CN110270781A - A kind of bogie frame intelligence vertical library assembly welding production assembly line - Google Patents
A kind of bogie frame intelligence vertical library assembly welding production assembly line Download PDFInfo
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- CN110270781A CN110270781A CN201910567155.6A CN201910567155A CN110270781A CN 110270781 A CN110270781 A CN 110270781A CN 201910567155 A CN201910567155 A CN 201910567155A CN 110270781 A CN110270781 A CN 110270781A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Engineering & Computer Science (AREA)
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- Warehouses Or Storage Devices (AREA)
Abstract
The embodiment of the invention discloses a kind of bogie frame intelligence vertical library assembly welding production assembly lines, including intelligent splicing subsystem and intelligent vertical library storage subsystem and three-dimensional conveyer；Intelligent splicing subsystem includes transfer robot, welding robot and station frock clamp, and the movement routine of transfer robot and welding robot is parallel to each other, and station frock clamp is located in transfer robot and the common working range of welding robot；Intelligent vertical library storage subsystem includes multilayer vertical library pedestal and the lower guideway positioned at bottom, the driving end of lower guideway is equipped with the drive shaft of movable motor driving, the feed end and discharge end of multilayer vertical library pedestal are equipped with vertical lifting mechanism, vertical lifting mechanism traction loading platform does vertical displacement movement, loading platform, which is equipped with to be promoted, recognizes location device, and loading platform is equipped with the pallet fork for doing stretching motion.The present invention realizes the balance of entire productive temp, and production efficiency greatly improved, and improves product quality, and reduce production cost.
Description
Technical field
The present invention relates to bogie frame production line technical fields, and in particular to a kind of bogie frame intelligence vertical library is assembled
Welding production assembly line.
Background technique
1, the logistics mode of large-scale framework
The Workpiece storage goods yard to be produced of existing framework welding production line is one layer of ground support platform, enough if you need to store
Workpiece to be produced, then occupied area is excessive.
Since Workpiece storage station to be produced can not provide multiposition, so postwelding workpiece is arranged in postwelding workpiece cooling requirement
Cooling station.When framework welds, the cooling time of workpiece is different after each process, and each workpiece postwelding workpiece cooling station is
It moves in turn and stores formula structure, so the workpiece meter in postwelding workpiece cooling station can only be counted according to longest process cooling time
When, thus there is the form that cooling down workpiece outbound sequence is exactly first in first out.The production section of framework welding is largely effected in this way
It claps.
2, the production method of conventional elements formula:
Existing component is generally modular manual or automanual operation mode, and the activity duration difference of every procedure is very big,
Operation mode is also substantially at disordered state, is affected by human factors greatly, beat is difficult to match, and be easy to cause certain activity durations
Relatively short process is often in standby state, and certain bottleneck processes front end then generates largely in product, a large amount of to cache
A large amount of places are not only occupied, but also have seriously affected the output efficiency and cost of product.
3, existing welding unit formula production method
Existing traditional welding manner is manual semi-automatic welding, and not only welding efficiency is low, and welding quality fluctuation is big, Er Qiexu
A large amount of welder is wanted, overall cost is higher.Although present part welding post tentatively introduces robot welding, due to this production
The welding procedure of product is complicated, and the rigidity of existing welding robot is stronger, and multiplexing bit serial is needed to produce, the section between each station
Bat is difficult to balance, and it is lower to cause welding robot utilization rate, inefficiency.
4, change of workpiece is frequent, and work station replaces tooling
Since this product batch is more, workpiece often changes repeatedly, and existing robot welding workstation is difficult to realize all works
Part all standing causes the tooling platform of current welding workstation to need frequently to replace according to the characteristics of workpiece, time-consuming and laborious, manually
Intervene more, it is difficult to meet the requirement of automatic welding.
5, manual scheduled production
Although having generallyd use the enterprise management systems such as ERP in industry at present, the organization of production of existing each process is still generally adopted
Manually production plan is rule of thumb issued by hand with order situation tissue scheduled production.Which can not with equipment capacity and
Workshop actual conditions combine, and scheduled production has very big randomness and blindness, lead to production system inefficiency.
6, information system management status
Existing Workshop Production Management does not form complete information system based on artificial low level management, workshop it is real-time
The information such as the condition of production, inventory can not monitor.Often there is mistake, causes production line chaotic.
7, each process, station, tooling status information transfer mode
Workpiece figure number, quantity etc. are simply recorded using the modes such as manual record or patch paper labels between workshop process and station at present
Information is frequently present of situations such as record data are not complete or wrong, paper labels are easy breakage, lose, causes the data of transmitting wrong
Accidentally.
8, transportation system repetitive positioning accuracy is low
Existing transportation system does not have accurate positioning device, fully relies on the pick-and-place precision of conveying equipment itself, it is difficult to meet
The requirement of automatic flexible production line
Summary of the invention
The embodiment of the present invention is designed to provide a kind of bogie frame intelligence vertical library assembly welding production assembly line, to
It solves the problems, such as described in background technique.
To achieve the above object, the embodiment of the present invention provides one kind:
A kind of bogie frame intelligence vertical library assembly welding production assembly line, including intelligent splicing subsystem, intelligent splicing
The output end of system connects intelligent vertical library storage subsystem；Wherein,
The intelligent splicing subsystem includes transfer robot, welding robot and station frock clamp, the transfer robot
Bottom be mounted on girder sliding rail, the grasping end of the transfer robot is equipped with gas magnet gripping apparatus or pneumatic gripping apparatus, the weldering
Welding robot is mounted on the linear slide rail of gantry, and gantry linear slide rail is parallel with the glide direction of girder sliding rail, the dragon
The lifting seat of control welding robot lifting is equipped between door linear slide rail and welding robot, the station frock clamp is located at
In transfer robot and the common working range of welding robot, the station frock clamp is lower cover board clamp, vertical plate partition
At least one of fixture and beam body fixture.
The intelligence vertical library storage subsystem includes multilayer vertical library pedestal, and the multilayer vertical library pedestal is multistory frame, institute
The bottom for stating multilayer vertical library pedestal is equipped with horizontally disposed lower guideway, and the driving end of the lower guideway is equipped with movable motor driving
Drive shaft, the feed end and discharge end of the multilayer vertical library pedestal are equipped with vertical lifting mechanism, the vertical lifting mechanism
It is equipped with and promotes motor, the promotions motor does vertical displacement movement by chain drive traction loading platform, on the loading platform
Location device is recognized equipped with promotion, and the loading platform is equipped with the pallet fork for doing stretching motion.
Another preferred embodiment, the lower cover board clamp include lower cover plate support base, the lower cover plate support base
Top surface be the multi-cambered surface mutually agreed with lower cover plate, the multi-cambered surface is the intermediate high much lower cambered surface in two sides, the lower cover plate branch
The top for supportting seat is equipped with multiple lower cover plate clamping components positioned at multi-cambered surface two sides.
Another preferred embodiment, the vertical plate partition fixture include multiple uniformly distributed clamping pedestals, are located at center
Clamping pedestal it is low, the clamping pedestal positioned at two sides gradually rises, it is described clamp pedestal top be equipped with vertical plate partition fixture；Institute
Stating vertical plate partition fixture includes two-way clamp tool, and two side-locating faces of the two-way clamp tool are equipped with the first rubber head, described double
The two sides having to clamp are equipped with dynamic fixture, and the dynamic fixture is equipped with the second rubber head being oppositely arranged with the first rubber head, described
Second rubber head is mounted on the telescopic end of electric putter.
Another preferred embodiment, the beam body fixture include beam body fixture table top, on the beam body fixture table top
Equipped with multiple uniformly distributed horizontal shores, the top of the horizontal shore is equipped with longitudinal pressing device, and longitudinal compress fills
It sets including T-type lever bracket, the both ends of the T-type lever bracket are separately connected tabletting and the first electric pushrod, and described first electronic pushes away
The push-and-pull end of bar moves up and down；The two sides of the beam body fixture table top are symmetrically arranged with transverse clamping device, the horizontal clamping dress
Two the second electric pushrods being oppositely arranged are installed, the push-and-pull end of second electric pushrod is equipped with flexible buffer head.
Another preferred embodiment is equipped with flaw detection fixture, the flaw detection within the scope of the crawl of the transfer robot
Fixture includes flaw detection table top, the master positioning device being provided symmetrically in the middle part of the flaw detection table top, and the four of the flaw detection table top
Angle is equipped with clamping device；Wherein, the master positioning device is equipped with mutually matched clamp plate and dynamic clamping plate, and the dynamic clamping plate is solid
Surely master positioning electric putter is connected；The clamping device includes clamping sliding rail and pressing from both sides positioned at the clamping being oppositely arranged on sliding rail is clamped
The outside connection of plate, the clamping jaws clamps electric putter.
Another preferred embodiment, the bottom of the piler are equipped with the pedestal coaster for being located at and sliding in track, institute
The top two sides for stating pedestal coaster are symmetrically arranged with stringer and middle part is equipped with lifting platform, and it is horizontal that top is fixedly connected at the top of the stringer
Beam, hoist cable driving device is equipped on the symmetrically arranged stringer in two sides, and the top beam is equipped with guide wheel group, the hoist cable driving dress
The hoist cable set is lifted on the two sides of lifting platform by guide wheel group.
Another preferred embodiment, the hoist cable driving device include driving motor, bevel gear set and rocker arm, the driving
Motor is longitudinally disposed, and the bevel gear set is equipped with the drive bevel gear that is fixedly connected with driving motor and is fixedly connected with rocker arm
Driven wheel of differential engages connection between the drive bevel gear and driven wheel of differential.
Another preferred embodiment, the guide wheel group include first be successively set in top cross-bar from outside to inside
Guide wheel pair and the second guide wheel pair, first guide wheel are symmetricly set on the first of hoist cable driving device two sides to being equipped at least two
Guide wheel, second guide wheel is to the two sides for being equipped with the installation position that at least two are symmetricly set on lifting platform.
The embodiment of the present invention has the advantages that
The present invention passes through intelligent vertical library system, automatic assembling unit, automatic welding unit, automatic Material Handling System, MES system
Automation equipments or the systematic differences such as system, intelligent product plan, intelligent tracing system, realize the flat of entire productive temp
Weighing apparatus, greatly improved production efficiency, improves product quality, and reduce production cost.So that high-speed rail bogie frame automates
Efficiently production is achieved.
Detailed description of the invention
Fig. 1 is the process flow of bogie frame intelligence vertical library assembly welding production assembly line provided in an embodiment of the present invention
Figure；
Fig. 2 is the overlooking structure figure of bogie frame intelligence vertical library assembly welding production assembly line provided in an embodiment of the present invention；
Fig. 3 is the overall structure figure of the lower cover board clamp in Fig. 2；
Fig. 4 is the overall structure figure of the vertical plate partition fixture in Fig. 2；
Fig. 5 A is the overlooking structure figure of the beam body fixture in Fig. 2；
Fig. 5 B is the side block diagram of Fig. 5 A；
Fig. 6 is the overall structure figure of the flaw detection fixture in Fig. 2；
Fig. 7 is the overall structure figure of the carrier-and-stacker in Fig. 2.
In figure:
2-1 transfer robot；2-2, girder sliding rail；2-3, welding robot；2-4, portal frame；2-5, gantry linear slide rail；2-
6, vertical guide rail；2-7, lower cover board clamp；2-8, vertical plate partition fixture；2-9, beam body fixture；2-10, flaw detection fixture；
3-1, lower cover plate support base；3-2, multi-cambered surface；3-3, lower cover plate electric pushrod；3-4, horizontal-clamping rubber head；3-5, lower cover
The horizontal block of plate；3-6, lower cover plate；
4-1, pedestal is clamped；4-2, two-way clamp tool；4-3, the first rubber head；4-4, the second rubber head；4-5, dynamic fixture electric putter；
5-1, beam body fixture table top；5-2, horizontal shore；5-3, T-type lever bracket；5-4, tabletting；5-5, the first electric pushrod；
5-6, the second electric pushrod；5-7, flexible buffer head；
6-1, flaw detection table top；6-2, clamp plate；6-3, dynamic clamping plate；6-4, master positioning electric putter；6-5, sliding rail is clamped；6-6, clamping
Clamping plate；6-7, electric putter is clamped.
7-1, multilayer vertical library pedestal；7-2, carrier-and-stacker；7-3, track；7-4, pedestal coaster；7-5, stringer；7-6, lifting
Platform；7-7, top cross-bar；7-8, hoist cable；7-9, driving motor；7-10, bevel gear set；7-11, rocker arm；7-12, the first guide wheel；
7-13, the second guide wheel.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
It should be clear that structure depicted in this specification, ratio, size etc., only to cooperate the revealed content of specification,
So that those skilled in the art understands and reads, enforceable qualifications are not intended to limit the invention, therefore do not have technology
On essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size can be generated not influencing the present invention
The effect of and the purpose that can reach under, should all still fall in the range of disclosed technology contents obtain and can cover.
Meanwhile in this specification cited such as "upper", "lower", "left", "right", " centre " term, also only just
In being illustrated for narration, rather than to limit the scope of the invention, relativeness is altered or modified, without substantive change
Under more technology contents, when being also considered as the enforceable scope of the present invention.
Content shown in Fig. 1 is bogie frame intelligence vertical library assembly welding production technology figure, the intelligent splicing subsystem
Assembled finished product is transported to the sharp library system of framework storage intelligence by three-dimensional conveyer by system, and uses two dimensional code during transportation
Identify that recorder carries out the imprinting of two-dimentional code labeling to assembled finished product, the intelligence vertical library storage subsystem carries out assembled finished product
Two dimensional code identification, stacking, movement, positioning, record storage duration, and the assembled finished product for meeting storage duration is passed through into three-dimensional conveying
Machine is transported to Intelligent welding subflow waterline, and the intelligence mortgage subflow waterline carries out automatic welding work after identifying two-dimentional code labeling
Skill after manual polishing, completes finished product.The production technology is suitable for a kind of bogie frame intelligence vertical library production system, including intelligence
Assembled subsystem and intelligent vertical library storage subsystem, the output end of the intelligent splicing subsystem connect intelligent vertical library and store subsystem
System.
One, intelligent splicing subsystem
As shown in Fig. 2, the intelligent splicing subsystem includes transfer robot 1, welding robot 2-3 and station frock clamp,
The three parts structure is specifically described below.
1, transfer robot 1
The bottom of the transfer robot 1 is mounted on girder sliding rail 2-2, the model KUKA of the transfer robot 1
KR500 robot can load 500 kilograms, and the grasping end of the transfer robot 1 is equipped with gas magnet gripping apparatus or pneumatic gripping apparatus, root
According to the architectural characteristic of the different workpieces of generation processing plate, gripping apparatus is replaced automatically, such as curb girder and plate gripping apparatus are inhaled using gas magnet
Attached, transverse beam assembly gripping apparatus is using pneumatic crawl.Girder sliding rail 2-2 runs through entire intelligent splicing subsystem, enables transfer robot 1
It is enough to shuttle between entire intelligent splicing subsystem, have been used for the movement of workpiece raw material.
2, welding robot 2-3
The welding robot 2-3 is mounted on the linear slide rail 2-5 of gantry, gantry linear slide rail 2-5 and girder sliding rail 2-2
Glide direction it is parallel, gantry linear slide rail 2-5 is mounted on the top cross-bar 7-7 of portal frame 2-4, such as gantry linear slide rail 2-
5 model RP-GL-20KN-7000mm.Control welding is equipped between gantry linear slide rail 2-5 and welding robot 2-3
The lift side of the vertical guide rail 2-6 of robot 2-3 lifting, vertical guide rail 2-6 are equipped with welding robot 2-3, such as welding robot
2-3QRC-E-410 type, its feature are that all axis have a great rotating range, are brought greatly to welding robot 2-3
Dexterous performance and working range.The arm of robot has elongated and compact design, since the dynamic property of each axis is high,
It ensure that excellent welding precision, speed and repeatability.Brake is installed on motor transmission shaft, passes through closed circuit principle
Movement, automatic band-type brake in the case where power loss avoid the movement of risk.The mobile direction of linear motion of this cross is just formed
The X-Z system of one coordinate, the structure greatly expand the working range of manipulator and can handle big and complicated workpiece,
For the slide unit of Manipulator Controller control by servo motor driven, the movement of manipulator shaft is synchronous with slide unit movement.
3, station frock clamp
The station frock clamp is located in transfer robot 1 and welding robot 2-3 common working range, the station work
Clamps are at least one of lower cover plate 3-6 fixture 2-7, vertical plate partition fixture 2-8 and beam body fixture 2-9, if setting is multiple
Station frock clamp, then multiple station frock clamps are disposed side by side between transfer robot 1 and welding robot 2-3, are made more
A station tooling is in the co-operation region of transfer robot 1 and welding robot 2-3.
A, lower cover plate 3-6 fixture 2-7
As shown in figure 3, the lower cover plate 3-6 fixture 2-7 includes lower cover plate 3-6 support base 3-1, the lower cover plate 3-6 support base
The top surface of 3-1 is that the multi-cambered surface 3-2, the multi-cambered surface 3-2 agreed with lower cover plate 3-6 phase is the intermediate high much lower cambered surface 3- in two sides
2, lower cover plate 3-6 support base 3-1 is assemblied to form by the different rectangle rack of multiple height, forms its top and lower cover plate 3-6 phase
The multi-cambered surface 3-2 agreed with, different according to the shape of lower cover plate 3-6, the assembling combination of adjustable rectangle frame forms and meets not similar shape
The lower cover plate 3-6 process requirements of shape.The top of the lower cover plate 3-6 support base 3-1 is equipped with multiple lower cover plate 3-6 horizontal-clamping groups
Part and ceramic backing hold down assembly (not shown), and the lower cover plate 3-6 clamping component includes lower cover plate 3-6 electric pushrod 3-
The promote-side of 3 and lower cover plate 3-6 horizontal block 3-5, the lower cover plate 3-6 electric pushrod 3-3 are equipped with horizontal-clamping rubber head 3-4,
The lower cover plate 3-6 electric pushrod 3-3 starting makes horizontal between the horizontal block 3-5 of horizontal-clamping rubber head 3-4 and lower cover plate 3-6
Clamp lower cover plate 3-6.
B, vertical plate partition fixture 2-8
As shown in figure 4, the vertical plate partition fixture 2-8 includes multiple uniformly distributed clamping pedestal 4-1, centrally located clamping pedestal
4-1 is low, and the clamping pedestal 4-1 positioned at two sides gradually rises, and this design makes multiple top surfaces formation for clamping pedestal 4-1 and vertical plate
The multi-cambered surface 3-2 that partition mutually agrees with, replaceable different height clamping pedestal 4-1 combination, with process vertical plate of different shapes every
Plate.
The top for clamping pedestal 4-1 is equipped with vertical plate partition fixture 2-8, and the vertical plate partition fixture 2-8 includes two-way
Clamp has 4-2, and two side-locating faces of the two-way clamp tool 4-2 are equipped with the first rubber head 4-3, the two-way clamp tool 4-2's
Two sides are equipped with dynamic fixture, and the dynamic fixture is equipped with the second rubber head 4-4 being oppositely arranged with the first rubber head 4-3, and described second
Rubber head 4-4 is mounted on the telescopic end of dynamic fixture electric putter 4-5.The vertical plates on both sides of vertical plate partition is respectively symmetrically and perpendicular when specifically used
To the two sides that bidirectional positioning fixture is arranged in, vertically disposed partition is installed between vertical plates on both sides, starts dynamic fixture electric putter 4-5
The second rubber head 4-4 is set inwardly to compress vertical plate, the width of two-way clamp tool 4-2 is identical as partition, therefore two-way determines furniture and two sides
Cooperation between dynamic fixture, makes to be exactly in static optimal relative position between vertical plate and partition, is convenient for welding robot 2-3
Vertical plate partition is welded.
C, beam body fixture 2-9
As shown in Fig. 5 A, 5B, the beam body fixture 2-9 includes beam body fixture table top 5-1, is set on the beam body fixture table top 5-1
There are the top of multiple uniformly distributed horizontal shore 5-2, the horizontal shore 5-2 to be equipped with longitudinal pressing device, longitudinal pressure
Tight device includes T-type lever bracket 5-3, and the both ends of the T-type lever bracket 5-3 are separately connected tabletting 5-4 and the first electric pushrod 5-
5, the push-and-pull end of the first electric pushrod 5-5 moves up and down.When the first electric pushrod 5-5 drop-down, due to its connecting T-shaped thick stick
Cross bar one end of bridge 5-3, then the tabletting 5-4 connecting with the cross bar other end rise, and the transverse slat of beam body is erect and is arranged in level
The two sides of support frame 5-2, right angle setting midfeather between two transverse slats start transverse clamping device, make during two transverse slats clamp
Between midfeather, starting the first electric pushrod 5-5 move up, the cross bar of T-type lever bracket 5-3 rotates counterclockwise, makes tabletting 5-4
The transverse slat for pushing two sides makes the height for correcting two sides transverse slat, keeps the two height consistent, and passes through horizontal clamping and longitudinal pushing,
It realizes being fixedly clamped for beam body, carries out welding procedure for welding robot 2-3.
Wherein, the two sides of the beam body fixture table top 5-1 are symmetrically arranged with transverse clamping device, and the transverse clamping device is set
There are the push-and-pull end of two second electric pushrods 5-6, the second electric pushrod 5-6 being oppositely arranged to be equipped with flexible buffer head 5-7,
The second electric pushrod 5-6 is driven, so that flexible buffer head 5-7 is squeezed the transverse slat of beam body, it is made to be secured transverse to horizontal shore 5-2
Side.
D, detect a flaw fixture 2-10
As shown in fig. 6, being equipped with flaw detection fixture 2-10, the flaw detection fixture 2-10 packet within the scope of the crawl of the transfer robot 1
Flaw detection table top 6-1 is included, the master positioning device being provided symmetrically in the middle part of the flaw detection table top 6-1 is described to detect a flaw table top 6-1's
Quadrangle is equipped with clamping device；Wherein, the master positioning device is equipped with mutually matched clamp plate 6-2 and dynamic clamping plate 6-3, described
Dynamic clamping plate 6-3 is fixedly connected with master positioning electric putter 6-4；The clamping device includes clamping sliding rail 6-5 and being located to clamp sliding rail 6-5
On be oppositely arranged clamping jaws 6-6, the clamping jaws 6-6 outside connection clamp electric putter 6-7.
Two, intelligent vertical library storage subsystem
The intelligence vertical library storage subsystem includes multilayer vertical library pedestal 7-1, carrier-and-stacker 7-2 and track 7-3, the track 7-3
It is arranged in parallel in the side of multilayer vertical library pedestal 7-1, the piler is mounted on track 7-3 and moves, sets on the piler
There is promotion to recognize location device, multilayer vertical library pedestal 7-1 is multi-layered storage rack structure, and entrance is ipsilateral, and is equipped with and recognizes the knowledge of location device for being promoted
Location mark is recognized in other promotion.
The bottom of the piler is equipped with the pedestal coaster 7-4 for being located at and sliding on track 7-3, the pedestal coaster 7-4's
Top two sides are symmetrically arranged with stringer 7-5 and middle part is equipped with lifting platform 7-6, are fixedly connected with top cross-bar at the top of the stringer 7-5
Hoist cable 7-8 driving device is equipped on 7-7, the symmetrically arranged stringer 7-5 in two sides, the top beam is equipped with guide wheel group, described to hang
The hoist cable 7-8 of rope 7-8 driving device is lifted on the two sides of lifting platform 7-6 by guide wheel group.
The hoist cable 7-8 driving device includes driving motor 7-9, bevel gear set 7-10 and rocker arm 7-11, the driving motor 7-9
Longitudinally disposed, the bevel gear set 7-10 is equipped with the driving motor 7-9 drive bevel gear being fixedly connected and consolidates with rocker arm 7-11
Surely the driven wheel of differential connected engages connection between the drive bevel gear and driven wheel of differential.
The guide wheel group includes that 7-12 pairs of the first guide wheel be successively set on top cross-bar 7-7 from outside to inside is led with second
7-13 pairs of wheel, the first guide wheel 7-12 are symmetricly set on the first of hoist cable 7-8 driving device two sides and lead to being equipped at least two
7-12 is taken turns, the second guide wheel 7-13 is to the two sides for being equipped with the installation position that at least two are symmetricly set on lifting platform 7-6.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.
Claims (8)
1. a kind of bogie frame intelligence vertical library assembly welding production assembly line, it is characterised in that: including intelligent splicing subsystem with
Intelligent vertical library storage subsystem；Wherein,
The intelligent splicing subsystem includes transfer robot, welding robot and station frock clamp, the transfer robot
Bottom be mounted on girder sliding rail, the grasping end of the transfer robot is equipped with gas magnet gripping apparatus or pneumatic gripping apparatus, the weldering
Welding robot is mounted on the linear slide rail of gantry, and gantry linear slide rail is parallel with the glide direction of girder sliding rail, the dragon
The lifting seat of control welding robot lifting is equipped between door linear slide rail and welding robot, the station frock clamp is located at
In transfer robot and the common working range of welding robot, the station frock clamp is lower cover board clamp, vertical plate partition
At least one of fixture and beam body fixture；
The intelligence vertical library storage subsystem includes multilayer vertical library pedestal, carrier-and-stacker and track, and the track is arranged in parallel in more
The side of layer vertical library pedestal, the piler are mounted in track and move, and the piler, which is equipped with to be promoted, recognizes location device.
2. bogie frame intelligence vertical library assembly welding production assembly line according to claim 1, it is characterised in that: under described
Cover plate clamper includes lower cover plate support base, and the top surface of the lower cover plate support base is the multi-cambered surface mutually agreed with lower cover plate, described
Multi-cambered surface is the intermediate high much lower cambered surface in two sides, and the top of the lower cover plate support base is equipped with multiple be located under multi-cambered surface two sides
Cover board clamping component.
3. bogie frame intelligence vertical library assembly welding production assembly line according to claim 1, it is characterised in that: described vertical
Plate partition fixture includes multiple uniformly distributed clamping pedestals, and centrally located clamping pedestal is low, positioned at two sides clamping pedestal gradually
It increases, the top for clamping pedestal is equipped with vertical plate partition fixture；
The vertical plate partition fixture includes two-way clamp tool, and two side-locating faces of the two-way clamp tool are equipped with the first rubber head,
The two sides of the two-way clamp tool are equipped with dynamic fixture, and the dynamic fixture is equipped with the second glue being oppositely arranged with the first rubber head
Head, second rubber head are mounted on the telescopic end of electric putter.
4. bogie frame intelligence vertical library assembly welding production assembly line according to claim 1, it is characterised in that: the beam
Body fixture includes beam body fixture table top, and the beam body fixture table top is equipped with multiple uniformly distributed horizontal shores, the horizontal branch
The top of support is equipped with longitudinal pressing device, and the longitudinal direction pressing device includes T-type lever bracket, the both ends of the T-type lever bracket
It is separately connected tabletting and the first electric pushrod, the push-and-pull end of first electric pushrod moves up and down；
The two sides of the beam body fixture table top are symmetrically arranged with transverse clamping device, and the transverse clamping device, which is equipped with, to be oppositely arranged
The push-and-pull end of two the second electric pushrods, second electric pushrod is equipped with flexible buffer head.
5. bogie frame intelligence vertical library assembly welding production assembly line according to claim 1, it is characterised in that: described to remove
It transports and is equipped with flaw detection fixture within the scope of the crawl of robot, the flaw detection fixture includes flaw detection table top, the middle part of the flaw detection table top
The quadrangle of the master positioning device being provided symmetrically, the flaw detection table top is equipped with clamping device；Wherein,
The master positioning device is equipped with mutually matched clamp plate and dynamic clamping plate, and the dynamic Boards wall connection master positioning electricity pushes away
Bar；
The clamping device includes the clamping jaws for clamping sliding rail and being oppositely arranged on clamping sliding rail, the clamping jaws
Outside connection clamps electric putter.
6. bogie frame intelligence vertical library assembly welding production assembly line according to claim 1, it is characterised in that: the heap
The bottom of stack machine, which is equipped with, is located at the pedestal coaster that slides in track, the top two sides of the pedestal coaster be symmetrically arranged with stringer and in
Portion is equipped with lifting platform, is fixedly connected with top cross-bar at the top of the stringer, and hoist cable drive is equipped on the symmetrically arranged stringer in two sides
Dynamic device, the top beam are equipped with guide wheel group, and the hoist cable of the hoist cable driving device is lifted on the two of lifting platform by guide wheel group
Side.
7. bogie frame intelligence vertical library assembly welding production assembly line according to claim 6, it is characterised in that: described to hang
Rope driving device includes driving motor, bevel gear set and rocker arm, and the driving motor is longitudinally disposed, the bevel gear set be equipped with
The drive bevel gear and the driven wheel of differential being fixedly connected with rocker arm that driving motor is fixedly connected, the drive bevel gear with it is driven
Connection is engaged between bevel gear.
8. bogie frame intelligence vertical library assembly welding production assembly line according to claim 6, it is characterised in that: described to lead
Wheel group includes the first guide wheel pair for being successively set in top cross-bar from outside to inside and the second guide wheel pair, and first guide wheel is to setting
There are at least two the first guide wheels for being symmetricly set on hoist cable driving device two sides, second guide wheel is symmetrical to being equipped at least two
The two sides of the installation position of lifting platform are set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910567155.6A CN110270781B (en) | 2019-06-27 | 2019-06-27 | Intelligent vertical garage assembling and welding production line for bogie frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910567155.6A CN110270781B (en) | 2019-06-27 | 2019-06-27 | Intelligent vertical garage assembling and welding production line for bogie frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110270781A true CN110270781A (en) | 2019-09-24 |
| CN110270781B CN110270781B (en) | 2021-04-27 |
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ID=67962474
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910567155.6A Active CN110270781B (en) | 2019-06-27 | 2019-06-27 | Intelligent vertical garage assembling and welding production line for bogie frame |
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|---|---|
| CN110270781B (en) | 2021-04-27 |
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Effective date of registration: 20220302 Address after: 211106 No. 1888, Jiyin Avenue, Jiangning District, Nanjing, Jiangsu Province (Jiangning Development Zone) Patentee after: Carl cruise robot technology (China) Co.,Ltd. Address before: 101300 building 3, 4 and 5, No. 16, Yuanying Road, Zhaofeng industrial base, zhaoquanying Town, Shunyi District, Beijing Patentee before: Karl Cruise Welding Technology (Beijing) Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Xiaopeng Inventor after: Luo Jinghua Inventor after: Zhang Zhiying Inventor after: Jiang Shan Inventor after: Sun Jiong Inventor after: Gan Haiping Inventor after: Miao Dongdong Inventor before: Li Xiaopeng Inventor before: Luo Jinghua Inventor before: Zhang Zhiying Inventor before: Jiang Shan Inventor before: Sun Dong Inventor before: Gan Haiping Inventor before: Miao Dongdong |
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