CN110286438B - Automatic optical fiber board arrangement equipment - Google Patents
Automatic optical fiber board arrangement equipment Download PDFInfo
- Publication number
- CN110286438B CN110286438B CN201910680970.3A CN201910680970A CN110286438B CN 110286438 B CN110286438 B CN 110286438B CN 201910680970 A CN201910680970 A CN 201910680970A CN 110286438 B CN110286438 B CN 110286438B
- Authority
- CN
- China
- Prior art keywords
- plate
- fixed
- shaped
- cylinder
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000013307 optical fiber Substances 0.000 title claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 239000000835 fiber Substances 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 230000003287 optical effect Effects 0.000 claims description 11
- 210000003813 thumb Anatomy 0.000 claims description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000001174 ascending effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 6
- 230000003993 interaction Effects 0.000 abstract description 4
- 238000012800 visualization Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000006870 function Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000003384 imaging method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/04—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres
- G02B6/06—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images
- G02B6/08—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images with fibre bundle in form of plate
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
- Mechanical Coupling Of Light Guides (AREA)
Abstract
The invention relates to automatic optical fiber board arrangement equipment, and belongs to the field of mechanical manufacturing. The cleaning and surface quality detecting mechanism, the material clamping mechanism, the plate arranging assembly mechanism and the bundling mechanism are all fixed on the machine body frame. The optical fibers to be arranged are sequentially subjected to a cleaning and surface quality detection mechanism, a material clamping mechanism, an arranging plate assembling mechanism and a bundling mechanism, so that automatic arranging of the optical fibers is completed. The advantages are that: novel structure, rich functions, high automation degree and high working efficiency, avoids human participation, saves production cost and ensures processing quality; the PLC and the man-machine interaction interface are adopted, so that the automation and visualization degree of the equipment are improved, and the operation is more convenient and quicker; the whole machine fully considers the reliability design, carries out modularized design, and is convenient for maintenance and management in the future.
Description
Technical Field
The invention relates to the field of machine manufacturing, in particular to automatic optical fiber board arrangement equipment.
Background
The optical fiber image transmission element comprises an optical fiber panel, an optical fiber image inverter, an optical fiber light cone, an optical fiber image transmission beam, a micro-channel plate and the like, is an excellent photoelectric imaging element, and has the characteristics of simple structure, small volume, light weight, high resolution, large numerical aperture, small interstage coupling loss, clear image transmission, reality, high light transmission efficiency, optical zero thickness on image transmission, capability of improving edge image quality and the like. At present, the key processes for producing the optical fiber image transmission element, such as the drawing process, the board arrangement process and the like of the optical fiber are all completed by manual operation, particularly the board arrangement operation process, because the wire diameter size of the optical fiber is in a micron order, the thickness of the cortex forming the optical fiber is thin, the optical fiber is extremely easy to damage, the light transmission performance and the image transmission performance of the optical fiber can be seriously affected after the damage, and the internal image transmission quality of the optical fiber image transmission element is directly affected. A more reasonable arrangement mode of the optical fiber image transmission elements is urgently needed.
Disclosure of Invention
The invention aims to provide an automatic optical fiber board arrangement device which solves the problems existing in the prior art. The automatic production equipment is adjustable, easy to manage, the production process can be monitored, the operation is simple, in addition, compared with manual operation, the production safety is enhanced, meanwhile, the process stability and the consistency of the product quality of the whole production process can be improved, the productivity can be greatly liberated, the product quality can be greatly improved, meanwhile, the production cost can be obviously reduced, the damage to the surface of the optical fiber caused by manual plate arrangement is reduced, thus the unnecessary loss of the optical fiber is greatly reduced, the production cost of the optical fiber imaging element is reduced, and the labor productivity and the internal quality qualification rate of the optical fiber imaging element are improved. And the PLC and a man-machine interaction interface are adopted, so that the automation and visualization degree of the equipment are improved, and the operation is more convenient and quicker.
The above object of the present invention is achieved by the following technical solutions:
the automatic optical fiber plate arranging equipment comprises a machine body frame 1, a cleaning and surface quality detection mechanism 2, a material clamping mechanism 3, a plate arranging assembly mechanism 4 and a bundling mechanism 5, wherein the cleaning and surface quality detection mechanism 2, the material clamping mechanism 3, the plate arranging assembly mechanism 4 and the bundling mechanism 5 are all fixed on a plate 102 of the machine body frame 1.
The machine body frame 1 is: the aluminum alloy frame 101 is connected with the plate 102 through socket head cap screws and is connected with the anchor screws 103, so as to play a supporting and guiding role.
The cleaning and surface quality detecting mechanism 2 is as follows: the support frame A201 is fixed on the plate 102, the conveyor belt 202 is fixed on the support frame A201, the material conveying tray 203 is placed on the conveyor belt 202, an inverted triangle groove is formed in the material conveying tray 203 and used for positioning optical fiber wires, the bearing seat A207 is fixed on the plate 102, the limiting pressure head 205 is fixed on the bearing seat A207 and acts on one end of an optical fiber group in the material conveying tray 203, the relative position of the optical fiber wires is kept unchanged, the cleaning device 204 is fixed on the plate 102, the optical fiber group is cleaned by clean compressed air jet from the other side, the optical vision system 206 is fixed on the aluminum alloy frame 101, and the surface quality of the optical fiber is detected.
The material clamping mechanism 3 is as follows: the support frame B301 is fixed on the plate 102, the support base 302 and the guide rail 303 are fixed on the support frame B301, the primary rocker arm 304 is fixed on the support base 302 in a threaded manner, the secondary rocker arm 305 is fixed on the primary rocker arm 304 in a threaded manner, one end of the threaded rod 306 is connected on the secondary rocker arm 305 in a threaded manner, the other end of the threaded rod is connected on the L-shaped plate 307 in a threaded manner, the detection device 308 and the air cylinder A309 are respectively fixed on the left side and the lower side of the L-shaped plate 307, the two ends of the left piston rod 310 and the right piston rod 321 are respectively connected on the left side plate 311 and the right side plate 320 through nuts, the left Y-shaped plate 313 and the right Y-shaped plate 318 are respectively fixed on the left side plate 311 and the right side plate 320, the left clamping jaw 314 and the right clamping jaw 317 are connected below the left Y-shaped plate 313, and the air cylinder A309 drives the left clamping jaw 314 and the right clamping jaw 317 to move left and right and clamp an optical fiber group; the left cylinder 312 and the right cylinder 319 are respectively fixed on the left Y-shaped plate 313 and the right Y-shaped plate 318, the left I-shaped connecting piece 315 and the right I-shaped connecting piece 316 are respectively connected on the left cylinder 312 and the right cylinder 319 through nuts, and the left cylinder 312 and the right cylinder 319 drive the left I-shaped connecting piece 315 and the right I-shaped connecting piece 316 to move up and down so as to clamp and fix the fiber group.
The sliding block 401 and the lower fixed block 402 of the row plate assembly mechanism 4 are wedge-shaped to form a row plate die, the row plate die is of a split type structure and is of a regular hexagonal prism with an opening at the upper part, the hexagonal prism is divided into two parts of the sliding block 401 and the lower fixed block 402 which are identical along the symmetry line of the cross section of the hexagonal prism, relative sliding is generated by mutual matching, the two ends of the upper sliding block 401 are connected to the L-shaped supporting frame 410 through a bearing A411, the lower fixed block 402 is fixed on the L-shaped supporting frame 410, the L-shaped supporting plate 410 is fixed on the plate 102, a piston rod A407 and an optical axis 403 are fixed on a pushing plate 408, a cylinder B406 and a linear guide rail 405 are fixed on a side plate A404, the pushing plate 408 is pushed by the cylinder B406, the pushing plate 408 drives the L-shaped supporting plate 410 to move up and down, and the upper sliding block 401 is enabled to be completely paved successfully; the compression rod 412 is connected with the compression cylinder A409 through a bolt, the compression cylinder A409 is fixed on the plate 102 through a bolt, and the fiber filaments are compressed, so that the relative position is kept unchanged.
The bundling mechanism 5 is symmetrically arranged at the left side and the right side of the row plate assembling mechanism 4, two L-shaped fixing plates 524 are fixed on the plate 102 in a threaded manner, a compression cylinder B523 is fixed on the two L-shaped fixing plates 524, a piston rod B522 is fixed on a U-shaped frame 521 in a threaded manner, the U-shaped frame 521 is fixed on a supporting plate 503, a sliding guide rail 501 is fixed on the plate 102, a sliding block 502 is arranged on the sliding guide rail 501 in a threaded manner, the supporting plate 503 is fixed on the sliding block 502, an L-shaped supporting frame 504 is fixed on the supporting plate 503, a motor 505 and a belt pulley 506 are fixed at the left side and the right side of the L-shaped supporting frame 504, a bearing seat B507 is fixed on the sliding block 502, one end of a transmission shaft 509 is connected with the belt pulley 506 in a key manner, the other end of the transmission shaft 509 is in interference fit with a circular plate 510, and when the compression cylinder B523 works, the sliding block 502 drives the circular plate 510 to move left and right when the sliding guide rail 501 moves left and right, and clamps a fiber groups; the crank 511 is connected to the transmission shaft 509, the rocker 512 is connected to the crank 511, the motor 505 drives the belt wheel 506 to rotate, the transmission shaft 509 transmits power to realize rotation of the rocker 512, and the fiber groups are bundled; the Z-shaped plate 513 is fixed on the plate 102, the ascending air cylinder 514 is fixed below the Z-shaped plate 513 in a threaded manner, the push plate 515 is fixed on the side plate B516, the two thumb air cylinders 517 are symmetrically fixed on two sides of the side plate B516 respectively, the two fixing seats 518 are fixed on the two thumb air cylinders 517 respectively, the two clamping plates 519 are fixed on the two fixing seats 518 respectively, the two cutting edges 520 are welded on the two clamping plates 519, and when the thumb air cylinders 517 work, line cutting is carried out.
The invention has the beneficial effects that: the equipment is fully automatic, can be debugged and managed, can monitor the production process, is simple to operate, is more convenient to operate, can improve the process stability and the consistency of the product quality of the whole production process, can greatly relieve the productivity, can greatly improve the product quality, can obviously reduce the production cost, reduces the damage of the surface of the optical fiber caused by manual plate arrangement, greatly reduces the unnecessary loss of the optical fiber, reduces the production cost of the optical fiber imaging element, and improves the labor productivity and the internal quality percent of pass of the optical fiber imaging element. The control part adopts PLC control, realizes parameter change and manual/automatic switching through a man-machine interaction interface, has simple, convenient and quick operation and high visualization degree, and is convenient for supervision and management. The whole machine fully considers the reliability design, carries out modularized design, and is convenient for maintenance and management in the future. From the general structure, the whole device has novel and clear conception, simple structure, elegant appearance, convenient use and strong practicability.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate and explain the invention and together with the description serve to explain the invention.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a frame of the machine body according to the present invention;
FIG. 3 is a schematic diagram of a cleaning and surface quality inspection mechanism according to the present invention;
FIG. 4 is a schematic view of the material gripping mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the assembly mechanism of the row plate of the present invention;
fig. 6 is a schematic structural view of the strapping mechanism of the present invention.
In the figure: 1. a body frame; a 101 aluminum alloy frame; 102. a plate; 103. a foot screw; 2. cleaning and surface quality detection mechanisms; 201. a supporting frame A; 202. a conveyor belt; 203. a material transporting tray; 204. a cleaning device; 205. limiting pressure heads; 206. an optical vision system; 207. a bearing seat A; 3. a material clamping mechanism; 301. a support B; 302. a support base; 303. a guide rail; 304. a primary rocker arm; 305. a secondary rocker arm; 306. a threaded rod; 307. an L-shaped plate; 308. a detection device; 309. a cylinder A; 310. a left piston rod; 311. a left side plate; 312. a left cylinder; 313. a left Y-shaped plate; 314. a left clamping jaw; 315. left "worker" template; 316. a right "worker" template; 317. a right clamping jaw; 318. a right Y-shaped plate; 319. a right cylinder; 320. a right side plate; 321. a right piston rod; 4. a row plate assembly mechanism; 401. an upper slider; 402. a lower fixing block; 403. an optical axis; 404. a side plate A; 405. a linear guide rail; 406. a cylinder B; 407. a piston rod A; 408. a pushing plate; 409. a compacting cylinder A; 410. an L-shaped support plate; 411. a bearing A; 412. a compression bar; 5. a bundling mechanism; 501. a sliding guide rail; 502. a slide block; 503. a support plate; 504. an L-shaped supporting frame; 505. a motor; 506. a belt wheel; 507. a bearing seat B; 508. a bearing B; 509. a transmission shaft; 510. a circular plate; 511. a crank; 512. a rocker; 513. a Z-shaped plate; 514. a lifting cylinder; 515. a push plate; 516. a side plate B; 517. a thumb cylinder; 518. a fixing seat; 519. a clamping plate; 520. a blade; 521. a U-shaped frame; 522. a piston rod B; 523. a compacting cylinder B; 524. l-shaped fixing plate.
Detailed Description
The details of the present invention and its specific embodiments are further described below with reference to the accompanying drawings.
Referring to fig. 1 to 6, the automatic optical fiber board arranging device has the advantages of novel structure, rich functions and high automation degree, improves the working efficiency, avoids human participation, saves the production cost and ensures the processing quality; the PLC and the man-machine interaction interface are adopted, so that the automation and visualization degree of the equipment are improved, and the operation is more convenient and quicker; the whole machine fully considers the reliability design, carries out modularized design, and is convenient for maintenance and management in the future. The structure comprises a machine body frame 1, a cleaning and surface quality detection mechanism 2, a material clamping mechanism 3, a plate arranging assembly mechanism 4 and a bundling mechanism 5, wherein the cleaning and surface quality detection mechanism 2, the material clamping mechanism 3, the plate arranging assembly mechanism 4 and the bundling mechanism 5 are all fixed on the machine body frame 1 through plates 102. The optical fibers to be arranged are sequentially subjected to a cleaning and surface quality detection mechanism, a material clamping mechanism, an arranging plate assembling mechanism and a bundling mechanism, so that automatic arranging of the optical fibers is completed. The electric appliance part is controlled by a PLC and displays an operation interface by applying a touch screen.
Referring to fig. 2, the machine frame 1 is: the aluminum alloy frame 101 is connected with the plate 102 through socket head cap screws and is connected with the anchor screws 103, so as to play a supporting and guiding role.
Referring to fig. 3, the cleaning and surface quality detecting mechanism 2 is: the support frame A201 is fixed on the plate 102 through hexagonal screws, the conveyor belt 202 is fixed on the support frame A201, the material conveying tray 203 is placed on the conveyor belt 202, inverted triangular grooves are formed in the material conveying tray 203 and used for positioning optical fiber wires, identification marks are arranged on the side walls of the material conveying tray 203 and used for marking ID information of the optical fiber groups, the bearing seat A207 is fixed on the plate 102 through screws, the limiting pressure head 205 is fixed on the bearing seat A207 and acts on one end of the optical fiber groups in the material conveying tray 203, the relative positions of the optical fiber wires are kept unchanged, the cleaning device 204 is fixed on the plate 102, clean compressed air jet cleans the optical fiber groups from the other side, so that the surface cleanliness of the optical fiber groups meets technological requirements, the optical vision system 206 is fixed on the aluminum alloy frame 101, and the surface quality of the optical fibers is detected.
Referring to fig. 4, the material gripping mechanism 3 is: the support frame B301 is fixed on the plate 102 through bolt connection, the support base 302 and the guide rail 303 are fixed on the support frame B301 through bolts, the primary rocker arm 304 is fixed on the support base 302 through threads, the secondary rocker arm 305 is fixed on the primary rocker arm 304 through threads, one end of the threaded rod 306 is connected on the secondary rocker arm 305 through threads, the other end of the threaded rod is connected on the L-shaped plate 307 through threads, the detection device 308 and the air cylinder A309 are respectively fixed on the left side and the lower side of the L-shaped plate 307, the two ends of the left piston rod 310 and the right piston rod 321 are respectively connected on the left side plate 311 and the right side plate 320 through nuts, the left Y-shaped plate 313 and the right Y-shaped plate 318 are respectively fixed on the left side plate 311 and the right side plate 320 through screws, the left clamping jaw 314 and the right clamping jaw 317 are connected below the left Y-shaped plate 313, and the right clamping jaw 317 are driven by the air cylinder A309 to move left and right clamping optical fiber groups; the left cylinder 312 and the right cylinder 319 are respectively fixed on the left Y-shaped plate 313 and the right Y-shaped plate 318 through bolt connection, the left I-shaped connecting piece 315 and the right I-shaped connecting piece 316 are respectively connected on the left cylinder 312 and the right cylinder 319 through nuts, and the left cylinder 312 and the right cylinder 319 drive the left I-shaped connecting piece 315 and the right I-shaped connecting piece 316 to move up and down so as to clamp and fix the fiber group.
Referring to fig. 5, the sliding block 401 and the lower fixing block 402 of the row plate assembling mechanism 4 are wedge-shaped to form a row plate mold, the row plate mold is in a split structure, the row plate mold is in a regular hexagonal prism shape with an opening at the upper part, the hexagonal prism is divided into two identical sliding blocks 401 and the lower fixing block 402 along the symmetry line of the cross section of the hexagonal prism, relative sliding is generated by mutual cooperation, the two ends of the upper sliding block 401 are connected to an L-shaped supporting frame 410 through a bearing A411, the lower fixing block 402 is fixed to the L-shaped supporting frame 410 through a bolt, the L-shaped supporting plate 410 is fixed to the plate 102 through a bolt, a piston rod A407 and an optical axis 403 are fixed to a pushing plate 408, a cylinder B406 and a linear guide rail 405 are fixed to a side plate A404, the pushing plate 408 is pushed by the cylinder B406, and the L-shaped supporting plate 410 is driven by the pushing plate 408 to move up and down, and the upper sliding block 401 is enabled to move up and down, and complete laying success of the whole group of optical fibers is ensured; the compression rod 412 is connected with the compression cylinder A409 through a bolt, the compression cylinder A409 is fixed on the plate 102 through a bolt, and the fiber filaments are compressed, so that the relative position is kept unchanged.
Referring to fig. 6, the bundling mechanism 5 is symmetrically disposed on the left and right sides of the row board assembly mechanism 4, two L-shaped fixing plates 524 are screwed on the board 102, a compression cylinder B523 is screwed on the two L-shaped fixing plates 524, a piston rod B522 is screwed on a U-shaped frame 521, the U-shaped frame 521 is screwed on a supporting board 503 by a bolt, a sliding rail 501 is screwed on the board 102 by a bolt, a sliding block 502 is screwed on the sliding rail 501, the supporting board 503 is fixed on the sliding block 502, an L-shaped supporting frame 504 is screwed on the supporting board 503 by a bolt, a motor 505 and a pulley 506 are fixed on the left and right sides of the L-shaped supporting frame 504, a bearing seat B507 is fixed on the sliding block 502, one end of a transmission shaft 509 is connected with the pulley 506 in an interference fit with a bearing B508, the transmission shaft 509 is connected with a circular plate 510, and the sliding block 502 drives the circular plate 510 to move left and right when the sliding rail 501 moves left and right when the sliding block 502 works, and clamps a fiber group; the crank 511 is connected to the transmission shaft 509 through shafting fit, the rocker 512 is connected to the crank 511 through shafting fit, the motor 505 drives the belt wheel 506 to rotate, the transmission shaft 509 transmits power to realize rotation of the rocker 512, and the fiber groups are bundled; the Z-shaped plate 513 is fixed on the plate 102 through bolts, the ascending air cylinder 514 is fixed below the Z-shaped plate 513 in a threaded mode, the push plate 515 is fixed on the side plate B516 through screws, the two thumb air cylinders 517 are symmetrically fixed on two sides of the side plate B516 respectively, the two fixing seats 518 are fixed on the two thumb air cylinders 517 respectively, the two clamping plates 519 are fixed on the two fixing seats 518 respectively, the two cutting edges 520 are welded on the two clamping plates 519, and when the thumb air cylinders 517 work, line cutting is carried out.
Referring to fig. 1 to 6, the present invention operates as follows: the invention realizes the control of the cylinder by controlling the air valve through the PLC. The parameter setting and the manual/automatic switching are carried out on the touch screen, so that the operation is very convenient and quick. Firstly, a power supply is switched on to supply power to all electric parts, then setting is carried out on a touch screen, and an operating mode is selected. The following takes the automatic mode as an example: firstly, manually placing pre-inspected qualified optical fiber filaments on a material conveying tray to form an optical fiber group; the material conveying tray 203 moves to the cleaning and surface monitoring station 2 under the drive of the conveying belt 202, the limiting pressure head 205 acts on one end of the optical fiber group in the material conveying tray, the relative position relation of optical fiber filaments in the optical fiber group is kept unchanged, and the cleaning compressed air jet cleaning device cleans the optical fiber group from the other side, so that the surface cleanliness of the optical fiber group meets the process requirement; the transmission system detects the surface quality of the fiber group by utilizing the optical vision system 206 and records the surface quality information of the fiber group through the ID recognition system; the conveyor belt 202 conveys a material conveying tray carrying an optical fiber group to a material clamping station 3, a detection device 308 of the material clamping station 3 carries out identity recognition on the material conveying tray 203 to obtain surface quality information of the optical fiber group in the material conveying tray 203, a mechanical arm moves downwards, a grabbing mechanism approaches the optical fiber group in the material conveying tray 203 to be completed, the grabbing mechanism consists of two parts, namely a positioning mechanism and a clamping mechanism, an inverted triangle groove structure (the structure is similar to the inverted triangle structure in the material conveying tray) is designed in the positioning mechanism, the positioning mechanism is arranged along the axial direction of the optical fiber, the action range is an axial boundary surface of the optical fiber filaments in the optical fiber group, the clamping mechanism adopts an air pressure flexible clamping principle, the attachment of the optical fiber and the positioning mechanism groove is realized by adjusting the vacuum degree between the clamping mechanism and the clamped optical fiber, the attachment can ensure that the position relation between the optical fiber filaments is kept unchanged under the action of the motion load of the mechanical arm, the deformation of the optical fiber can also ensure that the optical fiber meets the assembly requirement, the material clamping system judges the surface quality information of the optical fiber group, if the surface quality is qualified, the mechanical arm drives the clamping mechanism to drive the clamping mechanism to carry out the assembly to the optical fiber group to stop the assembly, and the optical fiber lamp is failed to take the optical fiber group to the station if the surface quality is failed, and the mechanical arm is stopped to carry out the alarm, and the optical fiber station is failed, and the station is failed to be conveyed; after the manipulator reaches a designated position, the clamping jaw moves downwards, the optical fiber group is placed into the arranging plate die 4, the pneumatic clamping mechanism is used for pressure relief, the positioning mechanism moves along the axial direction of the optical fiber, the optical fiber group falls into the arranging plate die, and the manipulator lifts and moves to the material clamping station 3 again to wait for the next clamping; the plate arranging die 4 is of a split type structure, the basic structure form of the plate arranging die is a regular hexagonal prism with an opening at the upper part, the regular hexagonal prism is decomposed into two identical parts along the symmetry line of the cross section of the hexagonal prism, the lower half part of the hexagonal prism is fixed on the working platform, the upper half part of the hexagonal prism moves along the hexagonal inclined plane of the fixed part, after the optical fiber group is fully paved on the lower half part of the fixed die along the discrete layer, the upper half part of the die is slowly lifted along with the clamping work, and an unpaved layer of height is always kept for the next clamping and transporting until the whole group of optical fibers is fully paved; after the whole group of optical fibers are completely laid, the bundling mechanism 5 moves, clamps the laid optical fibers along the side surface of the plate arranging die 4, and the bundling mechanism 5 bundles the optical fibers; after the bundling is finished, the clamping mechanism 2 clamps the bundled optical fibers to the optical detection station, the shape of the clamp is corresponding to that of the clamp which is in a corresponding regular hexagon, and at the moment, the working is finished and the working flow is repeated.
The above description is only a preferred example of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. An automatic board equipment of arranging of optic fibre, its characterized in that: the device comprises a machine body frame (1), a cleaning and surface quality detection mechanism (2), a material clamping mechanism (3), a plate arranging assembly mechanism (4) and a bundling mechanism (5), wherein the cleaning and surface quality detection mechanism (2), the material clamping mechanism (3), the plate arranging assembly mechanism (4) and the bundling mechanism (5) are all fixed on a plate (102) of the machine body frame (1); the cleaning and surface quality detection mechanism (2) is as follows: support frame A (201) is fixed on board (102), conveyer belt (202) is fixed on support frame A (201), fortune material tray (203) is placed on conveyer belt (202), be provided with the triangle recess that falls on fortune material tray (203) for the location of optic fibre filament, bearing frame A (207) are fixed on board (102), spacing pressure head (205) are fixed on bearing frame A (207), act on the one end of optic fibre group in fortune material tray (203), guarantee that the relative position of optic fibre filament remains unchanged, cleaning device (204) are fixed on board (102), clean compressed air jet cleans optic fibre group from the opposite side, optical vision system (206) are fixed on aluminum alloy frame (101), detect optic fibre surface quality.
2. The automatic fiber optic strand apparatus of claim 1, wherein: the machine body frame (1) is: the aluminum alloy frame (101) is connected with the plate (102) through socket head cap screws and is connected with the anchor screws (103) to play a role in supporting and guiding.
3. The automatic fiber optic strand apparatus of claim 1, wherein: the material clamping mechanism (3) is as follows: the support frame B (301) is fixed on the plate (102), the support base (302) and the guide rail (303) are fixed on the support frame B (301), the primary rocker arm (304) is fixed on the support base (302) in a threaded manner, the secondary rocker arm (305) is fixed on the primary rocker arm (304) in a threaded manner, one end of the threaded rod (306) is connected on the secondary rocker arm (305) in a threaded manner, the other end of the threaded rod is connected on the L-shaped plate (307) in a threaded manner, the detection device (308) and the air cylinder A (309) are respectively fixed on the left side and the lower side of the L-shaped plate (307), the left piston rod (310) and the right piston rod (321) are respectively connected on the left side plate (311) and the right side plate (320) through nuts, the left Y-shaped plate (313) and the right Y-shaped plate (318) are respectively fixed on the left side plate (311) and the right side plate (320), the left Y-shaped plate (313) and the right Y-shaped plate (318) are connected with the left clamping jaw (314) and the right clamping jaw (317) in a threaded manner, and the air cylinder A (309) drives the left clamping jaw (314) and the right clamping jaw (317) to move left and right clamping fiber groups; the left cylinder (312) and the right cylinder (319) are respectively fixed on the left Y-shaped plate (313) and the right Y-shaped plate (318), the left I-shaped connecting piece (315) and the right I-shaped connecting piece (316) are respectively connected on the left cylinder (312) and the right cylinder (319) through nuts, and the left cylinder (312) and the right cylinder (319) drive the left I-shaped connecting piece (315) and the right I-shaped connecting piece (316) to move up and down so as to clamp and fix the fiber group.
4. The automatic fiber optic strand apparatus of claim 1, wherein: the sliding blocks (401) and the lower fixing blocks (402) of the row plate assembly mechanism (4) are wedge-shaped to form a row plate die, the row plate die is of a split type structure, the shape of the row plate die is a regular hexagonal prism with an opening at the upper part, the hexagonal prism is divided into two identical parts of the sliding blocks (401) and the lower fixing blocks (402) along the symmetry line of the cross section of the hexagonal prism, the two parts of the sliding blocks are mutually matched to generate relative sliding, the two ends of the upper sliding blocks (401) are connected to the L-shaped supporting plate (410) through bearings A (411), the lower fixing blocks (402) are fixed on the L-shaped supporting plate (410), the L-shaped supporting plate (410) is fixed on the plate (102), a piston rod A (407) and an optical axis (403) are fixed on a pushing plate (408), a cylinder B (406) and a linear guide rail (405) are fixed on a side plate A (404), and the pushing plate (408) is pushed by the cylinder B (406), and the pushing plate (408) drives the L-shaped supporting plate (410) to move so that the upper sliding blocks (401) move up and down, and the whole group of optical fibers are completely paved successfully; the compression rod (412) is connected with the compression cylinder A (409) through a bolt, the compression cylinder A (409) is fixed on the plate (102) through a bolt, and the fiber filaments are compressed, so that the relative position is kept unchanged.
5. The automatic fiber optic strand apparatus of claim 1, wherein: the bundling mechanism (5) is symmetrically arranged at the left side and the right side of the row plate assembly mechanism (4), two L-shaped fixing plates (524) are fixed on the plate (102) through threads, a pressing cylinder B (523) is fixed on the two L-shaped fixing plates (524), a piston rod B (522) is fixed on a U-shaped frame (521) through threads, the U-shaped frame (521) is fixed on a supporting plate (503), a sliding guide rail (501) is fixed on the plate (102), a sliding block (502) is installed on the sliding guide rail (501) through threads, the supporting plate (503) is fixed on the sliding block (502), an L-shaped supporting frame (504) is fixed on the supporting plate (503), a motor (505) and a belt pulley (506) are fixed at the left side and the right side of the L-shaped supporting frame (504), a bearing seat B (507) is fixed on the sliding block (502), one end of a transmission shaft (509) is connected with the belt pulley (506) through a key, the other end of the transmission shaft (509) is connected with a circular plate (510), when the pressing cylinder B (501) works, the sliding block (502) moves left and drives the circular plate (510) to clamp fiber groups when the sliding guide rail (501) moves left and right, and fiber groups move left and right fiber groups are clamped; the crank (511) is connected to the transmission shaft (509), the rocker (512) is connected with the crank (511), the motor (505) drives the belt wheel (506) to rotate, the transmission shaft (509) transmits power to realize rotation of the rocker (512), and the fiber groups are bundled; the Z-shaped plate (513) is fixed on the plate (102), the ascending air cylinder (514) is fixed below the Z-shaped plate (513) in a threaded mode, the push plate (515) is fixed on the side plate B (516), the two thumb air cylinders (517) are symmetrically fixed on two sides of the side plate B (516) respectively, the two fixing seats (518) are fixed on the two thumb air cylinders (517) respectively, the two clamping plates (519) are fixed on the two fixing seats (518) respectively, the two cutting edges (520) are welded on the two clamping plates (519), and when the thumb air cylinders (517) work, line cutting is carried out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910680970.3A CN110286438B (en) | 2019-07-26 | 2019-07-26 | Automatic optical fiber board arrangement equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910680970.3A CN110286438B (en) | 2019-07-26 | 2019-07-26 | Automatic optical fiber board arrangement equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110286438A CN110286438A (en) | 2019-09-27 |
| CN110286438B true CN110286438B (en) | 2024-03-08 |
Family
ID=68022447
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910680970.3A Active CN110286438B (en) | 2019-07-26 | 2019-07-26 | Automatic optical fiber board arrangement equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110286438B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101893734A (en) * | 2010-07-28 | 2010-11-24 | 山西长城微光器材股份有限公司 | Manufacturing method of large-size fiber optic faceplate |
| CN104724544A (en) * | 2015-03-25 | 2015-06-24 | 北京航空航天大学 | Optical fiber automatic guiding control device suitable for optical fiber ring winding machine |
| CN206076040U (en) * | 2016-06-13 | 2017-04-05 | 东莞市大研自动化设备有限公司 | A kind of Double-wire parallel wound Full-automatic coiling type-setting machine |
| CN107942459A (en) * | 2017-11-23 | 2018-04-20 | 中国建筑材料科学研究总院有限公司 | A kind of row plate system of fibre optic image transmission element |
| CN109378293A (en) * | 2018-10-09 | 2019-02-22 | 苏州宏瑞达新能源装备有限公司 | A kind of high-precision Composer of photovoltaic cell string |
| CN110002275A (en) * | 2019-04-16 | 2019-07-12 | 武汉楚星光纤应用技术有限公司 | Optical fiber automatic erasing is around equipment |
| CN210005731U (en) * | 2019-07-26 | 2020-01-31 | 吉林大学 | Automatic optical fiber plate arranging equipment |
-
2019
- 2019-07-26 CN CN201910680970.3A patent/CN110286438B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101893734A (en) * | 2010-07-28 | 2010-11-24 | 山西长城微光器材股份有限公司 | Manufacturing method of large-size fiber optic faceplate |
| CN104724544A (en) * | 2015-03-25 | 2015-06-24 | 北京航空航天大学 | Optical fiber automatic guiding control device suitable for optical fiber ring winding machine |
| CN206076040U (en) * | 2016-06-13 | 2017-04-05 | 东莞市大研自动化设备有限公司 | A kind of Double-wire parallel wound Full-automatic coiling type-setting machine |
| CN107942459A (en) * | 2017-11-23 | 2018-04-20 | 中国建筑材料科学研究总院有限公司 | A kind of row plate system of fibre optic image transmission element |
| CN109378293A (en) * | 2018-10-09 | 2019-02-22 | 苏州宏瑞达新能源装备有限公司 | A kind of high-precision Composer of photovoltaic cell string |
| CN110002275A (en) * | 2019-04-16 | 2019-07-12 | 武汉楚星光纤应用技术有限公司 | Optical fiber automatic erasing is around equipment |
| CN210005731U (en) * | 2019-07-26 | 2020-01-31 | 吉林大学 | Automatic optical fiber plate arranging equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110286438A (en) | 2019-09-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211965066U (en) | Visual defect detection equipment | |
| CN211877747U (en) | 3D visual detection equipment | |
| CN203222331U (en) | Electronic element conveying device | |
| CN209226126U (en) | A kind of robot for yardage roll stacking is grabbed | |
| CN110434583A (en) | A kind of automatic wire pressing sandwiched is standby and crimping clamping method | |
| CN103612951A (en) | Double-tray wire winding machine | |
| CN110286438B (en) | Automatic optical fiber board arrangement equipment | |
| CN210005731U (en) | Automatic optical fiber plate arranging equipment | |
| CN202192380U (en) | Spot welding device | |
| CN106391847B (en) | A kind of multistation automatic pipe reducing machine | |
| CN209561833U (en) | A kind of unwrapping wire mould group of wire rod assembly machine | |
| CN218732808U (en) | Guide wheel with auxiliary power for cable laying | |
| CN203667717U (en) | Take-up machine | |
| CN108142973B (en) | Visual positioning and assembling mechanism and method for betel nuts | |
| CN207026386U (en) | A kind of spring pressure and machine | |
| CN105810474A (en) | Third assembling mechanism of limiting switch assembling machine | |
| CN210214145U (en) | Typesetting device of optical fiber panel | |
| CN214444407U (en) | Automatic screw locking device guided by vision system | |
| CN110155706A (en) | Multistation conveying device and food cans coder | |
| CN111069068B (en) | Break disconnected check out test set off with fingers and thumb | |
| CN112008397B (en) | Online automatic assembly and detection device of electrical alarm module | |
| CN111929031B (en) | Optical fiber looping device and automatic bending loss testing method | |
| CN104291118A (en) | Gripper device of stacking machine | |
| CN109592481B (en) | Automatic length fixing method and device for flexible thin wire | |
| CN110282447B (en) | Typesetting device for optical fiber panel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |