CN110293213A - A kind of device for preventing production process from interrupting release agent - Google Patents
A kind of device for preventing production process from interrupting release agent Download PDFInfo
- Publication number
- CN110293213A CN110293213A CN201810240415.4A CN201810240415A CN110293213A CN 110293213 A CN110293213 A CN 110293213A CN 201810240415 A CN201810240415 A CN 201810240415A CN 110293213 A CN110293213 A CN 110293213A
- Authority
- CN
- China
- Prior art keywords
- release agent
- production process
- circuit
- interrupting
- liquid level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The present invention relates to a kind of devices for preventing production process from interrupting release agent, the device includes the release agent bucket equipped with release agent, the release agent bucket connects release agent outlet pipe, the device further includes liquid level sensor circuit and warning circuit, the liquid level sensor circuit is installed in release agent bucket, the warning circuit is set to outside release agent bucket, and the liquid level sensor circuit is electrically connected warning circuit.Compared with prior art, the present invention has many advantages, such as that easy to operate, processing quality is stablized.
Description
Technical field
The present invention relates to a kind of die casting machines to demould field, more particularly, to a kind of dress for preventing production process from interrupting release agent
It sets.
Background technique
Current state is used outside Die Casting Workshop where existing die casting machine mould release agent concentrates proportioning device storage pad
There is bucket inner pattern releasing agent applicables in the process using not finding in time after light, and it is more that live fully-automatic equipment does not have release agent ejection to cause
Platform equipment die sticking to mould and the burning of damage, product are paid and are pulled.
By retrieval, China Patent Publication No. is that CN103078084A discloses a kind of configuration device for mould release agent, is wrapped
Include release agent bucket, heating device and the filter device for preparing release agent;The heating device is placed in release agent bucket bottom
Portion;The filter device is covered at the release agent bucket upper end opening.The configuration device for mould release agent of the invention can effectively prevent
The recess and stomata that only bulky grain cork powder causes grid surface to be formed.But the invention is mainly for the configuration process of release agent
Rather than use process, it less can solve the problem of production process interrupts release agent.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide one kind to prevent production process
Interrupt the device of release agent.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of device for preventing production process from interrupting release agent, which includes the release agent bucket equipped with release agent, described
Release agent bucket connect release agent outlet pipe, which further includes liquid level sensor circuit and warning circuit, the liquid level induction
Circuit is installed in release agent bucket, and the warning circuit is set to outside release agent bucket, and the liquid level sensor circuit, which is electrically connected, is informed of a case
Alert circuit.
Preferably, the liquid level sensor circuit is since induction movement, remaining release agent in the release agent bucket
The time that can be continued to use is 30 minutes or more.
Preferably, the working principle of the liquid level sensor circuit is to expose liquid level, that is, induction movement.
Preferably, the warning circuit is light and/or audible alarm circuit.
Preferably, the liquid level sensor circuit is wirelessly connect with warning circuit.
Preferably, the liquid level sensor circuit includes waterproof shell, is mounted on the intracorporal processing circuit of shell and installation
Probe outside shell, the processing circuit include the first CPU and the data collector connecting respectively with the first CPU, data
Memory, the first short range wireless transmission unit and mobile wireless transmission unit, the data collector and probe connect, institute
The the first short range wireless transmission unit stated is connect with warning circuit.
Preferably, the waterproof shell is equipped with probe mounting holes, right after the probe is mounted on probe mounting holes
Probe mounting holes surrounding is sealed circle sealing, and described probe one end is exposed outside, and the other end is adopted by connecting line and data
Storage connection.
Preferably, the waterproof shell is equipped with for being mounted on buckle structure in release agent bucket.
Preferably, the short range wireless transmission unit is bluetooth unit or ZIGBEE unit, the mobile nothing
Line transmission unit is 2G, 3G or 4G communication card, and is connect by mobile communications network with remote terminal.
Preferably, the warning circuit includes the second short-distance wireless that the 2nd CPU is separately connected with the 2nd CPU respectively
Transmission unit, loudspeaker and alarm lamp, the second short range wireless transmission unit are connect with liquid level sensor circuit.
Compared with prior art, the invention has the following advantages that
1, in identical Equipment Foundations, production process is interrupted demoulding event agent and is not being occurred after improving.
2, original does not need someone guard after having added liquid level sensor circuit, and management cost is reduced.
3, by the disconnected demoulding event agent in the device scene there is no having prevented the damage, no of the sticking to mould, mold of product
Non-defective unit occurs, and ensure that the quality of product.
4, equipment dependability is high, and liquid level sensor circuit uses waterproof shell, while being judged using devices such as CPU, greatly
Alarm reliability is improved greatly.
5, equipment is easy for installation, is installed by eye-splice mode, substantially increases installation convenience.
6, highly-safe, using warning circuit, locally the remote alarms of alarm and remote terminal are combined, and are substantially increased
Safety.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Wherein 1 is release agent bucket, and 2 be release agent outlet pipe, 3 is inductor, 4 is warning circuit.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is a part of the embodiments of the present invention, rather than whole embodiments.Based on this hair
Embodiment in bright, those of ordinary skill in the art's every other reality obtained without making creative work
Example is applied, all should belong to the scope of protection of the invention.
As shown in Figure 1, a kind of device for preventing production process from interrupting release agent, which includes the demoulding equipped with release agent
Agent bucket 1, the release agent bucket 2 connect release agent outlet pipe 2, which further includes liquid level sensor circuit 3 and warning circuit 4,
The liquid level sensor circuit 3 is installed on 1 in release agent bucket, and the warning circuit 4 is set to die casting scene, the liquid level sense
Circuit 3 is answered to be electrically connected warning circuit 4.
The liquid level sensor circuit 3 is since acting induction, and remaining release agent can continue in the release agent bucket 1
The time used is 30 minutes or more.
The working principle of the liquid level sensor circuit 3 is to expose liquid level, that is, induction movement.The warning circuit 4 is lamp
Light and/or audible alarm circuit.
The liquid level sensor circuit is wirelessly connect with warning circuit.
The liquid level sensor circuit includes waterproof shell, is mounted on the intracorporal processing circuit of shell and mounting shell in vitro
Probe, the processing circuit include the first CPU and the data collector connecting respectively with the first CPU, data storage, the
One short range wireless transmission unit and mobile wireless transmission unit, the data collector and probe connect, and described first
Short range wireless transmission unit is connect with warning circuit.
The waterproof shell is equipped with probe mounting holes, after the probe is mounted on probe mounting holes, pacifies to probe
Dress hole surrounding is sealed circle sealing, and described probe one end is exposed outside, and the other end is connected by connecting line and data collector
It connects.
The waterproof shell is equipped with for being mounted on buckle structure in release agent bucket.
The short range wireless transmission unit is bluetooth unit or ZIGBEE unit, and the mobile wireless transmits single
Member is 2G, 3G or 4G communication card, and is connect by mobile communications network with remote terminal.
The warning circuit includes the second short range wireless transmission list that the 2nd CPU is separately connected with the 2nd CPU respectively
Member, loudspeaker and alarm lamp, the second short range wireless transmission unit are connect with liquid level sensor circuit.
The working principle of the invention: an additional liquid level sensor circuit 3 in release agent bucket 1, when 3 position of liquid level sensor circuit
When higher than release agent liquid level, that is, induction movement, remaining demoulding dosage needs that scene can be supported 30 minutes in release agent bucket 1 at this time
Usage amount (because the previous work of scene to release agent room and switching needs 25 minutes), liquid level sensor circuit 3 connects acousto-optic again
Warning circuit 4 is placed on die casting scene, triggering liquid level sensor circuit 3, report when release agent uses the position of liquid level sensor circuit 3
Alert circuit 4 starts to alarm, and release agent is added into release agent bucket at the appointed time after learning in staff, to prevent from producing
Journey interrupts release agent.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can readily occur in various equivalent modifications or replace
It changes, these modifications or substitutions should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with right
It is required that protection scope subject to.
Claims (10)
1. a kind of device for preventing production process from interrupting release agent, which includes the release agent bucket equipped with release agent, described
Release agent bucket connects release agent outlet pipe, which is characterized in that the device further includes liquid level sensor circuit and warning circuit, described
Liquid level sensor circuit is installed in release agent bucket, and the warning circuit is set to outside release agent bucket, the liquid level sensor circuit
It is electrically connected warning circuit.
2. a kind of device for preventing production process from interrupting release agent according to claim 1, which is characterized in that the liquid
For position sensor circuit since induction movement, the time that remaining release agent can continue to use in the release agent bucket is 30 minutes
More than.
3. a kind of device for preventing production process from interrupting release agent according to claim 2, which is characterized in that the liquid
The working principle of position sensor circuit is to expose liquid level, that is, induction movement.
4. a kind of device for preventing production process from interrupting release agent according to claim 1, which is characterized in that the report
Alert circuit is light and/or audible alarm circuit.
5. a kind of device for preventing production process from interrupting release agent according to claim 1, which is characterized in that the liquid
Position sensor circuit is wirelessly connect with warning circuit.
6. a kind of device for preventing production process from interrupting release agent according to claim 1, which is characterized in that the liquid
Position sensor circuit includes waterproof shell, is mounted on the intracorporal processing circuit of shell and the external probe of mounting shell, the processing
Circuit includes that the first CPU and the data collector connecting respectively with the first CPU, data storage, the first short-distance wireless pass
Defeated unit and mobile wireless transmission unit, the data collector and probe connect, first short range wireless transmission
Unit is connect with warning circuit.
7. a kind of device for preventing production process from interrupting release agent according to claim 6, which is characterized in that described is anti-
Water hull body is equipped with probe mounting holes, after the probe is mounted on probe mounting holes, is sealed to probe mounting holes surrounding
Circle sealing, described probe one end is exposed outside, and the other end is connect by connecting line with data collector.
8. a kind of device for preventing production process from interrupting release agent according to claim 6, which is characterized in that described is anti-
Water hull body is equipped with for being mounted on buckle structure in release agent bucket.
9. a kind of device for preventing production process from interrupting release agent according to claim 6, which is characterized in that described is short
Range wireless transmission unit is bluetooth unit or ZIGBEE unit, and the mobile wireless transmission unit is logical for 2G, 3G or 4G
Letter card, and connect by mobile communications network with remote terminal.
10. a kind of device for preventing production process from interrupting release agent according to claim 4, which is characterized in that described
Warning circuit includes the second short range wireless transmission unit, loudspeaker and the alarm that the 2nd CPU is separately connected with the 2nd CPU respectively
Lamp, the second short range wireless transmission unit are connect with liquid level sensor circuit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810240415.4A CN110293213A (en) | 2018-03-22 | 2018-03-22 | A kind of device for preventing production process from interrupting release agent |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810240415.4A CN110293213A (en) | 2018-03-22 | 2018-03-22 | A kind of device for preventing production process from interrupting release agent |
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Publication Number | Publication Date |
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CN110293213A true CN110293213A (en) | 2019-10-01 |
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CN201810240415.4A Pending CN110293213A (en) | 2018-03-22 | 2018-03-22 | A kind of device for preventing production process from interrupting release agent |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011206776A (en) * | 2010-03-29 | 2011-10-20 | Ryobi Ltd | Mold-releasing agent pressure-feeding apparatus and method for pressure-feeding mold-releasing agent |
CN202239559U (en) * | 2011-08-31 | 2012-05-30 | 重庆溢希恩真节能电力设备有限公司 | Novel automatic proportioning energy saver for die casting machine mould release agent |
CN103078084A (en) * | 2012-12-27 | 2013-05-01 | 肇庆理士电源技术有限公司 | Configuration device for mould release agent |
CN204353448U (en) * | 2014-12-25 | 2015-05-27 | 重庆顺多利机车有限责任公司 | Pack alloy releasing agent automatic solution proportioning apparatus |
CN205464257U (en) * | 2016-03-30 | 2016-08-17 | 青海盐湖工业股份有限公司 | Magnesium alloy for die -casting converting of release agent compare conveyor |
CN105903403A (en) * | 2016-06-08 | 2016-08-31 | 佛山市启新模具有限公司 | Automatic mold releasing agent matching and conveying device |
CN206304606U (en) * | 2016-11-30 | 2017-07-07 | 徐州新帝新材料有限公司 | Pack alloy releasing agent liquid dispensing device |
-
2018
- 2018-03-22 CN CN201810240415.4A patent/CN110293213A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011206776A (en) * | 2010-03-29 | 2011-10-20 | Ryobi Ltd | Mold-releasing agent pressure-feeding apparatus and method for pressure-feeding mold-releasing agent |
CN202239559U (en) * | 2011-08-31 | 2012-05-30 | 重庆溢希恩真节能电力设备有限公司 | Novel automatic proportioning energy saver for die casting machine mould release agent |
CN103078084A (en) * | 2012-12-27 | 2013-05-01 | 肇庆理士电源技术有限公司 | Configuration device for mould release agent |
CN204353448U (en) * | 2014-12-25 | 2015-05-27 | 重庆顺多利机车有限责任公司 | Pack alloy releasing agent automatic solution proportioning apparatus |
CN205464257U (en) * | 2016-03-30 | 2016-08-17 | 青海盐湖工业股份有限公司 | Magnesium alloy for die -casting converting of release agent compare conveyor |
CN105903403A (en) * | 2016-06-08 | 2016-08-31 | 佛山市启新模具有限公司 | Automatic mold releasing agent matching and conveying device |
CN206304606U (en) * | 2016-11-30 | 2017-07-07 | 徐州新帝新材料有限公司 | Pack alloy releasing agent liquid dispensing device |
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