CN110349741B - Feeding device for inductor production - Google Patents
Feeding device for inductor production Download PDFInfo
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- CN110349741B CN110349741B CN201910417124.2A CN201910417124A CN110349741B CN 110349741 B CN110349741 B CN 110349741B CN 201910417124 A CN201910417124 A CN 201910417124A CN 110349741 B CN110349741 B CN 110349741B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a feeding device for inductor production, which belongs to the technical field of inductor production equipment and comprises a conveying belt, an iron sheet conveying mechanism, a coil pressing mechanism and an iron core feeding mechanism, wherein a plurality of framework limiting assemblies are arranged on the conveying belt, the coil pressing mechanism comprises a coil storage assembly and a coil moving assembly, the coil moving assembly comprises a bearing frame, a lifting part, a screw rod sliding table and a clamping pressing part, and the lifting part is arranged at the top of the bearing frame. According to the coil clamping device, the coil can be clamped through the coil pressing mechanism, the coil can be moved to the position right above the main body framework, the coil can be assembled on the main body framework, the iron sheet conveying mechanism can convey the iron sheets and insert the iron sheets onto the main body framework, the iron core feeding mechanism can feed the iron cores and press the iron cores onto the main body framework, the automation degree is high, and the labor amount of workers is reduced.
Description
Technical Field
The invention relates to the technical field of inductor production equipment, in particular to a feeding device for inductor production.
Background
Along with the high speed of the electronization process, the application of various electronic products is more and more extensive, inductive electronic components are widely used, one of the inductors is, the inductor is also called choke, reactor and dynamic reactor, and is a component capable of converting electric energy into magnetic energy and storing the magnetic energy, the inductor is mostly composed of a main body framework, an iron sheet, a coil and an iron core, therefore, the above components are generally required to be assembled in the processing process, most of the existing assembly equipment adopts an assembly production line, most of the existing assembly equipment adopts manual assembly, workers are required to manually insert the iron sheet into the main body framework, press the coil into the main body framework and finally insert the iron core into the main body framework, these steps all need the manual completion of worker, bring great amount of labour for the worker to and there is the inefficiency problem in manual pay-off to inductor accessory production efficiency.
Disclosure of Invention
The invention aims to provide a feeding device for inductor production, which aims to solve the technical problem that inductor components cannot be automatically fed and assembled in the prior art.
The invention provides a feeding device for inductor production, which comprises a conveying belt, an iron sheet conveying mechanism, a coil pressing mechanism and an iron core feeding mechanism, wherein the iron sheet conveying mechanism, the coil pressing mechanism and the iron core feeding mechanism are sequentially arranged along the conveying direction of the conveying belt, a plurality of framework limiting assemblies are arranged on the conveying belt at equal intervals along the conveying direction of the conveying belt, the coil pressing mechanism comprises a coil storage assembly and a coil moving assembly, the coil storage assembly is arranged at the side of the coil moving assembly, the coil moving assembly comprises a bearing frame, a lifting component, a lead screw sliding table and a clamping pressing component, the clamping pressing component is arranged on the side wall of a sliding block of the lead screw sliding table, and the lifting component is arranged at the top of the bearing frame.
Further, press from both sides and get pressfitting part including revolving cylinder and centre gripping cylinder, revolving cylinder sets up on the slider lateral wall of lead screw slip table, be equipped with L type mounting panel on revolving cylinder's the output, the centre gripping cylinder passes through the bolt and installs on L type mounting panel, be equipped with the arc clamp plate that two symmetries set up, two on the clamping part of centre gripping cylinder the one side that the arc clamp plate is relative all is equipped with the skid resistant course.
Further, the coil storage assembly comprises a limiting upright rod and a fixing plate arranged at the top of the bearing frame, wherein a heightening disc is arranged at the top of the fixing plate, the limiting upright rod is vertically arranged at the top of the heightening disc, and the heightening disc is made of a flexible material.
Further, the lifting part sets up the fixed riser at the carrier top including roof, lift electric cylinder, diaphragm and two intervals, the roof level is erect at the top of two fixed risers, every all be equipped with the slide rail that is vertical setting on the lateral wall of fixed riser, every all be equipped with on the slide rail rather than sliding fit's sliding block, the diaphragm is fixed two between the sliding block, the lateral wall fixed connection of lead screw slip table and two sliding blocks, the output of lift electric cylinder sets up down vertically, and the output and the diaphragm fixed connection of lift electric cylinder.
Further, the skeleton limiting assembly comprises a mounting seat, the mounting seat is fixed on the conveying belt through bolts, a material moving groove is formed in the mounting seat, and a limiting groove is formed in the groove bottom of the material moving groove.
Further, iron sheet conveying mechanism is including iron sheet stock subassembly, push away material inserted sheet subassembly, move material slide and support frame, it sets up the top at the support frame to move material slide level, iron sheet stock subassembly sets up in the top that moves the material slide, it sets up the side at moving the material slide to push away material inserted sheet subassembly, iron sheet stock subassembly is including the spacing frame that two symmetries set up, every all be equipped with two gusset plates with support frame fixed connection on the lateral wall of spacing frame.
Further, iron sheet stock subassembly is still including the strip and two connecting plates that compress tightly that the level set up, and every connecting plate all corresponds two gusset plates, the connecting plate is fixed between two gusset plates rather than corresponding, every all be equipped with on the connecting plate rather than sliding fit's slide bar, compress tightly the top that the strip set up at two slide bars, the cover is equipped with expanding spring on the slide bar, expanding spring's both ends are contradicted respectively at the top of connecting plate and the bottom that compresses tightly the strip.
Further, it pushes away material inserted sheet subassembly including pushing away the material motor and with move material slide sliding fit's material pushing strip, the top of support frame is equipped with and pushes away material strip sliding fit's support slide, it sets up the bottom at the support frame to push away the material motor, be equipped with the axis of rotation rather than rotating the connection on the support frame, it is equipped with first connecting rod to closely overlap in the axis of rotation, push away be equipped with between the tip of material strip and the first connecting rod with both articulated second connecting rod, push away through the coupling joint between the output of material motor and the bottom of axis of rotation.
Further, iron core feeding mechanism gets the subassembly including vibrations dish, pay-off track, carriage and clamp, the carriage sets up the top at the conveyer belt, the bottom both ends of carriage all are equipped with the supporting legs, be equipped with on the carriage rather than sliding fit's pay-off board, the subassembly of getting of pressing from both sides sets up on the pay-off board, the pay-off track sets up on the vibrations dish, the one end of carriage is equipped with the supporting seat and sets up the material cylinder that moves on the supporting seat, the top of pay-off board is equipped with the extension board, the output that moves the material cylinder and the lateral wall fixed connection of extension board.
Further, press from both sides and get subassembly including pressing from both sides the lift cylinder of getting cylinder, lift seat and setting at the delivery sheet top, the output of lift cylinder sets up down vertically, the lift seat is fixed on the output of lift cylinder, it sets up on the lift seat to press from both sides the cylinder of getting, the top of lift seat is equipped with the guide bar that is vertical setting, be equipped with on the delivery sheet with guide bar sliding fit's guide sleeve, the orbital tip of pay-off is equipped with the logical groove that the portion of pressing from both sides that the clamp got the cylinder passes through.
Compared with the prior art, the invention has the beneficial effects that:
the automatic assembling device is provided with the conveyor belt, the iron sheet conveying mechanism, the coil pressing mechanism and the iron core feeding mechanism, and can automatically assemble the iron sheets, the coils and the iron cores on the main framework, so that the degree of automation is high, the automatic assembling device is worthy of being popularized in the market, manual operation of workers is not needed, the labor capacity of the workers is reduced, and the technical problem that inductor components cannot be automatically fed and assembled in the prior art is solved.
Secondly, the coil pressing mechanism is arranged and comprises a coil storage assembly and a coil moving assembly, the coil can be clamped and taken by the coil pressing mechanism and can be moved to be right above the main body framework, so that the coil can be assembled on the main body framework, workers do not need to assemble the coil on the corresponding main body framework one by one, the assembling efficiency of the inductor is improved, the coil can be clamped and taken by the clamping and pressing components, the clamped coil can be rotated by 180 degrees, the coil is conveniently positioned right above the main body framework, the coil can be lifted by the lifting components, and the coil can be separated from the limiting upright rod.
And the telescopic spring can utilize self restoring force to enable the pressing strip to downwards abut against the stacked iron sheets, so that the stacked iron sheets can be orderly moved downwards after the pushing strip is separated from the two limiting frames.
The iron core feeding mechanism comprises a vibration disc, a feeding track, a sliding frame and a clamping assembly, feeding operation of the iron core can be achieved through the iron core feeding mechanism, the iron core can be pressed onto the main body framework under the action of the clamping assembly, the automation degree is high, and the iron core feeding mechanism is worthy of popularization in the market.
Fifth, the framework limiting assembly is arranged, an operator manually places a plurality of main body frameworks on the conveying belt, the main body frameworks can be placed on each mounting seat one by one, the main body frameworks can slide into the material moving groove, the bottoms of the main body frameworks can slide into the limiting grooves, and the main body frameworks are prevented from shifting in the feeding and assembling processes.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a partial perspective view of the first embodiment of the present invention;
FIG. 4 is a schematic perspective view of a coil pressing mechanism;
FIG. 5 is a partial perspective view of the second embodiment of the present invention;
FIG. 6 is a schematic partial perspective view of the iron sheet conveying mechanism;
fig. 7 is a schematic perspective view of an iron core feeding mechanism;
fig. 8 is an enlarged view of fig. 7 at a.
Reference numerals:
the device comprises a conveyor belt 1, a framework limiting component 1a, a mounting seat 1b, a material moving groove 1c, a limiting groove 1d, an iron sheet conveying mechanism 2, an iron sheet storage component 2a, a limiting frame 2a1, a reinforcing plate 2a2, a pressing strip 2a3, a connecting plate 2a4, a sliding rod 2a5, a telescopic spring 2a6, a material pushing and inserting component 2b, a material pushing motor 2b1, a material pushing strip 2b2, a supporting sliding plate 2b3, a rotating shaft 2b4, a first connecting rod 2b5, a second connecting rod 2b6, a material moving slideway 2c, a supporting frame 2d, a coil pressing mechanism 3, a coil storage component 3a, a limiting vertical rod 3b, a fixing plate 3c, a padding plate 3d, an iron core feeding mechanism 4, a vibration plate 4a, a feeding track 4b, a sliding frame 4c, a supporting leg 4d, a feeding plate 4e, a supporting seat 4f, an extending plate 4g, a material moving cylinder 4h, a coil material moving component 5a and a lifting component, the clamping device comprises a top plate 5b1, a lifting electric cylinder 5b2, a transverse plate 5b3, a fixed vertical plate 5b4, a sliding rail 5b5, a sliding block 5b6, a screw rod sliding table 5c, a clamping pressing component 5d, a rotating cylinder 5d1, a clamping cylinder 5d2, an L-shaped mounting plate 5d3, an arc-shaped pressing plate 5d4, a clamping assembly 6, a clamping cylinder 6a, a lifting seat 6b, a lifting cylinder 6c, a guide rod 6d, a guide sliding sleeve 6e and a through groove 6 f.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 8, an embodiment of the present invention provides a feeding device for inductor production, including a conveyor belt 1, an iron sheet conveying mechanism 2, a coil pressing mechanism 3, and an iron core conveying mechanism 4, where the iron sheet conveying mechanism 2, the coil pressing mechanism 3, and the iron core conveying mechanism 4 are sequentially arranged along a conveying direction of the conveyor belt 1, the conveyor belt 1 is provided with a plurality of skeleton limiting assemblies 1a arranged at equal intervals along the conveying direction, the coil pressing mechanism 3 includes a coil storage assembly 3a and a coil moving assembly 5, the coil storage assembly 3a is arranged beside the coil moving assembly 5, the coil moving assembly 5 includes a bearing frame 5a, a lifting component 5b, a lead screw sliding table 5c, and a clamping and pressing component 5d, the clamping and pressing component 5d is arranged on a side wall of a sliding block of the lead screw sliding table 5c, the lifting component 5b is arranged on the top of the bearing frame 5 a; can realize getting the operation to the clamp of coil through coil pressing mechanism 3, and can remove the coil to the main part skeleton directly over, make the coil assemble on the main part skeleton, need not the worker and assemble the coil at the main part skeleton that corresponds one by one, the assembly efficiency to the inductor has been improved, can realize the transport to the iron sheet and insert the iron sheet to the main part skeleton through iron sheet conveying mechanism 2, accomplish the assembly to the iron sheet, can realize the material loading operation to the iron core through iron core feeding mechanism 4, and can impress the iron core to the main part skeleton under the effect of pressing from both sides subassembly 6.
Specifically, the clamping and pressing component 5d comprises a rotary cylinder 5d1 and a clamping cylinder 5d2, the rotary cylinder 5d1 is arranged on the side wall of a sliding block of the screw rod sliding table 5c, an L-shaped mounting plate 5d3 is arranged at the output end of the rotary cylinder 5d1, the clamping cylinder 5d2 is mounted on the L-shaped mounting plate 5d3 through bolts, two symmetrically arranged arc-shaped pressing plates 5d4 are arranged at the clamping part of the clamping cylinder 5d2, and anti-skid layers are arranged on the opposite surfaces of the two arc-shaped pressing plates 5d 4; press fit part 5d can realize getting the operation of getting the coil through pressing from both sides, and can be 180 degrees with the coil rotation that is pressed from both sides tightly, be convenient for make the coil be located the main body skeleton directly over, lead screw slip table 5c work can make centre gripping cylinder 5d2 move to the side of spacing pole setting 3b, centre gripping cylinder 5d2 work can make two arc clamp plate 5d4 relative movement, make two arc clamp plate 5d4 can press from both sides the coil tightly, can realize the lift of pressing from both sides the coil tightly through lifting unit 5b, make the coil break away from spacing pole setting 3b, revolving cylinder 5d1 can make the coil rotation 180 degrees that is pressed from both sides tightly, be convenient for make the coil be located the main body skeleton directly over under the effect of lead screw slip table 5 c.
Specifically, the coil storage assembly 3a comprises a limiting vertical rod 3b and a fixing plate 3c arranged at the top of the bearing frame 5a, the top of the fixing plate 3c is provided with a heightening disc 3d, the limiting vertical rod 3b is vertically arranged at the top of the heightening disc 3d, and the heightening disc 3d is made of a flexible material; the worker stacks a plurality of iron pieces between the two position restricting frames 2a1, manually puts a plurality of coils on the position restricting upright rods 3b, and vertically stacks a plurality of coils.
Specifically, the lifting component 5b includes a top plate 5b1, a lifting electric cylinder 5b2, a transverse plate 5b3 and two fixed vertical plates 5b4 arranged at the top of the bearing frame 5a at intervals, the top plate 5b1 is horizontally erected at the tops of the two fixed vertical plates 5b4, a slide rail 5b5 vertically arranged is arranged on the side wall of each fixed vertical plate 5b4, a slide block 5b6 in sliding fit with each slide rail 5b5 is arranged on each slide rail 5b5, the transverse plate 5b3 is fixed between the two slide blocks 5b6, the screw rod slide table 5c is fixedly connected with the side walls of the two slide blocks 5b6, the output end of the lifting electric cylinder 5b2 is arranged vertically downwards, and the output end of the lifting electric cylinder 5b2 is fixedly connected with the transverse plate 5b 3; the work of lift electric cylinder 5b2 can make diaphragm 5b3 remove down, makes diaphragm 5b3 can drive two sliding blocks 5b6 and remove down, makes lead screw slip table 5c and press from both sides and get pressing components 5d and can go up and down on vertical direction, is convenient for can impress the coil that is located directly over the main body skeleton to the main body skeleton in.
Specifically, the framework limiting assembly 1a comprises a mounting seat 1b, the mounting seat 1b is fixed on the conveyor belt 1 through a bolt, a material moving groove 1c is arranged on the mounting seat 1b, and a limiting groove 1d is arranged at the bottom of the material moving groove 1 c; the worker places a plurality of main part skeletons on conveyer belt 1 manually, makes a plurality of main part skeletons can place one by one on every mount pad 1b, makes in the main part skeleton can slide to moving chute 1c, and the bottom of main part skeleton can slide to spacing inslot 1 d.
Specifically, the iron sheet conveying mechanism 2 comprises an iron sheet storage component 2a, a material pushing and inserting component 2b, a material moving slideway 2c and a support frame 2d, the material moving slideway 2c is horizontally arranged at the top of the support frame 2d, the iron sheet storage component 2a is arranged above the material moving slideway 2c, the material pushing and inserting component 2b is arranged at the side of the material moving slideway 2c, the iron sheet storage component 2a comprises two symmetrically-arranged limiting frames 2a1, and two reinforcing plates 2a2 fixedly connected with the support frame 2d are arranged on the side wall of each limiting frame 2a 1; can realize the transport to the iron sheet and insert the iron sheet to the main part skeleton through iron sheet conveying mechanism 2, accomplish the assembly to the iron sheet, need not worker's manual operation, the worker's amount of labour has been reduced, material pushing motor 2b1 work can drive axis of rotation 2b4 and take place to rotate, make axis of rotation 2b4 can drive first connecting rod 2b5 at the pivoted in-process and take place to rotate, make first connecting rod 2b5 can drive rather than articulated second connecting rod 2b6 and rotate, make second connecting rod 2b6 can drive material pushing strip 2b2 and remove, make material pushing strip 2b2 can slide on moving material slide 2c, make material pushing strip 2b2 can be with being located the iron sheet at the bottom, and can make the iron sheet slide on moving material slide 2c, make the iron sheet can insert to move material groove 1c, make the iron sheet can insert to the main part skeleton.
Specifically, the iron sheet stock component 2a further comprises a horizontally arranged pressing strip 2a3 and two connecting plates 2a4, each connecting plate 2a4 corresponds to two reinforcing plates 2a2, the connecting plates 2a4 are fixed between the two corresponding reinforcing plates 2a2, each connecting plate 2a4 is provided with a sliding rod 2a5 in sliding fit with the connecting plate, the pressing strip 2a3 is arranged at the top ends of the two sliding rods 2a5, the sliding rod 2a5 is sleeved with a telescopic spring 2a6, and two ends of the telescopic spring 2a6 respectively abut against the top of the connecting plate 2a4 and the bottom of the pressing strip 2a 3; the worker stacks a plurality of iron sheets between two limiting frames 2a1, the iron sheet at the bottommost layer can be located on the material moving sliding rail 5b5, the telescopic spring 2a6 can enable the pressing strip 2a3 to downwards abut against the stacked iron sheets by utilizing the restoring force of the telescopic spring 2a6, and the stacked iron sheets can be neatly and downwards moved after the material pushing strip 2b2 is separated from the two limiting frames 2a 1.
Specifically, the pushing and inserting piece assembly 2b comprises a pushing motor 2b1 and a pushing strip 2b2 in sliding fit with the moving slide way 2c, a supporting sliding plate 2b3 in sliding fit with the pushing strip 2b2 is arranged at the top of the supporting frame 2d, the pushing motor 2b1 is arranged at the bottom of the supporting frame 2d, a rotating shaft 2b4 in rotating connection with the supporting frame 2d is arranged on the supporting frame 2d, a first connecting rod 2b5 is tightly sleeved on the rotating shaft 2b4, a second connecting rod 2b6 hinged to the pushing strip 2b2 and the first connecting rod 2b5 is arranged between the end of the pushing strip 2b2 and the first connecting rod 2b5, and the output end of the pushing motor 2b1 is connected with the bottom end of the rotating shaft 2b4 through a coupler; the pushing motor 2b1 can drive the rotating shaft 2b4 to rotate when working, so that the rotating shaft 2b4 can drive the first connecting rod 2b5 to rotate in the rotating process, the first connecting rod 2b5 can drive the second connecting rod 2b6 hinged with the first connecting rod to rotate, the second connecting rod 2b6 can drive the pushing strip 2b2 to move, the pushing strip 2b2 can slide on the material moving slideway 2c, the pushing strip 2b2 can push out the iron sheet located at the bottommost layer, the iron sheet can slide on the material moving slideway 2c, the iron sheet can be inserted into the material moving groove 1c, and the iron sheet can be inserted into the main body framework.
Specifically, the iron core feeding mechanism 4 comprises a vibration disc 4a, a feeding track 4b, a sliding frame 4c and a clamping assembly 6, the sliding frame 4c is arranged above the conveyor belt 1, two ends of the bottom of the sliding frame 4c are respectively provided with a supporting leg 4d, the sliding frame 4c is provided with a feeding plate 4e in sliding fit with the sliding frame 4c, the clamping assembly 6 is arranged on the feeding plate 4e, the feeding track 4b is arranged on the vibration disc 4a, one end of the sliding frame 4c is provided with a supporting seat 4f and a material moving cylinder 4h arranged on the supporting seat 4f, the top of the feeding plate 4e is provided with an extension plate 4g, and the output end of the material moving cylinder 4h is fixedly connected with the side wall of the extension plate 4 g; can realize the material loading operation to the iron core through iron core feeding mechanism 4, and press from both sides the effect of getting subassembly 6 and can impress the iron core to the main part skeleton on, degree of automation is higher, be worth promoting on the market, vibrations dish 4a work can make the iron core carry on pay-off track 4b, make the iron core carry to pay-off track 4 b's discharge gate department in proper order, and the iron core can be vertical state under vibrations dish 4 a's effect, move material cylinder 4h work and can make extension board 4g horizontal migration, make extension board 4g can drive the removal of delivery board 4e, make delivery board 4e can drive to press from both sides and get subassembly 6 and move on the horizontal direction, make press from both sides and get cylinder 6a and can be located directly over pay-off track 4 b's discharge gate department.
Specifically, the clamping assembly 6 comprises a clamping cylinder 6a, a lifting seat 6b and a lifting cylinder 6c arranged at the top of a feeding plate 4e, the output end of the lifting cylinder 6c is arranged vertically downwards, the lifting seat 6b is fixed at the output end of the lifting cylinder 6c, the clamping cylinder 6a is arranged on the lifting seat 6b, a guide rod 6d which is arranged vertically is arranged at the top of the lifting seat 6b, a guide sliding sleeve 6e which is in sliding fit with the guide rod 6d is arranged on the feeding plate 4e, and a through groove 6f for the clamping part of the clamping cylinder 6a to pass through is arranged at the end of the feeding rail 4 b; the clamping cylinder 6a can clamp an iron core, the lifting cylinder 6c can enable the clamped iron core to be separated from the feeding track 4b, the material moving cylinder 4h can enable the clamped iron core to be located right above the main body framework after working again, the lifting cylinder 6c can enable the iron core to be inserted into the main body framework after working, the guide rod 6d can play a role in guiding the lifting seat 6b, and the guide sliding sleeve 6e is in sliding fit with the guide rod 6d to reduce friction force generated when the guide rod 6d slides.
The working principle of the invention is as follows: a worker manually places a plurality of main body frameworks on the conveyor belt 1, so that the main body frameworks can be placed on each mounting seat 1b one by one, the main body frameworks can slide into the material moving groove 1c, the bottoms of the main body frameworks can slide into the limiting grooves 1d, the worker stacks a plurality of iron sheets between the two limiting frames 2a1, the coils are sleeved on the limiting vertical rods 3b manually and are stacked in the vertical direction, the worker manually puts a plurality of iron cores into the vibration disc 4a, the vibration disc 4a can automatically feed the iron cores, the iron sheets can be conveyed and inserted onto the main body frameworks through the iron sheet conveying mechanism 2, the assembly of the iron sheets is completed, the manual operation of the worker is not needed, the labor capacity of the worker is reduced, the material pushing motor 2b1 can drive the rotating shaft 2b4 to rotate, the rotating shaft 2b4 can drive the first connecting rod 2b5 to rotate in the rotating process, the first connecting rod 2b5 can drive the second connecting rod 2b6 hinged with the first connecting rod to rotate, the second connecting rod 2b6 can drive the material pushing strip 2b2 to move, the material pushing strip 2b2 can slide on the material moving slideway 2c, the material pushing strip 2b2 can push out the iron sheet at the bottommost layer, the iron sheet can slide on the material moving slideway 2c, the iron sheet can be inserted into the material moving groove 1c, the iron sheet can be inserted into the main body framework, the telescopic spring 2a6 can make the pressing strip 2a3 downwards abut against the stacked iron sheet by utilizing the self restoring force, the stacked iron sheet can orderly move downwards after the material pushing strip 2b2 is separated from the two limit frames 2a1, the coil pressing mechanism 3 can realize the operation of the coil, and can move the coil to the position right above the main body framework for clamping, the coils can be assembled on the main body framework, the coils are assembled on the corresponding main body framework one by one without workers, the assembly efficiency of the inductor is improved, the clamping operation of the coils can be realized by clamping the pressing component 5d, and the clamped coils can be rotated by 180 degrees, so that the coils are conveniently positioned right above the main body framework, the work of the screw rod sliding table 5c can enable the clamping cylinder 5d2 to move to the side of the limiting upright rod 3b, the work of the clamping cylinder 5d2 can enable the two arc-shaped pressing plates 5d4 to move relatively, so that the two arc-shaped pressing plates 5d4 can clamp the coils, the lifting of the clamped coils can be realized by the lifting component 5b, so that the coils can be separated from the limiting upright rod 3b, the rotating cylinder 5d1 can enable the clamped coils to rotate by 180 degrees, and the coils are conveniently positioned right above the main body framework under the action of the screw rod sliding table 5c, the lifting electric cylinder 5b2 can make the transverse plate 5b3 move downwards, the transverse plate 5b3 can drive the two sliding blocks 5b6 to move downwards, the lead screw sliding table 5c and the clamping and pressing component 5d can lift in the vertical direction, a coil right above the main body framework can be conveniently pressed into the main body framework, the iron core feeding operation can be realized through the iron core feeding mechanism 4, the iron core can be pressed onto the main body framework under the action of the clamping component 6, the automation degree is high, the popularization in the market is worth, the vibration disc 4a can make the iron core conveyed on the feeding track 4b, the iron core can be sequentially conveyed to the discharge port of the feeding track 4b, the iron core can be in the vertical state under the action of the vibration disc 4a, the material moving cylinder 4h can make the extension plate 4g move horizontally, and the extension plate 4g can drive the feeding plate 4e to move, the feeding plate 4e can drive the clamping assembly 6 to move in the horizontal direction, the clamping cylinder 6a can be located right above a discharge port of the feeding track 4b, the clamping cylinder 6a can clamp an iron core, the lifting cylinder 6c can enable the clamped iron core to be separated from the feeding track 4b, the material moving cylinder 4h works again to enable the clamped iron core to be located right above the main body framework, and the lifting cylinder 6c can enable the iron core to be inserted into the main body framework.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The feeding device for inductor production is characterized by comprising a conveying belt (1), an iron sheet conveying mechanism (2), a coil pressing mechanism (3) and an iron core conveying mechanism (4), wherein the iron sheet conveying mechanism (2), the coil pressing mechanism (3) and the iron core conveying mechanism (4) are sequentially arranged along the conveying direction of the conveying belt (1), a plurality of framework limiting assemblies (1a) are arranged on the conveying belt (1) at equal intervals along the conveying direction of the conveying belt, the coil pressing mechanism (3) comprises a coil storage assembly (3a) and a coil moving assembly (5), the coil storage assembly (3a) is arranged beside the coil moving assembly (5), and the coil moving assembly (5) comprises a bearing frame (5a), a lifting component (5b), a lead screw sliding table (5c) and a clamping pressing component (5d), the clamping pressing component (5d) is arranged on the side wall of a sliding block of the screw rod sliding table (5c), the lifting component (5b) is arranged at the top of the bearing frame (5a), the iron sheet conveying mechanism (2) comprises an iron sheet storing component (2a), a material pushing and inserting component (2b), a material moving sliding way (2c) and a supporting frame (2d), the material moving sliding way (2c) is horizontally arranged at the top of the supporting frame (2d), the iron sheet storing component (2a) is arranged above the material moving sliding way (2c), the material pushing and inserting component (2b) is arranged at the side of the material moving sliding way (2c), the iron sheet storing component (2a) comprises two symmetrically arranged limiting frames (2a1), each of the side walls of the limiting frames (2a1) is provided with two reinforcing plates (2a2) fixedly connected with the supporting frame (2d), iron sheet material stock subassembly (2a) still includes the compressing tightly strip (2a3) and two connecting plates (2a4) that the level set up, and every connecting plate (2a4) all corresponds two gusset plates (2a2), connecting plate (2a4) are fixed between two gusset plates (2a2) that correspond rather than, every all be equipped with on connecting plate (2a4) with its sliding fit's slide bar (2a5), compress tightly strip (2a3) and set up the top at two slide bars (2a5), the cover is equipped with expanding spring (2a6) on slide bar (2a5), the both ends of expanding spring (2a6) are contradicted at the top of connecting plate (2a4) and the bottom that compresses tightly strip (2a3) respectively.
2. The feeding device for the production of the inductors of claim 1, wherein the clamping pressing component (5d) comprises a rotary cylinder (5d1) and a clamping cylinder (5d2), the rotary cylinder (5d1) is arranged on the side wall of the slider of the screw rod sliding table (5c), an L-shaped mounting plate (5d3) is arranged at the output end of the rotary cylinder (5d1), the clamping cylinder (5d2) is mounted on the L-shaped mounting plate (5d3) through bolts, two arc-shaped pressing plates (5d4) are symmetrically arranged on the clamping portion of the clamping cylinder (5d2), and two anti-skidding layers are arranged on the opposite surfaces of the arc-shaped pressing plates (5d 4).
3. The feeding device for producing the inductor according to claim 1, wherein the coil storage assembly (3a) comprises a limiting vertical rod (3b) and a fixing plate (3c) arranged at the top of the bearing frame (5a), an elevating plate (3d) is arranged at the top of the fixing plate (3c), the limiting vertical rod (3b) is vertically arranged at the top of the elevating plate (3d), and the elevating plate (3d) is made of a flexible material.
4. The feeding device for producing the inductors according to claim 1, wherein the lifting component (5b) comprises a top plate (5b1), a lifting electric cylinder (5b2), a cross plate (5b3) and two fixed vertical plates (5b4) arranged at intervals on the top of the bearing frame (5a), the top plate (5b1) is horizontally erected at the tops of two fixed vertical plates (5b4), a slide rail (5b5) which is vertically arranged is arranged on the side wall of each fixed vertical plate (5b4), a slide block (5b6) which is in sliding fit with each slide rail (5b5) is arranged on each slide rail (5b5), the transverse plate (5b3) is fixed between the two sliding blocks (5b6), the screw rod sliding table (5c) is fixedly connected with the side walls of the two sliding blocks (5b6), the output end of the lifting electric cylinder (5b2) is arranged vertically downwards, and the output end of the lifting electric cylinder (5b2) is fixedly connected with the transverse plate (5b 3).
5. The feeding device for producing the inductors according to claim 1, wherein the skeleton limiting component (1a) comprises a mounting seat (1b), the mounting seat (1b) is fixed on the conveyor belt (1) through a bolt, a material moving groove (1c) is arranged on the mounting seat (1b), and a limiting groove (1d) is arranged at the bottom of the material moving groove (1 c).
6. The feeding device for producing the inductor according to claim 1, wherein the pushing and inserting piece assembly (2b) comprises a pushing motor (2b1) and a pushing bar (2b2) in sliding fit with the material moving slide way (2c), the top of the supporting frame (2d) is provided with a supporting sliding plate (2b3) which is in sliding fit with the material pushing strip (2b2), the material pushing motor (2b1) is arranged at the bottom of the support frame (2d), the support frame (2d) is provided with a rotating shaft (2b4) which is rotationally connected with the support frame, a first connecting rod (2b5) is tightly sleeved on the rotating shaft (2b4), a second connecting rod (2b6) hinged with the first connecting rod (2b5) and the end of the material pushing strip (2b2) is arranged between the two connecting rods, the output end of the material pushing motor (2b1) is connected with the bottom end of the rotating shaft (2b4) through a coupler.
7. The feeding device for producing the inductor according to claim 1, wherein the iron core feeding mechanism (4) comprises a vibration plate (4a), a feeding rail (4b), a sliding frame (4c) and a clamping assembly (6), the sliding frame (4c) is arranged above the conveyor belt (1), two ends of the bottom of the sliding frame (4c) are respectively provided with a supporting leg (4d), the sliding frame (4c) is provided with a feeding plate (4e) in sliding fit with the sliding frame, the clamping assembly (6) is arranged on the feeding plate (4e), the feeding rail (4b) is arranged on the vibration plate (4a), one end of the sliding frame (4c) is provided with a supporting seat (4f) and a material moving cylinder (4h) arranged on the supporting seat (4f), the top of the feeding plate (4e) is provided with an extending plate (4g), the output end of the material moving cylinder (4h) is fixedly connected with the side wall of the extension plate (4 g).
8. The feeding device for the production of the inductors according to claim 7, wherein the clamping assembly (6) comprises a clamping cylinder (6a), a lifting seat (6b) and a lifting cylinder (6c) arranged at the top of a feeding plate (4e), the output end of the lifting cylinder (6c) is arranged vertically downwards, the lifting seat (6b) is fixed at the output end of the lifting cylinder (6c), the clamping cylinder (6a) is arranged on the lifting seat (6b), a guide rod (6d) arranged vertically is arranged at the top of the lifting seat (6b), a guide sliding sleeve (6e) in sliding fit with the guide rod (6d) is arranged on the feeding plate (4e), and a through groove (6f) for the clamping part of the clamping cylinder (6a) to pass through is arranged at the end of the feeding rail (4 b).
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| CN201910417124.2A CN110349741B (en) | 2019-05-20 | 2019-05-20 | Feeding device for inductor production |
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| CN201910417124.2A CN110349741B (en) | 2019-05-20 | 2019-05-20 | Feeding device for inductor production |
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