CN110341050A - A kind of adaptive stone material saw cutting device of self-balancing - Google Patents

A kind of adaptive stone material saw cutting device of self-balancing Download PDF

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Publication number
CN110341050A
CN110341050A CN201910758260.8A CN201910758260A CN110341050A CN 110341050 A CN110341050 A CN 110341050A CN 201910758260 A CN201910758260 A CN 201910758260A CN 110341050 A CN110341050 A CN 110341050A
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China
Prior art keywords
saw blade
guide rail
balancing
self
interior
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Granted
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CN201910758260.8A
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Chinese (zh)
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CN110341050B (en
Inventor
高科
刘莹
张聪
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Jilin University
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Jilin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/04Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
    • B28D1/048Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Sawing (AREA)

Abstract

A kind of adaptive stone material saw cutting device of self-balancing, belongs to stone material cutting equipment technical field, the adjustable saw cutting system of self-balancing including the stone material for cutting arbitrary dimension;For drive transverse shifting of the adjustable saw cutting system of the self-balancing in cutting stone material and balance it is anti-twisted away from self-balancing sawing running gear;It is used to support and moves the support and migration system of the adaptive stone material saw cutting device of entire self-balancing;Adaptive leveling system for keeping the adaptive stone material saw cutting device of entire self-balancing parallel with the surface of stone material in cutting stone material process working face;Electric system for providing electric energy needed for work for the adaptive stone material saw cutting device of entire self-balancing is;For controlling the control and data collection system of the adaptive stone material saw cutting device of entire self-balancing;The present invention continues cutting stone material using cutting tool cutting generated reaction force, realizes the self-balancing of cutting force, to realize the purpose that fragmentation is reduced, vibration is reduced during cutting stone material.

Description

A kind of adaptive stone material saw cutting device of self-balancing
Technical field
The invention belongs to stone material cutting equipment technical fields, and in particular to a kind of adaptive stone material saw cutting device of self-balancing.
Background technique
With the rapid development of building trade, people are increasing to the demand of construction material, quality and efficiency requirements Higher and higher, the effective rate of utilization of material requires higher and higher, the need especially to natural non-renewable resources (such as stone material) Ask more, it is desirable that higher.Stone plate is with its unique feature increasingly by the favor of people, and this promotes stone material cutting equipments Fast development.Although there are many type of stone material sawing device, it is insufficient to there are following several points in traditional stone material cutting equipment: one It is that equipment is huge.Because stone material is hard, cuts it and need biggish torque, it is necessary to have enough pedestal weight that can stablize and offset Cutting stone material generated reaction force square;Second is that cutting accuracy is low.Stone material needs to fix stone material when cutting, but in cutting process Vibration caused by cutting reaction force easily makes stone moving, and precision controlling difficulty increases;Third is that being wanted to stone material raw material intensity Ask high.Cutting stone material generate effectively undertaken by the mechanism of fixing stone, the effect of power be it is mutual, it is anti-suffered by stone material Power will be very big, so that stone material is generated multiple spot stress and concentrate and be broken;Fourth is that volume recovery is low, the degree of automation is low.Analyze its root This reason belongs to external force mainly due to cutting equipment cutting stone material generated reaction force, directly by its bottom for cutter unit Seat and support undertake, and stress becomes complicated and accumulation increases, it is caused to increase the destructive power of equipment and stone material raw material.Cause This, it is regarding to the issue above and insufficient, it needs to research and develop a kind of stone material saw cutting device that can solve the above problem.
Summary of the invention
The object of the present invention is to provide a kind of adaptive stone material saw cutting devices of self-balancing, cut stone using part cutting tool Material generated reaction force drives another part cutting tool to continue cutting stone material, and reverse cut generated reaction force mutually balances, and realizes Self-balancing of the cutting force inside cutter unit, stability enhancing, to realize that the structure of equipment is simple, light-weight, to stone The purpose of material raw material intensity requirement is low and high-efficient.
The present invention to achieve the above object the technical solution adopted is that: a kind of adaptive stone material saw cutting device of self-balancing, It is characterized in that, comprising: the adjustable saw cutting system of self-balancing, self-balancing sawing running gear, support and migration system, adaptive tune Flat system, electric system and control and data collection system,
The adjustable saw cutting system of self-balancing includes saw blade, the second interior saw in the first outer saw blade, the second outer saw blade, first Piece, double-rotor machine, interior saw blade spacing adjust driving motor, interior saw blade guide rail, interior saw blade guide rail fixing element, interior saw blade support, Saw blade fixture nut, outer saw blade spacing adjust driving motor, outer saw blade guide rail, outer saw blade guide rail fixing element, interior slip ring, outer cunning Ring, outer saw blade adjustment range sensor and interior saw blade adjust range sensor, in described first in saw blade and second saw blade by sawing Piece fixture nut is separately fixed on corresponding interior saw blade support;The double-rotor machine includes motor outer rotor and motor Internal rotor, motor outer rotor are set on motor internal rotor, motor outer rotor and the coaxial arrangement of motor internal rotor, motor outer rotor With motor internal rotor direction of rotation on the contrary, motor outer rotor is for driving the axial synchronous rotation in saw blade edge in saw blade and second in first Turn, motor internal rotor is for driving the first outer saw blade and the second outer saw blade to be provided with along axial synchronous rotary, motor outer rotor Two groups of symmetrical groove slideways, the quantity of every group of groove slideway are two, the inner ring and motor outer rotor of interior saw blade support On the cooperation of groove slideway, interior saw blade support is on motor outer rotor along the sliding of groove slideway for adjusting saw blade and the in first Saw blade position in two;The quantity that the interior saw blade spacing adjusts driving motor is two, and two interior saw blade spacing, which are adjusted, drives Dynamic motor is symmetricly set on motor outer rotor, and each interior saw blade spacing adjusts driving motor and passes through shaft coupling and an interior saw blade Guide rail connection, interior saw blade guide rail are screw, and two interior saw blade guide rails are arranged in parallel, two interior equal one end of saw blade guide rail It is threadedly coupled with saw blade in first, the other end is threadedly coupled with saw blade in second, and interior saw blade spacing is adjusted in driving motor drive Saw blade guide rail rotation, so that saw blade is moved along saw blade rail length direction in saw blade and second in driving first;Two interior saw blades Guide rail is fixed by saw blade guide rail fixing element in be symmetrically distributed on motor outer rotor two groups, saw blade guide rail fixing element number in every group Amount is two;The first outer saw blade and the second outer saw blade are separately fixed at corresponding outer saw blade by saw blade fixture nut and lead On rail fixing piece, two groups of symmetrical groove slideways are provided on motor internal rotor, every group of groove slideway quantity is two, outside The inner ring of saw blade guide rail fixing element and the groove slideway on motor internal rotor cooperate, and outer saw blade guide rail fixing element is in motor internal rotor On along the sliding of groove slideway for adjusting the position of the first outer saw blade and the second outer saw blade;The outer saw blade spacing adjusts driving electricity Machine is mounted on motor internal rotor, and it is two that outer saw blade spacing, which adjusts driving motor quantity, and an outer saw blade spacing adjusts driving Motor is located in the first outer saw blade and first between saw blade, another is located in the second outer saw blade and second between saw blade;Often A outer saw blade spacing adjusts driving motor and is connected with outer saw blade guide rail by shaft coupling, and outer saw blade guide rail is screw, is located at Outer saw blade guide rail one end of first outer saw blade side adjusts driving motor with ipsilateral outer saw blade spacing and connect, outside the other end and first Saw blade connection adjusts driving motor with ipsilateral outer saw blade spacing positioned at outer saw blade guide rail one end of the second outer saw blade side and connect, The other end is connect with the second outer saw blade, and outer saw blade spacing adjusts driving motor and drives outer saw blade guide rail rotation, thus driving first Outer saw blade and the second outer saw blade are moved along corresponding outer saw blade rail length direction;Pacify in the interior saw blade guide rail fixing element Equipped with interior slip ring and outer slip ring, interior slip ring is coaxial with outer slip ring and it is located inside outer slip ring, leads between interior slip ring and outer slip ring Brush in slip ring is crossed to connect;Outer slip ring and the guide rail sliding shoe on top connect, and outer slip ring and double-rotor machine have relative motion; The outer saw blade adjustment range sensor is installed on outer saw blade spacing and adjusts on driving motor;The interior saw blade adjusts Distance-sensing Device is installed on interior saw blade spacing and adjusts on driving motor;Its China and foreign countries' slip ring, interior slip ring, double-rotor machine, interior saw blade spacing are adjusted Driving motor, outer saw blade spacing adjust driving motor, outer saw blade distance regulator and interior saw blade range sensor respectively and control It is electrically connected with data collection system;
The self-balancing sawing running gear include guide rail, guide rail sliding shoe, guide rail transmission case, guide rail self-balancing gear, Guide rail driving motor and saw blade travel distance sensor, guide rail are lead screw, and the quantity of guide rail is two, and the both ends of two guide rails are equal It is mounted in support and migration system;The inside of the guide rail sliding shoe is equipped with screw thread, and guide rail sliding shoe and guide rail cooperate;It is described Guide rail transmission case is fixed in support and migration system, three guide rail self-balancing gears of installation inside guide rail transmission case, and three The L-shaped arrangement of guide rail self-balancing gear, top install two, lower part install one, guide rail self-balancing gear close to each other it Between engage, two, top guide rail self-balancing gear is cooperated with two guide rails by key respectively, be mounted on the guide rail of lower part from The output axis connection of balance gear and guide rail driving motor;Guide rail driving motor and control are electrically connected with data collection system; Saw blade travel distance sensor is mounted on guide rail sliding shoe top, saw blade travel distance sensor and control and data collection system It is electrically connected;
The support includes guide rail supporting frame, fixed frame, workbench, generator support, handle, row wheel branch with migration system Seat and row wheel, the quantity of guide rail supporting frame are two, are located at the two sides of the adjustable saw cutting system of the self-balancing;Fixed frame Quantity is four, in pairs, is respectively arranged in guide rail supporting frame muscle both ends, two fixed frames in same group are with guide rail branch Support muscle is that symmetry axis is arranged in guide rail supporting frame muscle two sides, and fixed frame one end is connect with guide rail support, the other end and guide rail The connection of support frame muscle;Workbench quantity is two, is separately fixed at the outside of two guide rail supporting frames, for placing control and number According to acquisition system;Generator support is fixed on the outside of guide rail supporting frame, for placing generator;Row wheeling support quantity is four, Four row wheeling supports are separately fixed at the lower part of four row wheel electric pushrods, and a row wheel is equipped on each row wheeling support;
The adaptive leveling system includes that row takes turns electric pushrod, saw cutting device support push rod and horizontal distance sensor, Row wheel electric pushrod quantity is four, and in pairs, two groups of row wheel electric pushrods are separately positioned on two to four row wheel electric pushrods On a guide rail supporting frame, row wheel electric pushrod and control are electrically connected with data collection system;Saw cutting device supports push rod quantity It is four, in pairs, two groups of saw cutting device support push rods are separately positioned on two guide rail branch to four saw cutting device support push rods On support, saw cutting device supports push rod and control to be electrically connected with data collection system;Horizontal distance number of sensors is four, Four horizontal distance sensors are respectively arranged on four fixed frames, for monitoring the adaptive stone material saw cutting device of self-balancing four At a distance from ground, horizontal distance sensor and control are electrically connected with data collection system at angle;
The electric system includes that generator, sawing motor conduct electricity brush, brush in guide rail supporting frame muscle and slip ring, guide rail branch Support muscle is fixed on guide rail supporting frame, has two electric wires inside guide rail supporting frame muscle, and two inside guide rail supporting frame muscle Electric wire is connect with external power supply or generator, and two electric wires are respectively used to transmission forceful electric power and light current, and sawing motor, which conducts electricity, brushes fixation On saw blade travel distance sensor, sawing motor conducts electricity brush with the electric wire close contact inside guide rail supporting frame muscle and sliding passes Electricity;Brush is installed on inside interior slip ring and outer slip ring in slip ring, power transmission when sliding relatively for interior slip ring and outer slip ring; Generator is connect by the electric wire and control for being used for transmission forceful electric power in guide rail supporting frame muscle with data collection system forceful electric power;Guide rail branch The electric wire that light current is used for transmission in support muscle is connect with data collection system light current;
The control and data collection system are control cabinet, and control cabinet is internally provided with single-chip microcontroller, and outside is provided with control Panel and display screen, control panel and display screen are electrically connected with single-chip microcontroller respectively;It is provided on control panel whole for setting The Action Button of a adaptive stone material saw cutting device movement of self-balancing, Action Button includes for starting the adaptive stone material of self-balancing The start button of saw cutting device;Height for adjusting the length of saw cutting device support push rod adjusts button;For adjusting from flat Weigh adjustable saw cutting system movement horizontal adjustment button;Saw blade for adjusting saw blade position adjusts button;For braking The stop button of the adaptive stone material saw cutting device of self-balancing;Display screen is used for the adaptive stone material sawing of the entire self-balancing of real-time display Device state information, while display screen is additionally provided with Data-entry windows.
Further, a deep groove ball bearing is installed in the two sides of the interior slip ring and outer slip ring respectively.
Further, guide rail transmission-case cover is provided with outside the rail transmission case.
Further, the support and migration system further include push rod protection cap, and push rod protection cap is installed on guide rail supporting frame Inside is used to protect eight push rods of lower part, and eight push rods include that four row wheel electric pushrods and four saw cutting device supports push away Bar.
Further, the support and migration system further include handle, and quantity is two, and two handles are separately fixed at two The top of guide rail supporting frame.
Further, saw cutting device support push rod bottom is evenly distributed with conical tooth.
Through the above design, the present invention can be brought the following benefits: self-balancing proposed by the present invention is adaptive Stone material saw cutting device continues cutting stone material using cutting tool cutting generated reaction force, realizes the self-balancing of cutting force, thus Realize the purpose that fragmentation is reduced, vibration is reduced during cutting stone material.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair Bright illustrative embodiments and their description explanation does not constitute improper restriction of the invention for understanding the present invention, in the accompanying drawings:
Fig. 1 is the structural schematic diagram of the adaptive stone material saw cutting device of self-balancing of the present invention;
Fig. 2 is the structural schematic diagram of the adjustable saw cutting system of self-balancing;
Fig. 3 is the line A-A cross-sectional view of Fig. 2;
Fig. 4 is the structural schematic diagram of self-balancing sawing running gear;
Fig. 5 is the line B-B cross-sectional view of Fig. 4;
Fig. 6 is the structural schematic diagram of support with migration system;
Fig. 7 is the structural schematic diagram of adaptive leveling system;
Fig. 8 is the side view of the adaptive stone material saw cutting device of self-balancing of the present invention;
Fig. 9 is the line C-C cross-sectional view of Fig. 8;
Figure 10 is control and data collection system schematic diagram.
It is respectively marked in figure as follows: the adjustable saw cutting system of 1- self-balancing;The outer saw blade of 101- first;The outer saw blade of 102- second; Saw blade in 103- first;Saw blade in 104- second;105- double-rotor machine;Saw blade spacing adjusts driving motor in 106-;107- Interior saw blade guide rail;Saw blade guide rail fixing element in 108-;Saw blade support in 109-;110- saw blade fixture nut;Between the outer saw blade of 111- Away from adjusting driving motor;The outer saw blade guide rail of 112-;The outer saw blade guide rail fixing element of 113-;Slip ring in 114-;The outer slip ring of 115-;116- Deep groove ball bearing;The outer saw blade of 117- adjusts range sensor;Saw blade adjusts range sensor in 118-;2- self-balancing sawing walking System;201- guide rail;202- guide rail sliding shoe;203- guide rail transmission case;204- guide rail transmission-case cover;205- guide rail self-balancing tooth Wheel;206- guide rail driving motor;207- saw blade travel distance sensor;3- support and migration system;301- guide rail supporting frame; 302- fixed frame;303- push rod protection cap;304- workbench;305- generator support;306- handle;307- row wheeling support; 308- row wheel;The adaptive leveling system of 4-;401- row wheel electric pushrod;402- saw cutting device supports push rod;403- horizontal distance Sensor;5- electric system;501- generator;502- sawing motor conducts electricity brush;503- guide rail supporting frame muscle;It is electric in 504- slip ring Brush;6- control and data collection system.
Specific embodiment
In order to illustrate more clearly of the present invention, the present invention is done further below with reference to preferred embodiments and drawings It is bright.It should be understood by those skilled in the art that.Specifically described content is illustrative and be not restrictive below, should not be with this It limits the scope of the invention.
It please refers to shown in Fig. 1-10, a kind of adaptive stone material saw cutting device of self-balancing, including the adjustable sawing system of self-balancing System 1, self-balancing sawing running gear 2, support and migration system 3, adaptive leveling system 4, electric system 5 and control and data Acquisition system 6,
The adjustable saw cutting system 1 of self-balancing is used to cut the stone material of arbitrary dimension;The self-balancing sawing Running System System 2 for drive transverse shifting of the adjustable saw cutting system 1 of the self-balancing in cutting stone material and balance it is anti-twisted away from;The branch Support is used to support and moves the adaptive stone material saw cutting device of entire self-balancing with migration system 3;The adaptive leveling system 4 is used In keep the entire adaptive stone material saw cutting device of self-balancing cutting stone material process working face is parallel with the surface of stone material, raising Cutting accuracy and efficiency;Electric energy needed for the electric system 5 provides work for the adaptive stone material saw cutting device of entire self-balancing, Power supply can be provided by commercial power or generator 501;The control is control cabinet with data collection system 6, is set inside control cabinet It is equipped with single-chip microcontroller, outside is provided with control panel and display screen, and control panel and display screen are electrically connected with single-chip microcontroller respectively;Control The Action Button for setting the adaptive stone material saw cutting device movement of entire self-balancing, Action Button packet are provided on panel processed It includes: start button, for starting the adaptive stone material saw cutting device of self-balancing;Height adjustment button, for adjusting saw cutting device branch It supports the length of push rod 402 and then adjusts the height of the adaptive stone material saw cutting device of self-balancing;Horizontal adjustment button, for adjusting certainly The movement of balance regulatable saw cutting system 1;Saw blade adjusts button, for adjusting the position of each saw blade;Stop button, for making The dynamic adaptive stone material saw cutting device of self-balancing;Display screen is used for the adaptive stone material saw cutting device state of the entire self-balancing of real-time display Information, while it being additionally provided with Data-entry windows above.
The adjustable saw cutting system 1 of self-balancing includes saw blade in the first outer saw blade 101, the second outer saw blade 102, first 103, saw blade 104, double-rotor machine 105, interior saw blade spacing adjust driving motor 106, interior saw blade guide rail 107, interior saw in second Piece guide rail fixing element 108, interior saw blade support 109, saw blade fixture nut 110, outer saw blade spacing adjust driving motor 111, outer saw Piece guide rail 112, outer saw blade guide rail fixing element 113, interior slip ring 114, outer slip ring 115, outer saw blade adjustment range sensor 117 and interior Saw blade adjusts range sensor 118, and saw blade 104 is solid respectively by saw blade fixture nut 110 in saw blade 103 and second in described first It is scheduled on corresponding interior saw blade support 109;The double-rotor machine 105 includes motor outer rotor and motor internal rotor, electricity Machine outer rotor is set on motor internal rotor, motor outer rotor and the coaxial arrangement of motor internal rotor, in motor outer rotor and motor Rotor direction of rotation is on the contrary, motor outer rotor is revolved with saw blade 104 in second along axially synchronous for saw blade 103 in driving first Turn, motor internal rotor is for driving the first outer saw blade 101 and the second outer saw blade 102 along axial synchronous rotary, motor outer rotor Two groups of symmetrical groove slideways are provided with, the quantity of every group of groove slideway is two, the inner ring and electricity of interior saw blade support 109 Groove slideway cooperation on machine outer rotor, interior saw blade support 109 can slide on motor outer rotor along groove slideway, and then realize In first in saw blade 103 and second 104 position of saw blade adjustment;The quantity that the interior saw blade spacing adjusts driving motor 106 is Two, two interior saw blade spacing adjust driving motor 106 and are symmetricly set on motor outer rotor, and each interior saw blade spacing, which is adjusted, drives Dynamic motor 106 is connect by shaft coupling with an interior saw blade guide rail 107, and interior saw blade guide rail 107 is screw, two interior saw blades Guide rail 107 is arranged in parallel, and two equal one end of interior saw blade guide rail 107 are threadedly coupled with saw blade 103 in first, the other end and Saw blade 104 is threadedly coupled in two, and interior saw blade spacing adjusts driving motor 106 and interior saw blade guide rail 107 is driven to rotate, thus driving the Saw blade 104 is moved along 107 length direction of saw blade guide rail in saw blade 103 and second in one, and then realizes saw blade 103 and the in first The position adjustment of saw blade 104, two interior saw blade guide rails 107 are led by saw blade in be symmetrically distributed on motor outer rotor two groups in two Rail fixing piece 108 is fixed, and 108 quantity of saw blade guide rail fixing element is two in every group;The first outer saw blade 101 and second Outer saw blade 102 is separately fixed in corresponding outer saw blade guide rail fixing element 113 by saw blade fixture nut 110, is turned in motor Two groups of symmetrical groove slideways are provided on son, every group of groove slideway quantity is two, outer saw blade guide rail fixing element 113 Groove slideway on inner ring and motor internal rotor cooperates, and outer saw blade guide rail fixing element 113 can be sliding along groove on motor internal rotor Road sliding, and then realize the adjustment of the first outer saw blade 101 and the second outer 102 position of saw blade;The outer saw blade spacing adjusts driving Motor 111 is mounted on motor internal rotor, and it is two that outer saw blade spacing, which adjusts 111 quantity of driving motor, an outer saw blade spacing It adjusts driving motor 111 to be located in the first outer saw blade 101 and first between saw blade 103, another is located at the second outer saw blade 102 And in second between saw blade 104;Each outer saw blade spacing adjusts driving motor 111 and is connected with outer saw blade guide rail by shaft coupling 112, outer saw blade guide rail 112 is screw, positioned at the first outer 101 side of saw blade outer 112 one end of saw blade guide rail and it is ipsilateral outside Saw blade spacing adjusts driving motor 111 and connects, and the other end is connect with the first outer saw blade 101, positioned at the outer of the second outer 102 side of saw blade 112 one end of saw blade guide rail adjusts driving motor 111 with ipsilateral outer saw blade spacing and connect, and the other end and the second outer saw blade 102 connect It connects, outer saw blade spacing adjusts driving motor 111 and outer saw blade guide rail 112 is driven to rotate, thus the first outer saw blade 101 and second of driving Outer saw blade 102 is moved along corresponding outer 112 length direction of saw blade guide rail, and then is realized outside the first outer saw blade 101 and second The position of saw blade 102 adjusts;Interior slip ring 114 and outer slip ring 115, interior slip ring are installed in the interior saw blade guide rail fixing element 108 114 is coaxial with outer slip ring 115 and it is located inside outer slip ring 115, passes through electricity in slip ring between interior slip ring 114 and outer slip ring 115 504 connection of brush;Outer slip ring 115 is connect with the guide rail sliding shoe 202 on top, and outer slip ring 115 has opposite with double-rotor machine 105 Movement, when the adjustable saw cutting system 1 of self-balancing works, outer slip ring 115 is protected due to cooperating with self-balancing sawing running gear 2 Hold static, interior slip ring 114 can rotate because motor outer rotor drives around axle center, have cunning inside interior slip ring 114 and outer slip ring 115 Brush 504 connects in ring, realizes when the adjustable saw cutting system 1 of entire self-balancing works by static self-balancing sawing running gear 2 to movement the adjustable saw cutting system 1 of self-balancing between conducting electricity;The two sides of interior slip ring 114 and outer slip ring 115 install one respectively A deep groove ball bearing 116, for bearing the pressure in the device sawing course of work, slip ring 114 and outer slip ring 115 in protection;Institute It states the adjustable saw cutting system 1 of self-balancing and the first outer saw blade is driven by the opposite motor internal rotor in direction of rotation and motor outer rotor 101, saw blade 104, motor outer rotor are used to drive saw blade in first in saw blade 103 and second in the second outer saw blade 102, first Saw blade 104 is along axial synchronous rotary in 103 and second, and motor internal rotor is for driving the first outer saw blade 101 and the second outer saw blade 102, along axial synchronous rotary, carry out the mutual balance of torque, achieve the purpose that reduce vibration;The outer saw blade adjustment distance passes Sensor 117 is installed on outer saw blade spacing and adjusts on driving motor 111;In the interior saw blade adjustment range sensor 118 is installed on Saw blade spacing is adjusted on driving motor 106.Forceful electric power connection component have: outer slip ring 115, interior slip ring 114, double-rotor machine 105, Interior saw blade spacing adjusts driving motor 106, outer saw blade spacing adjusts driving motor 111;The component of light current connection has: outer slip ring 115, interior slip ring 114, outer saw blade distance regulator 117, interior saw blade range sensor 118;The component that forceful electric power is connected with light current is most It is electrically connected eventually with control with data collection system 6;
The self-balancing sawing running gear 2 includes guide rail 201, guide rail sliding shoe 202, guide rail transmission case 203, guide rail biography Dynamic case lid 204, guide rail self-balancing gear 205, guide rail driving motor 206 and saw blade travel distance sensor 207, guide rail 201 are Lead screw, the quantity of guide rail 201 are two, and the both ends of two guide rails 201 are installed in support and migration system 3;The guide rail The inside of sliding shoe 202 is equipped with screw thread, and guide rail sliding shoe 202 and guide rail 201 cooperate, and when guide rail 201 rotates, drives guide rail sliding Motion block 202 slidably reciprocates on guide rail 201, realizes the walking of the adjustable saw cutting system 1 of self-balancing;The guide rail transmission case 203 It is fixed in support and migration system 3, there is guide rail transmission-case cover 204 to be protected outside guide rail transmission case 203, guide rail transmission case Three guide rail self-balancing gears 205, three L-shaped arrangements of guide rail self-balancing gear 205 are installed in 203 inside, and top installs two, Lower part installs one, engages between guide rail self-balancing gear 205 close to each other, two, top guide rail self-balancing gear 205 divides Do not cooperated with two guide rails 201 by key, is mounted on the guide rail self-balancing gear 205 of lower part directly by guide rail driving motor 206 are driven, and drive the intermeshing guide rail self-balancing gear 205 in top in turn by the guide rail self-balancing gear 205 of lower part Drive the rotation of guide rail 201;Since the guide rail self-balancing gear 205 of two guide rails 201 of driving is intermeshed, two guide rails 201 Direction of rotation realizes the self-balancing of torque on the contrary, contrary to the torque of guide rail sliding shoe 202;On guide rail sliding shoe 202 Portion is equipped with travel distance of the saw blade travel distance sensor 207 for the accurate control adjustable saw cutting system 1 of self-balancing, prevents Saw blade encounter both sides support and migration system 3 and damage;The component of forceful electric power connection has: guide rail driving motor 206;Light current connection Component have saw blade travel distance sensor 207;The component that forceful electric power and light current connect is final and controls and 6 electricity of data collection system Property connection.
The support includes guide rail supporting frame 301, fixed frame 302, push rod protection cap 303, workbench with migration system 3 304, generator support 305, handle 306, row wheeling support 307 and row wheel 308, the quantity of guide rail supporting frame 301 are two, respectively Positioned at the two sides of the adjustable saw cutting system 1 of the self-balancing, guide rail supporting frame 301 is for fixing and supporting Each part;Gu Determining 302 quantity of frame is four, in pairs, is respectively arranged in 503 both ends of guide rail supporting frame muscle, two fixations in same group Frame 302 is that symmetry axis is arranged in 503 two sides of guide rail supporting frame muscle, 302 one end of fixed frame and guide rail branch with guide rail supporting frame muscle 503 The connection of frame 301 is held, the other end is connect with guide rail supporting frame muscle 503, and structure triangular in shape has good stability, for reinforcing The stabilization of the adaptive stone material saw cutting device of entire self-balancing;Push rod protection cap 303 is installed on the inside of guide rail supporting frame 301 for protecting Eight push rods of lower part are protected, eight push rods include that four row wheel electric pushrods 401 and four saw cutting devices support push rod 402, are prevented Only due in sawing process landwaste enter influence push rod normal work.304 quantity of workbench is two, is separately fixed at two The outside of guide rail supporting frame 301, for placing control and utensil when data collection system 6 and some other work;Power generation Machine support 305 is fixed on 301 outside of guide rail supporting frame, for placing generator 501;Two handles 306 are fixed on guide supporting The top of frame 301, lifting and placement for the adaptive stone material saw cutting device of entire self-balancing;307 quantity of row wheeling support is four A, four row wheeling supports 307 are separately fixed at the lower part of four row wheel electric pushrods 401, and row wheeling support 307 is for installing capable wheel 308, realize the migration of the adaptive stone material saw cutting device of a whole set of self-balancing during the work time.
The adaptive leveling system 4 includes row wheel electric pushrod 401, saw cutting device support push rod 402 and horizontal distance Sensor 403, row wheel electric pushrod 401 are fixed on guide rail supporting frame 301, when the adaptive stone material saw cutting device work of self-balancing When, row wheel electric pushrod 401 lifts row wheel 308, prevents from influencing work.Saw cutting device support push rod 402 is fixed on guide rail branch On support 301, saw cutting device support 402 bottom of push rod is evenly distributed with conical tooth, when the adaptive stone material saw cutting device of self-balancing When work, saw cutting device support push rod 402 puts down and is used to support the adaptive stone material saw cutting device of entire self-balancing, when self-balancing from After adaptation stone material saw cutting device stops working, row wheel electric pushrod 401 stretches out, and saw cutting device support push rod 402 is packed up, self-balancing Adaptive stone material saw cutting device is moved;Four horizontal distance sensors 403 are respectively arranged on four fixed frames 302, are used In monitoring adaptive four angles of stone material saw cutting device of self-balancing at a distance from ground, carried out by four row wheel electric pushrods 401 It adjusts, guarantees the adaptive stone material saw cutting device of self-balancing during the work time where self-balancing adaptive stone material saw cutting device bottom Plane is parallel with stone material working face, improves the precision and efficiency of work;Row wheel electric pushrod 401 and saw cutting device support push rod 402 and control connect with 6 forceful electric power of data collection system, horizontal distance sensor 403 and control and 6 light current of data collection system Connection.
The electric system includes that generator 501, sawing motor conduct electricity electricity in brush 502, guide rail supporting frame muscle 503 and slip ring Brush 504, guide rail supporting frame muscle 503 is fixed on guide rail supporting frame 301, has two electric wires inside guide rail supporting frame muscle 503, just Normal state, two electric wires inside guide rail supporting frame muscle 503 are directly connected to commercial power, and two electric wires are respectively used to transmission forceful electric power And light current, the sawing motor brush that conducts electricity 502 are fixed on saw blade travel distance sensor 207, sawing motor conducts electricity brush 502 and guide rail Electric wire inside support frame muscle 503 is in close contact, sliding conducts electricity;Brush 504 is installed on interior slip ring 114 and outer slip ring in slip ring Power transmission inside 115, when being slided relatively for interior slip ring 114 and outer slip ring 115;Generator 501 is used as backup power source, It is placed on generator support 305, when commercial power cannot be used to carry out normal power supply, inside guide rail supporting frame muscle 503 Two electric wires are connect with generator 501, provide electric power, generator to the adaptive stone material saw cutting device of self-balancing by generator 501 501 electric wire and control by being used for transmission forceful electric power in guide rail supporting frame muscle 503 is connect with 6 forceful electric power of data collection system;Guide rail The electric wire and control that light current is used for transmission in support frame muscle 503 are connect with data collection system light current.
The control and data collection system 6 are specially a control cabinet, and control cabinet is internally provided with single-chip microcontroller, and outside is set It is equipped with control panel and display screen, by the Action Button on operation control box control panel, controls the adaptive stone of the self-balancing The movement of each mechanical part of material saw cutting device.
The adaptive stone material saw cutting device specific work process of self-balancing is as follows:
Step 1: the adaptive stone material saw cutting device of self-balancing is placed on stone material to be cut, it is adaptive to self-balancing Stone material saw cutting device is powered, and is powered, is pressed on control cabinet control panel if can start generator 501 without commercial power Start button, saw cutting device support push rod 402 stretch out, with stone material work face contact, to the adaptive stone material sawing of self-balancing fill It sets and is supported, row wheel electric pushrod 401, which retracts, promotes row wheel 308, and saw cutting device support 402 bottom of push rod is evenly distributed with cone Shape tooth is embedded in stone plate surface using the Gravitative Loads of the adaptive stone material saw cutting device of self-balancing, improves the adaptive stone material of self-balancing The stability of saw cutting device during the work time is standard with a saw cutting device support push rod 402, according to four horizontal distances Sensor 403, which adjusts other three saw cutting device support push rods 402, to be made to put down where self-balancing adaptive stone material saw cutting device bottom Face is parallel with stone material working face;
Step 2: starting guide rail driving motor 206, guide rail driving motor 206 drives guide rail self-balancing gear 205 and then drives The rotation of dynamic two guide rails 201, by the intermeshing of guide rail self-balancing gear 205, make the steerings of two guide rails 201 on the contrary from And balance the torque to guide rail sliding shoe 202;The rotation of guide rail 201 drives the movement of guide rail sliding shoe 202, realizes that self-balancing can The movement of mode saw cutting system 1;Electric power pass sequentially through electric wire inside guide rail supporting frame muscle 503, sawing motor drive brush 502, Brush 504, interior slip ring 114 are transmitted to double-rotor machine 105, saw blade in motor outer rotor driving first in outer slip ring 115, slip ring Saw blade 104 drives the first outer saw blade 101 and the second outer 102 edge of saw blade along axial synchronous rotary, motor internal rotor in 103 and second Axial synchronous rotary, motor internal rotor and motor outer rotor direction of rotation are on the contrary, balance torque, and guarantee self-balancing is certainly It adapts to very steady when the work of stone material saw cutting device;
Step 3: being the various sizes of stone material of sawing, need to adjust the position of each saw blade, press the stopping of control cabinet by Button then presses adjustment button, inputs specific distance, and interior saw blade spacing adjusts driving motor 106 and outer saw blade spacing at this time It adjusts driving motor 111 to start to work, drives interior saw blade guide rail 107 and outer saw blade guide rail 112 to adjust the position of each saw blade, work as tune It is whole to behind designated position, i.e., the distance between saw blade 103 and the first outer saw blade 101 are the width cut needed for stone material in first When, start button is pressed again carries out the work of sawing next time;The 207 real-time monitoring self-balancing sawing of saw blade travel distance sensor Running gear 1 is automatically stopped movement when soon contacting, prevents damaged in collision device at a distance from guide rail supporting frame 301;
Step 4: pressing conclusion button after stone material is cut, row wheel electric pushrod 401 stretches out, and makes row wheel 308 and ground Face contact is standard with a row wheel electric pushrod 401, adjusts other three row wheels according to four horizontal distance sensors 403 Electric pushrod 401 keeps the adaptive stone material saw cutting device of self-balancing parallel with stone material working face, and saw cutting device supports push rod 402 to receive It rises, the adaptive stone material saw cutting device of self-balancing is integrally migrated into next operating position.

Claims (6)

1. a kind of adaptive stone material saw cutting device of self-balancing characterized by comprising the adjustable saw cutting system of self-balancing is put down certainly Weigh sawing running gear, support and migration system, adaptive leveling system, electric system and control and data collection system,
The adjustable saw cutting system of self-balancing include the first outer saw blade, the second outer saw blade, saw blade in first, saw blade in second, Double-rotor machine, interior saw blade spacing adjust driving motor, interior saw blade guide rail, interior saw blade guide rail fixing element, interior saw blade support, saw blade Fixture nut, outer saw blade spacing adjust driving motor, outer saw blade guide rail, outer saw blade guide rail fixing element, interior slip ring, outer slip ring, outer Saw blade adjusts range sensor and interior saw blade adjusts range sensor, and saw blade is fixed by saw blade in saw blade and second in described first Nut is separately fixed on corresponding interior saw blade support;The double-rotor machine includes turning in motor outer rotor and motor Son, motor outer rotor are set on motor internal rotor, motor outer rotor and the coaxial arrangement of motor internal rotor, motor outer rotor and electricity Inboard rotor direction of rotation on the contrary, motor outer rotor for driving in first in saw blade and second saw blade along axial synchronous rotary, Motor internal rotor is symmetrical for driving the first outer saw blade and the second outer saw blade to be provided with along axial synchronous rotary, motor outer rotor Two groups of groove slideways of distribution, the quantity of every group of groove slideway are two, on the inner ring and motor outer rotor of interior saw blade support The cooperation of groove slideway, interior saw blade support is on motor outer rotor along the sliding of groove slideway for adjusting in first in saw blade and second Saw blade position;The quantity that the interior saw blade spacing adjusts driving motor is two, and two interior saw blade spacing adjust driving electricity Machine is symmetricly set on motor outer rotor, and each interior saw blade spacing adjusts driving motor and passes through shaft coupling and an interior saw blade guide rail Connection, interior saw blade guide rail are screw, and two interior saw blade guide rails are arranged in parallel, two interior equal one end of saw blade guide rail and the Saw blade is threadedly coupled in one, and the other end is threadedly coupled with saw blade in second, and interior saw blade spacing adjusts driving motor and drives interior saw blade Guide rail rotation, so that saw blade is moved along saw blade rail length direction in saw blade and second in driving first;Two interior saw blade guide rails It is fixed by saw blade guide rail fixing element in be symmetrically distributed on motor outer rotor two groups, saw blade guide rail fixing element quantity is in every group Two;The first outer saw blade and the second outer saw blade are separately fixed at corresponding outer saw blade guide rail by saw blade fixture nut and consolidate Determine on part, two groups of symmetrical groove slideways are provided on motor internal rotor, every group of groove slideway quantity is two, outer saw blade The inner ring of guide rail fixing element and the groove slideway on motor internal rotor cooperate, outer saw blade guide rail fixing element edge on motor internal rotor The sliding of groove slideway is for adjusting the position of the first outer saw blade and the second outer saw blade;The outer saw blade spacing adjusts driving motor peace On motor internal rotor, it is two that outer saw blade spacing, which adjusts driving motor quantity, and an outer saw blade spacing adjusts driving motor Between saw blade in the first outer saw blade and first, another is located in the second outer saw blade and second between saw blade;It is each outer Saw blade spacing adjusts driving motor and is connected with outer saw blade guide rail by shaft coupling, and outer saw blade guide rail is screw, is located at first Outer saw blade guide rail one end of outer saw blade side adjusts driving motor with ipsilateral outer saw blade spacing and connect, the other end and the first outer saw blade Connection adjusts driving motor with ipsilateral outer saw blade spacing positioned at outer saw blade guide rail one end of the second outer saw blade side and connect, another End is connect with the second outer saw blade, and outer saw blade spacing adjusts driving motor and drives outer saw blade guide rail rotation, to saw outside driving first Piece and the second outer saw blade are moved along corresponding outer saw blade rail length direction;It is equipped in the interior saw blade guide rail fixing element Interior slip ring and outer slip ring, interior slip ring is coaxial with outer slip ring and it is located inside outer slip ring, passes through cunning between interior slip ring and outer slip ring Brush connects in ring;Outer slip ring and the guide rail sliding shoe on top connect, and outer slip ring and double-rotor machine have relative motion;It is described Outer saw blade adjustment range sensor is installed on outer saw blade spacing and adjusts on driving motor;The interior saw blade adjustment range sensor peace It is adjusted on driving motor loaded on interior saw blade spacing;Its China and foreign countries' slip ring, interior slip ring, double-rotor machine, interior saw blade spacing adjust driving Motor, outer saw blade spacing adjust driving motor, outer saw blade distance regulator and interior saw blade range sensor respectively with control and number It is electrically connected according to acquisition system;
The self-balancing sawing running gear includes guide rail, guide rail sliding shoe, guide rail transmission case, guide rail self-balancing gear, guide rail Driving motor and saw blade travel distance sensor, guide rail are lead screw, and the quantity of guide rail is two, and the both ends of two guide rails are respectively mounted In support and migration system;The inside of the guide rail sliding shoe is equipped with screw thread, and guide rail sliding shoe and guide rail cooperate;The guide rail Transmission case is fixed in support and migration system, and three guide rail self-balancing gears, three guide rails are installed inside guide rail transmission case The L-shaped arrangement of self-balancing gear, top install two, and lower part installs one, nibbles between guide rail self-balancing gear close to each other It closes, two, top guide rail self-balancing gear is cooperated with two guide rails by key respectively, is mounted on the guide rail self-balancing of lower part The output axis connection of gear and guide rail driving motor;Guide rail driving motor and control are electrically connected with data collection system;Saw blade It is electrical with data collection system that travel distance sensor is mounted on guide rail sliding shoe top, saw blade travel distance sensor and control Connection;
It is described support with migration system include guide rail supporting frame, fixed frame, workbench, generator support, handle, row wheeling support and Row wheel, the quantity of guide rail supporting frame are two, are located at the two sides of the adjustable saw cutting system of the self-balancing;Fixed frame quantity It is four, in pairs, is respectively arranged in guide rail supporting frame muscle both ends, two fixed frames in same group are with guide rail supporting frame Muscle is that symmetry axis is arranged in guide rail supporting frame muscle two sides, and fixed frame one end is connect with guide rail support, the other end and guide supporting The connection of frame muscle;Workbench quantity is two, is separately fixed at the outside of two guide rail supporting frames, is adopted for placing control with data Collecting system;Generator support is fixed on the outside of guide rail supporting frame, for placing generator;Row wheeling support quantity is four, four Row wheeling support is separately fixed at the lower part of four row wheel electric pushrods, and a row wheel is equipped on each row wheeling support;
The adaptive leveling system includes row wheel electric pushrod, saw cutting device support push rod and horizontal distance sensor, row wheel Electric pushrod quantity is four, and in pairs, two groups of row wheel electric pushrods are separately positioned on two and lead four row wheel electric pushrods On rail support frame, row wheel electric pushrod and control are electrically connected with data collection system;It is four that saw cutting device, which supports push rod quantity, A, in pairs, two groups of saw cutting device support push rods are separately positioned on two guide rail supporting frames to four saw cutting device support push rods On, saw cutting device supports push rod and control to be electrically connected with data collection system;Horizontal distance number of sensors is four, four Horizontal distance sensor is respectively arranged on four fixed frames, for monitor four angles of the adaptive stone material saw cutting device of self-balancing with The distance on ground, horizontal distance sensor and control are electrically connected with data collection system;
The electric system includes that generator, sawing motor conduct electricity brush, brush in guide rail supporting frame muscle and slip ring, guide rail supporting frame Muscle is fixed on guide rail supporting frame, has two electric wires, two electric wires inside guide rail supporting frame muscle inside guide rail supporting frame muscle It is connect with external power supply or generator, two electric wires are respectively used to transmission forceful electric power and light current, and the sawing motor brush that conducts electricity is fixed on saw On piece travel distance sensor, sawing motor conducts electricity brush with the electric wire close contact inside guide rail supporting frame muscle and sliding conducts electricity; Brush is installed on inside interior slip ring and outer slip ring in slip ring, power transmission when sliding relatively for interior slip ring and outer slip ring;Hair Motor is connect by the electric wire and control for being used for transmission forceful electric power in guide rail supporting frame muscle with data collection system forceful electric power;Guide supporting The electric wire that light current is used for transmission in frame muscle is connect with data collection system light current;
The control and data collection system are control cabinet, and control cabinet is internally provided with single-chip microcontroller, and outside is provided with control panel And display screen, control panel and display screen are electrically connected with single-chip microcontroller respectively;Be provided on control panel for set it is entire from The Action Button of adaptive stone material saw cutting device movement is balanced, Action Button includes for starting the adaptive stone material sawing of self-balancing The start button of device;Height for adjusting the length of saw cutting device support push rod adjusts button;It can for adjusting self-balancing The horizontal adjustment button of the movement of mode saw cutting system;Saw blade for adjusting saw blade position adjusts button;For braking from flat Weigh the stop button of adaptive stone material saw cutting device;Display screen is used for the adaptive stone material saw cutting device of the entire self-balancing of real-time display Status information, while display screen is additionally provided with Data-entry windows.
2. the adaptive stone material saw cutting device of self-balancing according to claim 1, which is characterized in that the interior slip ring and outer cunning The two sides of ring are installed by one deep groove ball bearing respectively.
3. the adaptive stone material saw cutting device of self-balancing according to claim 1, which is characterized in that outside the rail transmission case It is provided with guide rail transmission-case cover.
4. the adaptive stone material saw cutting device of self-balancing according to claim 1, which is characterized in that the support and migration system System further includes push rod protection cap, and push rod protection cap is installed on the inside of guide rail supporting frame for protecting eight push rods of lower part, and eight Push rod includes that four row wheel electric pushrods and four saw cutting devices support push rod.
5. the adaptive stone material saw cutting device of self-balancing according to claim 1, which is characterized in that the support and migration system System further includes handle, and quantity is two, and two handles are separately fixed at the top of two guide rail supporting frames.
6. the adaptive stone material saw cutting device of self-balancing according to claim 1, which is characterized in that the saw cutting device support Push rod bottom is evenly distributed with conical tooth.
CN201910758260.8A 2019-08-16 2019-08-16 Self-balancing self-adaptation stone material saw cuts device Active CN110341050B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112643906A (en) * 2020-12-23 2021-04-13 陆水龙 Wall body fluting device that home decoration used
CN113320021A (en) * 2021-05-28 2021-08-31 福建巨邦机械有限公司 Crossbeam structure of convenient adjustment

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Publication number Priority date Publication date Assignee Title
BE892211A (en) * 1981-08-19 1982-06-16 Kanazawa Yukio DEVICE FOR CUTTING HAIR
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Publication number Priority date Publication date Assignee Title
CN112643906A (en) * 2020-12-23 2021-04-13 陆水龙 Wall body fluting device that home decoration used
CN113320021A (en) * 2021-05-28 2021-08-31 福建巨邦机械有限公司 Crossbeam structure of convenient adjustment

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