CN110330286A - A kind of single polymer cement waterproofing mortar and preparation method thereof - Google Patents
A kind of single polymer cement waterproofing mortar and preparation method thereof Download PDFInfo
- Publication number
- CN110330286A CN110330286A CN201910441168.9A CN201910441168A CN110330286A CN 110330286 A CN110330286 A CN 110330286A CN 201910441168 A CN201910441168 A CN 201910441168A CN 110330286 A CN110330286 A CN 110330286A
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- polymer cement
- single polymer
- waterproofing mortar
- powder
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00293—Materials impermeable to liquids
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
- C04B2111/343—Crack resistant materials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of single polymer cement waterproofing mortars and preparation method thereof, belong to field of waterproof materials.Single polymer cement waterproofing mortar of the present invention, it include 300-400 parts of portland cement, grey calcium 3-8 parts, 450-550 parts of washed-out sand according to weight, 80-120 parts of flyash, 2-4 parts of polypropylene fibre, 30-50 parts of re-dispersible glue powder, 20-40 parts of calcium sulphoaluminate, 1.5-2.5 parts of powder defoaming agent, 0.8-1.2 parts of water-reducing agent, 3-5 parts of hydrophober, 1-2 parts of hydroxypropyl methyl cellulose.The present invention uses aluminium calcium sulfate, polypropylene fibre, and the anti-drying shrinkage ability of waterproof layer, anti-cracking ability enhancing is made to enhance waterproof layer water resistant barrier performance using powder defoaming agent, water-reducing agent, hydrophober.
Description
Technical field
The invention belongs to field of waterproof materials, more particularly to a kind of single polymer cement waterproofing mortar and its preparation
Method.
Background technique
The Polymer cement materials in China market are divided into two classes at present, one kind is two-component, i.e. emulsion-type;
One kind is one-component, i.e. re-dispersible glue powder type, and the waterproof mortar of two-component has on waterproof impervious characteristic, flexility
Some superiority, but due to containing a certain amount of VOC in the liquid material of two-component, and sterilization antiseptic is dosed, have one to human body
Fixed harm, and bi-component package, transport, storage cost it is also higher.The packaging of the waterproof mortar of one-component, transport, storage
Although cost has some superiority, but universal cracking resistance anti-permeability performance will be lower than the waterproof mortar of bi-component.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of one-component cement water-proof that cracking resistance anti-permeability performance is excellent
Mortar and preparation method thereof, in order to achieve the above objectives, the present invention use calcium sulphoaluminate, polypropylene fibre, make the anti-drying shrinkage of waterproof layer
Ability, anti-cracking ability enhancing increase waterproof layer water resistant barrier performance by using powder defoaming agent, water-reducing agent, hydrophober
By force.
To achieve the above object, the present invention provides following schemes:
The present invention provides a kind of single polymer cement waterproofing mortar, according to parts by weight, including following component: silicic acid
It 300-400 parts of salt cement, grey calcium 3-8 parts, 450-550 parts of washed-out sand, 80-120 parts of flyash, 2-4 parts of polypropylene fibre, can be again
Rubber powder 30-50 parts of dispersion, 20-40 parts of calcium sulphoaluminate, 1.5-2.5 parts of powder defoaming agent, 0.8-1.2 parts of water-reducing agent, hydrophober 3-5
Part, 1-2 parts of hydroxypropyl methyl cellulose.
Preferably, the portland cement is mixed by Portland clinker, lime stone, granulated blast-furnace slag and gypsum
After through calcining, it is levigate made of hydraulicity gel rubber material.
Preferably, the grey calcium main component is Ca (OH)2, it is with CaCO3Natural fat lime stone as main component,
After becoming quick lime (CaO) after high-temperature calcination, then it is featured, it is partial digested, then using high speed selection by winnowing beater grinder
Made of crushing.
Preferably, the washed-out sand is the roughing sand for building that natural silica Sand is washed, is classified, as mass fraction clay content
≤ 1.0%.
Preferably, the flyash is the fine ash that catching is got off from the flue gas after coal combustion, and flyash is coal-burning power plant
The primary solids waste of discharge.
Preferably, the isotactic polypropylene that the polypropylene fibre is obtained using propylene polymerization is fine to synthesize made of raw material spinning
Dimension.
Preferably, the re-dispersible glue powder is the two of vinylacetate and tertiary ethylene carbonate or ethylene or acrylate
The copolymer of member or ternary, the modified emulsion powder obtained by spray drying, it has good redispersible, connects with water
Again lotion is dispersed into when touching, and its chemical property is identical with initial latex, minimum film formation temperature and glass transition temperature
It is lower.
Preferably, the calcium sulphoaluminate is to be given birth to calcium oxide, aluminum oxide and calcium sulfate in 1000~1250 DEG C of reactions
At being a kind of morning strong mineral.The presence of calcium sulphoaluminate can make cement in aquations such as the more C-S-H gels of aquation early formation
Product, hence it is evident that reduce Ca (OH)2Forming amount, change hardened paste in hydrated product type and matching relationship, be conducive to cement
The development of early strength, and have facilitation to the aquation of the mixing materials such as slag, flyash.Simultaneously because calcium sulphoaluminate adds
Enter, due to the complex effect of mixing material and the double action of pile up effect, keeps the strength character of complex cement a kind of more mixed than singly mixing
The cement increase rate for closing material is bigger.
Preferably, the powder defoaming agent is polysiloxanes, emulsifier, high activity polyether defoaming agent by being polymerized.
The powder defoaming agent moisture-free, the powder-product that can apply to not moisture one of works as defoaming agent, in the present invention
Application can reduce the voidage of water sand pulp layer.
Preferably, the water-reducing agent is a kind of under conditions of maintaining concrete slump to be basically unchanged, and can be reduced mix
The concrete admixture of water consumption.Water-reducing agent preferred anionic surfactant used in the present invention, such as lignosulfonates, naphthalene
Sulfonate and formaldehyde polymer etc..
Preferably, the hydrophober is silane based additive, and main component is siloxanes.
Preferably, the hydroxypropyl methyl cellulose is available from the gossypin of high purity as raw material, in alkaline item
It is etherified and obtained under part.
The present invention also provides the preparation method of the single polymer cement waterproofing mortar, the preparation method packet
It includes: weighing raw material according to the weight, the portland cement of precise is put into container, successively by grey calcium, water
Washed-out sand, fine coal ash, polypropylene fibre, re-dispersible glue powder, calcium sulphoaluminate, defoaming agent, water-reducing agent, hydrophober and hydroxypropyl first
Base cellulose is added in stirring container after mixing evenly.
The above-mentioned powder for meeting industrial requirements is packed, single polymer cement waterproofing mortar is obtained.
Compared with prior art, the present invention has the advantage that
Calcium sulphoaluminate plays compensation contraction, and polypropylene fibre plays cracking resistance, including temperature-caused shrinkage and dynamic are opened
It splits, the two calculates error with the use of dosage when reducing single use, can make the receipts of the invention for preferably resisting During Initial Stage Construction
The Dynamic cracking of contracting cracking and later period.Powder defoaming agent can reduce the hole generated by bubble in coating, and water-reducing agent can subtract
The dosage of water is stirred less, so that moisture content is waved point and the hole of generation in diminishing film forming procedure, improves the consistency of coating, hydrophober
Waterproof coating provides hydrophobic performance, and three is fine and close with the use of that can make waterproof coating, and waterproof performance is more preferably.
Cooperation of the gained single polymer cement waterproofing mortar waterproof layer of the invention because of calcium sulphoaluminate and polypropylene fibre
It uses, so that anti-drying shrinkage ability, anti-cracking ability enhance, because powder defoaming agent, water-reducing agent, hydrophober are used cooperatively, makes to prevent
The porosity of water layer is low, close structure, and hydrophobic barrier performance enhances compared with common product.
Specific embodiment
It is clearly and completely described below in conjunction with the technical solution in the embodiment of the present invention, it is clear that described reality
Applying example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff every other embodiment obtained without making creative work belongs to what the present invention protected
Range.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, With reference to embodiment
The present invention is described in further detail.
Raw material described in the embodiment of the present invention comes from: portland cement is purchased from the Pu Guishui of Beijing Jinyu cement company production
Mud, label 32.5;
Grey calcium is purchased from Jingxing County new century Gai Ye Co., Ltd;
Washed-out sand is purchased from the wild auspicious auspicious building materials in Hebei Huailai;
Flyash, after Hong Haoye commerce and trade Co., Ltd, is second class powered coal ash purchased from Chengde;
Polypropylene fibre is purchased from the 9mm fiber of Langfang Zhuo Sheng building materials company production;
Re-dispersible glue powder is purchased from the 5044N of Wa Ke company, Germany production;
Calcium sulphoaluminate is purchased from the DC type of Beijing Dechang great achievement construction engineering corporation production;
Powder defoaming agent is purchased from the P805 of Beijing Orient Ao Han company production;
Water-reducing agent is purchased from the SC-11 of Beijing Orient Ao Han company production;
Hydrophober is purchased from the Yi Laitai SEAL80 type of Akzo Nobel N.V.'s production;
Hydroxypropyl methyl cellulose is purchased from the HPMC80000 of Hebei Zhi Cheng cellulose Co., Ltd production.
Single polymer cement waterproofing mortar described in the embodiment of the present invention the preparation method is as follows:
According to the weight weigh raw material, by the portland cement of precise, successively by grey calcium, washed-out sand,
Fine coal ash, polypropylene fibre, re-dispersible glue powder, calcium sulphoaluminate, defoaming agent, water-reducing agent, hydrophober and hydroxypropyl methyl are fine
Dimension element is added in stirring container after mixing evenly to get to the single polymer cement waterproofing mortar.
The raw material proportioning of 1-3 of the embodiment of the present invention and comparative example 1-3 are shown in Table 1.
Comparative example 1 compared with Example 1, polypropylene fibre is not added;
Comparative example 2 compared with Example 1, powder defoaming agent is not added;
Comparative example 3 compared with Example 1, re-dispersible glue powder is not added.
Table 1
Single polymer cement waterproofing mortar made by the embodiment of the present invention and comparative example is tested for the property, property
It can be tested according to JC/T 984-2011 Polymer cement materials, the results are shown in Table 2.
Table 2
With portland cement, for main gel rubber material, single polymer cement waterproofing mortar is prepared in the present invention,
Indices are all satisfied JC/T 984-2011 standard, have excellent physical and mechanical property advantage.Simultaneously using calcium sulphoaluminate,
Polypropylene fibre makes the anti-drying shrinkage ability of waterproof layer, anti-cracking ability enhancing, by using powder defoaming agent, water-reducing agent, hydrophobic
Agent enhances waterproof layer water resistant barrier performance.Further, since high performance cement and the good washed-out sand of compatibility are used,
It can guarantee that waterproof mortar of the present invention possesses the physical properties such as excellent cracking resistance, impervious by adjusting formula composition.
Embodiment described above is only that preferred embodiment of the invention is described, and is not carried out to the scope of the present invention
It limits, without departing from the spirit of the design of the present invention, those of ordinary skill in the art make technical solution of the present invention
Various changes and improvements, should all fall into claims of the present invention determine protection scope in.
Claims (10)
1. a kind of single polymer cement waterproofing mortar, which is characterized in that by weight, including following component: silicate
300-400 parts of cement, grey calcium 3-8 parts, 450-550 parts of washed-out sand, 80-120 parts of flyash, 2-4 parts of polypropylene fibre, it can divide again
It is rubber powder 30-50 parts scattered, 20-40 parts of calcium sulphoaluminate, 1.5-2.5 parts of powder defoaming agent, 0.8-1.2 parts of water-reducing agent, hydrophober 3-5
Part, 1-2 parts of hydroxypropyl methyl cellulose.
2. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the portland cement is
After Portland clinker, lime stone, granulated blast-furnace slag and gypsum mixing through calcining, it is levigate made of hydraulicity gel
Material.
3. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the washed-out sand is natural
The roughing sand for building that silica sand is washed, is classified, as mass fraction clay content≤1.0%.
4. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the polypropylene fibre is
The synthetic fibers that the isotactic polypropylene obtained using propylene polymerization is formed by weaving as raw material.
5. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the re-dispersible glue powder
It is the copolymer of the binary or ternary of vinylacetate and tertiary ethylene carbonate or ethylene or acrylate, by being spray-dried
The modified emulsion powder arrived.
6. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the calcium sulphoaluminate is by oxygen
Change calcium, aluminum oxide and calcium sulfate to generate in 1000~1250 DEG C of reactions.
7. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the powder defoaming agent by
Polysiloxanes, emulsifier, polyether antifoam agent are aggregated to be formed.
8. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the water-reducing agent be yin from
Sub- surfactant.
9. single polymer cement waterproofing mortar according to claim 1, which is characterized in that the hydrophober is silane
Based additive.
10. the preparation method of -9 described in any item Polymer cement materials according to claim 1, which is characterized in that institute
State method the following steps are included:
The portland cement of precise is put into container, successively by grey calcium, washed-out sand, fine coal ash, polypropylene fibre,
Re-dispersible glue powder, calcium sulphoaluminate, defoaming agent, water-reducing agent, hydrophober and hydroxypropyl methyl cellulose are added in stirring container
After mixing evenly.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111807795A (en) * | 2020-07-12 | 2020-10-23 | 西卡(上海)管理有限公司 | Nano-modified self-sealing single-component film-forming waterproof mortar |
CN112480764A (en) * | 2020-11-27 | 2021-03-12 | 上海三棵树防水技术有限公司 | Two-component waterproof coating and preparation method thereof |
CN113277804A (en) * | 2021-05-27 | 2021-08-20 | 河南伯高节能科技有限公司 | Ceramic tile glue and preparation method thereof |
CN114409338A (en) * | 2022-02-07 | 2022-04-29 | 济南金曰公路工程有限公司 | Anti-drying shrinkage cement stabilized macadam base material for roads |
CN115321921A (en) * | 2022-09-06 | 2022-11-11 | 河南郑大建筑材料有限公司 | Polymer waterproof mortar and preparation method and application thereof |
CN115849812A (en) * | 2022-11-30 | 2023-03-28 | 辰龙新材料科技发展(山东)有限公司 | Micro-nanofiber toughened cement-based spraying material and preparation method thereof |
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CN103588445A (en) * | 2013-11-15 | 2014-02-19 | 江苏蓝圈新材料有限公司 | Anti-crack polymer mortar |
CN103771793A (en) * | 2013-12-13 | 2014-05-07 | 天津市科垣新型建材有限公司 | Embossed texture decorative mortar as well as preparation and construction methods thereof |
CN104944828A (en) * | 2015-06-19 | 2015-09-30 | 阚春明 | Cement-based high-molecular polymer waterproof mortar additive and preparation method and application thereof |
KR101743042B1 (en) * | 2016-01-20 | 2017-06-15 | (주)대우건설 | Mortar composition for restoring cross section of light weight and eco-friendly polymer cement |
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2019
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103588445A (en) * | 2013-11-15 | 2014-02-19 | 江苏蓝圈新材料有限公司 | Anti-crack polymer mortar |
CN103771793A (en) * | 2013-12-13 | 2014-05-07 | 天津市科垣新型建材有限公司 | Embossed texture decorative mortar as well as preparation and construction methods thereof |
CN104944828A (en) * | 2015-06-19 | 2015-09-30 | 阚春明 | Cement-based high-molecular polymer waterproof mortar additive and preparation method and application thereof |
KR101743042B1 (en) * | 2016-01-20 | 2017-06-15 | (주)대우건설 | Mortar composition for restoring cross section of light weight and eco-friendly polymer cement |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111807795A (en) * | 2020-07-12 | 2020-10-23 | 西卡(上海)管理有限公司 | Nano-modified self-sealing single-component film-forming waterproof mortar |
CN112480764A (en) * | 2020-11-27 | 2021-03-12 | 上海三棵树防水技术有限公司 | Two-component waterproof coating and preparation method thereof |
CN113277804A (en) * | 2021-05-27 | 2021-08-20 | 河南伯高节能科技有限公司 | Ceramic tile glue and preparation method thereof |
CN114409338A (en) * | 2022-02-07 | 2022-04-29 | 济南金曰公路工程有限公司 | Anti-drying shrinkage cement stabilized macadam base material for roads |
CN115321921A (en) * | 2022-09-06 | 2022-11-11 | 河南郑大建筑材料有限公司 | Polymer waterproof mortar and preparation method and application thereof |
CN115849812A (en) * | 2022-11-30 | 2023-03-28 | 辰龙新材料科技发展(山东)有限公司 | Micro-nanofiber toughened cement-based spraying material and preparation method thereof |
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Application publication date: 20191015 |