CN110371335B - Granule filling spiral cover all-in-one - Google Patents
Granule filling spiral cover all-in-one Download PDFInfo
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- CN110371335B CN110371335B CN201910735337.XA CN201910735337A CN110371335B CN 110371335 B CN110371335 B CN 110371335B CN 201910735337 A CN201910735337 A CN 201910735337A CN 110371335 B CN110371335 B CN 110371335B
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- cap screwing
- cap
- filling
- screwing
- weighing
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- 239000008187 granular material Substances 0.000 title claims description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 155
- 238000005303 weighing Methods 0.000 claims abstract description 64
- 239000002245 particle Substances 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 6
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000002265 prevention Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/08—Methods of, or means for, filling the material into the containers or receptacles by vibratory feeders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/16—Methods of, or means for, filling the material into the containers or receptacles by pneumatic means, e.g. by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
- Sealing Of Jars (AREA)
Abstract
The invention discloses a particle filling and cap screwing integrated machine, which comprises a supporting table, wherein a bottle conveying device, a filling device and a cap screwing device are arranged on the supporting table, the bottle conveying device is used for conveying bottles into the filling device and the cap screwing device, the filling device is used for feeding, weighing and filling particles, the cap screwing device is used for screwing a bottle cap into the bottle, the filling device comprises a frame, a vacuum feeding mechanism, a linear vibrating mechanism, a weighing mechanism and a discharging hopper, the vacuum feeding mechanism is arranged on the upper end surface of the frame, the vacuum feeding mechanism is used for sucking the particles, the linear vibrating mechanism is connected with the vacuum feeding mechanism, the filling device is arranged, automatic feeding, weighing and filling can be realized, the production process is controlled by the corresponding device, workers are isolated, the particle filling packaging quality can be ensured, and meanwhile, a slip-preventing part is arranged in the cap screwing mechanism, and excessive twisting or slipping of the bottle cap can be prevented.
Description
Technical Field
The invention relates to the field of particle packaging, in particular to a particle filling and cap screwing integrated machine.
Background
In the existing particle production and packaging process, such as food particles, drug particles, or other particles, the production steps are mostly as follows: weighing, filling and cap screwing, and packaging production of the particles is carried out through the method.
However, in the production of the granules, many working procedures also need manual work to operate, when the granules enter the working procedures of weighing, filling and the like, the condition that workers contact the granules or the packaging bottles can occur, so that pollution is caused to the granules or the packaging bottles, the quality of products is affected, and meanwhile, when the cap is screwed, the phenomenon that the rotation force of a cap screwing machine is not controlled, and the cap is screwed tightly or the cap is screwed tightly is often occurred.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a granule filling and cap screwing integrated machine so as to achieve the aim of improving the production quality.
The invention adopts the technical scheme that: the granule filling cap screwing integrated machine comprises a supporting table, wherein a bottle conveying device, a filling device and a cap screwing device are arranged on the supporting table, the bottle conveying device is used for conveying bottles into the filling device and the cap screwing device, the filling device is used for feeding, weighing and filling granules, and the cap screwing device is used for screwing bottle caps into the bottles;
The filling device comprises a frame, a vacuum feeding mechanism, a linear vibrating mechanism, a weighing mechanism and a discharging hopper, wherein the vacuum feeding mechanism is arranged on the upper end face of the frame and is used for sucking particles, the linear vibrating mechanism is connected with the vacuum feeding mechanism and is connected with the weighing mechanism, the linear vibrating mechanism is used for vibrating the particles into the weighing mechanism, the weighing mechanism is used for weighing the weight of the particles, and the discharging hopper is arranged at the lower end of the weighing mechanism;
the cap screwing device comprises a cap screwing mechanism and a cap screwing lifting mechanism, the cap screwing mechanism is connected with the cap screwing lifting mechanism, the cap screwing mechanism is used for screwing the bottle cap, the cap screwing lifting mechanism is used for driving the cap screwing mechanism to move up and down, a slip-preventing component is arranged in the cap screwing mechanism, and the slip-preventing component is used for preventing the bottle cap from screwing too tightly or screwing a sliding tooth.
Further, the weighing mechanism comprises a weighing box, a driving part and a weighing rotating plate, wherein the weighing rotating plate is rotatably arranged at the lower end of the weighing box and is connected with the driving part, and the driving part is used for driving the weighing rotating plate to rotate.
Further, a lifting mechanism is arranged between the filling device and the supporting table, and a lifting mechanism is also arranged between the cap screwing device and the supporting table and is used for driving the filling device and the cap screwing device to move up and down.
Further, a dust collection device is arranged at the port of the lower end of the discharging hopper and used for cleaning dust during filling.
Further, spiral cover elevating system includes elevator motor, movable block, lead screw, mounting bracket, fixed plate and movable plate, elevator motor lead screw passes through the gear and the gear area is connected, elevator motor is used for driving the lead screw and rotates, movable block one end is connected with the lead screw meshing, the movable block other end and movable plate fixed connection, the mounting is erect on the movable plate, the movable plate passes through the guide rail slider and installs on the fixed plate, spiral cover mechanism installs on the mounting bracket.
Further, the spiral cover mechanism comprises a spiral cover servo motor, a spiral cover cylinder, an anti-slip assembly, a synchronous wheel, a rotating shaft, a pull rod and a spiral cover clamping hand, wherein the spiral cover servo motor is connected with the synchronous wheel through a synchronous belt, the anti-slip assembly is a bearing, the bearing is arranged on an inner ring of the synchronous wheel, the rotating shaft is connected with an inner ring of the bearing, the bearing is used for preventing a bottle cover from slipping, the pull rod is arranged inside the rotating shaft and is fixedly connected with the rotating shaft, the upper end of the pull rod is connected with an output rod of the spiral cover cylinder through a floating joint, the lower end of the pull rod is connected with the spiral cover clamping hand, and the spiral cover cylinder is used for driving the clamping of the spiral cover clamping hand to be taken and loosened.
Further, cover feeding mechanism and feeding clamping mechanism are arranged below the cover screwing device, the cover feeding mechanism is used for conveying the bottle caps towards the cover screwing mechanism, and the feeding clamping mechanism is used for clamping the bottle caps on the cover feeding mechanism below the cover screwing mechanism.
Further, evenly be equipped with 4 weighing machine in the frame, bottle conveyor includes conveyer belt, first hug lid sideslip device and second hug lid sideslip device, the conveyer belt is used for moving bottle lid towards first hug lid sideslip device direction, first hug lid sideslip device is located the filling device below, first hug lid sideslip device is used for driving the bottle lid to the discharge hopper department of filling device, second hug lid sideslip device is located the spiral cover device below, second hug lid sideslip device is used for driving the bottle of filling good granule to spiral cover device below, the end that first hug lid sideslip device is close to the conveyer belt is equipped with the first sensor that is used for responding to the bottle, the end that the second hug lid sideslip device is close to first hug lid sideslip device is equipped with the second sensor that is used for responding to the bottle.
Further, the first cover holding and traversing device comprises a protective box, a driving piece, a shifting fork and a transverse plate, wherein the driving piece, the shifting fork and the transverse plate are installed in the protective box, the driving piece is connected with the shifting fork and is used for driving the shifting fork to reciprocate, the transverse plate is installed on the installation table, and the component parts of the first cover holding and traversing device and the second cover holding and traversing device are identical.
Further, the transverse plates of the first cover holding and transverse moving device and the second cover holding and transverse moving device are respectively provided with an adjusting mechanism, the adjusting mechanisms are used for adjusting the distance between the transverse plates and the shifting fork, the first cover holding and transverse moving device and the second cover holding and transverse moving device are respectively provided with a clamping mechanism, and the clamping mechanisms are used for clamping bottles during filling and cap screwing.
The beneficial effects of the invention are as follows: the invention is provided with the filling device, can automatically feed, weigh and fill, the production process is controlled by the corresponding device, the contact of workers is isolated, the filling and packaging quality of particles can be ensured, and meanwhile, the anti-slip component is arranged in the cap screwing mechanism, so that the excessive twisting or the screwing of the cap during cap screwing can be prevented.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of the filling device of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a schematic view of the weighing mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the screw cap device of the present invention;
FIG. 6 is a cross-sectional view of a screw cap device of the present invention;
FIG. 7 is a schematic view of a second cover-holding traversing device according to the present invention;
fig. 8 is a schematic structural view of the vacuum loading mechanism of the present invention.
The device comprises a supporting table, a conveying belt, a filling device, a first cover holding and traversing device, a second cover holding and traversing device, a rotary cover device, a dust collecting device, a 8 lifting mechanism, a 9 cover conveying mechanism, a 10-feeding clamping mechanism, a 11-adjusting mechanism, a 12-clamping mechanism, a 61-rotary cover mechanism, a 62-rotary cover lifting mechanism, a 301, a frame, a 302, a linear vibrating mechanism, a 303, a weighing mechanism, a 304, a discharging hopper, a 305, a vacuum feeding mechanism, a 501, a shifting fork, a 502, a protective box, a 503, a transverse plate, a 611, a rotary cover servo motor, a 612, a rotary cover cylinder, 613, a bearing, a 614, a synchronous wheel, a 615, a rotary shaft, a 616, a pull rod, a 617, a rotary cover clamping hand, a 621, a lifting motor, a 622, a moving block, a 623, a screw rod, a 624, a mounting frame, a 625, a fixed plate, a 626, a moving plate, a 3031, a weighing box, a 3032, a driving part, a 3033 and a weighing rotating plate.
Detailed Description
The invention will be further described with reference to examples of drawings.
As shown in fig. 1, the granule filling cap screwing all-in-one machine comprises a supporting table 1, wherein a bottle conveying device, a filling device 3 and a cap screwing device 6 are arranged on the supporting table 1, the bottle conveying device is connected to the front of the filling device 3 and the cap screwing device 6 and is used for conveying bottles, the filling device 3 is used for feeding, weighing and filling granules, and the cap screwing device 6 is used for screwing bottle caps into the bottles.
As shown in fig. 2,4 and 8, the filling device 3 comprises a frame 301, a vacuum feeding mechanism 305, a linear vibrating mechanism 302, a weighing mechanism 303 and a discharge hopper 304, wherein the vacuum feeding mechanism 305 is installed on the upper end face of the frame 301, one end of the vacuum feeding mechanism 305 is connected with a particle bin, particles at the particles are sucked up by suction force to feed the particles, the other end of the vacuum feeding mechanism 305 is connected with the linear vibrating mechanism 302, a storage bin for temporarily storing the particles is arranged at the joint of the two ends, the other end of the linear vibrating mechanism 302 is connected with the weighing mechanism 303, the linear vibrating mechanism 302 shakes the particles into the weighing mechanism 303 by vibration, the quantity of the particles falling into the weighing mechanism 303 is controlled by the linear vibrating mechanism 302, the linear vibrating mechanism 302 controls the blanking weight in three stages, the first stage blanking amount is 90% of a set value of the weight of the weighing particles, namely, the first vibration can shake particles with 90% of the filling amount of the particles of one bottle into the weighing mechanism 303, the vibration is the fastest in particle moving speed, the second stage blanking amount is 97% of the set value, the speed is moderate, the third stage is the micro vibration feeding amount to the set value weight, the blanking amount is controlled, and therefore the particle weight of the weighing mechanism 303 is controlled to be in a set value range, finally, the particle weight of the weighing and filling bottle is enabled to be in a standard range, the weighing mechanism 303 is used for weighing the weight of the particles, the weighing mechanism 303 is matched with the linear vibrating mechanism 302, the weight of the particles falling into the weighing mechanism 303 is accurately controlled, the discharging hopper 304 is arranged at the lower end of the weighing mechanism 303, the weighed particles can fall into the discharging hopper 304, and the bottles are filled from a discharging hole of the discharging hopper 304.
The weighing mechanism comprises a weighing box 3031, a driving part 3032 and a weighing rotary plate 3033, wherein the weighing rotary plate 3033 is rotatably arranged at the lower end of the weighing box 3031, the weighing rotary plate 3033 is connected with the driving part 3032, and the driving part 3032 is used for driving the weighing rotary plate 3033 to rotate; the particles fall onto the weighing rotary plate 3033 from above the weighing box 3031, then the weighing rotary plate 3033 weighs the particles, and when the weight of the particles reaches a set value range, the driving part 3032 drives the weighing rotary plate 3033 to rotate, so that the particles in the weighing box 3031 fall into the discharge hopper 304, and then the particles are filled into the bottle from the discharge hopper 304.
As shown in fig. 4, the lower end port of the discharge hopper 304 is provided with a dust suction device 7, the dust suction device 7 is used for cleaning dust during filling, the dust suction device comprises a dust collector main body and a taper dust suction port, the taper dust suction port is arranged at the lower end port of the discharge hopper, the dust suction device can ensure that dust is sucked away during filling, no dust falls onto the bottle mouth, so that filling pollution is reduced, and the production quality of products is ensured.
As shown in fig. 5, the cap screwing device 6 includes a cap screwing mechanism 61 and a cap screwing lifting mechanism 62, the cap screwing mechanism 61 is connected with the cap screwing lifting mechanism 62, the cap screwing lifting mechanism 62 is used for driving the cap screwing mechanism 61 to move up and down, the cap screwing mechanism 61 is used for screwing the bottle cap, a slip prevention component is arranged in the cap screwing mechanism 61, and the slip prevention component is used for preventing the bottle cap from screwing too tightly or screwing a sliding tooth.
As shown in fig. 5 and 6, the cap screwing mechanism 61 comprises a cap screwing servo motor 611, a cap screwing cylinder 612, a slip preventing assembly, a synchronizing wheel 614, a rotating shaft 615, a pull rod 616 and a cap screwing clamping hand 617, wherein the cap screwing servo motor 611 is connected with the synchronizing wheel 614 through a synchronous belt, the slip preventing assembly is a bearing 613, the bearing 613 is mounted on the inner ring of the synchronizing wheel 614, the rotating shaft 615 is connected with the inner ring of the bearing 613, the bearing 613 is used for preventing a bottle cap from slipping, the pull rod 616 is mounted inside the rotating shaft 615 and fixedly connected with the rotating shaft 615, the upper end of the pull rod 616 is connected with an output rod of the cap screwing cylinder 612 through a floating joint, the lower end of the pull rod 616 is connected with the cap screwing clamping hand 617, the cap screwing cylinder 612 is used for driving the clamping and releasing of the cap screwing clamping hand 617, the cap screwing cylinder 612 can pull the pull rod 616 upwards or downwards, when the pull rod 616 moves upwards, the clamping part of the cap rotating clamping hand 617 is locked to clamp the cap, when the pull rod 616 moves downwards, the clamping part of the cap rotating clamping hand 617 is loosened to release the cap, the rotating shaft 615 is driven by the cap rotating servo motor 611, the cap rotating clamping hand 617 is driven when the rotating shaft 615 rotates to tighten the cap, the bearing 613 is arranged on the inner ring of the synchronizing wheel 614, the bearing 613 has the function that when the cap is tightened again, if the torque force applied to the rotating shaft 615 exceeds a certain range, the cap 9 is excessively tightened or screwed, at the moment, the bearing 613 and the rotating shaft 615 are not synchronously rotated, the connection between the bearing 613 and the rotating shaft 615 is slipped, namely the synchronizing wheel 614 can drive the bearing 613 to rotate, the rotating shaft 615 can not be synchronously rotated any more due to the overlarge torque force applied to the rotating shaft 615, the rotation 615 stops, so that the cap screwing grip 617 is prevented from continuing to rotate, the cap is excessively screwed or screwed with the sliding teeth, the effect of screwing the cap into the bottle is ensured, the production quality of products is ensured, and the cap screwing efficiency is improved.
As shown in fig. 5 and 6, the cap screwing and lifting mechanism 62 includes a lifting motor 621, a moving block 622, a screw rod 623, a mounting frame 624, a fixing plate 625 and a moving plate 626, the screw rod 623 of the lifting motor 621 is connected with the screw rod 623 through a gear and a gear belt, the lifting motor 621 is used for driving the screw rod 623 to rotate, one end of the moving block 622 is meshed with the screw rod 623, the other end of the moving block 622 is fixedly connected with the moving plate 626, the mounting frame 624 is arranged on the moving plate 626, the moving plate 626 is arranged on the fixing plate 625 through a guide rail sliding block, the moving plate 626 can move on the fixing plate 625, the cap screwing mechanism 61 is arranged on the mounting frame 624, the screw rod 623 is driven by the lifting motor 621, the moving block 622 and the mounting frame 624 up and down, so that the cap screwing mechanism 61 arranged on the mounting frame 624 can move up and down, and the cap screwing mechanism 61 can be used for grabbing and screwing the cap during operation.
The bottle cap screwing device is characterized in that a cap feeding mechanism 9 and a feeding clamping mechanism 10 are arranged below the cap screwing device 6, the cap feeding mechanism is used for conveying bottle caps to the direction of the cap screwing mechanism 61, the feeding clamping mechanism 10 is used for clamping the bottle caps on the cap feeding mechanism 9 to the lower side of the cap screwing mechanism 61, the cap feeding mechanism 9 comprises a conveying belt, a cap sorting bar, a tail plate and a retaining hand, the cap sorting bar is arranged on the conveying belt, the tail plate is connected with the cap sorting bar, the upper end face of the tail plate is kept horizontal with the upper end face of the conveying belt, the retaining hand is located at the end of the tail plate, close to the cap screwing mechanism, the retaining bar is rotatable, the bottle caps inside the cap sorting bar can be moved to the direction of the cap screwing mechanism 61 through rotation of the conveying belt, then the bottle caps can be conveyed to the tail plate, the retaining bar is blocked at the front end of the tail plate, the bottle caps on the tail plate can be prevented from falling down, the feeding clamping mechanism 10 comprises a driving motor, a moving frame and a clamping feeding hand, the clamping hand is arranged on the moving frame, the driving motor is used for driving the moving the cap sorting bar to reciprocate, the cap sorting bar is located on the upper end of the cap sorting bar, the bottle caps are clamped by the cap screwing hand 617, and the bottle caps are clamped by the hand, and the bottle caps are clamped by the cap screwing device 617.
As shown in fig. 3, a lifting mechanism 8 is disposed between the filling device 3 and the supporting table 1, a lifting mechanism 8 is also disposed between the cap screwing device 6 and the supporting table 1, the lifting mechanism 8 includes a motor and a screw, and the motor can be controlled to rotate on an operation panel to control lifting, so that the heights of the filling device 3 and the cap screwing device 6 can be adjusted, and the bottle screwing device is suitable for bottle production with different heights.
As shown in fig. 2, the rack 301 is uniformly provided with 4 weighing mechanisms 303, the bottle conveying device comprises a conveyor belt 2, a first cover holding and traversing device 4 and a second cover holding and traversing device 5, the conveyor belt 2 is used for moving the bottle caps towards the first cover holding and traversing device 4, the first cover holding and traversing device 4 is positioned below the filling device 3, the first cover holding and traversing device 4 is used for conveying the bottle caps to a discharge hopper 304 of the filling device 3, the second cover holding and traversing device 5 is positioned below the cap screwing device 6, the second cover holding and traversing device 5 is used for conveying the bottles filled with particles to the lower part of the cap screwing device 6, a first sensor is arranged at the end of the first cover holding and traversing device 4 close to the conveyor belt 2, when the first sensor senses that the bottle caps are moved from the conveyor belt 2, the first sensor transmits information to a controller, then the controller starts the first cover holding and traversing device 4 to shift the bottles below the filling device 3, and the number of the bottles shifted in each batch is 4, so that the 4 bottles respectively correspond to one hopper 304, namely, the filling device 3 can fill the particles of 4 bottles at a time, the end of the second cover holding and traversing device 5, which is close to the first cover holding and traversing device 4, is provided with a second sensor for sensing the bottles, the filled bottles can continue to move towards the direction of the cap screwing device 6, when the bottles are shifted, the second sensor senses and receives the signal, then the controller controls the second cover holding and traversing device 5 to start, so that the bottles are shifted below the cap screwing mechanism 61, then the caps are sealed through the cap screwing mechanism 61, and then the bottles are shifted into the next working procedure point through the second cover holding and traversing device 5.
As shown in fig. 7, the first cover holding and traversing device 4 includes a protecting box 502, a driving member installed in the protecting box 502, a shifting fork 501 and a transverse plate 503, wherein the driving member is connected with the shifting fork 501 and is used for driving the shifting fork 501 to reciprocate, the transverse plate 503 is installed on a mounting table, the first cover holding and traversing device 4 and the second cover holding and traversing device 5 have the same component parts, the shifting fork in the first cover holding and traversing device 4 is used for uniformly shifting bottles on the conveyor belt 2 to the lower part of the filling device 3, then after filling is completed, the bottles are shifted to the direction of the cap screwing mechanism 61, and the second cover holding and traversing device 5 is used for shifting the bottles to the lower part of the cap screwing mechanism 6 and shifting the bottles to the next process point after cap screwing is completed.
The first cover holding and traversing device 4 and the second cover holding and traversing device 5 are respectively provided with an adjusting mechanism 11 on a transverse plate 503, the adjusting mechanism 11 is used for adjusting the distance between the transverse plate 503 and a shifting fork 501, the first cover holding and traversing device 4 and the second cover holding and traversing device 5 are respectively provided with a clamping mechanism 12, the clamping mechanisms 12 are driven by an air cylinder, 4 clamping mechanisms 12 are arranged in the first cover holding and traversing device 4, the 4 clamping mechanisms 12 are respectively positioned below 4 discharging hoppers 304 and are used for clamping bottles during filling, and the second cover holding and traversing device 5 is internally provided with a clamping mechanism 12 which is used for clamping the bottles during cap screwing.
The bottle conveying, particle filling, particle weighing and screwing are controlled by corresponding machines, workers can be isolated from contacting with products, particle filling and packaging quality can be guaranteed, meanwhile, an anti-slip part is arranged in the screwing mechanism, so that excessive twisting or tooth screwing of the bottle cap during screwing can be prevented, and packaging quality is improved.
The above description is merely of a preferred embodiment of the present invention, the present invention is not limited to the above embodiment, and minor structural modifications may exist in the implementation process, and if various modifications or variations of the present invention do not depart from the spirit and scope of the present invention and fall within the scope of the appended claims and the equivalent technology, the present invention is also intended to include such modifications and variations.
Claims (7)
1. The utility model provides a granule filling spiral cover all-in-one, includes supporting bench, its characterized in that: the bottle conveying device is used for conveying bottles into the filling device and the cap screwing device, the filling device is used for feeding, weighing and filling particles, and the cap screwing device is used for screwing bottle caps into the bottles;
The filling device comprises a frame, a vacuum feeding mechanism, a linear vibrating mechanism, a weighing mechanism and a discharging hopper, wherein the vacuum feeding mechanism is arranged on the upper end face of the frame and is used for sucking particles, the linear vibrating mechanism is connected with the vacuum feeding mechanism and is connected with the weighing mechanism, the linear vibrating mechanism is used for vibrating the particles into the weighing mechanism, the weighing mechanism is used for weighing the weight of the particles, and the discharging hopper is arranged at the lower end of the weighing mechanism;
The cap screwing device comprises a cap screwing mechanism and a cap screwing lifting mechanism, wherein the cap screwing mechanism is connected with the cap screwing lifting mechanism, the cap screwing mechanism is used for screwing the bottle cap, the cap screwing lifting mechanism is used for driving the cap screwing mechanism to move up and down, an anti-slip component is arranged in the cap screwing mechanism, and the anti-slip component is used for preventing the bottle cap from screwing too tightly or screwing a sliding tooth;
The weighing mechanism comprises a weighing box, a driving part and a weighing rotating plate, wherein the weighing rotating plate is rotatably arranged at the lower end of the weighing box and is connected with the driving part, and the driving part is used for driving the weighing rotating plate to rotate;
A lifting mechanism is arranged between the filling device and the supporting table, and a lifting mechanism is also arranged between the cap screwing device and the supporting table and is used for driving the filling device and the cap screwing device to move up and down; the lifting mechanism comprises a motor and a screw rod, and the motor can be controlled to rotate on the operation panel to control lifting, so that the heights of the filling device and the cap screwing device are adjusted to adapt to bottle production with different heights;
The spiral cover mechanism comprises a spiral cover servo motor, a spiral cover cylinder, an anti-slip assembly, a synchronous wheel, a rotating shaft, a pull rod and a spiral cover clamping hand, wherein the spiral cover servo motor is connected with the synchronous wheel through a synchronous belt, the anti-slip assembly is a bearing, the bearing is arranged on the inner ring of the synchronous wheel, the rotating shaft is connected with the inner ring of the bearing, the bearing is used for preventing a bottle cover from slipping, the pull rod is arranged inside the rotating shaft and is fixedly connected with the rotating shaft, the upper end of the pull rod is connected with an output rod of the spiral cover cylinder through a floating joint, the lower end of the pull rod is connected with the spiral cover clamping hand, and the spiral cover cylinder is used for driving the clamping of the spiral cover clamping hand to be clamped and loosened.
2. The granule filling cap screwing machine according to claim 1, wherein: the dust collection device is arranged at the port of the lower end of the discharging hopper and is used for cleaning dust during filling.
3. The granule filling cap screwing machine according to claim 1, wherein: the spiral cover lifting mechanism comprises a lifting motor, a moving block, a screw rod, a mounting frame, a fixing plate and a moving plate, wherein the lifting motor screw rod is connected with the lifting motor through a gear and a gear belt, the lifting motor is used for driving the screw rod to rotate, one end of the moving block is meshed with the screw rod to be connected with the moving block, the other end of the moving block is fixedly connected with the moving plate, the mounting frame is arranged on the moving plate, the moving plate is arranged on the fixing plate through a guide rail sliding block, and the spiral cover mechanism is arranged on the mounting frame.
4. The granule filling cap screwing machine according to claim 1, wherein: the bottle cap screwing device is characterized in that a cap feeding mechanism and a feeding clamping mechanism are arranged below the cap screwing device, the cap feeding mechanism is used for feeding bottle caps to the direction of the cap screwing mechanism, and the feeding clamping mechanism is used for clamping the bottle caps on the cap feeding mechanism below the cap screwing mechanism.
5. The granule filling cap screwing machine according to claim 1, wherein: the bottle conveying device comprises a conveying belt, a first cover holding and traversing device and a second cover holding and traversing device, wherein the conveying belt is used for moving a bottle cover towards the first cover holding and traversing device, the first cover holding and traversing device is located below a filling device, the first cover holding and traversing device is used for conveying the bottle cover to a discharge hopper of the filling device, the second cover holding and traversing device is located below a screwing device, the second cover holding and traversing device is used for conveying bottles filled with particles to the lower side of the screwing device, a first sensor used for sensing the bottles is arranged at the end, close to the conveying belt, of the first cover holding and traversing device, and a second sensor used for sensing the bottles is arranged at the end, close to the first cover holding and traversing device, of the second cover holding and traversing device.
6. The granule filling cap screwing machine according to claim 5, wherein: the first cover holding and traversing device comprises a protective box, a driving piece, a shifting fork and a transverse plate, wherein the driving piece, the shifting fork and the transverse plate are installed in the protective box, the driving piece is connected with the shifting fork and is used for driving the shifting fork to reciprocate, the transverse plate is installed on an installation table, and the component parts of the first cover holding and traversing device and the second cover holding and traversing device are identical.
7. The granule filling cap screwing machine according to claim 6, wherein: the bottle clamping device is characterized in that adjusting mechanisms are arranged on transverse plates of the first cover holding and traversing device and the second cover holding and traversing device, the adjusting mechanisms are used for adjusting the distance between the transverse plates and the shifting fork, clamping mechanisms are arranged on the first cover holding and traversing device and the second cover holding and traversing device, and the clamping mechanisms are used for clamping bottles during filling and cap screwing.
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CN112499543A (en) * | 2020-11-20 | 2021-03-16 | 杭州湘豫科技有限公司 | Automatic feeding and screwing device with reciprocating movement spiral structure for plastic bottle |
CN113650827A (en) * | 2021-09-12 | 2021-11-16 | 深圳万和制药有限公司 | High-speed weighing, subpackaging and packaging machine for packaging double-material medicines and medicine production method |
CN116395171B (en) * | 2023-03-09 | 2024-04-26 | 广州锐嘉工业股份有限公司 | Semi-automatic bottled granule liquid filling machine |
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