CN110271229A - A kind of plate generation method and plate based on integrated molding - Google Patents
A kind of plate generation method and plate based on integrated molding Download PDFInfo
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- CN110271229A CN110271229A CN201910417948.XA CN201910417948A CN110271229A CN 110271229 A CN110271229 A CN 110271229A CN 201910417948 A CN201910417948 A CN 201910417948A CN 110271229 A CN110271229 A CN 110271229A
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- honeycomb
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The embodiment of the invention provides a kind of plate generation method and plate based on integrated molding.This method includes choosing the mold for generating plate, and one layer of slurry is smeared on surface in the mould；The slurry being close on the mould inner surface is successively laid with the first fibrous layer, one layer of slurry and the first honeycomb, fills slurry in the default honeycomb lattice in the first honeycomb, and slurry is made to be fully filled with default honeycomb lattice；It is laid with the second fibrous layer in the second surface of first honeycomb, and smears one layer of slurry on the second fibrous layer after laying, the second surface for stating permeable second fibrous layer of slurry and the first honeycomb bonds；After preset time, molding plate is isolated from the mold.Should the plate of generation of the embodiment of the present invention be integrated chemical conversion type, can be improved the applicability of plate.
Description
Technical field
The present invention relates to board making technical fields, more particularly to a kind of plate generation method based on integrated molding
And plate.
Background technique
Traditional plate generation method are as follows: smear one layer of viscose in the plate face of first substrate, the one side of middle layer is glued
Knot smears one layer of viscose on the above-mentioned first substrate for filling viscose on the another side of middle layer, is smearing mucus
The second substrate is bonded on the another side of middle layer, after viscose solidifies substantially, then by first substrate, the second substrate and middle layer system
At plate completed.
From the foregoing, it can be seen that the first substrate of the plate and second is substantially although traditional plate generation method is simple
By viscose and interlayer cohesive, because to the harmful substance of human body, such as formaldehyde, therefore existing viscose generally also contains
Plate made of the above method may constitute a threat to human body health, and in use for some time, often due to glutinous
Glue is influenced by plate use environment, it is easy to cause viscose to fall off or fail, such first substrate or the second substrate are just in
Interbed separation, so that plate is impaired, therefore traditional plate generation method is poor for applicability.
Summary of the invention
The embodiment of the present invention is designed to provide a kind of plate generation method and plate based on integrated molding, to mention
High applicability.
Specific technical solution is as follows:
A kind of plate generation method based on integrated molding, the method includes；
The mold for generating plate is chosen, and one layer of slurry is smeared on surface in the mould；
The slurry being close on the mould inner surface is successively laid with the first fibrous layer, one layer of slurry and the first honeycomb；
Slurry is filled in the default honeycomb lattice in first honeycomb, and it is described to be fully filled with the slurry
Default honeycomb lattice；Wherein, the default honeycomb lattice is according to the plate to be generated bearing capacity to be born, and described
The honeycomb lattice of to be filled with slurry is determined in one honeycomb；
It is laid with the second fibrous layer in the second surface of first honeycomb, and is applied on the second fibrous layer after laying
One layer of slurry is smeared, the second surface bonding of permeable second fibrous layer of slurry and first honeycomb is described
Second surface are as follows: the face opposite with first surface, the first surface in first honeycomb are as follows: in first bee
The face being bonded in nest structure with the slurry being laid on first fibrous layer；
After preset time, molding plate is isolated from the mold.
Further, permeability hole is set in the pre-position of second fibrous layer.
Further, in the mould before one layer of slurry of surface smearing, comprising:
One layer of release agent is smeared on surface in the mould.
Further, the mold and the first fibrous layer are preset with location hole respectively；
Before the slurry being close on the mould inner surface, further include；
Preset locating piece is placed in the location hole of the mold；
It is described to be successively laid with the first fibrous layer, one layer of slurry and the first honeycomb, including；
Successively it is laid with the first fibrous layer, one layer of slurry and the first honeycomb, and the location hole set of first fibrous layer
It is located on the locating piece, the locating piece is placed in the honeycomb lattice of first honeycomb.
Further, the mold and the first fibrous layer are preset with mounting hole respectively；
Before the slurry being close on the mould inner surface, further include；
Preset installation part is placed in the mounting hole of the mold；
It is described to be successively laid with the first fibrous layer, one layer of slurry and the first honeycomb, including；
Successively it is laid with the first fibrous layer, one layer of slurry and the first honeycomb, and the mounting hole set of first fibrous layer
It is located on the installation part, the installation part is placed in the honeycomb lattice of first honeycomb.
Further, it is described be successively laid with the first fibrous layer, one layer of slurry and the first honeycomb after, further includes:
Slurry is filled in the honeycomb lattice for placing the locating piece.
Further, it is described be successively laid with the first fibrous layer, one layer of slurry and the first honeycomb after, further includes:
Slurry is filled in the honeycomb lattice for placing the installation part.
Further, on the second fibrous layer described after laying after one layer of slurry of smearing, further includes:
Determine whether the honeycomb quantity being laid with is equal to honeycomb quantity to be laid in advance；
If it is not, the second honeycomb to be laid with and the second new fibrous layer are then chosen, on the slurry
It is successively laid with second honeycomb and the second new fibrous layer, and smears one layer of slurry on the second fibrous layer after laying
Material returns and executes whether the honeycomb quantity that the determination has been laid with is equal to honeycomb quantity to be laid in advance
Step, wherein the surface of the slurry permeable new the second fibrous layer and second honeycomb bonds；
The step of if be equal to, execution is described after preset time, and molding plate is isolated from the mold.
Further, described that second honeycomb and the second new fibrous layer, packet are successively laid on the slurry
It includes:
Second honeycomb, and the default honeycomb lattice in second honeycomb are laid on the slurry
Middle filling slurry, and the slurry is made to be fully filled with the default honeycomb lattice；
The second new fibrous layer is laid with away from the surface of mold in second honeycomb.
Further, the slurry includes: fireproof coating, resistance to jelly coating and water-repellent paint.
Further, the slurry includes the first slurry and the second slurry；First slurry is for smearing described the
It is located at the slurry of outermost second fibrous layer in one fibrous layer or/and composition plate；Second slurry is for smearing structure
At the slurry for the second fibrous layer for being located at middle layer in plate；
Wherein, first slurry includes: fireproof coating, antifreezing dope and water-repellent paint；
Second slurry includes: heat preservation slurry.
A kind of plate, the plate are the plate generated according to any of the above-described integrated molding generation method.
A kind of plate generation method and plate based on integrated molding provided in an embodiment of the present invention.This method includes choosing
The mold for generating plate is taken, and one layer of slurry is smeared on surface in the mould；The slurry being close on mould inner surface, successively spreads
If the first fibrous layer, one layer of slurry and the first honeycomb, slurry is filled in the default honeycomb lattice in the first honeycomb,
And slurry is made to be fully filled with default honeycomb lattice；It is laid with the second fibrous layer in the second surface of the first honeycomb, and is being laid with
One layer of slurry is smeared on the second fibrous layer afterwards；After preset time, molding plate is isolated from mold.Relative to
For the prior art, the plate of the schemes generation of the embodiment of the present invention is integrated molding structure, the first of the first honeycomb
Surface and second surface pass through slurry respectively and are bonded together with the first fibrous layer and the second fibrous layer, it is seen then that the application present invention
The stability of the plate for the schemes generation that embodiment provides is higher, it is difficult to be influenced by plate use environment, in addition above-mentioned slurry
Non-harmful coating can be selected, therefore, can be improved the applicability of plate using scheme provided in an embodiment of the present invention.Certainly,
It implements any of the products of the present invention or method must be not necessarily required to reach all the above advantage simultaneously.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described.
Fig. 1 is the flow diagram of the integrated molding generation method of the first plate provided in an embodiment of the present invention；
Fig. 2 is the diagrammatic cross-section of the first plate provided in an embodiment of the present invention；
Fig. 3 is the diagrammatic cross-section of second of plate provided in an embodiment of the present invention；
Fig. 4 is the diagrammatic cross-section of the third plate provided in an embodiment of the present invention；
Fig. 5 is the diagrammatic cross-section of the 4th kind of plate provided in an embodiment of the present invention；
Fig. 6 is the flow diagram of the 4th kind of plate generation method provided in an embodiment of the present invention.
Wherein, 1- slurry, the first fibrous layer of 2-, the first honeycomb of 3-, the second fibrous layer of 4-, 5- locating piece, 6- second
Honeycomb, 7- mold, 8- desktop.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In order to solve prior art problem, the embodiment of the invention provides a kind of plate generation side based on integrated molding
Method.
Referring to Fig. 1, Fig. 1 is a kind of process of the plate generation method based on integrated molding provided in an embodiment of the present invention
Schematic diagram, this method comprises the following steps:
S101 chooses the mold 7 for generating plate, and smears one layer of slurry 1 in 7 inner surface of mold；
Wherein, the inner surface of mold is the surface for determining plate shape；
Above-mentioned mold 7 is used to the mold 7 of plate sizing, it is, the inner surface of mold 7 is any shape, then plate
Part is exactly any shape, as shown in Fig. 2, the plate then generated is exactly rectangular when the shape of 7 inner surface of mold is rectangle
Body, as shown in figure 3, the shape of the plate then generated is that section is circular conical surface when the inner surface configuration of mold 7 is circular conical surface
Shell.
Above-mentioned mold can be punching block, wooden model etc. with certain degree of hardness, and the embodiment of the present invention is not to the material of mold
It limits.
In embodiments of the present invention, the inner surface of mold can be equipped with multiple patterns, then mold can be to the outermost slurry of plate
Material does pattern modelling.
The selection of slurry 1 and the application scenarios for the plate of being generated have relationship, if the purposes of plate is for building wall
Body, then slurry 1 may be selected to can satisfy the requirement of construction wall defined, can also be added special coating formed have it is cold-resistant,
The plate of fire resisting and heat preservation.
Above-mentioned slurry 1 can be inorganic composite materials (FLC), gypsum, concrete or cement etc., and the FLC has
The characteristics such as the service life is long, anticorrosive, anti-oxidant.As it can be seen that these slurries 1 are non-harmful material, and are used for a long time, it will not be to ring
Border or human body health threaten.
After plate sizing, when plate is separated with mold 7, it is understood that there may be since mold 7 and 1 caking property of slurry are strong,
Plate is caused to be detached from difficult problem from mold 7, in order to solve this problem, in a kind of embodiment provided by the invention, in institute
State 7 inner surface of mold smear one layer of slurry 1 before, comprising: 7 inner surface of mold smear one layer of release agent.
Wherein, above-mentioned release agent for make molding plate be detached from more more easily from mold 7, while making plate table
Face more smooth pieces, it is, enabling to be close to 7 inner surface of mold and the slurry 1 be formed as completely as possible from mould
It is detached from tool 7.
Above-mentioned release agent can by silicone compounds, silicone oil, synthesize paraffin, polyethylene wax, polytetrafluoroethylene (PTFE), fluororesin
One of substances such as powder, fluorine resin coating, fatty oil mixture are constituted, alternatively, by any several mixing in above-mentioned substance
It constitutes.
As it can be seen that method provided in an embodiment of the present invention by 7 inner surface of mold smear one layer of release agent, relative to
Not 7 inner surface of mold smear release agent for, can not only make molding plate be easier detached from mold 7
Come, additionally it is possible to improve the success rate that plate completely demoulds.
In an embodiment of the present invention, the slurry 1 includes: fireproof coating, antifreezing dope and water-repellent paint.
Fireproof coating, antifreezing dope and water-repellent paint can be mixed to form to have with preset ratio and prevent fires, is cold-proof and anti-
The slurry 1 of water function.
As it can be seen that slurry 1 provided in an embodiment of the present invention includes fireproof coating, antifreezing dope and water-repellent paint, so as to generate
Plate have the function of fire prevention, cold-proof and waterproof.
S102, the slurry 1 being close on 7 inner surface of mold are successively laid with 2, one layers of slurry 1 and first of the first fibrous layer
Honeycomb 3；
By S101 it is found that 7 inner surface of above-mentioned mold has smeared one layer of slurry 1, on 7 inner surface of mold for smearing slurry
It is successively laid with 2, one layers of slurry 1 of the first fibrous layer and the first honeycomb 3, it is, 7 inner surface of mold is successively arranged one layer of slurry
Expect 2, one layers of slurry 1 of the 1, first fibrous layer and the first honeycomb 3, and the first surface of slurry and the first honeycomb 3 bonds,
So that the first honeycomb 3 and the first fibrous layer 2 are bonded together by slurry.
Above-mentioned one layer of slurry for the first fibrous layer and the second fibrous layer respectively with the first surface of the first honeycomb and
Second surface bonding, therefore the thickness for smearing slurry can be relatively thin, only plays cementation.
The first surface of above-mentioned first honeycomb 3 are as follows: in first honeycomb 3 with to be laid on described first fine
Tie up the face that the slurry 1 on layer 2 is bonded；
Above-mentioned first fibrous layer 2 can be the flexible body of the compositions such as carbon fiber, glass fibre or nylon fiber.It is being generated
Plate in how to choose the material of the first fibrous layer 2, then have relationship with the practical thorough fare of plate.If plate is used as building
Walling body in use, then cement may be selected in slurry 1, as plate be used as floor in use, if slurry 1 glass fibers can be used
Dimension.
First honeycomb can be the first honeycomb made of paper material, honeycomb knot made of glass fiber material
Structure, the embodiment of the present invention do not limit this.
In an embodiment of the present invention, mold 7 and the first fibrous layer 2 are preset with location hole respectively；
Further include step A before the S102:
Preset locating piece 5 is placed in the location hole of the mold 7 by step A；
Based on step A, the S102 may include step B:
Step B is successively laid with 2, one layers of slurry 1 of the first fibrous layer and the first honeycomb 3, and first fibrous layer 2
Location hole be set on the locating piece 5, the locating piece 5 is placed in the honeycomb lattice of first honeycomb 3；
Wherein, above-mentioned locating piece 5 is respectively used to position the plate to be generated on mounting surface to be installed.
It gives an example: as shown in figure 4, often see that the desktop 8 due to a desk is broken in real life, in order to
So that desk does not influence to use and beautiful, may result in the phenomenon that entire desk just discard, thus cause resource with
The problem of cost wastes can be solved the above problems using the plate that the embodiment of the present invention generates, it is necessary first to be reserved on desktop 8
There is location hole, by the cooperation of the locating piece 5 of the location hole and plate of desktop 8, then plate can be mounted on desktop 8 and be formed
New desk.If plate damages, plate face is only changed, without purchasing entire desk again, not only saves cost, also
Save resource.
As it can be seen that the embodiment of the present invention is successively laid with by the way that preset locating piece 5 to be placed in the location hole of the mold 7
First 2, one layers of fibrous layer slurry 1 and the first honeycomb 3, and the location hole of first fibrous layer 2 is set in the positioning
On part 5, the locating piece 5 is placed in the honeycomb lattice of first honeycomb 3, can be convenient for the installation of generated plate.
In an embodiment of the present invention, after stepb, further includes:
Slurry 1 is filled in the honeycomb lattice for placing the locating piece 5；
Wherein, above-mentioned honeycomb lattice refers to the honeycomb lattice of placement positioning part 5 in the first honeycomb 3.
Above-mentioned slurry 1 can be partially filled with, and can also be fully filled in the honeycomb lattice of placement positioning part 5, as long as can
So that locating piece 5 is securely in honeycomb lattice.
As it can be seen that the embodiment of the present invention can be improved by filling slurry 1 in the honeycomb lattice for placing the locating piece 5
The fastness of locating piece 5 enhances the bearing capacity of locating piece 5.
In an embodiment of the present invention, mold 7 and the first fibrous layer 2 are preset with mounting hole respectively；
Further include step C before the S102:
Preset installation part is placed in the mounting hole of the mold 7 by step C；
Based on step C, the S102 may include step D:
Step D is successively laid with 2, one layers of slurry 1 of the first fibrous layer and the first honeycomb 3, and first fibrous layer 2
Mounting hole be set on the installation part, the installation part is placed in the honeycomb lattice of first honeycomb 3；
Wherein, above-mentioned installation part is respectively used to install the plate to be generated on mounting surface to be installed.
Based on above-mentioned example: plate can be mounted on desktop by the cooperation of the installation part and 8 mounting hole of desktop of plate
On 8.If plate damages, plate face is only changed, without purchasing entire desk again, cost is not only saved, also saves
Resource.
As it can be seen that the embodiment of the present invention is successively laid with by the way that preset installation part to be placed in the mounting hole of the mold 7
One 2, one layers of fibrous layer slurry 1 and the first honeycomb 3, and the mounting hole of first fibrous layer 2 is set in the installation part
On, the installation part is placed in the honeycomb lattice of first honeycomb 3, can be convenient for the installation of generated plate.
In an embodiment of the present invention, after step D, further includes:
Slurry 1 is filled in the honeycomb lattice for placing the installation part；
Wherein, above-mentioned honeycomb lattice refers to the honeycomb lattice that installation part is placed in the first honeycomb 3.
Above-mentioned slurry 1 can be partially filled with, and can also be fully filled in the honeycomb lattice for placing installation part, as long as can make
Installation part securely in honeycomb lattice.
As it can be seen that the embodiment of the present invention in the honeycomb lattice for placing the installation part by filling slurry 1, it is fixed to can be improved
The fastness of installation part enhances the bearing capacity of installation part.
S103 fills slurry 1 in the default honeycomb lattice in first honeycomb 3, and makes the slurry 1 completely
Fill up the default honeycomb lattice；Wherein, the default honeycomb lattice be according to the plate to be generated bearing capacity to be born, and
The honeycomb lattice of to be filled with slurry 1 is determined in first honeycomb 3；
Wherein, according to the practical application scene of plate to be generated, the bearing capacity that the plate may be born is determined, determining should
The pressure of plate unit area, thereby determines how to be laid out in the first honeycomb 3 and is made of filled therewith honeycomb lattice
Support force position, and then overcome pressure caused by the external world.
Above-mentioned slurry need fill up default honeycomb lattice, so that the slurry after solidification can play a supporting role.
First honeycomb 3 is the honeycomb of multilayer, then the first surface and second surface of the first honeycomb 3
Equipped with default honeycomb, the embodiment of the present invention does not limit this.
S104 is laid with the second fibrous layer, and the second fiber after laying in the second surface of first honeycomb 3
One layer of slurry 1, the second surface of slurry 1 permeable second fibrous layer 4 and first honeycomb 3 are smeared on layer
Bonding, the second surface are as follows: the face opposite with first surface, the first surface in first honeycomb 3 are as follows:
The face being bonded in first honeycomb 3 with the slurry being laid on first fibrous layer 2；
Wherein, the fibrous layer that above-mentioned first fibrous layer 2 and the second fibrous layer can be constituted for same material, may not be
The fibrous layer that same material is constituted, the embodiment of the present invention do not limit this.
The second surface of above-mentioned first honeycomb 3 is it can be appreciated that with above-mentioned in first honeycomb 3
The face of two fibrous layers contact.
Since the honeycomb lattice in the first honeycomb is wrapped around in the first fibrous layer and the second fibrous layer, that is,
Honeycomb lattice in honeycomb is sealing structure, therefore the air in each honeycomb lattice is locked in honeycomb lattice,
And do not flow, energy loss is reduced so having using the plate that the embodiment of the present invention generates, and play heat preservation and energy-conserving action,
And first honeycomb can also enhance the intensity of generated plate so that plate is unlikely to deform.
In addition, honeycomb has sound insulation, sound absorption since honeycomb has blocked air flowing.
For higher second fibrous layer 2 of some density phenomenon bad there may be infiltration 1 effect of slurry, can draw in this way
The poor phenomenon of the second surface caking ability of the second fibrous layer 4 and the first honeycomb 3 is played, in order to avoid this phenomenon, in this hair
In a kind of bright embodiment, the settable permeability hole in pre-position of the second fibrous layer 4；
The predetermined position of above-mentioned second fibrous layer 4 can according to the area of plate, plate purposes in advance in the first fiber
Permeability hole is reserved on layer, if board area is big, plate is used for construction wall, the close of permeability hole can be set in the first fibrous layer
Spend it is more larger, if board area is small and plate is only used for the bottom frame as photograph, can the second fibrous layer 4 be arranged permeate
The density in hole is smaller.
As it can be seen that the permeability hole of setting of the embodiment of the present invention, facilitating can high second fibrous layer 4 and the first honeycomb 3
Caking ability.
In an embodiment of the present invention, further include step F~step G as shown in figure 5, after S104:
Step F, determines whether the honeycomb quantity being laid with is equal to honeycomb quantity to be laid in advance；Such as
Fruit is not equal to, step G, if be equal to, executes S105；
Step G chooses the second honeycomb 6 and the second new fibrous layer 4 to be laid with, on the slurry 1 successively
It is laid with the second honeycomb 6 and the second new fibrous layer 4, and smears one layer of slurry 1 on the second fibrous layer after laying, is returned
Execute step F, wherein the surface of slurry 1 permeable new second fibrous layer and second honeycomb 6 bonds；
Wherein, clear for ease of description, it can will be parallel with mold 7 in the second honeycomb 6 and apart from nearest
Face is denoted as first surface, it is, the face being close in step G with one layer of slurry 1 being finally laid in S103.
Will be parallel with 7 inner surface of mold in the second honeycomb 6 and apart from farthest face, it is, in step G
The surface of two honeycombs 6 is denoted as second surface.
Permeability hole can also be reserved on above-mentioned the second new fibrous layer, so that slurry 1 is through permeability hole and above-mentioned second bee
The second surface of nest structure 6 bonds.
Above-mentioned second honeycomb 6 can be identical as the first honeycomb 3, can also be different from the first honeycomb 3, this
Inventive embodiments do not limit this.
Permeability hole can also be reserved in step G on second fibrous layer, so that slurry 1 is through permeability hole and above-mentioned second honeycomb
The second surface of structure 6 bonds, it is, making the second surface bonding of the second fibrous layer and the second honeycomb 6 stronger.
The honeycomb being laid with is the honeycomb that has been laid in mold 7 by the end of step F；
Total of honeycomb quantity to be laid in advance for honeycomb to be used in the estimated plate generated
Number.
If the honeycomb quantity being laid be equal to honeycomb quantity to be laid in advance, then it represents that in advance to
The honeycomb to be laid with all is laid in mold 7, that is, has all been used, without carrying out laying bee
Nest structure.
If the honeycomb being laid with is in varying numbers in honeycomb quantity to be laid in advance, then it represents that in advance
There are also parts not to be laid in mold 7 for honeycomb to be laid with, that is, has not used all, it is also necessary in mold
Remaining honeycomb is laid in 7.
For example, if generating the plate with three layers of honeycomb, first honeycomb is laid in mold 7
Afterwards, judge whether the honeycomb quantity being laid in mold 7 is equal to 3, if the honeycomb being laid in mold 7 is not
It equal to 3, then needs to continue to be laid with remaining honeycomb, if being equal to 3, then it represents that honeycomb, which has been laid with, to be finished.
The material of each second fibrous layer involved in the embodiment of the present invention may be the same or different, the present invention
Embodiment does not limit this.
As it can be seen that method provided in an embodiment of the present invention pass through for the honeycomb that has been laid with it is in varying numbers in advance to
The case where honeycomb quantity to be laid with, chooses the second honeycomb 6 and the second new fibrous layer 4 to be laid with, in institute
It states and is successively laid with the second honeycomb 6 and the second new fibrous layer 4 on slurry 1, and smeared on the second fibrous layer after laying
After one layer of slurry 1, then determine whether the honeycomb quantity being laid with is equal to honeycomb quantity to be laid in advance, needle
The case where honeycomb quantity to be laid in advance is equal to the honeycomb quantity being laid with, then it represents that honeycomb is
It is completed through being laid with, the intensity of plate to be generated can not only be improved, additionally it is possible to improve the soundproof effect and heat insulation effect of plate.
In an embodiment of the present invention, the second honeycomb 6 and the second new fiber are successively laid on the slurry 1
Layer 4 may include step H~step I:
Step H is laid with second honeycomb 6 on the slurry 1, and pre- in second honeycomb 6
If filling slurry 1 in honeycomb lattice, and the slurry 1 is made to be fully filled with the default honeycomb lattice；
Wherein it is possible in the default honeycomb lattice on the first surface or/and second surface of above-mentioned second honeycomb 6
Fill slurry.
Step I is laid with the second new fibrous layer 4 in second honeycomb 6 away from the surface of mold 1.
Surface in above-mentioned second honeycomb 6 away from mold 1 is exactly the second surface of the second honeycomb 6.
As it can be seen that method provided in an embodiment of the present invention is on slurry 1 by being laid with second honeycomb 6, and in institute
Filling slurry 1 in the default honeycomb lattice in the second honeycomb 6 is stated, and the slurry 1 is made to be fully filled with the default honeycomb
Grid；The second new fibrous layer 4 is laid with away from the surface of mold 1 in second honeycomb 6, can not only be enhanced to be generated
At the intensity of plate, additionally it is possible to which the insulation effect and soundproof effect for improving plate to be generated further improve being applicable in for plate
Property.
S105 isolates molding plate after preset time from the mold 7.
Above-mentioned preset time and 7 place environment of mold and slurry 1 have relationship, if under normal temperature environment, general preset time
For 5,6 hours, 8 more than hour can be more preferable.
The plate separated is the plate generated according to method described in foregoing invention embodiment, and the plate is by first
Fibrous layer 2, the second fibrous layer, the first honeycomb 3 or the second honeycomb 6, and, slurry 1 is constituted and molding plate
Part.
Since the first fibrous layer 2, the second fibrous layer, slurry 1, the first honeycomb knot part or the second honeycomb 6 are all flexible
Object, plasticity is stronger, because can use the plate that mold 7 generates variety of shapes.
In an embodiment of the present invention, above-mentioned slurry 1 includes the first slurry and the second slurry；First slurry is
For smearing first fibrous layer 2 or/and constituting the slurry in plate positioned at outermost second fibrous layer；Second slurry
Material is for smearing the slurry for constituting the second fibrous layer for being located at middle layer in plate；
Wherein, first slurry includes: fireproof coating, antifreezing dope and water-repellent paint；
Second slurry includes: heat preservation slurry.
Wherein, above-mentioned second slurry is that used slurry after the first slurry is removed in generating slurry used in plate
Material.
The first slurry and the second slurry in the embodiment of the present invention can choose the slurry using nuisanceless material.
As it can be seen that the plate that the first slurry of the embodiment of the present invention and the second slurry generate can have heat preservation, cold-proof, fire prevention
With the function of waterproof.
It can be seen that method provided in an embodiment of the present invention generates the mold of plate by choosing, and in the mould
Smear one layer of slurry in surface；The slurry being close on mould inner surface, is successively laid with the first fibrous layer, one layer of slurry and the first honeycomb
Structure is laid with the second fibrous layer in the second surface of the first honeycomb, and smears one layer on the second fibrous layer after laying
Slurry；After preset time, molding plate is isolated from mold.In terms of existing technologies, the present invention is implemented
The plate of the schemes generation of example is integrated molding structure, and the first surface and second surface of the first honeycomb pass through slurry respectively
Material is bonded together with the first fibrous layer and the second fibrous layer, it is seen then that the plate of application schemes generation provided in an embodiment of the present invention
The stability of part is higher, it is difficult to it is influenced by plate use environment, in addition non-harmful coating can be selected in above-mentioned slurry, therefore,
It can be improved the applicability of plate using scheme provided in an embodiment of the present invention.
Referring to 6 figures, Fig. 6 is a kind of second provided in an embodiment of the present invention plate generation method based on integrated molding
Flow diagram, this method comprises:
S201 chooses the mold 7 for generating plate, and smears one layer of slurry 1 in 7 inner surface of mold；
S202, the slurry 1 being close on 7 inner surface of mold are successively laid with 2, one layers of slurry 1 and first of the first fibrous layer
Honeycomb 3；
S203 fills slurry 1 in the default honeycomb lattice in first honeycomb 3, and makes the slurry 1 completely
Fill up the default honeycomb lattice；Wherein, the default honeycomb lattice be according to the plate to be generated bearing capacity to be born, and
The honeycomb lattice of to be filled with slurry is determined in first honeycomb 3；
S204 is laid with the second fibrous layer, and the second fiber after laying in the second surface of first honeycomb 3
One layer of slurry 1, the second surface of slurry 1 permeable second fibrous layer and first honeycomb 3 are smeared on layer
Bonding；The second surface of first honeycomb 3 are as follows: the face opposite with first surface, institute in first honeycomb 3
State the first surface of the first honeycomb 3 are as follows: in first honeycomb 3 and be laid on first fibrous layer 2
The face that slurry 1 is bonded；
S205, determines whether the honeycomb quantity being laid with is equal to honeycomb quantity to be laid in advance；Such as
Fruit is not equal to, and executes S206, if be equal to, executes S207；
S206 chooses the second honeycomb 6 and the second new fibrous layer 4 to be laid with, successively spreads on the slurry 1
If the second fibrous layer and the second honeycomb 6, and one layer of slurry 1 is smeared on the second fibrous layer after laying, it returns and executes
S204, wherein the second surface of slurry 1 permeable new second fibrous layer and second honeycomb 6 bonds；
S207 isolates molding plate after preset time from the mold 7.
It can be seen that method provided in an embodiment of the present invention generates the mold 7 of plate by choosing, and in the mold 7
Inner surface smears one layer of slurry 1；It is close to 7 inner surface of mold and is successively laid with the first fibrous layer, one layer of slurry 1 and the first honeycomb
Structure 3 fills slurry 1 in the default honeycomb lattice in the first honeycomb 3, and it is described pre- to be fully filled with the slurry 1
If honeycomb lattice；The second fibrous layer, and the second fibrous layer after laying are laid in the second surface of first honeycomb 3
One layer of slurry 1 of upper smearing；And it is in varying numbers in honeycomb quantity to be laid in advance for the honeycomb being laid with
The case where, the second honeycomb 6 and the second new fibrous layer 4 to be laid with are chosen, is laid with the second honeycomb on above-mentioned slurry 1
Structure 6 and the second new fibrous layer 4, and one layer of slurry 1 is smeared on the second fibrous layer 4 after laying, for what is be laid with
Honeycomb quantity is equal to the case where honeycomb quantity to be laid in advance, then it represents that and honeycomb has been laid with completion,
Not only improve the applicability of plate, additionally it is possible to generate high-intensitive and high warming effect plate according to actual needs.
As shown in 2~5 figures, Fig. 2~5 are a kind of plate structure schematic diagram provided in an embodiment of the present invention, and the plate is
The plate generated according to method described in any of the above-described middle inventive embodiments.
It can be seen that plate provided in an embodiment of the present invention is by slurry 1, the first fibrous layer 2, the second fibrous layer and honeycomb
The structure that structure is constituted, not only plasticity is strong, also strong applicability.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
Each embodiment in this specification is all made of relevant mode and describes, same and similar portion between each embodiment
Dividing may refer to each other, and each embodiment focuses on the differences from other embodiments.Especially for system reality
For applying example, since it is substantially similar to the method embodiment, so being described relatively simple, related place is referring to embodiment of the method
Part explanation.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the scope of the present invention.It is all
Any modification, equivalent replacement, improvement and so within the spirit and principles in the present invention, are all contained in protection scope of the present invention
It is interior.
Claims (10)
1. a kind of plate generation method based on integrated molding, which is characterized in that the method includes；
The mold (7) for generating plate is chosen, and smears one layer of slurry (1) in the mold (7) inner surface；
The slurry (1) being close on the mold (7) inner surface is successively laid with the first fibrous layer (2), one layer of slurry (1) and first
Honeycomb (3)；
Slurry (1) is filled in the default honeycomb lattice in first honeycomb (3), and fills out the slurry (1) completely
The full default honeycomb lattice；Wherein, the default honeycomb lattice be according to the plate to be generated bearing capacity to be born, and
The honeycomb lattice of to be filled with slurry is determined in first honeycomb (3)；
The second fibrous layer (4) are laid in the second surface of first honeycomb (3), and the second fibrous layer after laying
(4) one layer of slurry (1), permeable second fibrous layer (4) of slurry (1) and first honeycomb (3) are smeared on
Second surface bonding, the second surface are as follows: the face opposite with first surface in first honeycomb (3), it is described
First surface are as follows: be bonded in first honeycomb (3) with the slurry (1) being laid on first fibrous layer (2)
Face；
After preset time, molding plate is isolated from the mold (7).
2. the method as described in claim 1, which is characterized in that be arranged in the pre-position of second fibrous layer (4) and seep
Open-work.
3. the method as described in claim 1, which is characterized in that the mold (7) inner surface smear one layer of slurry (1) it
Before, comprising:
One layer of release agent is smeared in the mold (7) inner surface.
4. method as claimed in claim 3, which is characterized in that the mold (7) and first fibrous layer (2) are preset respectively
There is location hole；
Before the slurry (1) being close on mold (7) inner surface, further include；
Preset locating piece (5) is placed in the location hole of the mold (7)；
It is described to be successively laid with the first fibrous layer (2), one layer of slurry (1) and the first honeycomb (3), including；
Successively it is laid with the first fibrous layer (2), one layer of slurry (1) and the first honeycomb (3), and first fibrous layer (2)
Location hole is set on the locating piece (5), and the locating piece (5) is placed in the honeycomb lattice of first honeycomb (3).
5. method as claimed in claim 3, which is characterized in that the mold (7) and the first fibrous layer (2) are preset with peace respectively
Fill hole；
Before the slurry (1) being close on mold (7) inner surface, further include；
Preset installation part is placed in the mounting hole of the mold (7)；
It is described to be successively laid with the first fibrous layer (2), one layer of slurry (1) and the first honeycomb (3), including；
Successively it is laid with the first fibrous layer (2), one layer of slurry (1) and the first honeycomb (3), and first fibrous layer (2)
Mounting hole is set on the installation part, and the installation part is placed in the honeycomb lattice of first honeycomb (3).
6. method as claimed in claim 4, which is characterized in that be successively laid with the first fibrous layer (2), one layer of slurry described
(1) and after the first honeycomb (3), further includes:
Slurry (1) is filled in the honeycomb lattice for placing the locating piece (5).
7. method as claimed in claim 5, which is characterized in that be successively laid with the first fibrous layer (2), one layer of slurry described
(1) and after the first honeycomb (3), further includes:
Slurry (1) is filled in the honeycomb lattice for placing the installation part.
8. the method for claim 7, which is characterized in that smear one on second fibrous layer (4) after laying
After layer slurry (1), further includes:
Determine whether the honeycomb quantity being laid with is equal to honeycomb quantity to be laid in advance；
If it is not, the second honeycomb (6) to be laid with and new the second fibrous layer (4) are then chosen, in the slurry
(1) second honeycomb (6) and new the second fibrous layer (4), and the second fibrous layer (4) after laying are successively laid on
One layer of slurry (1) of upper smearing returns and executes whether the honeycomb quantity that the determination has been laid with is equal in advance to be laid with
Honeycomb quantity the step of, wherein the slurry (1) permeable new the second fibrous layer (4) and the second honeycomb knot
The surface of structure (6) bonds；
The step of if be equal to, execution is described after preset time, isolates molding plate from the mold (7).
9. method according to claim 8, which is characterized in that described to be successively laid with second bee on the slurry (1)
Nest structure (6) and new the second fibrous layer (4), comprising:
Second honeycomb (6), and the default bee in second honeycomb (6) are laid on the slurry (1)
Slurry (1) is filled in nest grid, and the slurry (1) is made to be fully filled with the default honeycomb lattice；
Surface in second honeycomb (6) away from mold (1) is laid with new the second fibrous layer (4).
10. a kind of plate, which is characterized in that the plate is the plate generated according to any one of claim 1~9 method.
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| CN201910417948.XA CN110271229A (en) | 2019-05-20 | 2019-05-20 | A kind of plate generation method and plate based on integrated molding |
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| CN201910417948.XA CN110271229A (en) | 2019-05-20 | 2019-05-20 | A kind of plate generation method and plate based on integrated molding |
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| CN109265101A (en) * | 2018-09-21 | 2019-01-25 | 吴少恩 | A kind of solidification formula cement sandwich plate and preparation method thereof |
| CN109397713A (en) * | 2017-08-17 | 2019-03-01 | 空中客车德国运营有限责任公司 | For manufacturing the method for sandwich component, for the core and sandwich component of sandwich component |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104294998A (en) * | 2013-07-19 | 2015-01-21 | 付连成 | Process for producing plate component, and plate component |
| CN109397713A (en) * | 2017-08-17 | 2019-03-01 | 空中客车德国运营有限责任公司 | For manufacturing the method for sandwich component, for the core and sandwich component of sandwich component |
| CN108859167A (en) * | 2018-08-14 | 2018-11-23 | 浙江杉盛模塑科技有限公司 | A kind of light composite material train inside gadget with high-strength coating |
| CN108891097A (en) * | 2018-09-14 | 2018-11-27 | 湖北三江航天红阳机电有限公司 | A kind of cellular sandwich panel forming method |
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Application publication date: 20190924 |