CN110293619B - Production line is used in preparation of environment-friendly foam brick processing - Google Patents
Production line is used in preparation of environment-friendly foam brick processing Download PDFInfo
- Publication number
- CN110293619B CN110293619B CN201910584318.1A CN201910584318A CN110293619B CN 110293619 B CN110293619 B CN 110293619B CN 201910584318 A CN201910584318 A CN 201910584318A CN 110293619 B CN110293619 B CN 110293619B
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- cutting
- foam brick
- flattening
- support
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- 239000006260 foam Substances 0.000 title claims abstract description 114
- 239000011449 brick Substances 0.000 title claims abstract description 112
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims description 4
- 238000005520 cutting process Methods 0.000 claims abstract description 92
- 238000003825 pressing Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000003892 spreading Methods 0.000 claims description 58
- 230000007480 spreading Effects 0.000 claims description 58
- 230000000903 blocking effect Effects 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 13
- 230000006837 decompression Effects 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 6
- 241000826860 Trapezium Species 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 239000000463 material Substances 0.000 description 18
- 230000009471 action Effects 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 5
- 238000007790 scraping Methods 0.000 description 5
- 239000004567 concrete Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011268 mixed slurry Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a production line for manufacturing and processing environment-friendly foam bricks, which comprises a processing bottom plate, electric slide rails, a flattening device and a cutting device, wherein the electric slide rails are symmetrically arranged on the top of the processing bottom plate; the flattening device comprises a mounting bracket, a primary flattening plate, a secondary flattening plate, a U-shaped connecting seat, a positioning sliding column, a sliding column spring, a cleaning branched chain and a pressing mechanism; the cutting device comprises a cutting support, a cutting push rod, a moving support, a supporting mechanism, a cutting saw, a rotating motor, a rotating disc and a transmission rod. The foam brick flattening device can solve the problems that the existing foam brick needs manual foam brick flattening when being flattened and cut, the foam brick flattening effect is poor, scraps scraped by the foam brick are difficult to clean, the foam brick cannot be limited when being cut, the foam brick can move when being cut and the like.
Description
Technical Field
The invention relates to the technical field of building material processing, in particular to a production line for manufacturing and processing environment-friendly foam bricks.
Background
The foam brick is mainly prepared by the working procedures of mixing cement, slag powder, river sand, additives and the like as production raw materials, foaming by pressure air, forcibly mixing air into mixed slurry for forming, forming by a concrete mold with a micro-bubble structure, autoclaving reaction and the like, and is a novel wall material with environmental protection, energy conservation and stable material quality.
The manufacturing process of the foam brick comprises the following steps: firstly, stirring: adding cement, water and foaming agent raw materials, and fully and uniformly stirring; pouring the stirred slurry into a prepared mould in sequence; thirdly, foaming: conveying the proportioned mould to a primary curing chamber for foaming and primary curing; fourthly, demolding: after the green body is initially cured and solidified to reach the cutting strength, scraping redundant materials at the upper end of the foam brick mold, and dismantling a side plate of the mold; and V, cutting: conveying the demolded blank to a cutting equipment line for cutting; sixthly, stacking: and conveying the cut products to a finished product stacking area to be orderly placed one by one.
All strike off the unnecessary material in foam brick mould upper end through the manual work in the above-mentioned drawing of patterns step, cutting step also can take place to cut not in place, perhaps damage cutting means's phenomenon, the problem that exists when drawing of patterns and cutting action to the foam brick is as follows now, it is poor to need the manual work to carry out foam brick shakeout and foam brick shakeout effect, it is big to cause artifical intensity of labour, the foam brick rejection rate is high, the piece clearance difficulty that the foam brick struck off, can't carry on spacingly to it during the foam brick cutting, cause the foam brick cutting not in place or damage phenomenons such as saw blade, can take place to remove during the foam brick cutting, it does not conform to the requirement to cause.
Disclosure of Invention
In order to solve the problems, the invention provides an environment-friendly production line for manufacturing and processing foam bricks, which can solve the problems that the existing foam bricks need to be flattened manually when being flattened and cut, the flattening effect of the foam bricks is poor, scraps scraped by the foam bricks are difficult to clean, the foam bricks cannot be limited when being cut, the foam bricks can move when being cut and the like, can realize the functions of flattening the upper ends of the foam bricks and limiting and cutting the flattened foam bricks, and has the advantages of being convenient and fast to clean the scraps scraped by the foam bricks, limiting the foam bricks when being cut, no movement when the foam bricks are cut and the like.
In order to achieve the purpose, the invention adopts the following technical scheme that the production line for manufacturing and processing the environment-friendly foam bricks comprises a processing bottom plate, electric slide rails, a flattening device and a cutting device, wherein the electric slide rails are symmetrically arranged on the top of the processing bottom plate, the flattening device is arranged on the top of the left end of the processing bottom plate, and the cutting device is arranged on the top of the right end of the processing bottom plate.
The top of electronic slide rail on install the lockplate, the post of decompressing is all installed to both sides around the middle part of lockplate, and the upper end right flank of the post of decompressing is the inclined plane, and the left end of lockplate is provided with the slope baffle, and the foam brick mould has been placed to the upper end of lockplate, and foam brick mould locking is in the left side of the post of decompressing, and electronic slide rail can drive the foam brick mould and remove for the foam brick can continue to twist the action of shakeout and cutting.
The flattening device comprises an installation support, a primary flattening plate, a secondary flattening plate, a U-shaped connecting seat, a positioning sliding column, a sliding column spring, a cleaning branched chain and a pressing mechanism, wherein the installation support is installed on the top of the outer end of the processing bottom plate, the primary flattening plate is distributed on the lower side of the left end of the installation support, the secondary flattening plate is located on the right side of the primary flattening plate, the tops of the primary flattening plate and the secondary flattening plate are connected through the U-shaped connecting seat, and a connecting plate is arranged between the lower ends of the primary flattening plate and the secondary flattening plate; the primary spreading plate is a pointed mechanism, a scraper is arranged at the left end of the bottom of the secondary spreading plate, a V-shaped cleaning block is arranged at the right end of the bottom of the secondary spreading plate, contact blocks are arranged at the front end and the rear end of the left side of the primary spreading plate, rollers are arranged on the bottom surface and the left side inclined plane of each contact block, the lower ends of the rollers at the bottom of the contact blocks and the lower end of the primary spreading plate are in the same plane, and the rollers at the bottom of the contact blocks can prevent the contact blocks from being clamped on a foam brick mold;
the middle part of the U-shaped connecting seat is connected with the middle part of the positioning sliding column in a sliding fit mode, sliding column springs are distributed on the outer side surface of the upper end of the positioning sliding column, the sliding column springs are installed between the installation support and the U-shaped connecting seat, cleaning branched chains are installed on the front side and the rear side of the right end of the installation support, the pressing mechanism is installed on the bottom of the left end of the installation support, when the electric sliding rail drives the foam brick mold to move, the flattening device can clean and flatten materials higher than the foam brick mold to enable the foam brick to be smoother, when the electric sliding rail drives the foam brick mold to move, the decompressing column is in contact with the pressing mechanism, the pressing mechanism can release the pressing action on the primary flattening plate and the secondary flattening plate, at the moment, a contact block on the primary flattening plate is in contact with the upper end of the foam brick mold to enable the primary flattening plate and the secondary flattening plate to be at a proper flattening height, and, push down the mechanism and can press on the company again to increase once shakeouts the board and the unnecessary material in mould upper end effect of cleaing away of secondary shakeouts, the pointed structure of once shakeouts dull and stereotyped bottom can once be strickled the material of mould upper end, and the scraper of secondary shakeouts dull and stereotyped bottom can carry out the secondary to the material of mould upper end and strickle, and the V type clearance piece on the secondary shakeouts the board can push the remaining material in mould upper end to the both sides of mould.
The cutting device comprises a cutting support, cutting push rods, a movable support, a supporting mechanism, a cutting saw, a rotating motor, a rotating disc and a transmission rod, wherein the cutting support is arranged on the top of the outer end of the processing bottom plate;
the cutting device comprises a rotating motor, a cutting saw, a motor sleeve, a rotating disc, a support mechanism, a motor, a cutting push rod, a motor sleeve, a sliding groove, a sliding block and a support mechanism, wherein the rotating motor is installed at the bottom of the front end of a movable support through the motor sleeve, the rotating disc is installed on an output shaft of the rotating motor, a transmission rod is installed between the bottom of the outer end of the rotating disc and a connecting post arranged on the cutting saw through a bearing, the protruding sliding block arranged on the cutting saw is connected with the sliding groove arranged on the movable support in a sliding fit mode, the support mechanism is installed at each of the front end and the rear end of the movable support, when the foam brick works, the cutting device can cut foam bricks, when the upper ends of the foam bricks are scraped and, the slitting saw can cut the foam brick, the transfer line can drive the slitting saw and remove, the protruding slider of slitting saw rear end can carry on spacingly to the shift position of slitting saw, because the size of foam brick is bigger, ordinary rotation saw can't cut the foam brick completely, thereby adopt control slitting saw to carry out front and back circulation and remove and can once only open the foam brick, supporting mechanism can carry on spacingly to the cutting position of slitting saw, prevent that the slitting saw from sawing to the base of mould.
As a preferred technical scheme of the invention, the downward pressing mechanism comprises a downward pressing telescopic rod, a downward pressing spring, a downward pressing push plate and a guide block, the downward pressing push plate is positioned above a connecting plate arranged between the primary spreading plate and the secondary spreading plate, the downward pressing push plate is arranged at the lower end of the downward pressing telescopic rod, the upper end of the downward pressing telescopic rod is connected with the bottom of the mounting bracket, and the outer end of the downward pressing telescopic rod is sleeved with the downward pressing spring; the telescopic force of the pressing spring is larger than that of the sliding column spring, the front end and the rear end of the pressing push plate are respectively provided with a guide block, the guide blocks are of a trapezoidal structure, when the pressing mechanism works specifically, the pressing mechanism can be pressed on the connecting plate, the phenomenon that a primary flattening plate and a secondary flattening plate shake when being flattened is prevented, the guide blocks can contract when the decompression columns are contacted, the primary flattening plate and the secondary flattening plate can move to proper positions under the action of the contact blocks arranged on the primary flattening plate, and the flattening effect of the foam brick flattening mechanism on the foam brick is improved.
As a preferred technical scheme of the invention, the cleaning branched chain comprises a cleaning rotating plate, a positioning spring and a spring support plate, the top of the cleaning rotating plate is mounted on the bottom of the right end of the mounting bracket through a pin shaft, the cleaning rotating plate is obliquely arranged, the bottom of the cleaning rotating plate is of a pointed structure, the right side surface of the cleaning rotating plate is connected with the left end of the positioning spring, the right end of the positioning spring is mounted on the lower end surface of the middle part of the mounting bracket through the spring support plate, and during specific work, the cleaning rotating plate can clean debris falling outside the locking plate, so that the debris can move into a cleaning frame along an oblique guide plate arranged on the locking plate, and the cleaning rotating plate can automatically turn when contacting with the decompression column.
As a preferred technical scheme of the invention, the supporting mechanism comprises a supporting telescopic rod, a supporting spring, a supporting telescopic plate, a pressing block, a blocking block, an adjusting support plate and a blocking frame, wherein the upper end of the supporting telescopic rod is arranged at the bottom of the outer end of the movable support;
cloth is equallyd divide to the top of every support block has an regulation extension board, adjust the extension board and install on the bottom of removing the support, be provided with waist shape hole on adjusting the extension board, it is L type structure to block the frame, block the frame and pass through the bolt and install on adjusting the waist shape hole that the extension board set up, in concrete during operation, when the cutting push rod carries out the extension motion, block the piece and can prop both sides around the foam brick, prevent that the foam brick from taking place to remove when the cutting, support the upper end that the expansion plate can remove the lockplate, when the cutting push rod continues to extend, supporting spring can take place the shrink motion, it is spacing to the cutting position of cutting saw promptly when blocking the frame and contacting with the support block, through blocking the frame locking different positions on adjusting the extension board, can adjust.
As a preferred technical scheme of the invention, the cleaning frame is arranged at the front end of the processing bottom plate and is positioned at the left side of the cleaning rotating plate, the recovery frame is arranged in the middle of the left end of the processing bottom plate, when the processing bottom plate works, the cleaning frame can recover scraps falling from two sides of the locking plate, and the recovery frame can recover wastes scraped from a die.
The invention has the beneficial effects that:
the foam brick flattening machine has the advantages that the foam brick is mechanically flattened, the foam brick flattening effect is good, scraps scraped by the foam brick are convenient to clean, the foam brick can be limited when being cut, the foam brick cannot move when being cut, and the like;
the cleaning device is provided with the locking plate, and the inclined guide plate on the locking plate can guide and convey the scraps scraped by the foam plate, so that the scraps can move into the cleaning frame;
thirdly, a pressing mechanism is arranged on the flattening device and can be pressed on the connecting plate, so that the phenomenon of shaking generated when the primary flattening plate and the secondary flattening plate are flattened is prevented;
fourthly, a primary spreading plate and a secondary spreading plate are arranged on the spreading device, and the primary spreading plate and the secondary spreading plate are matched to carry out two-stage scraping on redundant materials on the foam brick mould;
and fifthly, the cutting device is arranged, and can cut the foam brick and limit the cutting position of the foam brick.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the present invention after the cutting device has been removed;
FIG. 3 is a schematic diagram of a first structure of the spreading device of the present invention after removing the cleaning branches;
FIG. 4 is a schematic view (from bottom to top) of a second structure of the spreading device of the present invention after removing the cleaning branches;
FIG. 5 is a schematic view of the structure between the mounting bracket and the cleaning arm of the present invention;
FIG. 6 is a schematic view of a first configuration of the cutting device of the present invention;
fig. 7 is a second structural schematic diagram of the cutting device of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 7, a production line is used in preparation of environment-friendly foam brick processing, including processing bottom plate 1, electronic slide rail 2, shakeout device 3 and cutting device 4, the top of processing bottom plate 1 on the symmetry install electronic slide rail 2, shakeout device 3 installs on the left end top of processing bottom plate 1, install cutting device 4 on the right-hand member top of processing bottom plate 1.
The flattening device 3 comprises a mounting bracket 31, a primary flattening plate 32, a secondary flattening plate 33, a U-shaped connecting seat 34, a positioning sliding column 35, a sliding column spring 36, a cleaning branched chain 37 and a pressing mechanism 38, wherein the mounting bracket 31 is mounted on the top of the outer end of the processing bottom plate 1, the primary flattening plate 32 is distributed on the lower side of the left end of the mounting bracket 31, the secondary flattening plate 33 is positioned on the right side of the primary flattening plate 32, the top of the primary flattening plate 32 is connected with the top of the secondary flattening plate 33 through the U-shaped connecting seat 34, and a connecting plate is arranged between the lower ends of the primary flattening plate 32 and the secondary flattening plate 33; the primary spreading plate 32 is a pointed mechanism, a scraper is arranged at the left end of the bottom of the secondary spreading plate 33, a V-shaped cleaning block is arranged at the right end of the bottom of the secondary spreading plate 33, contact blocks are arranged at the front end and the rear end of the left side of the primary spreading plate 32, rollers are arranged on the bottom surface of each contact block and the inclined surface of the left side of each contact block, the lower ends of the rollers at the bottoms of the contact blocks and the lower end of the primary spreading plate 32 are located in the same plane, and the rollers at the bottoms of the contact blocks can prevent the contact blocks from being clamped on a foam;
the middle part of the U-shaped connecting seat 34 is connected with the middle part of the positioning sliding column 35 in a sliding fit mode, sliding column springs 36 are distributed on the outer side face of the upper end of the positioning sliding column 35, the sliding column springs 36 are installed between the installation support 31 and the U-shaped connecting seat 34, cleaning branched chains 37 are installed on the front side and the rear side of the right end of the installation support 31, and the pressing mechanism 38 is installed on the bottom of the left end of the installation support 31. during specific work, the flattening device 3 can clean and scrape materials higher than a foam brick mold, so that the foam brick is smoother, when the foam brick mold is driven by the electric sliding rail 2 to move, the pressing column 51 is in contact with the pressing mechanism 38, so that the pressing mechanism 38 releases the pressing action of the primary spreading plate 32 and the secondary spreading plate 33, at the moment, the contact block on the primary spreading plate 32 is in contact with the upper end of the foam brick mold, so that the primary spreading plate 32 and the secondary spreading plate 33 are, when the decompression column 51 is separated from the pressing mechanism 38, the pressing mechanism 38 presses the connecting plate again, so that the effect of removing the redundant material on the upper end of the die by the primary spreading plate 32 and the secondary spreading plate 33 is increased, the material on the upper end of the die can be scraped once by the pointed structure at the bottom of the primary spreading plate 32, the material on the upper end of the die can be scraped twice by the scraper at the bottom of the secondary spreading plate 33, and the residual material on the upper end of the die can be pushed to the two sides of the die by the V-shaped cleaning block on the secondary spreading plate 33.
The front end of processing bottom plate 1 placed the clearance frame, the clearance frame is located the left side of clearance commentaries on classics board 371, has placed the recovery frame at the left end middle part of processing bottom plate 1, concrete during operation, the piece that the clearance frame can drop 5 both sides of lockplate is retrieved, the recovery frame can be retrieved the discarded object of scraping on the mould.
The pressing mechanism 38 comprises a pressing telescopic rod 381, a pressing spring 382, a pressing push plate 383 and a guide block 384, wherein the pressing push plate 383 is positioned above a connecting plate arranged between the primary spreading plate 32 and the secondary spreading plate 33, the pressing push plate 383 is installed at the lower end of the pressing telescopic rod 381, the upper end of the pressing telescopic rod 381 is connected with the bottom of the installation bracket 31, and the outer end of the pressing telescopic rod 381 is sleeved with the pressing spring 382; the extension force of the pressing spring 382 is greater than that of the sliding column spring 36, the front end and the rear end of the pressing push plate 383 are respectively provided with a guide block 384, the guide blocks 384 are in a trapezoidal structure, when the pressing mechanism 38 works, the pressing mechanism can be pressed on the connecting plate, the phenomenon that the primary spreading plate 32 and the secondary spreading plate 33 shake during the spreading action is prevented, the guide blocks 384 can contract when the decompressing columns 51 are contacted, so that the primary spreading plate 32 and the secondary spreading plate 33 move to proper positions under the action of the contact blocks arranged on the primary spreading plate 32, and the spreading effect of the foam brick spreading device on the foam brick is improved.
The cutting device 4 comprises a cutting support 41, a cutting push rod 42, a movable support 43, a supporting mechanism 44, a cutting saw 45, a rotating motor 46, a rotating disc 47 and a transmission rod 48, wherein the cutting support 41 is installed on the top of the outer end of the processing bottom plate 1, two groups of cutting push rods 42 are evenly installed on the bottom of the cutting support 41, one movable support 43 is installed on the lower end of each group of cutting push rods 42, a sliding groove is formed in the bottom of the rear end of each movable support 43, the cutting saw 45 is distributed below the middle of each movable support 43, a connecting column is arranged at the front end of each cutting saw 45, and a protruding sliding block is arranged at the rear end of each cutting saw 45;
the rotary motor 46 is arranged on the bottom of the front end of the movable bracket 43 through a motor sleeve, the output shaft of the rotary motor 46 is provided with a rotary disc 47, a transmission rod 48 is arranged between the bottom of the outer end of the rotary disc 47 and a connecting column arranged on the cutting saw 45 through a bearing, a convex slide block arranged on the cutting saw 45 is connected with a sliding chute arranged on the movable bracket 43 in a sliding fit mode, a supporting mechanism 44 is arranged at the front end and the rear end of the movable bracket 43, during specific work, the cutting device 4 can cut the foam brick, when the upper end of the foam brick is scraped and moved between the flattening device 3 and the cutting device 4, a side plate of a mould is removed, then the foam brick is controlled to move to the lower part of the cutting device 4, the supporting mechanism 44 can be firstly supported on the left side and the right side of the foam brick through the extending movement of the cutting push rod 42, then the rotary motor 46 is controlled to rotate and the cutting, slitting saw 45 can cut the foam brick, transfer line 48 can drive slitting saw 45 and remove, the protruding slider of slitting saw 45 rear end can carry on spacingly to slitting saw 45's shift position, because the size of foam brick is bigger, ordinary rotation saw can't carry out the complete cutting to the foam brick, thereby adopt control slitting saw 45 to carry out front and back circulation and remove and can once only open the foam brick, supporting mechanism 44 can carry on spacingly to slitting saw 45's cutting position, prevent that slitting saw 45 from sawing to the base of mould.
The supporting mechanism 44 comprises a supporting telescopic rod 441, a supporting spring 442, a supporting telescopic plate 443, a pressing block 444, a blocking block 445, an adjusting support plate 446 and a blocking frame 447, the upper end of the supporting telescopic rod 441 is mounted at the bottom of the outer end of the movable bracket 43, the lower end of the supporting telescopic rod 441 is provided with the supporting telescopic plate 443, the supporting spring 442 is sleeved on the outer end of the supporting telescopic rod 441, the blocking blocks 445 are symmetrically mounted at the inner end of the supporting telescopic plate 443, and the pressing blocks 444 are mounted at the left end and the right end of the top of the supporting telescopic plate 443;
an adjusting support plate 446 is distributed above each pressing block 444, the adjusting support plate 446 is installed on the bottom of the movable support 43, waist-shaped holes are formed in the adjusting support plate 446, the blocking frame 447 is of an L-shaped structure, the blocking frame 447 is installed on the waist-shaped holes formed in the adjusting support plate 446 through bolts, when the cutting push rod 42 extends, the blocking blocks 445 can be supported on the front side and the rear side of a foam brick to prevent the foam brick from moving during cutting, the supporting expansion plate 443 can move to the upper end of the locking plate 5, when the cutting push rod 42 continues to extend, the supporting springs 442 can contract, when the blocking frame 447 is in contact with the pressing block 444, the cutting position of the cutting saw 45 is limited, and the blocking frame 447 is locked at different positions on the adjusting support plate 446, so that the limiting position of the cutting saw 45 can be adjusted.
During operation, the first step: firstly, an initially solidified foam brick mould is placed on the left side of a decompression column 51 on a locking plate 5 and locked, an electric slide rail 2 drives the foam brick mould to move rightwards, the decompression column 51 is contacted with a guide block 384, so that a downward pressing push plate 383 releases downward pressing actions on a primary spreading plate 32 and a secondary spreading plate 33, a contact block on the primary spreading plate 32 is contacted with the upper end of the foam brick mould when the electric slide rail 2 moves continuously, the primary spreading plate 32 and the secondary spreading plate 33 are at proper spreading heights, when the decompression column 51 is separated from the guide block 384, a downward pressing mechanism 38 can be pressed on a connecting plate again to prevent the primary spreading plate 32 and the secondary spreading plate 33 from shaking during the spreading actions, a pointed structure at the bottom of the primary spreading plate 32 can carry out primary scraping on materials at the upper end of the mould, a scraper at the bottom of the secondary spreading plate 33 can carry out secondary scraping on the materials at the upper end of the mould, the V-shaped cleaning block on the secondary spreading plate 33 can push the residual material at the upper end of the die to two sides of the die, the waste scraped from the die can be recovered by the recovery frame, and the cleaning rotating plate 371 can clean the chips falling on the outer side of the locking plate 5, so that the chips can move into the cleaning frame along the inclined guide plate arranged on the locking plate 5;
the second step is that: when the foam brick upper end is strickleed off and is moved to between shakeout device 3 and the cutting device 4, the manual work is demolishd the curb plate of mould, then control foam brick removes the below of cutting device 4, make supporting mechanism 44 prop the left and right sides at foam brick earlier through the extension motion of cutting push rod 42, later control is rotated motor 46 and is rotated and control cutting push rod 42 and slowly extend at the uniform velocity, slitting saw 45 can cut foam brick, transfer line 48 can drive slitting saw 45 and remove, the protruding slider of slitting saw 45 rear end can carry on spacingly to slitting saw 45's shift position, supporting mechanism 44 can carry on spacingly to slitting saw 45's cutting position, prevent that slitting saw 45 from sawing to the base of mould, thereby accomplished the cutting action to foam brick.
The foam brick flattening device has the advantages that the functions of flattening the upper end of the foam brick and limiting and cutting the flattened foam brick are realized, the problems that the foam brick is required to be flattened manually when the existing foam brick is flattened and cut, the flattening effect of the foam brick is poor, scraps scraped by the foam brick are difficult to clean, the foam brick cannot be limited when being cut, the foam brick can move when being cut and the like are solved, and the purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides an environment-friendly production line is used in foam brick preparation processing, includes processing bottom plate (1), electronic slide rail (2), shakeouts device (3) and cutting device (4), its characterized in that: the top of the processing bottom plate (1) is symmetrically provided with electric sliding rails (2), the flattening device (3) is arranged on the top of the left end of the processing bottom plate (1), and the top of the right end of the processing bottom plate (1) is provided with a cutting device (4); wherein:
the flattening device (3) comprises a mounting support (31), a primary flattening plate (32), a secondary flattening plate (33), a U-shaped connecting seat (34), a positioning sliding column (35), a sliding column spring (36), a cleaning branched chain (37) and a pressing mechanism (38), wherein the mounting support (31) is mounted on the top of the outer end of the processing bottom plate (1), the primary flattening plate (32) is distributed on the lower side of the left end of the mounting support (31), the secondary flattening plate (33) is located on the right side of the primary flattening plate (32), the tops of the primary flattening plate (32) and the secondary flattening plate (33) are connected through the U-shaped connecting seat (34), and a connecting plate is arranged between the lower ends of the primary flattening plate (32) and the secondary flattening plate (33);
the middle part of the U-shaped connecting seat (34) is connected with the middle part of the positioning sliding column (35) in a sliding fit mode, sliding column springs (36) are distributed on the outer side surface of the upper end of the positioning sliding column (35), the sliding column springs (36) are installed between the installation support (31) and the U-shaped connecting seat (34), the front side and the rear side of the right end of the installation support (31) are respectively provided with a cleaning branched chain (37), and the pressing mechanism (38) is installed on the bottom of the left end of the installation support (31);
the cutting device (4) comprises a cutting support (41), cutting push rods (42), a movable support (43), a supporting mechanism (44), a cutting saw (45), a rotating motor (46), a rotating disc (47) and a transmission rod (48), wherein the cutting support (41) is installed on the top of the outer end of the processing bottom plate (1), two groups of cutting push rods (42) are uniformly installed on the bottom of the cutting support (41), one movable support (43) is installed on the lower end of each group of cutting push rods (42), a sliding groove is formed in the bottom of the rear end of each movable support (43), the cutting saw (45) is distributed below the middle of each movable support (43), a connecting column is arranged at the front end of each cutting saw (45), and a protruding sliding block is arranged at the rear end of each cutting saw (45);
the rotary motor (46) is installed on the front end bottom of the movable support (43) through a motor sleeve, a rotary disc (47) is installed on an output shaft of the rotary motor (46), a transmission rod (48) is installed between the outer end bottom of the rotary disc (47) and a connecting column arranged on the cutting saw (45) through a bearing, a protruding sliding block arranged on the cutting saw (45) is connected with a sliding groove arranged on the movable support (43) in a sliding fit mode, and a supporting mechanism (44) is installed at each of the front end and the rear end of the movable support (43).
2. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 1, wherein: push down mechanism (38) including pushing down telescopic link (381), push down spring (382), push down push plate (383) and guide block (384), push down push plate (383) is located the company of setting up between primary spreading board (32) and secondary spreading board (33) and pulls down the top, push down push plate (383) is installed on the lower extreme that pushes down telescopic link (381), the upper end that pushes down telescopic link (381) is connected with the bottom of installing support (31), the cover is equipped with on the outer end that pushes down telescopic link (381) and pushes down spring (382), a guide block (384) is all installed at both ends around pushing down push plate (383), guide block (384) are the trapezium structure.
3. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 1, wherein: clearance branch chain (37) including clearance commentaries on classics board (371), positioning spring (372) and spring extension board (373), the top of clearance commentaries on classics board (371) is installed on the right-hand member bottom of installing support (31) through the round pin axle, clearance commentaries on classics board (371) slope is arranged, the bottom of clearance commentaries on classics board (371) is sharp column structure, the right flank of clearance commentaries on classics board (371) is connected with the left end of positioning spring (372), the right-hand member of positioning spring (372) is installed on the middle part lower extreme face of installing support (31) through spring extension board (373).
4. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 1, wherein: the supporting mechanism (44) comprises a supporting telescopic rod (441), a supporting spring (442), a supporting telescopic plate (443), a pressing block (444), a blocking block (445), an adjusting support plate (446) and a blocking frame (447), the upper end of the supporting telescopic rod (441) is installed on the bottom of the outer end of the movable support (43), the supporting telescopic plate (443) is installed on the lower end of the supporting telescopic rod (441), the supporting spring (442) is sleeved on the outer end of the supporting telescopic rod (441), the blocking blocks (445) are symmetrically installed on the inner end of the supporting telescopic plate (443), and the pressing blocks (444) are installed at the left end and the right end of the top of the supporting telescopic plate (443);
an adjusting support plate (446) is distributed above each pressing block (444), the adjusting support plate (446) is installed at the bottom of the movable support (43), a waist-shaped hole is formed in the adjusting support plate (446), the blocking frame (447) is of an L-shaped structure, and the blocking frame (447) is installed on the waist-shaped hole formed in the adjusting support plate (446) through a bolt.
5. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 1, wherein: the primary spreading plate (32) is a pointed mechanism, the left end of the bottom of the secondary spreading plate (33) is provided with a scraper, and the right end of the bottom of the secondary spreading plate (33) is provided with a V-shaped cleaning block.
6. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 5, wherein: both ends all are provided with a contact block around the left side of once spreading out flat board (32), all be provided with the gyro wheel on the bottom surface of contact block and the left side inclined plane, the lower extreme of contact block bottom gyro wheel is in the coplanar with the lower extreme of once spreading out flat board (32).
7. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 1, wherein: the top of the electric sliding rail (2) is provided with the locking plate (5), the front side and the rear side of the middle part of the locking plate (5) are respectively provided with the decompression column (51), the right side surface of the upper end of the decompression column (51) is an inclined surface, and the left end of the locking plate (5) is provided with an inclined guide plate.
8. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 1, wherein: the front end of processing bottom plate (1) placed the clearance frame, the clearance frame is located the left side of clearance commentaries on classics board (371), the left end middle part of processing bottom plate (1) has placed the recovery frame.
9. The production line for manufacturing and processing the environment-friendly foam brick as claimed in claim 2, wherein: the telescopic force of the pressing spring (382) is larger than that of the sliding column spring (36).
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| CN201910584318.1A CN110293619B (en) | 2019-07-01 | 2019-07-01 | Production line is used in preparation of environment-friendly foam brick processing |
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| CN201910584318.1A CN110293619B (en) | 2019-07-01 | 2019-07-01 | Production line is used in preparation of environment-friendly foam brick processing |
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| CN112025926B (en) * | 2020-08-21 | 2022-02-08 | 浙江中垚环保科技有限公司 | Industrial plate brick processing and manufacturing machine |
| CN112171856B (en) * | 2020-10-13 | 2021-04-23 | 中山福日升新型建材有限公司 | Aerated concrete block forming preparation process |
| CN112874113B (en) * | 2021-01-08 | 2023-04-07 | 山东昌源材料科技有限公司 | Polyurethane composite board processing system and processing technology |
| CN113001862B (en) * | 2021-01-29 | 2022-07-12 | 湛江建基建材有限公司 | Aerated brick manufacturing installation convenient to demolish |
| CN114012817B (en) * | 2021-11-10 | 2023-05-09 | 湖南麒月香食品有限公司 | Dicing device for food production and processing |
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| US10124501B2 (en) * | 2015-04-23 | 2018-11-13 | Andrew W. Fritz | Concrete cylinder mold cutter |
| CN105522645A (en) * | 2016-02-26 | 2016-04-27 | 安徽昆蒙新型建材有限公司 | Automatic dicing forming equipment for hollow bricks |
| CN105856400B (en) * | 2016-06-03 | 2018-02-23 | 泉州市南港机械科技有限公司 | A kind of Full-automatic cement brick cutter |
| CN108435278A (en) * | 2018-03-14 | 2018-08-24 | 温州海蓝工业设计有限公司 | A kind of building concrete block processing equipment |
| CN109057285B (en) * | 2018-09-18 | 2020-11-17 | 栾勇 | Wall brick surface concrete pay-off tiling device |
| CN109137684B (en) * | 2018-10-26 | 2021-10-26 | 南通理工学院 | Remote control type cement troweling machine |
| CN109604703B (en) * | 2018-12-05 | 2020-03-24 | 杭州宝伟汽车零部件有限公司 | Automatic fine shearing system for plates |
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