tread patterns cylinder 3-9 The lower roll-in work for executing conductive black glue piece 4-1.When in the middle part of pressure roller 3-5 roll-in to conductive black glue piece 4-1, by the first lifting cylinder 3 sponge sucker 1-1 on the pickup component 1 of 2-1 driving successively unclamp from the front to the back, and conductive black glue piece 4-1 is made to fall in lamination On workbench 6, while pressure roller 3-5 is moved on and is carried out roll-in work.Pressure roller 3-5 reaches 6 rear end of lamination workbench and completes to lead Electric black glue piece 4-1 roll-in work.Lifting cylinder 3-7 piston rod stretches out, and pressure roller 3-5 returns to elemental height, zigzag tread patterns cylinder 3-9 Sliding block stops working when reaching 6 rear end of lamination workbench.
After the completion of conductive black glue piece 4-1 roll-in, lifting cylinder mounting rack 2-5 integrally moves right 500mm, and first mentions It rises cylinder 2-1, the second lifting cylinder 2-2 to return right above conductive black glue piece conveyer belt 4, third lifting cylinder 2-3, the 4th are promoted Cylinder 2-4 is reached right above lamination workbench 6, and corresponding pickup component 1 is driven to carry out insulation white glue piece 5-1 roll-in work, with Pickup component 1 unlike conductive black glue piece 4-1 roll-in work on third lifting cylinder 2-3 first puts down raw stock, and the 4th mentions Raw stock is put down after rising the pickup component 1 on cylinder 2-4.While carrying out insulation white glue piece 5-1 roll-in, the first lifting cylinder 2-1, the second lifting cylinder 2-2 drive the corresponding pickup work picked up component 1 and carry out conductive black glue piece 4-1.
While carrying out conductive black glue piece 4-1 roll-in, the pickup work of insulation white glue piece 5-1 is completed;It is insulating While white glue piece 5-1 roll-in, the pickup work of conductive black glue piece 4-1 is completed.It is above to work alternately, until reaching predetermined Thickness, lamination work complete.

Claims (7)

1. a kind of raw stock automatic laminating device, including support frame, lamination workbench, workbench mounting rack, conductive black glue piece are defeated Send band and insulation white glue piece conveyer belt, it is characterised in that: further include pickup component, transfer assembly and the roll-in being located in support frame Component;
The pickup component is made of sponge sucker and sponge sucker mounting rack, and the work for picking up component is to complete raw stock to pick up Take and put down two movements;
The transfer assembly, including lifting cylinder, lifting cylinder mounting rack, laterally driven cylinder, first straight line guide rail mould group and Transfer assembly mounting rack, the work of transfer assembly are that the raw stock that will have been picked up is transferred to lamination workbench and puts down;
The roll-in component, including pressure roller, guide rod, lifting cylinder, lifting cylinder mounting plate, compression cylinder, compression cylinder peace Loading board, zigzag tread patterns cylinder, zigzag tread patterns cylinder supports seat, second straight line guide rail mould group and roll-in component mounting block, roll-in group The work of part is to carry out the compacting of raw stock;
Support frame as described above is the cuboid framework being formed by connecting by profile, and the middle part of cuboid framework is arranged in lamination workbench, Conductive black glue piece conveyer belt and insulation white glue piece conveyer belt are respectively provided on its mounting rack, and mounting rack is symmetrically distributed in roll-in component The two sides of mounting rack;
The front and back ends of lamination workbench are arranged in the compression cylinder of the roll-in component;Sponge sucker mounting rack and transfer assembly Lifting cylinder connected by attachment base, the top of lamination workbench and roll-in component, transfer assembly is arranged in transfer assembly Mounting rack is fixedly connected with support frame.
2. raw stock automatic laminating device according to claim 1, it is characterised in that:
The pickup component has 4 groups, and every group is made of 3 sponge suckers with the mounting rack for being fixed on sponge sucker non-working surface.
3. raw stock automatic laminating device according to claim 1, it is characterised in that:
The lifting cylinder mounting rack of the transfer assembly is H-shaped, is respectively set and mentions in the front and back ends of H-shaped lifting cylinder mounting rack Rise cylinder mounting plate;The sliding block of laterally driven cylinder is located at the bottom surface of the transverse connecting rod in the middle part of H-shaped lifting cylinder mounting rack;
The lifting cylinder has 4, symmetrical two-by-two to pacify respectively with the lifting cylinder for being located at H-shaped lifting cylinder mounting rack front and back ends Loading board is fixedly connected, and is located at the outside on the left and right both sides of H-shaped lifting cylinder mounting rack;
4 lifting cylinders are respectively the first lifting cylinder, the second lifting cylinder, third lifting cylinder and the 4th lifting cylinder, and 4 The bottom of a lifting cylinder is respectively equipped with pickup component connecting piece and connect with sponge sucker mounting rack, realizes the lifting for picking up component Movement;
The first straight line guide rail mould group includes sliding block and guide rail, and sliding block is fixed on the other side of mounting plate, and guide rail is matched with sliding block It fills and is fixed on transfer assembly mounting rack, transfer assembly mounting rack is connect with the support frame of automatic laminating device.
4. raw stock automatic laminating device according to claim 1, it is characterised in that:
The zigzag tread patterns cylinder supports seat of the roll-in component is concave, and zigzag tread patterns cylinder is located at zigzag tread patterns cylinder supports seat Recess portion, driving pressure roller vertically move;
The lifting cylinder mounting plate is located at the top of zigzag tread patterns cylinder, and connect with zigzag tread patterns cylinder;
Guide rod is installed respectively at the both ends of lifting cylinder mounting plate upper surface, two guide rods pass through connector and lifting respectively Cylinder connection, pressure roller are arranged between two guide rods, the movement that lifting cylinder drives guide rod to realize that pressure roller is promoted and pushed;
The second straight line guide rail mould group includes sliding block and guide rail, and sliding block is fixed on the both ends of lifting cylinder mounting plate lower surface, Guide rail and sliding block are equipped with and are fixed on roll-in component mounting block, and second straight line guide rail mould group is located at spill zigzag tread patterns cylinder branch The outside for supportting seat, for bearing the guiding of gravity direction load and roll-in component;
The compression cylinder of the roll-in component has 4, is symmetrically separately mounted to the front and back ends of lamination workbench two-by-two, compresses gas Cylinder is connect by mounting plate connected to it with workbench mounting rack;
4 compression cylinders are respectively the first compression cylinder, the second compression cylinder, third compression cylinder and the 4th compression cylinder, and One compression cylinder and the second compression cylinder are located at the front end of lamination workbench, and third compression cylinder and the 4th compression cylinder are located at folded The rear end of piece workbench, conductive black glue piece and insulation white glue piece are put to lamination workbench, and compression cylinder is respectively to its front and back ends It is compressed;
The roll-in component mounting block is connect with the support frame of automatic laminating device.
5. raw stock automatic laminating device according to claim 1, it is characterised in that:
The transfer assembly mounting rack includes the H-shaped frame body being formed by connecting by profile and 2 independent connecting rods;
2 independent connecting rods are connect with two pairs of longitudinally connected bars of automatic laminating device support stand top surface, first straight line respectively Two guide rails of guide rail mould group are separately fixed in this 2 independent connecting rods;Transfer assembly mounting rack is located at the top of support frame Face;
In the bottom surface on the H-shaped frame body of transfer assembly mounting rack, two sides being parallel to each other, it is symmetrically respectively perpendicular two pairs of setting two-by-two Connecting rod, these two pair connecting rod are connect with the longitudinally connected bar of automatic laminating device support stand bottom surface respectively;
H-shaped lifting cylinder installs the top for being erected at transfer assembly mounting rack, and the two is arranged in parallel relatively;
Laterally driven cylinder is located between the transverse connecting rod of the H-shaped frame body of lifting cylinder mounting rack and transfer assembly mounting rack, Laterally driven cylinder is for realizing the horizontal transfer for picking up component;
The workbench mounting rack is in II shape, and lamination workbench is located above workbench mounting rack;
The roll-in component mounting block is by two pairs of vertically disposed H-shaped frame bodies and the connecting rod being arranged between two pairs of H-shaped frame bodies Composition, the vertically disposed H-shaped frame body of these two pair respectively with before support frame, subsequent two pairs of transverse connecting rods connect, second directly The guide rail of line guide rail mould group is fixed on the longitudinally connected bar of roll-in component mounting block;
The workbench mounting rack is connect with roll-in component mounting block, and is mounted in the middle part of the H-shaped frame body of roll-in component mounting block On.
6. raw stock automatic laminating device according to claim 1, it is characterised in that: the length of the lamination workbench is small In the length of raw stock.
7. the laminating method of raw stock automatic laminating device according to claim 1-6, which is characterized in that including Following steps:
(1) start conveyer belt driving motor, driving conveying belt operating, control raw stock carries out intermittent equidistant movement;
(2) insulation white glue piece is placed on insulation white glue piece conveyer belt, while conductive black glue piece is placed in conductive black film transport It takes;
(3) raw stock automatic laminating device work original state is that the first lifting cylinder and the second lifting cylinder are positioned at conductive black Above film transport band, third lifting cylinder and the 4th lifting cylinder are located above lamination workbench;Before pressure roller is located at workbench It holds, the outside of the first compression cylinder and the second compression cylinder;
(4) it the pickup, transfer of raw stock and lamination: is mentioned when conductive black glue piece is delivered to the first lifting cylinder and second by conveyer belt When rising below cylinder, lifting cylinder, which drives, picks up the pickup work that component carries out conductive black glue piece;
The promotion piston rod of lifting cylinder declines the pickup component being attached thereto, two 6 sponge suckers picked up on component Conductive black glue piece is sucked;
Lifting cylinder, which withdraws piston rod, makes pickup component rise to elemental height, and then laterally driven cylinder pushes to the left promotes gas Cylinder mounting rack, 4 lifting cylinders are moved to the left simultaneously;
When the first lifting cylinder and the second lifting cylinder reach above lamination workbench, laterally driven cylinder stops working, at this time Third lifting cylinder and the 4th lifting cylinder reach above insulation white glue piece conveyer belt, and the pickup component being attached thereto is driven to carry out The pickup work of insulation white glue piece, insulation white glue piece picking action are identical as conductive black glue piece picking action;
Conductive black glue piece starts lamination work, first the first lifting cylinder and the second lifting cylinder above lamination workbench simultaneously Piston rod is pushed to make to pick up component decline, when the pickup component bottom of the first lifting cylinder connection reaches above lamination workbench Stop decline when 85mm height, the second lifting cylinder continues to decline, until stopping when conductive black film contact lamination workbench;
The pickup component of second lifting cylinder connection at this time unclamps conductive black glue piece, falls on lamination workbench, then second mentions It rises cylinder and is promoted to 85mm above workbench for component is picked up, to reserve safe space when the work of pressure roller roll-in raw stock;
Since raw rubber leaf length is longer than lamination workbench length, when front end conduction black glue piece unclamps, lamination work can be wrapped in Make the front end face of platform and its front of upper surface, the stretching of the first compression cylinder and the second compression cylinder, by conductive black glue piece pressure Tightly on the front end face of lamination workbench;
The piston rod of pressure roller lifting cylinder stretches out band dynamic pressure roller and rises to above lamination workbench at 55 mm, then second is promoted Cylinder is promoted to 85mm above workbench for component is picked up, to reserve safe space when the work of pressure roller roll-in raw stock;
Zigzag tread patterns cylinder pusher cylinder sliding block, band dynamic pressure roller lifting cylinder and pressure roller are close to lamination workbench, when pressure roller reaches When lamination workbench front end face, pressure roller lifting cylinder piston rod is retracted, and pressure roller decline makes it just be pressed in conductive black glue on piece, Execute the roll-in work of conductive black glue piece;
When in the middle part of pressure roller roll-in to conductive black glue piece, by the driving of the first lifting cylinder the three sponge suckers picked up on component by It is successively unclamped after forward direction, falls in conductive black glue piece on lamination workbench, while pressure roller moves on and carries out roll-in work, pressure roller It reaches lamination workbench rear end and completes conductive black glue piece roll-in work, pressure roller lifting cylinder piston rod stretches out, and pressure roller returns just Begin height;
The piston rod of first compression cylinder and the second compression cylinder retracts, and the compression of a piece of conduction black glue piece is prepared under;It is vertical It halts when reaching lamination workbench rear end to the sliding block of driving cylinder, insulation white glue piece roll-in is carried out when waiting backhaul;
Third lifting cylinder and the 4th lifting cylinder push piston rod to make to pick up component decline first, when the 4th lifting cylinder connects Pickup component bottom stop decline when reaching 85mm height above lamination workbench, third lifting cylinder continues to decline, until Insulate white film contact lamination workbench when stopping;The pickup component of third lifting cylinder connection at this time unclamps conductive black glue piece, Conductive black glue piece is allowed to fall on lamination workbench;
Third compression cylinder and the 4th compression cylinder piston rod stretch out, and the white glue piece that insulate is pressed on to the rear end face of lamination workbench On;Pressure roller does drawback movement under the drive of zigzag tread patterns cylinder, carry out insulation white glue piece roll-in work, work step with It is consistent when conductive black glue piece roll-in;
When insulation white glue piece roll-in work is completed, all components return to initial position, complete a working cycles;
(5) step (4) are repeated, subsequent film lamination work is carried out according to this working cycles, until it is thick to reach scheduled lamination Degree, lamination work are completed.
CN201910772868.6A 2019-08-21 2019-08-21 Automatic lamination device of raw rubber piece Active CN110371654B (en)

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CN111216038A (en) * 2020-01-21 2020-06-02 蓝思智能机器人(长沙)有限公司 Stacking control system
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