CN110311482A - Stator structure, direct current motor comprising same and electric appliance - Google Patents

Stator structure, direct current motor comprising same and electric appliance Download PDF

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Publication number
CN110311482A
CN110311482A CN201910589355.1A CN201910589355A CN110311482A CN 110311482 A CN110311482 A CN 110311482A CN 201910589355 A CN201910589355 A CN 201910589355A CN 110311482 A CN110311482 A CN 110311482A
Authority
CN
China
Prior art keywords
tooth form
form cover
crown
stator
teeth portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910589355.1A
Other languages
Chinese (zh)
Inventor
王梅生
甘威
杜吉祥
宣圣贵
韩凤
黎长源
杨守武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Gree Hefei Electric Appliances Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201910589355.1A priority Critical patent/CN110311482A/en
Publication of CN110311482A publication Critical patent/CN110311482A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

The invention discloses a stator structure, a direct current motor comprising the stator structure and an electric appliance, and relates to the technical field of direct current motors. So set up, the tooth crown width of the profile of tooth cover of insulating skeleton is greater than the tooth crown width of stator core's tooth portion for clearance between the tooth crown of two adjacent profile of tooth covers is less, can prevent that the enameled wire of winding from jumping out via the skeleton notch, in order to avoid appearing the potential safety hazard.

Description

A kind of stator structure, direct current generator and electric appliance including the stator structure
Technical field
The present invention relates to DC motor technology fields, more specifically to a kind of stator structure including the stator structure Direct current generator and electric appliance.
Background technique
The stator structure of direct current generator includes stator core, insulation framework and the winding being wound in insulation framework, stator Iron core includes teeth portion and yoke portion, and stator slot is formed between adjacent teeth portion, and the gap between the crown of adjacent teeth portion is stator Notch, insulation framework includes annulus frame and multiple tooth form covers that annulus frame inner ring is arranged in, when stator core and insulation framework fill With together when, tooth form cover covers teeth portion, the skeleton grooves between adjacent tooth form cover be used to accommodate winding, adjacent tooth form cover Crown between gap be skeleton notch.
In the prior art, the width of skeleton notch is equal to the width of stator rabbet, or even is slightly less than the width of stator rabbet, When space proportion is larger in the winding occupancy skeleton grooves in skeleton grooves, that is, when the copper factor of stator slot is larger, it may appear that around The phenomenon that enameled wire of group is jumped out by skeleton notch, causes enameled wire to be in contact with the crown of stator core, there are security risks.
Therefore, how to solve stator structure in the prior art occur enameled wire jumped out by skeleton notch, occur safety it is hidden The problem of suffering from, becomes those skilled in the art's important technological problems to be solved.
Summary of the invention
Direct current generator and electric appliance the purpose of the present invention is to provide a kind of stator structure, including the stator structure solve There is enameled wire and is jumped out by skeleton notch, the problem of security risk occurs in stator structure in the prior art.It is provided by the invention Many technical effects elaboration as detailed below that optimal technical scheme in many technical solutions can be generated.
The present invention provides a kind of stator structures, including stator core, the insulation framework being arranged on the stator core And be wound on the winding in the insulation framework, the stator core have multiple teeth portion, the insulation framework have it is multiple with The one-to-one tooth form cover of teeth portion, each teeth portion and each tooth form cover all have crown, the tooth form cover Crown width is greater than the crown width of the teeth portion, so that the side of the crown of the tooth form cover hinders the enameled wire of the winding By being jumped out in the skeleton grooves between the adjacent tooth form cover.
Preferably, the distance between adjacent crown of the tooth form cover is 2mm~4mm.
Preferably, the distance between adjacent crown of the tooth form cover is 2mm.
Preferably, the lower end surface of the tooth form cover is equipped with the first opening entered for the teeth portion, the tooth of the tooth form cover Hat is equipped with the second opening exposed for the crown of the teeth portion.
Preferably, the insulation framework further includes annulus frame corresponding with the yoke portion of the stator core, each described Tooth form cover is connected with the inner wall of the annulus frame, and the annulus frame is structure as a whole with the tooth form cover.
Preferably, the side wall of the teeth portion and the inner wall of the tooth form cover are bonded to each other, the annulus frame and the yoke Portion fits.
Preferably, the stator core is formed by multiple silicon steel plate stackings.
The present invention also provides a kind of direct current generator, including stator structure, the stator structure is above-mentioned stator structure.
The present invention provides a kind of electric appliance, including direct current generator again, and the direct current generator is such as above-mentioned direct current generator.
Preferably, the electric appliance is air conditioner.
In technical solution provided by the invention, stator structure includes stator core, insulation framework and winding, insulation framework peace On stator core, for winding technique in insulation framework, stator core has multiple teeth portion, and insulation framework has multiple tooth forms Cover, and tooth form cover and teeth portion correspond, and tooth form cover covers in teeth portion, and each teeth portion and each tooth form cover all have crown, The crown width of tooth form cover is greater than the crown width of teeth portion.So set, the crown width of tooth form cover is larger, so that adjacent tooth Gap between shape cover becomes smaller, and the two sides of stator rabbet are blocked by the lateral section of the crown of tooth form cover, when the slot of stator slot When completely rate is higher, the crown of tooth form cover can stop the enameled wire of winding to skid off out of skeleton grooves, solve in the prior art There is enameled wire and is jumped out by skeleton notch, the problem of security risk occurs in stator structure.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the schematic diagram of stator structure in the embodiment of the present invention;
Fig. 2 is the top view of stator structure in the embodiment of the present invention;
Fig. 3 is the portion the A enlarged drawing in Fig. 1;
Fig. 4 is the structural schematic diagram of the skeleton grooves of insulation framework in the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the skeleton grooves of insulation framework in the prior art.
In Fig. 1-Fig. 5:
1- stator core, 11- yoke portion, the crown of 12- teeth portion, 2- insulation framework, 3- winding, 4- skeleton grooves, 5- skeleton grooves Mouthful, 6- stator rabbet.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work Other embodiment belongs to the range that the present invention is protected.
Present embodiment is designed to provide a kind of stator structure, solves stator structure in the prior art and occurs Enameled wire is jumped out by skeleton notch, the problem of security risk occurs.
Hereinafter, being illustrated referring to attached drawing to embodiment.In addition, embodiments illustrated below is not to recorded in claim Summary of the invention rise any restriction effect.In addition, the full content of composition represented by following example is not limited to as right Necessary to the solution invented documented by it is required that.
Fig. 1-Fig. 4 is please referred to, in the present embodiment, stator structure includes stator core 1, insulation framework 2 and winding 3, absolutely Edge skeleton 2 is mounted on stator core 1, winding 3 is wrapped in insulation framework 2, so that winding 3 is not contacted with stator core 1.It is fixed Sub- iron core 1 has multiple teeth portion, and insulation framework 2 has the multiple and one-to-one tooth form cover of teeth portion, by insulation framework 2 and stator When iron core 1 is assembled together, each tooth form cover is covered in corresponding teeth portion.With reference to Fig. 3, each teeth portion and each tooth form cover are equal With crown, the crown width of tooth form cover is greater than the crown width of teeth portion.Gap between the crown 12 of adjacent teeth portion is fixed Pilot trench mouth 6, the gap between the crown of adjacent tooth form cover are skeleton notch 5, and the crown width of tooth form cover is greater than the tooth of teeth portion It is preced with width, the width for being equivalent to skeleton notch 5 is less than the width of stator rabbet 6, so that the side of the crown of tooth form cover hinders paint Envelope curve in skeleton grooves 4 by jumping out, wherein skeleton grooves 4 are formed by the sky for accommodating winding 3 between adjacent tooth form cover Between.
However, the width of existing skeleton notch 5 is equal to the width of stator rabbet 6, the even less than width of stator rabbet 6 Degree, the enameled wire of winding 3 can be jumped out from skeleton notch 5 and stator rabbet 6, if enameled wire is contacted with stator core 1 to be deposited In security risk.In the present embodiment, the gap between the crown of adjacent tooth form cover is less than between the crown 12 of adjacent teeth portion Gap, when copper factor is higher, the side of the crown of tooth form cover can prevent the enameled wire of winding 3 via skeleton notch 5 jump Out, in order to avoid there are security risks.
In the preferred embodiment of the present embodiment, referring to FIG. 4, the distance between adjacent crown of tooth form cover be 2mm~ 4mm, the gap between the crown of adjacent tooth form cover is skeleton notch 5, it is, the width of skeleton notch 5 is 2mm~4mm. Winding 3 in insulation framework 2 is entwined by spooling equipment, and the diameter of the coiling nozzle on spooling equipment is slightly less than 2mm, skeleton The width of notch 5 can pass through for coiling nozzle.Under the premise of the width of skeleton notch 5 is greater than the diameter of coiling nozzle, bone The width of rack slot mouth 5 is smaller more can to hinder the enameled wire of winding 3 by jumping out in skeleton grooves 4.However existing skeleton notch 5 Width is all larger than 4mm, and Fig. 4 is compared with Fig. 5, it can be seen that the width of skeleton notch 5 in the prior art is significantly greater than the application In skeleton notch 5 width.In the prior art, enameled wire is easy to skid off skeleton grooves 4 via skeleton notch 5, causes straight There are security risks for galvanic electricity machine.In the present embodiment, 2mm~4mm is set by the width of skeleton notch 5, enamel-cover can either be hindered Line jumps out out of skeleton grooves 4, to prevent the enameled wire of fastening minor structure, there is a phenomenon where a lines, but can facilitate spooling equipment around Line.
Preferably, the distance between adjacent crown of tooth form cover is 2mm.So set, the width of skeleton notch 5 is bigger In the diameter of coiling nozzle, and enameled wire is hindered to the full extent and is jumped out from skeleton grooves 4, improve the safety system of direct current generator Number.
In the present embodiment, the lower end surface of tooth form cover is equipped with the first opening, and the crown of tooth form cover is equipped with the second opening, leads to Often, insulation framework 2 is inserted on stator core 1 from top to bottom by the top of stator core 1, during this, the tooth of stator core 1 Portion is entered in tooth form cover by the first opening, and when insulation framework 2 is assembled together with stator core 1, tooth form cover covers on teeth portion On, and the crown 12 of teeth portion exposes from the second opening.Fig. 4 shows the structure of the skeleton grooves 4 of insulation framework 2, with adjacent Two skeleton grooves 4 is are illustrated for the first skeleton grooves and the second skeleton grooves, the first skeleton grooves and the second skeleton grooves are by setting It sets between two skeleton grooves 4 and the plate for being located at 4 upper end of skeleton grooves links together, above-mentioned tooth form cover is the first skeleton Slot is common close to the half portion of the first skeleton grooves and plate between the two close to the half portion of the second skeleton grooves and the second skeleton grooves Composition.
Further, insulation framework 2 further includes annulus frame, and annulus frame is corresponding with the yoke portion 11 of stator core 1.Stator iron Core 1 includes yoke portion 11 annular in shape and multiple teeth portion, and teeth portion is connected with yoke portion 11 and along the radial to center of yoke portion 11 Extend, the crown 12 of teeth portion is end face of the teeth portion close to the center of circle in yoke portion 11.The tooth form cover of insulation framework 2 and the inner wall of annulus frame It is connected, and annulus frame is structure as a whole with tooth form cover.It shows in Fig. 2 and is located in each stator slot in insulation framework 2 Part, it should be noted that each skeleton grooves 4 are both connected on cricoid plate, and two adjacent skeleton grooves 4 are also by flat Plate is connected, so that insulation framework 2 is an entirety.
In the present embodiment, the side wall of teeth portion and the inner wall of tooth form cover are bonded to each other, and annulus frame fits with yoke portion 11. Wherein, the side wall of teeth portion is located at the two sides of teeth portion, and the face that two adjacent teeth portion are oppositely arranged is the side wall of teeth portion;Tooth form cover Being in contact with winding 3 is outside wall surface, and the corresponding face inside tooth form cover is the inner wall of tooth form cover, and annulus frame is used for Prevent winding 3 to be in contact with the yoke portion 11 of stator core 1, part of the annulus frame between two adjacent tooth form covers with it is adjacent The outer side surfaces of two tooth form covers collectively constitute skeleton grooves 4.It can be, but not limited to lead between insulation framework 2 and stator core 1 The mode of interference fit is connected.So set, insulation framework 2 is assembled together with stator core 1 so that winding 3 not with Stator core 1 is in contact.
Moreover, stator core 1 is formed by multiple silicon steel plate stackings.Each silicon steel sheet structure having the same, by multiple silicon After steel disc laminates, multiple silicon steel sheets are fixed together by fixing pieces such as rivets.
Content combines above-mentioned each embodiment that this stator structure is specifically described below, in the present embodiment, stator Structure includes stator core 1, insulation framework 2 and winding 3, and stator core 1 is formed by multiple silicon steel plate stackings, and stator core 1 has There are yoke portion 11 and multiple teeth portion being connected with yoke portion 11, teeth portion annular in shape to radially extend along yoke portion 11, teeth portion is far from yoke The end face in portion 11 is the crown 12 of teeth portion.Insulation framework 2 includes annulus frame and the tooth form cover being connected with annulus frame, tooth form cover Radial along annulus frame extends to the center of circle direction of annulus frame, and end face of the tooth form cover far from annulus frame is the crown of tooth form cover, tooth The lower end surface of shape cover is equipped with the first opening, and the crown of tooth form cover is equipped with the second opening.In assembly, insulation framework 2 is by stator iron The top of core 1 is inserted in from top to bottom on stator core 1, and the teeth portion of stator core 1 is protruded into tooth form cover by the first opening, and tooth The crown 12 in portion is exposed by the second opening.In the present embodiment, the crown width of the tooth form cover of insulation framework 2 is greater than stator core The crown width of 1 teeth portion, and the gap between the crown of two adjacent tooth form covers be 2mm, the two of the crown of insulation framework 2 Side can hinder the enameled wire of winding 3 by jumping out in the skeleton grooves 4 between two adjacent tooth form covers.
So set, the crown width of the tooth form cover of insulation framework 2 is greater than the crown width of the teeth portion of stator core 1, make The width for obtaining gap namely skeleton notch 5 between the crown of two adjacent tooth form covers reduces, when copper factor is larger, energy Enough prevent the enameled wire of winding 3 from jumping out via skeleton notch 5, in order to avoid there is security risk.
The present invention also provides a kind of direct current generator, including stator structure, which is to determine in above-described embodiment Minor structure.So set, the crown width of the tooth form cover of motor insulation framework 2 is greater than the crown width of the teeth portion of stator core 1, The enameled wire in skeleton grooves 4 can be hindered to jump out via skeleton notch 5, so that the safety coefficient of direct current generator is higher.This is beneficial The derivation process of effect and the derivation process of beneficial effect brought by stator structure are substantially similar, and therefore, this article will not repeat them here.
The present invention also provides a kind of electric appliance, including direct current generator, which is the direct current generator in above-described embodiment. Electric appliance can be, but not limited to as air conditioner, refrigerator etc..So set, including stator structure, stator in the direct current generator of the electric appliance Structure has stator core 1 and insulation framework 2, and the teeth portion width of the tooth form cover of insulation framework 2 is greater than the teeth portion of stator core 1 Crown width can prevent the enameled wire in skeleton grooves 4 from jumping out via skeleton notch 5, and the safety coefficient of direct current generator is higher, electricity The stability of device is more preferable.The derivation process of the beneficial effect is pushed away with beneficial effect brought by stator structure and direct current generator It is substantially similar to lead process, therefore, this article will not repeat them here.In the present embodiment, electric appliance is air conditioner, and direct current generator is in air conditioner Direct current generator.
It is understood that same or similar part can mutually refer in the various embodiments described above, in some embodiments Unspecified content may refer to the same or similar content in other embodiments.Multiple schemes provided by the invention include The basic scheme of itself does not condition each other independently of each other, but it can also be combined with each other in the absence of conflict, reach It is realized jointly to multiple effects.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (10)

1. a kind of stator structure, which is characterized in that including stator core (1), the insulation bone being arranged on the stator core (1) Frame (2) and the winding (3) being wound on the insulation framework (2), the stator core (1) have multiple teeth portion, the insulation Skeleton (2) has the multiple and one-to-one tooth form cover of the teeth portion, and each teeth portion and each tooth form cover all have Crown, the crown width of the tooth form cover be greater than the teeth portion crown (12) width, so that the crown of the tooth form cover side Side hinders the enameled wire of the winding (3) by jumping out in the skeleton grooves (4) between the adjacent tooth form cover.
2. stator structure as described in claim 1, which is characterized in that the distance between the crown of the adjacent tooth form cover is 2mm~4mm.
3. stator structure as claimed in claim 2, which is characterized in that the distance between the crown of the adjacent tooth form cover is 2mm。
4. stator structure as described in claim 1, which is characterized in that the lower end surface of the tooth form cover be equipped with for the teeth portion into The first opening entered, the crown of the tooth form cover are equipped with the second opening exposed for the crown (12) of the teeth portion.
5. stator structure as described in claim 1, which is characterized in that the insulation framework (2) further includes and the stator iron The corresponding annulus frame in yoke portion (11) of core (1), each tooth form cover are connected with the inner wall of the annulus frame, and described Annulus frame is structure as a whole with the tooth form cover.
6. stator structure as claimed in claim 5, which is characterized in that the inner wall of the side wall of the teeth portion and the tooth form cover It is bonded to each other, the annulus frame fits with the yoke portion (11).
7. stator structure as described in claim 1, which is characterized in that the stator core (1) by multiple silicon steel plate stackings and At.
8. a kind of direct current generator, including stator structure, which is characterized in that the stator structure is such as any one of claim 1-7 The stator structure.
9. a kind of electric appliance, which is characterized in that including direct current generator, the direct current generator is direct current as claimed in claim 8 Machine.
10. electric appliance as claimed in claim 9, which is characterized in that the electric appliance is air conditioner.
CN201910589355.1A 2019-07-02 2019-07-02 Stator structure, direct current motor comprising same and electric appliance Pending CN110311482A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910589355.1A CN110311482A (en) 2019-07-02 2019-07-02 Stator structure, direct current motor comprising same and electric appliance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910589355.1A CN110311482A (en) 2019-07-02 2019-07-02 Stator structure, direct current motor comprising same and electric appliance

Publications (1)

Publication Number Publication Date
CN110311482A true CN110311482A (en) 2019-10-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT202100002522A1 (en) * 2021-02-04 2022-08-04 Spal Automotive Srl STATOR OF ELECTRIC MACHINE.

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CN103457364A (en) * 2013-09-05 2013-12-18 珠海格力电器股份有限公司 Stator, manufacturing method thereof and motor
WO2017000416A1 (en) * 2015-06-30 2017-01-05 湖州南洋电机有限公司 Motor stator insulation framework
CN206422615U (en) * 2017-01-19 2017-08-18 陈双龙 A kind of insulation sleeve being used in motor stator winding
CN207947666U (en) * 2018-03-21 2018-10-09 江苏雷利电机股份有限公司 Stator module and composite stepper motor
CN109347235A (en) * 2018-11-07 2019-02-15 珠海格力节能环保制冷技术研究中心有限公司 A kind of insulation framework and stator
CN109450117A (en) * 2018-12-03 2019-03-08 珠海凯邦电机制造有限公司 Protective cover and stator assembly
CN209030008U (en) * 2018-11-07 2019-06-25 珠海格力节能环保制冷技术研究中心有限公司 A kind of insulation framework and stator
CN210092976U (en) * 2019-07-02 2020-02-18 格力电器(合肥)有限公司 Stator structure, direct current motor comprising same and electric appliance

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103457364A (en) * 2013-09-05 2013-12-18 珠海格力电器股份有限公司 Stator, manufacturing method thereof and motor
WO2017000416A1 (en) * 2015-06-30 2017-01-05 湖州南洋电机有限公司 Motor stator insulation framework
CN206422615U (en) * 2017-01-19 2017-08-18 陈双龙 A kind of insulation sleeve being used in motor stator winding
CN207947666U (en) * 2018-03-21 2018-10-09 江苏雷利电机股份有限公司 Stator module and composite stepper motor
CN109347235A (en) * 2018-11-07 2019-02-15 珠海格力节能环保制冷技术研究中心有限公司 A kind of insulation framework and stator
CN209030008U (en) * 2018-11-07 2019-06-25 珠海格力节能环保制冷技术研究中心有限公司 A kind of insulation framework and stator
CN109450117A (en) * 2018-12-03 2019-03-08 珠海凯邦电机制造有限公司 Protective cover and stator assembly
CN210092976U (en) * 2019-07-02 2020-02-18 格力电器(合肥)有限公司 Stator structure, direct current motor comprising same and electric appliance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT202100002522A1 (en) * 2021-02-04 2022-08-04 Spal Automotive Srl STATOR OF ELECTRIC MACHINE.
EP4040648A1 (en) * 2021-02-04 2022-08-10 SPAL Automotive S.r.l. Stator of electric machine

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