CN110369370A - A kind of gear tooth gap cleaning device - Google Patents

A kind of gear tooth gap cleaning device Download PDF

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Publication number
CN110369370A
CN110369370A CN201910658293.5A CN201910658293A CN110369370A CN 110369370 A CN110369370 A CN 110369370A CN 201910658293 A CN201910658293 A CN 201910658293A CN 110369370 A CN110369370 A CN 110369370A
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CN
China
Prior art keywords
gear
column
cleaned
fixedly connected
hydro
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910658293.5A
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Chinese (zh)
Other versions
CN110369370B (en
Inventor
沈涛涛
卢帆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU RUI XING SPEED REDUCER Co.,Ltd.
Original Assignee
Anhui Hezhong Moses Technology Consulting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Anhui Hezhong Moses Technology Consulting Co Ltd filed Critical Anhui Hezhong Moses Technology Consulting Co Ltd
Priority to CN201910658293.5A priority Critical patent/CN110369370B/en
Priority to CN202011286886.2A priority patent/CN112517495A/en
Publication of CN110369370A publication Critical patent/CN110369370A/en
Application granted granted Critical
Publication of CN110369370B publication Critical patent/CN110369370B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/024Cleaning by means of spray elements moving over the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/021Gearings

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of gear tooth gap cleaning devices, including cleaning chassis, detection block and purge block, rotation slot there are two being opened up respectively in the cleaning chassis, rotation is inserted with driven column and active column respectively in two rotation slots, driven wheel is fixedly connected on the driven column, gear to be cleaned is provided with above the driven wheel, the gear to be cleaned and driven wheel, which rotate synchronously, to be arranged, power wheel is fixedly connected on the driving wheel, the power wheel and driven wheel intermeshing, the gear side to be cleaned is movably set with purge block, the purge block is fixedly connected on transverse electric push rod, and purge block offers rinse bath close to gear side to be cleaned.The present invention passes through can be with the setting of the purge block of stretching motion, and under the cooperation detection of power wheel and detection block, by carrying out hydro-peening to gap between hydro-peening head, the direct hydro-peening effect of short distance is particularly evident, and practicability is very strong, highly promotes.

Description

A kind of gear tooth gap cleaning device
Technical field
The present invention relates to mechanical gear technical field, specially a kind of gear tooth gap cleaning device.
Background technique
Gear manufacture will be by the number such as casting embryo, normalizing, turnery processing, gear hobbing gear shaping, shaving, grinding, finishing Step, gear surface inevitably can there are the impurity such as greasy dirt, cutting swarf, dust, in order to make its cleaning reach requirement, it is common to use people Work is cleaned, and there are the large labor intensities of staff, and cleaning efficiency is low, and cleaning effect is poor, the defect that time-consuming, therefore, The new technical solution of one kind should be provided to solve the above problems.
To solve the above-mentioned problems, in the prior art, application No. is a kind of gear of " 201610032337.X " cleanings to fill It sets, including service sink, the inside of the service sink is equipped with cleaning solution, and the side of the service sink is equipped with jet pipe, in the jet pipe Top be equipped with spray head, the spray head be equipped with spray-hole, the bottom of the service sink be equipped with suction pipe, the service sink it is upper Portion is equipped with the cleaning net being obliquely installed, and all in cleaning solution, the cleaning is provided with and can place on the net the cleaning net for infiltration The mesh of gear, the outside of the service sink are equipped with the eccentric wheel mechanism of driving cleaning net movement, and advantage is: it is structurally reasonable, make It is good with effect, be conducive to improve gear service performance, improve cleaning efficiency, reduce the labor intensity of staff.
But the above-mentioned gear cleaning device is in use, however it remains following more apparent defect: 1, uses The mode that service sink is cleaned, very waste of resource, and the pollutants such as grease stain, dust washed all can be in service sink Cleaning solution polluted so that cleaning effect is slowly deteriorated;2, only with the mode of washing, very to pollutants such as grease stains It is not easy to be cleaned, poor effect;3, since the clearance between gear teeth of gear is smaller, so in the process of cleaning, even if using leaching The mode for steeping cleaning, can not also clean up clearance between gear teeth.
Summary of the invention
The purpose of the present invention is to provide a kind of gear tooth gap cleaning devices, to solve to propose in above-mentioned background technique The problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of gear tooth gap cleaning device, including chassis, detection block and purge block are cleaned, in the cleaning chassis It is opened up respectively there are two rotation slot, rotation is inserted with driven column and active column, the driven column respectively in two rotation slots On be fixedly connected with driven wheel, be provided with gear to be cleaned above the driven wheel, the gear to be cleaned is synchronous with driven wheel Rotation is arranged, and power wheel, the power wheel and driven wheel intermeshing are fixedly connected on the driving wheel;
The power wheel side is fixedly installed detection block, and detection slot is offered in the detection block, the power wheel The gear teeth are movably set in detection slot, and optoelectronic switch and single-chip microcontroller are provided in the detection slot, and optoelectronic switch and monolithic are electromechanical Property connection, the optoelectronic switch includes light projector and light-receiving device, the light projector and light-receiving device be individually fixed in detection slot it is upper, Lower wall;
The gear side to be cleaned is movably set with purge block, and the purge block is fixedly connected on transverse electric push rod On, and purge block offers rinse bath close to gear side to be cleaned, and hydro-peening head, the spray are movably set in the rinse bath Hair washing is fixedly connected on cleaning electric pushrod, and kerosene hole is offered in hydro-peening head, and the kerosene hole is connected by oil pick-up tube In on oil pump, the oil pump is fixed in coal oilcan, and the coal oilcan is fixed in cleaning groove sidewall, the transverse electric push rod It is electrically connected on single-chip microcontroller with cleaning electric pushrod.
Preferably, the geared sleeve to be cleaned is set on gear shaping column, and the gear shaping column is fixedly connected on connecting column, and even It connects and offers threaded hole in column, the threaded hole is connected through a screw thread with driven column.
Preferably, it is fixedly connected with connecting rod on the active column, the connecting rod is fixedly connected with hand far from active column one end Rocking bar.
Preferably, water hole is offered in the hydro-peening head, the water hole is connected on water pump by drinking-water pipe, the water pump It is fixed in water pot, the water pot is fixed in cleaning groove sidewall.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention cleans the clearance between gear teeth of gear using hydro-peening head, eliminates setting service sink and impregnate clearly The method washed, so that the usage amount of cleaning solution greatly reduces, and the cleaning solution sprayed every time is clean cleaning solution, so that Cleaning effect is not susceptible to disadvantageous changes;
2, the present invention use kerosene injection, to be frequently necessary in gear use process the lubricating oil used carry out cleaning melt It closes, so that lubricating oil is washed from gear, it is very convenient, after washing lubricating oil, mixing grease stain is carried out by water Cleaning, since kerosene density ratio water is big, so water and kerosene will not be mixed and can be layered, it is very convenient convenient for processing;
3, the present invention by can with the setting of the purge block of stretching motion, under the cooperation detection of power wheel and detection block, The angle of one gear teeth of every rotation will drive purge block to travel forward, be inserted at the clearance between gear teeth of gear to be cleaned, pass through hydro-peening Hydro-peening is carried out to gap between head, the direct hydro-peening effect of short distance is particularly evident, after the completion of a clearance between gear teeth hydro-peening, rotation Power wheel is first moved backward by purge block so that detection block realizes detection again, is then inserted to another clearance between gear teeth again In, hydro-peening is carried out, effect is fine.
The present invention with the setting of the purge block of stretching motion under the cooperation detection of power wheel and detection block by that can be led to It crosses between hydro-peening head and hydro-peening is carried out to gap, the direct hydro-peening effect of short distance is particularly evident, and practicability is very strong, highly pushes away Extensively.
Detailed description of the invention
Fig. 1 is that overall structure of the invention cleans status diagram;
Fig. 2 is that overall structure of the invention does not clean status diagram;
Fig. 3 is structure of the main view of the invention;
Fig. 4 is cleaning chassis structure schematic diagram of the invention;
Fig. 5 is connecting column structural schematic diagram of the invention;
Fig. 6 is purge block schematic diagram of internal structure of the invention
Fig. 7 is A plot structure enlarged diagram of the invention.
In figure: 1 cleaning chassis, 2 driven columns, 3 active columns, 4 driven wheels, 5 power wheels, 6 detection blocks, 7 detection slots, 8 light projectors Device, 9 light-receiving devices, 10 single-chip microcontrollers, 11 rotation slots, 12 mounting rods, 13 transverse electric push rods, 14 purge blocks, 15 rinse baths, 16 hydro-peenings Head, 17 cleaning electric pushrods, 18 kerosene holes, 19 oil pick-up tubes, 20 oil pumps, 21 coal oilcans, 22 gear shaping columns, 23 connecting columns, 24 screw threads Hole, 25 connecting rods, 26 joysticks, 27 water holes, 28 drinking-water pipes, 29 water pumps, 30 water pots, 100 gears to be cleaned.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-7 is please referred to, the present invention provides a kind of technical solution:
A kind of gear tooth gap cleaning device, including cleaning chassis 1, detection block 6 and purge block 14, clean chassis 1 For collecting the liquid after cleaning, clean in chassis 1 and opened up respectively there are two rotation slot 11, two rotation slots 11 be spaced one section away from From rotation is inserted with driven column 2 and active column 3 respectively in two rotation slots 11, and driven column 2 and active column 3 can rotate It is freely rotated in slot 11, driven wheel 4 is fixedly connected on driven column 2, driven wheel 4 is fixed to each other with driven column 2, is synchronous It rotates, is provided with gear 100 to be cleaned above driven wheel 4, gear 100 to be cleaned is sheathed on gear shaping column 22, and gear shaping column 22 is solid Surely it being connected on connecting column 23, and offers threaded hole 24 in connecting column 23, threaded hole 24 is connected through a screw thread with driven column 2, It realizes that gear 100 to be cleaned is rotated synchronously with driven wheel 4 to be arranged, and threaded hole 24 is attached with driven column 2 by screw thread, It can be convenient replacement connecting column 23 and gear shaping column 22, to cope with the gear to be cleaned 100 of different inner diameters.
It is fixedly connected with power wheel 5 on driving wheel 3, connecting rod 25 is fixedly connected on active column 3, connecting rod 25 is far from active column 3 one end are fixedly connected with joystick 26, and power wheel 5 and driven wheel 4 are intermeshed, and by the rotation of joystick 26, drive power Wheel 5 is rotated, so that driven wheel 4 be driven to synchronize rotation, and then is controlled gear 100 to be cleaned and is rotated synchronously together, together Step realizes detection, hydro-peening, and one angle of every rotation cleans a clearance between gear teeth of gear 100 to be cleaned.
5 side of power wheel is fixedly installed detection block 6, and detection block 6 is used to detect the rotational angle of power wheel 5, detection block 6 In offer detection slot 7, the gear teeth of power wheel 5 are movably set in detection slot 7, are provided with optoelectronic switch and list in detection slot 7 Piece machine 10, optoelectronic switch and single-chip microcontroller 10 are electrically connected, and optoelectronic switch selects the E18-5NA of Yueqing City Gao Bai Electrical Appliances Co., Ltd Infiltration type optoelectronic switch, optoelectronic switch includes light projector 8 and light-receiving device 9, and light projector 8 and light-receiving device 9 are individually fixed in detection The upper and lower side wall of slot 7 whenever a gear teeth of power wheel 5 turn in detection slot 7, is blocked as shown in Figure of description 1 The light of light projector 8, so that light-receiving device 9 no longer receives light, single-chip microcontroller 10 receives the high level letter of light-receiving device 9 at this time Number, and then subsequent electric pushrod is controlled by single-chip microcontroller 10, control electric pushrod stretches out, such as 2 institute of Figure of description Show, during power wheel 5 further one angle of rotation, the light in detection slot 7 can not be blocked, at this time single-chip microcontroller 10 receive the low level signal of light-receiving device 9, and single-chip microcontroller 10 carries out control retraction to subsequent electric pushrod at this time, prevent from cleaning Block 14 stops the rotation of gear 100 to be cleaned.
100 side of gear to be cleaned is movably set with purge block 14, and purge block 14 is fixedly connected on transverse electric push rod 13 On, drive purge block 14 to be inserted in the clearance between gear teeth of gear 100 to be cleaned by electric pushrod 13, and purge block 14 is close to clear It washes 100 side of gear and offers rinse bath 15, hydro-peening head 16 is movably set in rinse bath 15, hydro-peening head 16 is fixedly connected on clearly It washes on electric pushrod 17, cleaning electric pushrod 17 is used to that hydro-peening head 16 is driven to move up and down, thus without any confusion from top to bottom Hydro-peening successively is carried out to clearance between gear teeth, and offers kerosene hole 18 in hydro-peening head 16, kerosene hole 18 is connected to by oil pick-up tube 19 On oil pump 20, oil pump 20 is fixed in coal oilcan 21, and coal oilcan 21 is fixed on 15 side wall of rinse bath, by the effect of kerosene, Fusion is diluted to the remaining lubricating oil of the clearance between gear teeth of gear, to clean up, water hole 27 is offered in hydro-peening head 16, Water hole 27 is connected on water pump 29 by drinking-water pipe 28, and water pump 29 is fixed in water pot 30, and water pot 30 is fixed on 15 side of rinse bath On wall, water hole 27 is arranged above kerosene hole 18, and in the motion process from top to bottom of hydro-peening head 16, kerosene is first to clearance between gear teeth It is cleaned, is discharged from clear water with the water hole 27 of back upper place and clearance between gear teeth is further cleaned, water pump 29 and oil pump 20 are selected The WPY350 type micropump of Chengdu Qihai Motor Manufacturing Co. Ltd carries out unlatching and the pass of water pump 29 and oil pump 20 by switch Control is closed, is used very simply, the liquid after cleaning enters in cleaning chassis 1, and kerosene and water are layered, laterally electricity Dynamic push rod 13 and cleaning electric pushrod 17 are electrically connected on single-chip microcontroller 10, and single-chip microcontroller selects common 80C51 type single-chip microcontroller, It is controlled by the I/O interface of single-chip microcontroller 10, and using two electric pushrods of ULN2003 Darlington pair, two electronic The HB-DJ806 type push rod that push rod selects Wuxi City Hong Ba mechanical & electronic equipment corporation, Ltd to produce, interior centrally-mounted driving, Ke Yizhi It connected single-chip microcontroller 10 to carry out control transverse electric push rod 13 and clean the stroke of electric pushrod 17, and realized linear reciprocating motion.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (4)

1. a kind of gear tooth gap cleaning device, including cleaning chassis (1), detection block (6) and purge block (14), feature Be: there are two opening up respectively in the cleaning chassis (1) rotation slot (11), rotation is inserted respectively in two rotation slots (11) It equipped with driven column (2) and active column (3), is fixedly connected with driven wheel (4) on the driven column (2), above the driven wheel (4) It is provided with gear to be cleaned (100), the gear (100) to be cleaned and driven wheel (4) rotate synchronously and are arranged, the driving wheel (3) it is fixedly connected on power wheel (5), the power wheel (5) and driven wheel (4) intermeshing;
Power wheel (5) side is fixedly installed detection block (6), is offered detection slot (7) in the detection block (6), described The gear teeth of power wheel (5) are movably set in detection slot (7), are provided with optoelectronic switch and single-chip microcontroller in the detection slot (7) (10), optoelectronic switch and single-chip microcontroller (10) are electrically connected, and the optoelectronic switch includes light projector (8) and light-receiving device (9), the throwing Light device (8) and light-receiving device (9) are individually fixed in the upper and lower side wall of detection slot (7);
Gear to be cleaned (100) side is movably set with purge block (14), and the purge block (14) is fixedly connected on transverse direction On electric pushrod (13), and purge block (14) offers rinse bath (15), the rinse bath close to gear to be cleaned (100) side (15) it is movably set in hydro-peening head (16), the hydro-peening head (16) is fixedly connected in cleaning electric pushrod (17), and hydro-peening It is offered kerosene hole (18) in head (16), the kerosene hole (18) is connected on oil pump (20) by oil pick-up tube (19), the oil Pump (20) is fixed in coal oilcan (21), and the coal oilcan (21) is fixed on rinse bath (15) side wall, and the transverse electric pushes away Bar (13) and cleaning electric pushrod (17) are electrically connected on single-chip microcontroller (10).
2. a kind of gear tooth gap cleaning device according to claim 1, it is characterised in that: the gear to be cleaned (100) it is sheathed on gear shaping column (22), the gear shaping column (22) is fixedly connected on connecting column (23), and opens in connecting column (23) Equipped with threaded hole (24), the threaded hole (24) is connected through a screw thread with driven column (2).
3. a kind of gear tooth gap cleaning device according to claim 1, it is characterised in that: on the active column (3) It is fixedly connected with connecting rod (25), the connecting rod (25) is fixedly connected with joystick (26) far from active column (3) one end.
4. a kind of gear tooth gap cleaning device according to claim 1, it is characterised in that: in the hydro-peening head (16) It offers water hole (27), the water hole (27) is connected on water pump (29) by drinking-water pipe (28), and the water pump (29) is fixed on In water pot (30), the water pot (30) is fixed on rinse bath (15) side wall.
CN201910658293.5A 2019-07-21 2019-07-21 Gear tooth clearance belt cleaning device Active CN110369370B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910658293.5A CN110369370B (en) 2019-07-21 2019-07-21 Gear tooth clearance belt cleaning device
CN202011286886.2A CN112517495A (en) 2019-07-21 2019-07-21 Gear tooth gap cleaning method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910658293.5A CN110369370B (en) 2019-07-21 2019-07-21 Gear tooth clearance belt cleaning device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN202011286886.2A Division CN112517495A (en) 2019-07-21 2019-07-21 Gear tooth gap cleaning method

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Publication Number Publication Date
CN110369370A true CN110369370A (en) 2019-10-25
CN110369370B CN110369370B (en) 2020-12-11

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CN201910658293.5A Active CN110369370B (en) 2019-07-21 2019-07-21 Gear tooth clearance belt cleaning device
CN202011286886.2A Withdrawn CN112517495A (en) 2019-07-21 2019-07-21 Gear tooth gap cleaning method

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CN202011286886.2A Withdrawn CN112517495A (en) 2019-07-21 2019-07-21 Gear tooth gap cleaning method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111438136A (en) * 2020-03-26 2020-07-24 丽水市莲都区华荣君泽机械厂 Bevel gear tooth seam automatic cleaning equipment

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114472294B (en) * 2021-04-21 2023-05-23 郧西精诚汽配有限公司 Flushing and drying equipment for tooth gap scraps of differential mechanism precise gear

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CN108889688A (en) * 2018-07-17 2018-11-27 安徽致精机电科技有限公司 A kind of gear cleaning device
CN109143573A (en) * 2017-06-19 2019-01-04 船井电机株式会社 Light scanning apparatus

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Publication number Priority date Publication date Assignee Title
FR2617782A1 (en) * 1987-07-06 1989-01-13 Vincent Pascal Self-cleaning rear-view mirror
CN208195849U (en) * 2018-04-04 2018-12-07 浙江海鸿工业产品设计有限公司 A kind of Gear Processing cleaning device
CN108816852A (en) * 2018-05-16 2018-11-16 江苏永伟精密工具有限公司 A kind of high precision milling cutter cleaning device

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Publication number Priority date Publication date Assignee Title
CN109143573A (en) * 2017-06-19 2019-01-04 船井电机株式会社 Light scanning apparatus
CN108889688A (en) * 2018-07-17 2018-11-27 安徽致精机电科技有限公司 A kind of gear cleaning device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111438136A (en) * 2020-03-26 2020-07-24 丽水市莲都区华荣君泽机械厂 Bevel gear tooth seam automatic cleaning equipment
CN111438136B (en) * 2020-03-26 2021-12-21 温岭市博恩机械有限公司 Bevel gear tooth seam automatic cleaning equipment

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CN110369370B (en) 2020-12-11

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