CN110286663B - Regional cigarette physical index standardized production improving method - Google Patents

Regional cigarette physical index standardized production improving method Download PDF

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CN110286663B
CN110286663B CN201910578446.5A CN201910578446A CN110286663B CN 110286663 B CN110286663 B CN 110286663B CN 201910578446 A CN201910578446 A CN 201910578446A CN 110286663 B CN110286663 B CN 110286663B
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李超
苏杨
李娥贤
崔柱文
吴亿勤
金永灿
陈进雄
李世杰
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China Tobacco Yunnan Industrial Co Ltd
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Abstract

The invention relates to a regional cigarette physical index standardized production based improvement method, and belongs to the technical field of cigarette index control. Firstly, selecting physical performance indexes to be improved, then sampling and detecting sampled products; and calculating the mean absolute difference and the standard deviation of the absolute difference according to the detection result, making a corresponding coordinate system, dividing the coordinate system into nine-square lattices, and searching for an index optimal control method according to the position condition of each manufacturer in the nine-square lattices. The method can quickly and more intuitively find the marker post manufacturer of the physical performance index, and the index control method of the maker is improved according to the control method of the index of the marker post manufacturer, so that the performance is greatly improved after improvement, and the product is more suitable for the requirement of consumers. Meanwhile, the method breaks through the limitations of the production process and the control method of a manufacturer, can objectively find out an optimization scheme, is time-saving and labor-saving, and fills the blank of the prior art.

Description

Regional cigarette physical index standardized production improving method
Technical Field
The invention belongs to the technical field of cigarette index control, and particularly relates to a regional cigarette physical index standardized production improving method.
Background
With the increasing improvement of quality of life and health consciousness, the requirements of consumers on the quality of cigarettes such as taste, tar content and the like are higher and higher, so that the indexes of the cigarette such as sensory quality, tar content and the like are very important in the cigarette production process, and the indexes of the cigarette such as the sensory quality, the tar content and the like, particularly the suction resistance and the total ventilation rate, in the physical properties of the cigarettes, have important influence on the indexes of the cigarette such as the sensory quality, the tar content and the like.
At present, the physical performance index improvement is usually realized by constructing a relevant model on the basis of the production process and the control method of a manufacturer, and optimizing each physical performance index through model calculation. However, in many cases, due to the limitations of the manufacturer's own production process and control method, the optimization result is not ideal, and it is difficult to meet the requirements of consumers. When seeking a related index control method of other manufacturers, because no objective evaluation basis exists, blindness exists in the selection process, and a better scheme can be found and groped out only by consuming a large amount of manpower, material resources and time. Therefore, how to overcome the defects of the prior art is a problem which needs to be solved urgently in the technical field of cigarette index control at present.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provide a regional cigarette physical index standardized production improving method, the method can quickly and more intuitively find a maker of the physical performance index, and an index control method of the maker is improved according to a control method of the index of the maker, so that the performance is greatly improved after improvement, and the product is more suitable for the requirements of consumers.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the method for improving the standardized production of the cigarette physical indexes based on regionality comprises the following steps:
selecting physical property indexes to be improved and sampling:
firstly, selecting a physical performance index I to be improved, wherein the physical performance index I to be improved is suction resistance or total ventilation rate;
then, sampling is carried out in the manufacturer and other cigarette manufacturers in the region, cigarettes with the same specification are taken, and M kinds of cigarettes are taken in total, wherein M is more than or equal to 10; taking a plurality of batches of each type, and recording the design value of the index I of each type of cigarette and the control method of the index I; wherein, sampling at the factory is to take the cigarette with index I to be promoted;
step (2), detecting the indexes I of the M kinds of cigarettes obtained in the step (1) to obtain the measured value of the index I of each batch of cigarettes; the measured value of the index I of each batch of cigarettes is the mean value of the detection results of all cigarettes of the batch of cigarettes;
marking the corresponding coordinates of M kinds of cigarettes on the coordinate system by taking the mean absolute difference of the index I as an X axis and the standard deviation of the absolute difference of the index I as a Y axis;
the absolute difference of the index I of a certain batch of the cigarettes is the measured value X of the index I of the batch of the cigarettesiAnd the index I design value of the cigarette
Figure BDA0002112571650000021
If the difference is smaller, the average value of the absolute differences of the cigarette indexes I is the average value of the absolute differences of the indexes I in all batches;
the standard deviation S of the absolute difference of the cigarette indexes I is as follows:
Figure BDA0002112571650000022
wherein N is the sampling batch of the cigarette;
step (4), respectively sequencing the abscissa and the ordinate of the M kinds of cigarettes, and determining quartile numerical values of the mean absolute difference of the index I and the standard deviation of the absolute difference of the index I; taking the upper quartile and the lower quartile of the mean absolute difference of the index I as straight lines parallel to the Y axis, and simultaneously taking the upper quartile and the lower quartile of the standard deviation of the absolute difference of the index I as straight lines parallel to the X axis to divide the coordinate system into nine-square lattices; respectively obtaining I-IX 9 subareas according to the sequence of left lower, middle lower, right lower, left middle, middle, right middle, left upper, middle upper and right upper, and sequencing M cigarettes from front to back according to the 9 subareas;
step (5), determining a Q area of a partition where the cigarettes of the index I to be promoted in the factory are located, searching for the cigarettes which are sorted in the front partition in the partition before the partition where the cigarettes of the index I to be promoted in the factory are located, and setting the Q area as a P area; q is I to IX, and P is less than Q;
if the abscissa and the ordinate of a certain cigarette in the P area are smaller than those of other cigarettes in the P area, comparing the batch stability and the design conformity in the control method of the cigarette index I to be promoted by the manufacturer with the difference of the templates by taking the control method of the index I of the cigarette as the template, and taking the template method as the control method of the actual production index I of the cigarette to be promoted by the manufacturer to carry out actual production;
if the abscissa and the ordinate of no cigarette in the P area are smaller than those of other cigarettes in the P area, taking the design conformity content in the cigarette index I control method corresponding to the minimum abscissa in the subarea and the batch stability content in the cigarette index I control method corresponding to the minimum ordinate in the subarea as the actual production index I control method of the cigarette to be subjected to index I promotion by the manufacturer for actual production.
Further, it is preferable that 10 to 20 batches of each of them are taken.
Further, preferably, if M kinds of cigarettes are sorted from front to back according to the 9 subareas, and the cigarette sorted at the forefront is also in the Q subarea, then:
in the Q area, if the abscissa and the ordinate of a certain cigarette are smaller than the abscissa and the ordinate of other cigarettes in the area, comparing the batch stability and the design conformity in the control method of the cigarette index I to be promoted by the manufacturer with the difference of the template by taking the control method of the index I of the cigarette as the template, and taking the template method as the control method of the actual production index I of the cigarette to be promoted by the manufacturer for actual production;
in the Q area, if the abscissa and the ordinate of one cigarette are not smaller than those of other cigarettes in the area, taking the design conformity content in the cigarette index I control method corresponding to the minimum abscissa in the subarea and the batch stability content in the cigarette index I control method corresponding to the minimum ordinate in the subarea as the actual production index I control method of the cigarette to be subjected to index I promotion by the manufacturer for actual production;
in the Q area, the abscissa of the cigarette with the index I to be promoted by the manufacturer is minimum, but the ordinate is not minimum, the batch stability content in the control method of the cigarette index I corresponding to the minimum ordinate in the subarea is taken as the batch stability content in the control method of the actual production index I of the cigarette with the index I to be promoted by the manufacturer, the design conformance content in the control method of the index I of the cigarette with the index I to be promoted by the manufacturer is kept unchanged, and the actual production is carried out;
in the Q area, the ordinate of the cigarette of the index I to be promoted by the manufacturer is minimum, but the abscissa is not minimum, the design conformity content in the control method of the cigarette index I corresponding to the minimum abscissa in the subarea is taken as the design conformity in the control method of the actual production index I of the cigarette of the index I to be promoted by the manufacturer, and the batch stability content in the control method of the index I of the cigarette of the index I to be promoted by the manufacturer is kept unchanged for actual production.
As will be appreciated by those skilled in the art, the control method for the resistance to draw or the total ventilation rate of each cigarette collected by the invention comprises two aspects of batch stability content and design compliance content; designing the conformity content as systematic errors, including raw material formula, control precision, model and parameter setting of instruments and equipment, proficiency of personnel operation and the like; the batch stability content is a non-systematic error, and comprises an external environment (such as temperature and humidity), production planning (such as early and late shifts), auxiliary material quality fluctuation and the like. This is common knowledge in the art and will not be described in further detail herein.
Compared with the prior art, the invention has the beneficial effects that:
(1) the invention provides a regional cigarette physical index standardized production-based lifting method, which can quickly and more intuitively find a maker manufacturer of the physical performance index, improve the index control method of the maker according to the control method of the index of the maker manufacturer, greatly improve the performance after improvement, and enable the product to be more suitable for the requirements of consumers;
(2) meanwhile, the optimal scheme is searched by adopting data of two dimensions, the comprehensiveness is high, and the evaluation is more objective;
(3) the method is novel and reliable, breaks the limitations of the production process and the control method of a manufacturer, can objectively find out an optimization scheme, saves time and labor, and fills the blank of the prior art.
Drawings
Fig. 1 is a nine-square coordinate diagram of 15 cigarettes.
Detailed Description
The present invention will be described in further detail with reference to examples.
It will be appreciated by those skilled in the art that the following examples are illustrative of the invention only and should not be taken as limiting the scope of the invention. The examples do not specify particular techniques or conditions, and are performed according to the techniques or conditions described in the literature in the art or according to the product specifications. The materials or equipment used are not indicated by manufacturers, and all are conventional products available by purchase.
Example 1
The method for improving the standardized production of the cigarette physical indexes based on regionality comprises the following steps:
selecting physical property indexes to be improved and sampling:
firstly, selecting a physical property index I to be improved, wherein the physical property index I to be improved is a suction resistance;
sampling is carried out in the manufacturer and other cigarette manufacturers in the region, cigarettes with the same specification are taken, and M kinds of cigarettes are taken in total, wherein M is more than or equal to 10; taking a plurality of batches of each type, and recording the designed suction resistance value of each type of cigarette and the suction resistance control method thereof; wherein, sampling at the factory is to take the cigarette to be lifted;
step (2), the smoking resistance of the M kinds of cigarettes obtained in the step (1) is detected to obtain the actual value of the smoking resistance of each batch of each kind of cigarettes; the actual value of the smoking resistance of each batch of each cigarette is the mean value of the detection results of all the cigarettes of the batch of the cigarette;
marking the corresponding coordinates of M kinds of cigarettes on the coordinate system by taking the mean value of the absolute difference of the draw resistance as an X axis and the standard deviation of the absolute difference of the draw resistance as a Y axis;
the absolute difference of the smoking resistance of a certain batch of the cigarettes is the measured value X of the smoking resistance of the certain batch of the cigarettesiDesigned value of the resistance to draw of the cigarette
Figure BDA0002112571650000041
If the difference is less than the predetermined value, the average value of the absolute difference of the smoking resistance of the cigarette is the average value of the absolute difference of the smoking resistance of all batches;
the standard deviation S of the absolute difference of the cigarette resistance is as follows:
Figure BDA0002112571650000042
wherein N is the sampling batch of the cigarette;
step (4), respectively sequencing the abscissa and the ordinate of the M kinds of cigarettes, and determining the quartile numerical value of the mean value of the absolute difference of the suction resistance and the standard deviation of the absolute difference of the suction resistance; taking the upper quartile and the lower quartile of the mean of the absolute difference of the resistance absorption as straight lines parallel to the Y axis, and simultaneously taking the upper quartile and the lower quartile of the standard deviation of the absolute difference of the resistance absorption as straight lines parallel to the X axis, and dividing the coordinate system into nine-palace lattices; respectively obtaining I-IX 9 subareas according to the sequence of left lower, middle lower, right lower, left middle, middle, right middle, left upper, middle upper and right upper, and sequencing M cigarettes from front to back according to the 9 subareas;
step (5), determining a Q area of a partition where cigarettes to be subjected to resistance lifting in a factory are located, searching for cigarettes which are sorted in the forefront partition in a partition before the partition where the cigarettes to be subjected to resistance lifting in the factory are located, and setting the Q area as a P area; q is I to IX, and P is less than Q;
if the abscissa and the ordinate of a certain cigarette in the P area are smaller than those of other cigarettes in the P area, taking the smoking resistance control method of the cigarette as a template, comparing the batch stability and the design conformity in the smoking resistance control method of the cigarette to be subjected to the smoking resistance lifting of the manufacturer with the difference of the template, and taking the template method as the actual production smoking resistance control method of the cigarette to be subjected to the smoking resistance lifting of the manufacturer to carry out actual production;
if the abscissa and the ordinate of no cigarette in the P area are smaller than those of other cigarettes in the P area, taking the design conformity content in the cigarette resistance control method corresponding to the minimum abscissa in the subarea and the batch stability content in the cigarette resistance control method corresponding to the minimum ordinate in the subarea as the actual production resistance control method of the cigarette to be subjected to resistance increase by the manufacturer for actual production.
Taking 10-20 batches of each.
If M kinds of cigarettes are sorted from front to back according to the 9 subareas, and the cigarette sorted at the forefront is also in the Q area, then:
in the Q area, if the abscissa and the ordinate of a certain cigarette are smaller than the abscissa and the ordinate of other cigarettes in the area, the smoking resistance control method of the cigarette is taken as a template, the difference between the batch stability and the design conformity in the smoking resistance control method of the cigarette to be subjected to the smoking resistance lifting of the manufacturer and the template is compared, and the template method is taken as the actual production smoking resistance control method of the cigarette to be subjected to the smoking resistance lifting of the manufacturer to carry out actual production;
in the Q area, if the abscissa and the ordinate of one cigarette are not smaller than those of other cigarettes in the Q area, taking the design conformity content in the cigarette resistance control method corresponding to the minimum abscissa in the subarea and the batch stability content in the cigarette resistance control method corresponding to the minimum ordinate in the subarea as the actual production resistance control method of the cigarette to be subjected to resistance increase by the manufacturer for actual production;
in the Q area, the abscissa of the cigarette to be subjected to resistance lifting by the factory is minimum, but the ordinate is not minimum, the batch stability content in the cigarette resistance control method corresponding to the minimum ordinate in the subarea is taken as the batch stability content in the actual production resistance control method of the cigarette to be subjected to resistance lifting by the factory, and the design conformity content in the resistance control method of the cigarette to be subjected to resistance lifting by the factory is kept unchanged for actual production;
in the Q area, the ordinate of the cigarette to be subjected to resistance lifting by the factory is minimum, but the abscissa is not minimum, the design conformity content in the cigarette resistance control method corresponding to the minimum abscissa in the subarea is taken as the design conformity in the actual production resistance control method of the cigarette to be subjected to resistance lifting by the factory, and the batch stability content in the resistance control method of the cigarette to be subjected to resistance lifting by the factory is kept unchanged for actual production.
Example 2
The method for improving the standardized production of the cigarette physical indexes based on regionality comprises the following steps:
selecting physical property indexes to be improved and sampling:
firstly, selecting a physical performance index I to be improved, wherein the physical performance index I to be improved is a total ventilation rate;
sampling is carried out in the manufacturer and other cigarette manufacturers in the region, cigarettes with the same specification are taken, and M kinds of cigarettes are taken in total, wherein M is more than or equal to 10; taking a plurality of batches of each cigarette, and recording the design value of the total ventilation rate of each cigarette and the control method of the total ventilation rate; wherein, sampling at the factory is to take the cigarettes with the total ventilation rate to be improved;
step (2), detecting the total ventilation rate of the M kinds of cigarettes obtained in the step (1) to obtain an actual measured value of the total ventilation rate of each batch of each kind of cigarettes; the measured value of the total ventilation rate of each batch of each cigarette is the mean value of the detection results of all cigarettes of the batch of the cigarette;
marking the corresponding coordinates of the M kinds of cigarettes on the coordinate system by taking the mean absolute difference of the total ventilation rate as an X axis and the standard deviation of the absolute difference of the total ventilation rate as a Y axis;
the absolute difference of the total ventilation rate of a certain batch of the cigarettes is the measured value X of the total ventilation rate of the certain batch of the cigarettesiThe total ventilation rate design value of the cigarette
Figure BDA0002112571650000061
The difference is the average value of the absolute difference of the total ventilation rate of the cigaretteThe mean of the absolute differences of the total ventilation rates of all batches;
the standard deviation S of the absolute difference of the total ventilation rate of the cigarette is as follows:
Figure BDA0002112571650000062
wherein N is the sampling batch of the cigarette;
step (4), respectively sequencing the abscissa and the ordinate of the M kinds of cigarettes, and determining the quartile numerical value of the mean value of the absolute difference of the total ventilation rate and the standard deviation of the absolute difference of the total ventilation rate; taking the upper quartile and the lower quartile of the mean value of the absolute difference of the total ventilation rate as straight lines parallel to the Y axis, and simultaneously taking the upper quartile and the lower quartile of the standard deviation of the absolute difference of the total ventilation rate as straight lines parallel to the X axis, and dividing the coordinate system into nine-square lattices; respectively obtaining I-IX 9 subareas according to the sequence of left lower, middle lower, right lower, left middle, middle, right middle, left upper, middle upper and right upper, and sequencing M cigarettes from front to back according to the 9 subareas;
step (5), determining a Q area of a subarea where cigarettes with the total ventilation rate to be improved are located, searching for cigarettes which are sorted in the forefront subarea in the subarea before the subarea where the cigarettes with the total ventilation rate to be improved are located, and setting the area as a P area; q is I to IX, and P is less than Q;
if the abscissa and the ordinate of a certain cigarette in the P area are smaller than the abscissas and the ordinates of other cigarettes in the P area, comparing the batch stability and the design conformity in the control method of the total ventilation rate of the cigarettes to be promoted by the manufacturer with the difference of the templates by taking the control method of the total ventilation rate of the cigarettes as the template, and taking the method of the template as the control method of the actual total ventilation rate of the cigarettes to be promoted by the manufacturer for actual production;
if the abscissa and the ordinate of no cigarette in the P area are smaller than those of other cigarettes in the P area, taking the design conformity content in the cigarette total ventilation rate control method corresponding to the minimum abscissa in the subarea and the batch stability content in the cigarette total ventilation rate control method corresponding to the minimum ordinate in the subarea as the actual production total ventilation rate control method of the cigarettes to be promoted by the manufacturer for actual production.
Taking 10-20 batches of each.
If M kinds of cigarettes are sorted from front to back according to the 9 subareas, and the cigarette sorted at the forefront is also in the Q area, then:
in the Q area, if the abscissa and the ordinate of a certain cigarette are smaller than the abscissa and the ordinate of other cigarettes in the area, the total ventilation rate control method of the cigarette is taken as a template, the difference between the batch stability and the design conformity in the total ventilation rate control method of the cigarette to be promoted by the manufacturer and the template is compared, and the template method is taken as the actual total ventilation rate control method of the cigarette to be promoted by the manufacturer for actual production, so that the actual production is carried out;
in the Q area, if the abscissa and the ordinate of one cigarette are not smaller than those of other cigarettes in the area, taking the design conformity content in the cigarette total ventilation rate control method corresponding to the minimum abscissa in the subarea and the batch stability content in the cigarette total ventilation rate control method corresponding to the minimum ordinate in the subarea as the actual production total ventilation rate control method of the cigarettes to be promoted by the manufacturer for actual production;
in the Q area, the abscissa of the cigarette to be subjected to the total ventilation rate improvement of the factory is minimum, but the ordinate is not minimum, the batch stability content in the control method of the total ventilation rate of the cigarette corresponding to the minimum ordinate in the subarea is taken as the batch stability content in the control method of the total ventilation rate of the actual production of the cigarette to be subjected to the total ventilation rate improvement of the factory, the design conformance content in the control method of the total ventilation rate of the cigarette to be subjected to the total ventilation rate improvement of the factory is kept unchanged, and the actual production is carried out;
in the Q area, the ordinate of the cigarette to be subjected to total ventilation rate improvement of the factory is minimum, but the abscissa is not minimum, the design conformity content in the cigarette total ventilation rate control method corresponding to the minimum abscissa in the subarea is used as the design conformity in the actual production total ventilation rate control method of the cigarette to be subjected to total ventilation rate improvement of the factory, and the batch stability content in the cigarette total ventilation rate control method of the factory to be subjected to total ventilation rate improvement is kept unchanged for actual production.
Examples of the applications
Sampling in the continental area of china, all manufacturers sampling: yunnan A cigarette factory, inner Mongolia B cigarette factory, inner Mongolia C cigarette factory, Yunnan D cigarette factory, Yunnan E cigarette factory, Yunnan F cigarette factory, Yunnan G cigarette factory, Yunnan H cigarette factory, Liaoning I cigarette factory, Yunnan J cigarette factory, Liaoning K cigarette factory, Yunnan L cigarette factory, Hainan M cigarette factory, Shanxi N cigarette factory, Xinjiang O cigarette factory; each manufacturer takes a cigarette with the specification of 84 +/-0.3 mm in length and 24.3 +/-0.3 mm in circumference; the manufacturer is Yunnan G cigarette factory.
Detecting the smoking resistance of the 15 kinds of cigarettes to obtain the actual value of the smoking resistance of each batch of each cigarette; the actual value of the smoking resistance of each batch of each cigarette is the mean value of the detection results of all the cigarettes of the batch of the cigarette;
marking the coordinates corresponding to 15 kinds of cigarettes on the coordinate system by taking the mean absolute difference of the draw resistance as an X axis and taking the standard deviation of the absolute difference of the draw resistance as a Y axis;
respectively sequencing the abscissa and the ordinate of the 15 kinds of cigarettes, and determining the quartile numerical value of the mean value of the absolute difference of the suction resistance and the standard deviation of the absolute difference of the suction resistance; taking the lower quartile 33.6P a and the upper quartile 50.4Pa of the mean of the absolute differences of the draw resistance as straight lines parallel to the Y axis, and simultaneously taking the lower quartile 28.3Pa and the upper quartile 58.1Pa of the standard deviation of the absolute differences of the draw resistance as straight lines parallel to the X axis, and dividing the coordinate system into nine-square lattices as shown in figure 1 and table 1;
the abscissa is less than or equal to 33.6Pa, and the conformity is considered to be good; the abscissa is more than 33.6Pa and less than or equal to 50.4Pa, and the conformity is considered to be better; the abscissa is less than 50.4Pa, and the conformity is considered to be general;
the ordinate is less than or equal to 28.3, and the stability is considered to be good; the ordinate is more than 28.3 and less than or equal to 58.1, and the stability is considered to be better; 58.1 < ordinate, stability is considered normal.
TABLE 1
Figure BDA0002112571650000081
Figure BDA0002112571650000091
According to the nine subareas, the smoking resistance of the cigarettes in the Yunnan A cigarette factory, the cigarettes in the inner Mongolia B cigarette factory and the cigarettes in the inner Mongolia C cigarette factory in the I subarea is superior to that of other production factories; the control level of Yunnan L cigarette factory and Xinjiang O cigarette factory in the IX subarea is slightly lower than that of other factories.
Because the horizontal and vertical coordinates of the cigarettes in the Yunnan A cigarette factory in the partition I are smaller than the horizontal and vertical coordinates of other cigarettes in the partition I, the smoking resistance control method of the cigarettes is taken as a template, the batch stability and the design conformity in the smoking resistance control method of the cigarettes to be promoted by the manufacturer are compared with the difference of the template, and the template method is taken as the actual production smoking resistance control method of the cigarettes to be promoted by the manufacturer for actual production; in actual production, the cigarette resistance of the factory is improved by about 16%.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (3)

1. The method for improving the standardized production of the cigarette physical indexes based on regionality is characterized by comprising the following steps of:
selecting physical property indexes to be improved and sampling:
firstly, selecting the physical performance index to be improvedIThe physical property index to be improvedIIs the suction resistance or total ventilation rate;
then, sampling is carried out in the manufacturer and other cigarette manufacturers in the region, cigarettes with the same specification are taken, and M kinds of cigarettes are taken in total, wherein M is more than or equal to 10; taking multiple batches of each cigarette, and recording the index of each cigaretteIDesign value and index thereofIThe control method of (1); wherein, sampling at the factory is to obtain the index to be promotedIThe cigarette of (1);
step (2), indexes of the M kinds of cigarettes obtained in the step (1)IDetecting to obtain the indexes of each batch of each cigaretteIAn actual measurement value; each batch index of each cigaretteIThe measured value is the mean value of the detection results of all the cigarettes in the batch of the cigarettes;
step (3) using the indexIMean absolute difference as X-axis, using indexIThe standard deviation of the absolute difference is Y-axis, and the corresponding coordinates of M kinds of cigarettes are marked on the coordinate system;
the index of a certain batch of the cigaretteIThe absolute difference is the index of the cigarette in the batchIMeasured valueX i And indexes of the cigaretteIDesign value
Figure DEST_PATH_IMAGE001
The difference indicates the index of the cigaretteIThe mean absolute difference is an index of all batchesIThe mean of absolute differences;
the cigarette indexIThe standard deviation of absolute difference S is:
Figure 255123DEST_PATH_IMAGE002
wherein N is the sampling batch of the cigarette;
step (4), respectively sequencing the abscissa and the ordinate of the M kinds of cigarettes to determine indexesIMean of absolute differences and indexIQuartile value of standard deviation of absolute difference; by indexesIMaking a straight line parallel to the Y axis with the upper and lower quartiles of the mean absolute difference value, and using the indexIUpper and lower quarter quantiles of standard deviation of absolute differenceDividing the quantile into straight lines parallel to the X axis, and dividing the coordinate system into nine-square lattices; respectively obtaining I-IX 9 subareas according to the sequence of left-down, middle-down, right-down, left-middle, middle-middle, right-middle, left-upper, middle-upper and right-upper, and sequencing M cigarettes from front to back according to the 9 subareas;
step (5), determining the index of the household to be promotedIIn the Q area of cigarette partition, the index to be promoted at the factoryISearching the cigarette sorted in the front subarea in the subarea before the subarea where the cigarette is located, and setting the subarea as a P area; q = I-IX, and P is less than Q;
if the abscissa and ordinate of a certain cigarette in the P area are smaller than those of other cigarettes in the P area, the indexes of the cigarette are usedIThe control method is to compare the indexes to be promoted of the manufacturer by using the templateIIndex of cigaretteIThe control method of (1) has the difference between batch stability and design conformity and the template, and uses the template method as the index to be promotedIThe actual production index of the cigaretteIA control method for performing actual production;
if the abscissa and ordinate of no cigarette in the P area are smaller than those of other cigarettes in the P area, the cigarette index corresponding to the smallest abscissa in the subarea is usedIDesign conformity content in the control method and cigarette index corresponding to minimum ordinate in the subareaIThe batch stability content in the control method is used as the index to be promoted by the manufacturerIThe actual production index of the cigaretteIControlling the method and carrying out actual production.
2. The method for improving the standardized production of the physical indexes of the cigarettes based on the regionality according to claim 1, wherein 10-20 batches of each of the methods are taken.
3. The method for improving standardized production of physical indexes of cigarettes according to claim 1, wherein if M kinds of cigarettes are sorted from front to back according to the 9 subareas, and the cigarette sorted at the forefront is also in the Q subarea, then:
in the Q area, if the abscissa and ordinate of a certain cigarette are smaller than those in the areaThe horizontal and vertical coordinates of the cigarette are used as the indexes of the cigaretteIThe control method is a template and compares the indexes to be promoted of the manufacturerIIndex of cigaretteIThe control method of (1) has the difference between batch stability and design conformity and the template, and uses the template method as the index to be promotedIThe actual production index of the cigaretteIA control method for performing actual production;
in the Q area, if the abscissa and ordinate of one cigarette are less than those of other cigarettes in the Q area, the cigarette index corresponding to the smallest abscissa in the sub-area is usedIDesign conformity content in the control method and cigarette index corresponding to minimum ordinate in the subareaIThe batch stability content in the control method is used as the index to be promoted by the manufacturerIThe actual production index of the cigaretteIA control method for performing actual production;
in the Q region, the index of the factory to be promotedIIf the abscissa of the cigarette is minimum but the ordinate is not minimum, the cigarette index corresponding to the minimum ordinate in the subarea is usedIThe batch stability content in the control method is used as the index to be promoted by the manufacturerIThe actual production index of the cigaretteIBatch stability content in the control method, the index of the factory to be promotedIIndex of cigaretteIThe design conformity content in the control method is kept unchanged, and actual production is carried out;
in the Q region, the index of the factory to be promotedIIf the ordinate of the cigarette is minimum but the abscissa is not minimum, the cigarette index corresponding to the minimum abscissa in the subarea is usedIThe design conformity content in the control method is used as the index to be promoted by the manufacturerIThe actual production index of the cigaretteIDesign compliance in the control method, the index of the factory to be promotedIIndex of cigaretteIAnd the batch stability content in the control method is kept unchanged, and the actual production is carried out.
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