Summary of the invention
The purpose of the present invention is to provide the equipment that one kind can build automatically outer wall template, to solve the above problems.
To achieve the goals above, the present invention provides a kind of external wall template robots, including being surrounded by a circle
Guide rail and in the apparatus for work of sliding horizontal on the guide rail, the apparatus for work includes being connected on the guide rail and being built-in with
The main body of dynamical system, the main body are equipped with several telescopic rods arranged along the vertical direction, spend vertically for detection template
Detection system and the leveling system that several telescopic rod extension elongations are adjusted according to the testing result of the detection system, institute
The end for stating telescopic rod is articulated with and docks fixed docking section with template, and the main body further includes adjustable at least one described flexible
The crane of bar height and position.
In robot, is docked by the dependency structure being arranged in the docking section of several telescopic rod ends and template and grabbed
Modulus plate, then apparatus for work is moved to designated position along guide rail, by the vertical degree of detection system detection template, and passes through tune
Flat system adjusts the extension elongation of several telescopic rods, it is ensured that template is in substantially vertical state.In casting process, telescopic rod is protected
Hold the support to template.After pouring completion and the first one-step forming of exterior wall, telescopic rod retraction separates template with exterior wall, and then operation fills
It sets further along the mobile crawl template of track and is moved to next job position.Compared with prior art, external wall of the present invention
Template robot can be automatically performed the building of outer wall template, evade the security risk of personnel's construction, improve building effect
Rate simultaneously reduces cost of labor, while also avoiding the limitation caused by limited as manpower to template material, is conducive to metal mold
The popularization of plate.
Preferably, the main body includes pedestal, the dynamical system is set in the pedestal, is equipped with and is arrived in the pedestal
Liftable screw rod when up to design project position for stationary body, the lifting are erected on the pedestal and including undercarriage
With the restocking of the relatively described undercarriage lifting, the quantity of the telescopic rod is three and is respectively arranged on the pedestal, undercarriage and restocking.
Preferably, the guide rail is equipped with several non-interference described apparatus for work.
Preferably, the apparatus for work further includes the workpiece polishing mechanism set on the main body, the workpiece polishing mechanism includes can be right
The polishing pad that outer surface of wall is polished.
Specifically, the workpiece polishing mechanism further includes the first arm, the second arm and telescopic arm, and first arm is closed by first
Section is rotatablely arranged at the main body, and second arm is rotatablely arranged at first arm by second joint, described
Telescopic arm is rotatablely arranged at second arm by third joint, and the polishing pad is set to the end of the telescopic arm.
More specifically, the workpiece polishing mechanism further include one be set to the telescopic arm in and the extended end in the polishing pad
The benefit in face starches pipe.
Preferably, further include the support frame for being fixed on the anchoring mechanism on the outside of exterior wall Yu being carried on the anchoring mechanism,
The guide rail is laid on a workbench of support frame as described above, the anchoring mechanism fixed by the way of being inserted in exterior wall or
It is fixed by the way of encircling exterior wall.
Specifically, the anchoring mechanism is included in the lifting rail extended up and down on the outside of exterior wall, and support frame as described above is connected to
Driving support frame as described above is equipped between the lifting rail and support frame as described above and the lifting rail along the lifting rail
The driving mechanism risen.
Specifically, support frame as described above includes the internal frame of close exterior wall, the outrigger opposite with internal frame, is fixed on internal frame and outrigger
Lower end between chassis and upper and lower ends be respectively pivoted to the brace of the outrigger and internal frame, the workbench can rise
Drop ground is set between the internal frame and outrigger.
Specifically, protection mechanism is additionally provided on support frame as described above, the protection mechanism includes ballistic support bar, by described anti-
The protective net and prior-warning device for protecting they sup-port and being located on the outside of the apparatus for work.
Specifically, further include hang be located at below support frame as described above can be along the maintenance Hanging Basket that support frame moves.
Specifically, a beam form support device that can be slided along support frame as described above, the beam are additionally provided with above support frame as described above
Mould support device includes pedestal, the beam form telescopic rod on the pedestal and is set to manned on the beam form telescopic rod
The end of pedal, the beam form telescopic rod is equipped with beam form docking section, and the beam form telescopic rod is articulated in the pedestal and can be opposite
The pedestal overturning is packed up;The manned pedal has folding guardrail plate.
More specifically, the beam form support device further includes a telescopic supporting rod being articulated on the pedestal, it is described to stretch
The end of contracting support rod has the screw head in rotatable insertion exterior wall.
It specifically, further include being set to the supply air system on the outrigger of support frame as described above and being set to below the workbench
Spray equipment, the spray equipment include it is multiple can the spray head that is sprayed of External Wall.
More specifically, the anchoring mechanism includes the screw rod being embedded in exterior wall, the screw rod is that hollow structure is simultaneously built-in
There is one end to expose the sparge pipe on the outside of exterior wall, the spray equipment further includes the pipe fitting for being connected to the spray head, and pipe connects
Head is connected to one end of the sparge pipe, the other end of the sparge pipe expose the screw rod with the medial surface to the exterior wall into
Row spray.
It specifically, further include the radical occlusion device at the top of support frame as described above and being located above the apparatus for work, it is described
Radical occlusion device includes telescopic top supporting rod and by the distracted block piece of the top supporting rod.
More specifically, the radical occlusion device further includes the top water pipe being arranged on the top supporting rod, the top
The multiple spray ports of water pipe opening.
Specific embodiment
Description is made to presently preferred embodiments of the present invention below with reference to the Figure of description provided.
As shown in Figure 1, being executed certainly in building construction process the present invention provides a kind of external wall template robot
The function of the dynamic outboard template a for building exterior walls of buildings b, so as to liberate and improve construction personnel from template building
The degree of automation of constructions work.
This external wall template robot includes being surrounded by the guide rail 1 of a circle and in the operation dress of sliding horizontal on guide rail 1
Set 2.Guide rail 1 is centered around the periphery for needing molding exterior wall b, and shape is corresponding with exterior wall b shape, if shared four sides exterior wall b, then
The shape of guide rail 1 be quadrangle, if having five face exterior wall b then guide rail 1 shape be pentagon, and so on.Apparatus for work 2 wraps
Telescopic rod 21, detection system 22 and the leveling system for including main body 20 and being arranged in main body 20.Main body 20 is connected on guide rail 1 simultaneously
It is built-in with dynamical system, which pushes apparatus for work 2 to slide on guide rail 1.The quantity of telescopic rod 21 has several simultaneously
It is alternatively arranged along the vertical direction, telescopic rod 21 is specially three in the present embodiment, and but not limited to this.The end pivot of telescopic rod 21
It is connected to and docks fixed docking section 211 with template a, three docking sections 211 of three telescopic rods 21 can be right when grabbing template a
It is connected to the upper end, lower end and medium position of template a.Detection system 22 is used for the detection template a after telescopic rod 21 grabs template a
Vertical degree can be the system for carrying out vision-based detection by camera, be also possible to using range sensor to upper and lower different positions
Set the system for carrying out ranging to be spent vertically.The effect of leveling system is several according to the adjusting of the testing result of detection system 22
The extension elongation of telescopic rod 21, so that three docking sections 211 are in same vertical position to ensure that template a is substantially vertical.Leveling
System includes the controller and related control device being integrated in the control system of this external wall template robot, such as when
When telescopic rod 21 is the bar of hydraulic-driven, leveling system is realized by control valve on-off, oil circuit disengaging etc. to telescopic rod 21
The adjusting of overhang.
Specifically, main body 20 includes pedestal 23 and the crane 24 that is arranged on pedestal 23, pedestal 23 is connected to guide rail 1
On, dynamical system is set in pedestal 23.Guide rail 231 also is provided at the top of pedestal 23, crane 24 is connected to guide rail 231 so as to phase
To the horizontal sliding of pedestal 23, but crane 24 can also be directly anchored on pedestal 23.Crane 24 is including undercarriage 241 and relatively
The restocking 242 that undercarriage 241 is gone up and down, crane 24 are also possible to the device of hydraulic-driven lifting.Three telescopic rods 21 are respectively arranged on
Pedestal 23, undercarriage 241 and restocking 242, pass through the lifting of crane 24, thus it is possible to vary after first telescopic rod 21 grabs template a
Height and position, when height adjustment in place after other two telescopic rod 21 carry out crawl fixation again.Why set in main body 20
The height and position that crane 24 is to be able to adjusting template a is set, thus the convenient construction site moving die plate a in complexity,
Convenient for template a is precisely in place.
Four corners of pedestal 23 can also be respectively arranged with the screw rod 232 that can be gone up and down, when the movement of apparatus for work 2 reaches
Four screw rods 232 can lock swivel nut, the screw hole being correspondingly arranged in ground or other support constructions down after to design project position
In, to lock the position of apparatus for work 2, stablize it in operation process firm.It is first when apparatus for work 2 need to move again
Screw rod 232 is packed up.The quantity of screw rod 232 may be more.
Dynamical system includes the components such as motor and wheel, is driven wheel to rotate on guide rail 1 by motor and is realized operation and fill
2 movement is set, to guarantee that mobile steady guide rail 1 is settable parallel multiple.Guide rail 1 also can be set to the guide rail 1 with tooth, and
Dynamical system further include be driven by motor and with 1 meshed gears of guide rail, utilize the meshing relation of gear and guide rail 1 to push operation
Device 2 moves on guide rail 1.
Docking section 211 can be made into a kind of grab, and the groove with grab cooperation is reserved in template a production, pass through card
Hook and groove are clasped come the crawl for realizing telescopic rod 21 for template a.In other implementations, docking section 211
It can also be vacuum chuck or electromagnet, template a grabbed in a manner of through absorption.
This external wall template robot further includes the anchoring mechanism 3 being fixed on the outside of exterior wall b and is carried on anchoring mechanism 3
On support frame 4, guide rail 1 above-mentioned is arranged on support frame 4, therefore apparatus for work 2 is carried by support frame 4.
Anchoring mechanism 3 is fixed on the outside of lower layer of building of exterior wall b, and the apparatus for work 2 on support frame 4 carries out
The template a of one layer of exterior wall b is built.Anchoring mechanism 3 is fixed by the way of being inserted in exterior wall b in the present embodiment, anchoring mechanism 3
Multiple screw rods 31 squeezed into exterior wall b, these screw rods 31 are the bases for supporting support frame 4 and apparatus for work 2.In addition, anchoring
Mechanism 3 can also be fixed by encircling and being locked in the mode outside exterior wall b.Anchoring mechanism 3 further includes being arranged in screw rod 31
On the lifting rail 32 extended up and down on the outside of exterior wall b, support frame 4 is connected to lifting rail 32 and support frame 4 is led with climbing
The driving mechanism 35 that driving support frame 4 rises along lifting rail 32 is equipped between rail 32.Lifting rail 32 can be the shape of rack gear
Formula, and driving mechanism 35 include motor and with 32 meshed gears of lifting rail, when motor drives gear to rotate gear utilize with
The meshing relation of lifting rail 32 climbs on lifting rail 32.It, can be in increase power and ensuring that climbing for support frame 4 is firm
Up and down direction and circumferential oppositely arranged multiple groups driving mechanism 35.Further, it is also possible to the different support of setting height on guide rail 1
Position, and hydraulic support system used in similar tower crane is set on support frame 4, support level is supported using hydraulic support system
Top is to support support frame 4.Above-mentioned anchoring mechanism 3 can be completed by another robot on support frame 4, when outside This floor
After wall b is formed, installation (the squeezing into and lifting rail 32 including screw rod 31 of anchoring mechanism 3 is executed by this robot
Laying), then the height to This floor that can climb of support frame 4 makes apparatus for work 2 that can carry out operation in a upper floor.
Specifically, support frame 4 includes the internal frame 41 of close exterior wall b, the outrigger 42 opposite with internal frame 41, is fixed on internal frame 41
Chassis 43 and upper and lower ends between the lower end of outrigger 42 are respectively pivoted to the brace 44 of outrigger 42 Yu internal frame 41.Support
Frame 4 further includes set on the workbench 45 between internal frame 41 and the upper end of outrigger 42, and guide rail 1 is laid on workbench 45.Branch
Quadrangle of this centre of support 4 equipped with brace 44 is solid and reliable in structure, it is ensured that the good branch of apparatus for work 2
Support.Preferably, workbench 45 is liftably set in support frame 4 by a hydraulic cylinder 46, and hydraulic cylinder 46 itself
What is slided up and down is set on internal frame 41, so that the varying height positions of the apparatus for work 2 on workbench 46, flexibility when operation
It is higher.Support frame 4 only needs to meet sustainable this demand of apparatus for work 2, and structure is not limited in the present embodiment
Form.
Also there is protection mechanism 49, protection mechanism 49 supports simultaneously including ballistic support bar, by ballistic support bar on support frame 4
Protective net and prior-warning device positioned at 2 outside of apparatus for work.Prior-warning device such as can be mounted in ballistic support bar or protection
Online proximity sensor etc., for whether detecting the position of apparatus for work 2 too close to outside.Protection mechanism 49 plays safety
Protective action can avoid the object accidental falling on support frame 4.The extension of a rotatable stretching structure is additionally provided on support frame 4
Bar 48, after apparatus for work 2 moves in place, one end of hanging rod 48 is separatably articulated to 24 top of crane of main body 20, with
This maintains the stabilization of apparatus for work 2.First hanging rod 48 is detached from from main body 20 when apparatus for work 2 needs to move again.
The lower end of support frame 4, which is hung, has been located at a maintenance Hanging Basket 40, and maintenance Hanging Basket 40 is for loading this external wall template machine
Tool and part etc. needed for device people's daily maintenance, the progress for maintaining easily, maintaining.Maintenance Hanging Basket 40 is not as support frame 4
It in the ring structure of whole circle setting, and is only slidably connected under support frame 4, can be set in the circumferential direction of support frame 4 more
A maintenance Hanging Basket 40, will safeguard which position Hanging Basket 40 is moved to when which position needs to be serviced maintenance.In addition, dimension
Protecting Hanging Basket 40 itself is also liftable structure, for example its lifting can be driven by hydraulic telescopic rod.Safeguard that Hanging Basket 40 can also
It is manned, it which is provided with a handrail 401 to guarantee personnel safety, upper part can turn down down and makes the handrail 401 be in handrail 401 when in use
Inverted L shape, can turn down pack up when not in use.
In addition, further including ventilating system in robot, ventilating system mainly includes being set to support frame 4 and protection mechanism 49
On draught fan 47 and other related necessary devices of such as motor, carry out exhausting, air-supply using ventilating system, can improve
Working environment on support frame 4.Draught fan 47 also can be set on maintenance Hanging Basket 40.
As shown in Fig. 2, support frame 4 and guide rail 1 are arranged around exterior wall b, can be set on guide rail 1 non-interference
Several apparatus for work 2 are to improve efficiency.
In the building of part, roof and exterior wall b intersection are equipped with house beam, and the position of house beam is different from exterior wall b therefore not
It can be formed by the template a of exterior wall b is unified, also need in addition to increase beam forms c at this time to form the part of house beam.To cope with this feelings
Condition, this external wall template robot can also include a beam form support device 7, and beam form support device 7 is arranged in support frame 4
Upper end.A horizontal extension is set on protection mechanism 49 and is surrounded by the sliding rail 491 of a circle and by beam form specifically, can be
Support device 7 is connected on sliding rail 491, so that beam form support device 7 can be slided around exterior wall b.It can also be set on protection mechanism 49
Other sliding rails vertically extended connecting with sliding rail 491 are set, keep beam form support device 7 i.e. horizontally slidable, it can also be with
It slides up and down.Beam form support device 7 includes pedestal 70 and the beam form telescopic rod 71 and telescopic supporting rod 72 on pedestal 70, beam
Mould telescopic rod 71 and telescopic supporting rod 72 are articulated on pedestal 70, and associated power device and transmission mechanism are equipped in pedestal 70
Drive beam form telescopic rod 71 and telescopic supporting rod 72 so that beam form telescopic rod 71 and telescopic supporting rod 72 can opposite base 70 it is flat
It sets or overturns and pack up, beam form support device 7 is maintained in collapsed state in the case where not needing using beam forms c.Beam form is stretched
The end of contracting bar 71 is equipped with beam form docking section 74, and beam form docking section 74 with beam forms c for docking, the end of telescopic supporting rod 72
With the screw head 75 in rotatable insertion exterior wall b.After the completion of exterior wall b molding, the beam form telescopic rod 71 of beam form support device 7
It is moved to above exterior wall b after grabbing beam forms c from designated position, then telescopic supporting rod 72 stretches out and is driven into screw head 75
Using as a brace foundation, beam forms c can be carried, is located in realize building for beam forms c on screw head 75 in exterior wall b,
Pouring for house beam can be carried out after finally putting up beam form inner panel by other robot.In addition, being set on beam form telescopic rod 71
There is a station 77 capable of sliding back and forth, is additionally provided with a folding guardrail plate 771 on station 77, the folding guardrail plate 771
It can turn down and be holded up to play a protective role with respect to station 77, can be overturned on station 77 to reduce sky again when not in use
Between occupy.One beam form telescopic rod 71 and telescopic supporting rod 72 are a set of component, can be horizontally disposed with multiple components in pedestal 70, with
Beam forms c longer to length is well docked.
In robot, carried out pair by the dependency structure that is arranged on the docking section 211 of several 21 ends of telescopic rod and template a
It connects and grabs template a, then apparatus for work 2 is moved to designated position along guide rail 1, by the perpendicular of 22 detection template a of detection system
It directly spends, and adjusts the extension elongation of several telescopic rods 21 by leveling system, it is ensured that template a is in substantially vertical state.It is pouring
During building, telescopic rod 21 keeps the support to template a.After pouring completion and the first one-step forming of exterior wall b, the retraction of telescopic rod 21 makes mould
Plate a is separated with exterior wall b, and then apparatus for work 2 further along the mobile crawl template a of track and is moved to next job position.With
The prior art is compared, and external wall template of the present invention robot can be automatically performed the building of exterior wall b template a, has evaded people
The security risk of member's construction improves building efficiency and reduces cost of labor, while also avoiding causing since manpower limits
The limitation to template a material, conducive to the popularization of metal form a.
From figure 1 it appears that the bottom part of the template a built be stick on molded good exterior wall b, if
The outer surface exterior wall b has that roughness is excessively high, then may result in the shakiness of building of template a, or leaks when pouring
Slurry.Therefore, the apparatus for work 2 of robot can also include a workpiece polishing mechanism 29, for the External Wall b before building template a
It polishes.Referring to Fig. 3 and Fig. 4, workpiece polishing mechanism 29 includes the first arm 291, the second arm 292, telescopic arm 293 and polishing pad
294.First arm 291 is rotatablely arranged at main body 20 by the first joint 295, and the second arm 292 can be turned by second joint 296
It is set to the first arm 291 dynamicly, telescopic arm 293 is rotatablely arranged at the second arm 292, polishing pad 294 by third joint 297
Set on the end of telescopic arm 293.There are three turning joints for the tool of workpiece polishing mechanism 29 of this structure, in the cooperation of three turning joint
Lower polishing pad 294 can be movable in a certain range with respect to metope, improves the flexibility of polishing pad 294.It is being beaten
The first arm 291, the second arm 292 and telescopic arm 293 are held in a straight line when mill, and telescopic arm 293 is stretched out close to metope, by polishing pad
294 rotate and polish metope, and second joint 296 receives the second arm 292 with 293 bottom of telescopic arm after polishing
It is good, to not interfere with building for template a.Preferably, workpiece polishing mechanism 29 further includes one in telescopic arm 293 and extended
Benefit in the end face of polishing pad 294 starches pipe 298, mends slurry pipe 298 by piping connection to the container for storing cementitious material, is beating
If finding that metope has recess, hollow in 294 bruting process of mill, then realized by mending slurry pipe 298 injection slurry to metope
Repairing, it is ensured that flatness.
It looks back Fig. 1 generally also to conserve the wall of pouring molding, the mode of maintenance is watering, spray
Leaching, therefore spray equipment 5 is equipped in robot also in support frame 4, spray equipment 5 is for the exterior wall b poured
, therefore its position is in 45 lower section of workbench, it is corresponding with exterior wall b.Specifically, spray equipment 5 is fixed on branch including multiple
The internal frame 41 of support 4 and towards the spray head of exterior wall b 51, spray head 51 carries out spray maintenance to metope.The reason of spray equipment 5 is worked as
Right further includes other devices such as water pump and water pipe, these devices belong to those skilled in the art according to needed for spray equipment 5
Realize function can self-setting obtain, do not introduce.Referring to Fig. 5, it is known that screw rod 31 is hollow structure, in order to external
The medial surface of wall b also carries out spray maintenance, a sparge pipe 34 is built-in in screw rod 31, one end of sparge pipe 34 is outside exterior wall b
Side is exposed, and the other end exposes from screw rod 31 on the inside of exterior wall b and towards metope.Spray equipment 5 further includes being connected to spray head
51 pipe fitting 53, pipe fitting 53 is connected to one end of the sparge pipe 34, therefore water energy enough passes through pipe fitting 53 and enters water spray
Pipe 34 simultaneously sprays inner wall surface.So far, the wet curing on the inside and outside two sides of External Wall b may be implemented.
In addition, robot further includes blocking set on the radical occlusion device 6 support frame 4 top and be located above apparatus for work 2
Device 6 include be fixed on protection mechanism 49 and can with respect to the lifting seat 60 of the lifting of protection mechanism 49, set on lifting seat 60 can
Flexible top supporting rod 61 and by the distracted block piece of top supporting rod 61, block piece is cloth or plastic foil etc..Preferably,
Top supporting rod 61 is rotatably arranged on lifting seat 60.Radical occlusion device 6 further includes being arranged on top supporting rod 61 and can
With the movable top water pipe 63 of top supporting rod 61, top water pipe 63 is open multiple spray ports 65.Constructions work environment is in
Outdoor can encounter the operating condition exposed to the sun and rain, therefore radical occlusion device 6 is arranged to provide the effect of sunshade or rain cover, and pass through
Spray port 65 carries out water mist spray, can also cool down under the high temperature conditions.
The above disclosure is only a preferred example of the present invention, effect be it is convenient it will be understood by those skilled in the art that
And implement accordingly, of course, the scope of rights of the present invention cannot be limited by this, therefore according to made by scope of the present invention patent
Equivalent variations still falls within the range that the present invention is covered.