CN110271922A - A kind of automatic kinking machine - Google Patents

A kind of automatic kinking machine Download PDF

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Publication number
CN110271922A
CN110271922A CN201910470331.4A CN201910470331A CN110271922A CN 110271922 A CN110271922 A CN 110271922A CN 201910470331 A CN201910470331 A CN 201910470331A CN 110271922 A CN110271922 A CN 110271922A
Authority
CN
China
Prior art keywords
auxiliary
wire
active force
lathe bed
rotating disk
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910470331.4A
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Chinese (zh)
Inventor
靳耀东
俞兆祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Beilun Musical Instrument Accessories Manufacturing Co Ltd
Original Assignee
Ningbo Beilun Musical Instrument Accessories Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Beilun Musical Instrument Accessories Manufacturing Co Ltd filed Critical Ningbo Beilun Musical Instrument Accessories Manufacturing Co Ltd
Priority to CN201910470331.4A priority Critical patent/CN110271922A/en
Publication of CN110271922A publication Critical patent/CN110271922A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H81/00Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
    • B65H81/06Covering or wrapping elongated cores

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Abstract

The invention discloses a kind of automatic kinking machines, comprising: lathe bed, active force mechanism, auxiliary rotating mechanism, distance adjusting mechanism and wire charging mechanism;Active force mechanism is arranged in the upper right of the lathe bed;The upper left of the lathe bed is provided with auxiliary rotating mechanism and distance adjusting mechanism;The top of distance adjusting mechanism is arranged in the auxiliary rotating mechanism;Wire charging mechanism is provided between the active force mechanism and auxiliary rotating mechanism.The present apparatus uses automatic paying-out mechanism, makes the uniform winding steel wire of copper wire, while guaranteeing the copper wire equal length on steel wire.The present apparatus improves work efficiency, and reduces labor intensity.

Description

A kind of automatic kinking machine
Technical field
The present invention relates to instrument recognition fields of automation technology, more particularly, to a kind of automatic kinking machine.
Background technique
Existing musical instrument wrapping machine is that machine drives string wire rotation, manually hauls copper wire and move along string wire, twine copper wire It is wound on string wire, such piano chord wrapping machine has the shortcomings that as follows: one, copper wire movement is manually tensed, it cannot be guaranteed that copper wire is uniform It is wound on string wire, is easy loose or overlapping;Two, manually unstable to the pulling force of copper wire, cause copper wire to be wound in string wire Elasticity is inconsistent;Three, manual control copper wire is wrapped in the end size of string wire, it cannot be guaranteed that on the string wire of each finished product The length of copper wire is completely the same.Therefore, it is necessary to design a kind of automatic kinking machine.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic kinking machines.
To achieve the above object, the present invention uses the following contents:
A kind of automatic kinking machine, comprising: lathe bed, active force mechanism, auxiliary rotating mechanism, distance adjusting mechanism and online machine Structure;Active force mechanism is arranged in the upper right of the lathe bed;The upper left of the lathe bed is provided with auxiliary rotating mechanism and distance Regulating mechanism;The top of distance adjusting mechanism is arranged in the auxiliary rotating mechanism;The active force mechanism and auxiliary rotating mechanism it Between be provided with wire charging mechanism.
Preferably, the active force mechanism includes main swivel head, main rotation gear set, steel wire lock tightening device, steps up to fill It sets, rotary power motor, driving shaft, driving shaft gear, auxiliary bearing bracket, right axle base supporting and active force bracket;It is described Rotary power motor is fixed by screws on lathe bed;Driving shaft, and and electric rotating is arranged in the left side of the rotary power motor Machine is fixedly connected;Driving shaft gear, auxiliary bearing bracket and right bearing seat branch are disposed on the driving shaft from right to left Frame;Main rotation gear set is provided with above the driving shaft gear;Main rotation is provided on the left of the main rotation gear set Head;Steel wire lock tightening device is provided on the right side of the main rotation gear set;It is provided with and steps up on the right side of the steel wire lock tightening device Device;The middle edema with the heart involved of active force bracket is arranged in the main swivel head, main rotation gear set, steel wire lock tightening device and clamping device On flat axis.
Preferably, the auxiliary rotating mechanism includes auxiliary swivel head, auxiliary rotation gear, driven shaft, driven shaft gear, left axle Base supporting and auxiliary runing rest;The auxiliary runing rest is internally provided with auxiliary rotation gear set;The auxiliary runing rest Right hand external is provided with auxiliary swivel head;The central horizontal axis of auxiliary runing rest is arranged in the auxiliary swivel head and auxiliary rotation gear set On line;Driven shaft gear is provided with below the auxiliary rotation gear set;Driven shaft is provided on the driven shaft gear;It is described The top of left shaft holder bracket is arranged in the right end of driven shaft.
Preferably, the distance adjusting mechanism includes supporting plate, screw rod, screw gear, servo motor and sliding rail;The silk Screw gear is provided on the left of bar;Servo motor is provided with below the screw gear;Supporting plate is provided with above the screw rod; Sliding rail is provided with above the supporting plate;Auxiliary rotating mechanism is provided on the sliding rail.
Preferably, the wire charging mechanism includes actinobacillus wheel, unwrapping wire wheel support, small rotating disk, big rotating disk, wire stretching wheel Group, online motor, wire charging mechanism sliding slot and payingoff mechanism pedestal;The top and middle part of the unwrapping wire wheel support are provided with cross Bar;The actinobacillus wheel is separately positioned on cross bar;The unwrapping wire wheel support is fixed on above the left side of payingoff mechanism pedestal;It is described Wire stretching wheel group is provided with above the right side of payingoff mechanism pedestal;The payingoff mechanism pedestal is internally provided with online motor;Institute It states and is provided with small rotating disk and big rotating disk above online motor;The top of big rotating disk is arranged in the small rotating disk;Institute Payingoff mechanism pedestal is stated to be arranged on wire charging mechanism sliding slot;The wire charging mechanism sliding slot is arranged on lathe bed.
Preferably, it is provided with dust cover on the left of the auxiliary rotating mechanism, dust cover prevents dust from falling into auxiliary whirler The naked leakage part in structure rear end also functions to certain protective action.
Preferably, de- string cylinder is provided on the lathe bed, de- string cylinder action is that string cylinder is taken off during kinking Stretching holds steel wire, prevents from shaking in steel wire rotary course.
Preferably, the driving shaft is connect with driven shaft by fixedly connected part.
The invention has the following advantages that
1, the present apparatus uses automatic paying-out mechanism, makes the uniform winding steel wire of copper wire, while guaranteeing that the copper wire on steel wire is long It spends equal.
2, the present apparatus improves work efficiency, and reduces labor intensity.
Detailed description of the invention
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
Fig. 1 is a kind of automatic kinking machine structural schematic diagram of the invention.
In figure, each appended drawing reference are as follows:
1- lathe bed, 2- active force mechanism, the main swivel head of 201-, the main rotation gear set of 202-, 203- steel wire lock tightening device, 204- clamping device, 205- rotary power motor, 206- driving shaft, 207- driving shaft gear, the auxiliary bearing bracket of 208-, 209- Right axle base supporting, 210- active force bracket, the auxiliary rotating mechanism of 3-, the auxiliary swivel head of 301-, the auxiliary rotation gear set of 302-, 303- from Moving axis, 304- driven shaft gear, 305- left bearing bracket, the auxiliary runing rest of 306-, 4- distance adjusting mechanism, 401- supporting plate, 402- screw rod, 403- screw gear, 404- servo motor, 405- sliding rail, 5- wire charging mechanism, 501- actinobacillus wheel, 502- actinobacillus wheel Bracket, the small rotating disk of 503-, the big rotating disk of 504-, 505- wire stretching wheel group, the online motor of 506-, 507- wire charging mechanism sliding slot, 508- payingoff mechanism pedestal, 6- dust cover, 7- take off string cylinder, 8- fixedly connected part.
Specific embodiment
In order to illustrate more clearly of the present invention, below with reference to preferred embodiment, the present invention is described further.Ability Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, this should not be limited with this The protection scope of invention.
As shown in Figure 1, a kind of automatic kinking machine include: lathe bed 1, active force mechanism 2, auxiliary rotating mechanism 3, apart from adjusting machine Structure 4 and wire charging mechanism 5;Active force mechanism 2 is arranged in the upper right of the lathe bed 1;The upper left of the lathe bed 1 is provided with auxiliary Rotating mechanism 3 and distance adjusting mechanism 4;The top of distance adjusting mechanism 4 is arranged in the auxiliary rotating mechanism 3;The active force Wire charging mechanism 5 is provided between mechanism 2 and auxiliary rotating mechanism 3.
Further, the active force mechanism 2 includes main swivel head 201, main rotation gear set 202, steel wire lock tightening device 203, clamping device 204, rotary power motor 205, driving shaft 206, driving shaft gear 207, auxiliary bearing bracket 208, right axle Base supporting 209 and active force bracket 210;The rotary power motor 205 is fixed by screws on lathe bed 1, for providing Power;
Further, the left side of the rotary power motor 205 is connected with driving shaft 206;From the right side on the driving shaft 206 Driving shaft gear 207, auxiliary bearing bracket 208 and right axle base supporting 209 are sequentially passed through to a left side;The driving shaft gear 207 Top be provided with main rotation gear set 202, driving shaft 206 and main rotation gear set 202 are set as V belt translation, can overload When protect other parts;The left side of the main rotation gear set 202 is provided with main swivel head 201, and main swivel head 201 is for installing Piano wire;The right side of the main rotation gear set 202 is provided with steel wire lock tightening device 203, and one, steel wire hangs over auxiliary swivel head On 301, steel wire lock tightening device 203 is in addition put by main swivel head 201 on one side, clamping device 204 is by driving steel wire lock tightening 203 locking steel wire of device;The right side of the steel wire lock tightening device 203 is provided with clamping device 204, and clamping device 204 drives steel Silk locking device 203, locking steel wire;The main swivel head 201, main rotation gear set 202, steel wire lock tightening device 203 and step up Device 204 is arranged in the central horizontal axis of active force bracket 210, drives main rotation gear by the rotation of driving shaft gear 207 Group 202, and then make main swivel head 201, steel wire lock tightening device 203 and clamping device 204 while rotating.
Further, the auxiliary rotating mechanism 3 include auxiliary swivel head 301, auxiliary rotation gear set 302, driven shaft 303, from Moving axis gear 304, left shaft holder bracket 305 and auxiliary runing rest 306;The auxiliary runing rest 306 is internally provided with auxiliary rotation Rotating disk group 302;The right hand external of the auxiliary runing rest 306 is provided with auxiliary swivel head 301;The auxiliary swivel head 301 and auxiliary Rotation gear set 302 is arranged in the central horizontal axis of auxiliary runing rest 306;The lower section of the auxiliary rotation gear set 302 is set It is equipped with driven shaft gear 304, and is V belt translation with driven shaft gear 304;There is driven shaft 303 on the driven shaft gear 304;Institute The right end for stating driven shaft 303 passes through left bearing bracket 305, and is fixedly connected with driving shaft 206, makes driven shaft gear 304 and master Moving axis gear 207 rotates synchronously, and then rotates synchronously auxiliary rotation gear set 302 with main rotation gear set 202, to reach main The purpose that swivel head 201 and auxiliary swivel head 301 rotate synchronously.
Further, the distance adjusting mechanism 4 includes supporting plate 401, screw rod 402, screw gear 403, servo motor 404 With sliding rail 405;Screw gear 403 is provided on the left of the screw rod 402;The lower section of the screw gear 403 is provided with servo electricity Machine 404, and with 404 V belt translation of servo motor;It is provided with supporting plate 401 above the screw rod 402, is provided with screw thread on screw rod 402, Supporting plate 401 has screwed vertical panel below, and passes through screw rod 402 and the cooperation of screw rod 402, and servo motor 404 passes through silk Bar gear 403 rotates screw rod 402, and supporting plate 401 is moved due to screw thread, can be adjusted to suitable according to string Position;The top of the supporting plate 401 is provided with sliding rail 405, and the sliding rail 405 can be used to adjust manually auxiliary rotating mechanism 3, sliding rail Auxiliary runing rest 306 is provided on 405.
Further, the wire charging mechanism 5 includes actinobacillus wheel 501, unwrapping wire wheel support 502, small rotating disk 503, big rotation Disk 504, wire stretching wheel group 505, online motor 506, wire charging mechanism sliding slot 507 and payingoff mechanism pedestal 508;The unwrapping wire wheel support 502 top and middle part are provided with cross bar;The actinobacillus wheel 501 is separately positioned on cross bar;The unwrapping wire wheel support 502 is solid It is scheduled on above the left side of payingoff mechanism pedestal 508;Wire stretching wheel group 505 is provided with above the right side of the payingoff mechanism pedestal 508; The payingoff mechanism pedestal 508 is internally provided with online motor 506;The top of the online motor 506 is provided with small rotation Disk 503 and big rotating disk 504;The top of big rotating disk 504 is arranged in the small rotating disk 503;When in use, by internal layer copper wire Circle and outer layer copper coil respectively cover on actinobacillus wheel 501, and copper wire is passed through wire stretching wheel group 505, are wrapped in large and small rotating disk, Its internal layer copper wire is wrapped in small rotating disk 503, and outer layer copper wire is wrapped in big rotating disk 504
Further, the payingoff mechanism pedestal 508 is arranged on wire charging mechanism sliding slot 507, in active force mechanism 2 It is moved back and forth between auxiliary rotating mechanism 3;The wire charging mechanism sliding slot 507 is arranged on lathe bed 1.
Further, the left side of the auxiliary rotating mechanism 3 is provided with dust cover 6, and dust cover 6 prevents dust from falling into auxiliary rotation Mechanism, naked leakage part, 3 rear end also functions to certain protective action.
Further, it is provided with de- string cylinder 7 on the lathe bed, takes off string gas, 7 effects are to take off string cylinder during kinking 7 stretchings hold steel wire, prevent from shaking in steel wire rotary course.
Further, the driving shaft 206 is connect with driven shaft 303 by fixedly connected part 8
The working principle of the present apparatus: according to string different size, prepare the internal layer copper wire and outer layer copper wire of different ratio.It is quasi- Standby to press flat steel wire, steel wire is depending on string size.
The both ends of steel wire are respectively embedded into main swivel head 201 and auxiliary swivel head 301, manually adjust servo motor 404, servo Motor 404 drives screw rod 402 to move forward and backward auxiliary rotating mechanism 3, is adjusted to the size for suitably needing to process.
After steel wire length distance has adjusted, the internal layer copper wire and outer layer copper wire chosen are connect with steel wire, starting rotation is dynamic Force motor 205 does synchronous rotary by the main swivel head 201 of 205 synchronous drive of rotary power motor and auxiliary swivel head 301, at this time Because of the rotation of steel wire, lead to the winding of the circle circle of copper wire one on a steel cord, so that small rotating disk 503 is rotated, online motor 506 push payingoff mechanism pedestal 508 to move, and small rotating disk 503 resistance certain to copper wire makes copper wire closely be wrapped in steel wire On, when wire charging mechanism 5 moves to auxiliary 3 right side of rotating mechanism, internal thread is completely wound.
Internal thread winding finishes, and manually selects outer layer winding, similarly operates as internal thread.A piece complete string processing It completes, is operated repeatedly according to yield, until completing the process quantity.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair The restriction of embodiments of the present invention may be used also on the basis of the above description for those of ordinary skill in the art To make other variations or changes in different ways, all embodiments can not be exhaustive here, it is all to belong to this hair The obvious changes or variations that bright technical solution is extended out are still in the scope of protection of the present invention.

Claims (8)

1. a kind of automatic kinking machine characterized by comprising lathe bed, active force mechanism, auxiliary rotating mechanism, distance adjusting mechanism And wire charging mechanism;Active force mechanism is arranged in the upper right of the lathe bed;The upper left of the lathe bed is provided with auxiliary whirler Structure and distance adjusting mechanism;The top of distance adjusting mechanism is arranged in the auxiliary rotating mechanism;The active force mechanism and auxiliary rotation Wire charging mechanism is provided between rotation mechanism.
2. a kind of automatic kinking machine according to claim 1, which is characterized in that the active force mechanism includes main rotation Head, main rotation gear set, steel wire lock tightening device, clamping device, rotary power motor, driving shaft, driving shaft gear, auxiliary bearing block Bracket, right axle base supporting and active force bracket;The rotary power motor is fixed by screws on lathe bed;The rotation is dynamic Driving shaft is arranged in the left side of force motor, and is fixedly connected with rotating electric machine;It is disposed with master from right to left on the driving shaft Moving axis gear, auxiliary bearing bracket and right axle base supporting;Main rotation gear set is provided with above the driving shaft gear;Institute It states and is provided with main swivel head on the left of main rotation gear set;Steel wire lock tightening device is provided on the right side of the main rotation gear set; Clamping device is provided on the right side of the steel wire lock tightening device;The main swivel head, main rotation gear set, steel wire lock tightening device and Clamping device is arranged in the central horizontal axis of active force bracket.
3. a kind of automatic kinking machine according to claim 2, which is characterized in that the auxiliary rotating mechanism includes auxiliary rotation Head, auxiliary rotation gear, driven shaft, driven shaft gear, left shaft holder bracket and auxiliary runing rest;The inside of the auxiliary runing rest It is provided with auxiliary rotation gear set;The right hand external of the auxiliary runing rest is provided with auxiliary swivel head;The auxiliary swivel head and auxiliary rotation Rotating disk group is arranged in the central horizontal axis of auxiliary runing rest;Driven shaft tooth is provided with below the auxiliary rotation gear set Wheel;Driven shaft is provided on the driven shaft gear;The top of left shaft holder bracket is arranged in the right end of the driven shaft.
4. a kind of automatic kinking machine according to claim 3, which is characterized in that the distance adjusting mechanism include supporting plate, Screw rod, screw gear, servo motor and sliding rail;Screw gear is provided on the left of the screw rod;It is set below the screw gear It is equipped with servo motor;Supporting plate is provided with above the screw rod;Sliding rail is provided with above the supporting plate;It is provided on the sliding rail Auxiliary rotating mechanism.
5. a kind of automatic kinking machine according to claim 4, which is characterized in that the wire charging mechanism includes actinobacillus wheel, puts Line wheel bracket, small rotating disk, big rotating disk, wire stretching wheel group, online motor, wire charging mechanism sliding slot and payingoff mechanism pedestal;It is described The top and middle part of unwrapping wire wheel support are provided with cross bar;The actinobacillus wheel is separately positioned on cross bar;The unwrapping wire wheel support It is fixed on above the left side of payingoff mechanism pedestal;Wire stretching wheel group is provided with above the right side of the payingoff mechanism pedestal;It is described to put Line mechanism base is internally provided with online motor;Small rotating disk and big rotating disk are provided with above the online motor;Institute State the top that big rotating disk is arranged in small rotating disk;The payingoff mechanism pedestal is arranged on wire charging mechanism sliding slot;It is described online Mechanism sliding slot is arranged on lathe bed.
6. a kind of automatic kinking machine according to claim 1, which is characterized in that be provided on the left of the auxiliary rotating mechanism Dust cover.
7. a kind of automatic kinking machine according to claim 1, which is characterized in that be provided with de- string cylinder on the lathe bed.
8. a kind of automatic kinking machine according to claim 4, which is characterized in that the driving shaft and driven shaft pass through fixation Connector connection.
CN201910470331.4A 2019-05-31 2019-05-31 A kind of automatic kinking machine Pending CN110271922A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910470331.4A CN110271922A (en) 2019-05-31 2019-05-31 A kind of automatic kinking machine

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Application Number Priority Date Filing Date Title
CN201910470331.4A CN110271922A (en) 2019-05-31 2019-05-31 A kind of automatic kinking machine

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CN110271922A true CN110271922A (en) 2019-09-24

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CN201910470331.4A Pending CN110271922A (en) 2019-05-31 2019-05-31 A kind of automatic kinking machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111873116A (en) * 2020-08-16 2020-11-03 钟瑞东 Automatic rattan machine of winding of rattan chair wood handle

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201004314Y (en) * 2007-01-22 2008-01-09 广州市罗曼士乐器制造有限公司 Automatic string winder
CN201177958Y (en) * 2008-02-03 2009-01-07 广州珠江钢琴集团有限公司 Automatic winder for piano
US20150317957A1 (en) * 2014-05-02 2015-11-05 Don Gilmore Devices, Llc Piano string tuning using inductive current pumps and associated method of use
CN205132782U (en) * 2015-09-06 2016-04-06 建湖恒华机电有限公司 Even icy case condenser pipe twines attached aluminum foil adhesive tape machinery in step
CN105957500A (en) * 2016-06-16 2016-09-21 北京佳诺通达科技发展有限公司 Automated string production device and method
CN205984254U (en) * 2016-08-26 2017-02-22 汕头市乐童乐器有限公司 High -efficient string coiler
CN206046949U (en) * 2016-08-26 2017-03-29 汕头市乐童乐器有限公司 A kind of string wrapping machine with automatic cutting line function
CN210558695U (en) * 2019-05-31 2020-05-19 宁波市北仑乐器配件制造有限公司 Automatic winding machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201004314Y (en) * 2007-01-22 2008-01-09 广州市罗曼士乐器制造有限公司 Automatic string winder
CN201177958Y (en) * 2008-02-03 2009-01-07 广州珠江钢琴集团有限公司 Automatic winder for piano
US20150317957A1 (en) * 2014-05-02 2015-11-05 Don Gilmore Devices, Llc Piano string tuning using inductive current pumps and associated method of use
CN205132782U (en) * 2015-09-06 2016-04-06 建湖恒华机电有限公司 Even icy case condenser pipe twines attached aluminum foil adhesive tape machinery in step
CN105957500A (en) * 2016-06-16 2016-09-21 北京佳诺通达科技发展有限公司 Automated string production device and method
CN205984254U (en) * 2016-08-26 2017-02-22 汕头市乐童乐器有限公司 High -efficient string coiler
CN206046949U (en) * 2016-08-26 2017-03-29 汕头市乐童乐器有限公司 A kind of string wrapping machine with automatic cutting line function
CN210558695U (en) * 2019-05-31 2020-05-19 宁波市北仑乐器配件制造有限公司 Automatic winding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111873116A (en) * 2020-08-16 2020-11-03 钟瑞东 Automatic rattan machine of winding of rattan chair wood handle

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