CN110262416A - A kind of industrial equipment maintenance system and its working method based on Internet of Things - Google Patents
A kind of industrial equipment maintenance system and its working method based on Internet of Things Download PDFInfo
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- CN110262416A CN110262416A CN201910480643.3A CN201910480643A CN110262416A CN 110262416 A CN110262416 A CN 110262416A CN 201910480643 A CN201910480643 A CN 201910480643A CN 110262416 A CN110262416 A CN 110262416A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 132
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000002159 abnormal effect Effects 0.000 claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 230000000737 periodic effect Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000009776 industrial production Methods 0.000 description 2
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The present invention discloses a kind of industrial equipment maintenance system and its working method based on Internet of Things, including 1) monitoring unit, for equipment operation data and operating status be monitored；2) acquiring unit is received, is connect with monitoring unit, for receiving and sending the operation data and operating status that monitoring unit monitors, and obtains the location information of equipment；3) judging unit is connect with acquiring unit is received, and according to the equipment operating data and operating status that acquiring unit reports is received, determines whether equipment is abnormal；4) information generating unit is connect with judging unit, when judging unit judges unit exception, then generates fault alarm information；5) model acquiring unit, for reading the machine model set in device software；The industrial equipment maintenance system energy real-time oversight equipment state based on Internet of Things can be handled in time when occurring abnormal.
Description
Technical field
The present invention relates to a kind of industrial equipment maintenance system and its working method based on Internet of Things.
Background technique
Internet of Things is the information carriers such as internet, conventional telecommunications net, allows all common objects that can exercise standalone feature
Realize the network to interconnect.Internet of Things is generally wireless network, and since the equipment around everyone can achieve 1 thousand to five
Thousand, so Internet of Things may include 500 million to one gigabit objects.On Internet of Things, everyone can applying electronic
Label, which surfs the Internet true object, to be coupled, their specific location can be found on Internet of Things.It can be used by Internet of Things
Central computer is managed machine, equipment, personnel concentratedly, is controlled, and can also be remotely controlled to household equipment, automobile, with
And searching position, prevent article stolen etc., similar automation control system, while through the data for collecting these minor matters, finally
Big data can be gathered into, comprising redesign road to cut down traffic accidents, city regeneration, hazard prediction and crime prevention and cure, prevalence
The great change of disease control etc. society realizes that object and object are connected.
Technology of Internet of things is applied in industrial production and needs to solve problems, wherein the point inspection and maintenance of equipment
As the essential link of industrial production, how to be automated, realizes intelligent monitoring and execution, need technical staff continuous
Effort.Currently, the supplemental characteristic management of equipment point-detecting relies primarily on manual record, maintenance cycle, the plan of equipment etc.
Registration form is also depended on to record, to check the current state of equipment and various parameters with regard to cumbersome.In addition, in equipment point-detecting
There is abnormal or plant maintenance when something goes wrong, the shutdown of equipment often has the lag period, thus causes in production
Waste influences product quality, therefore, it is necessary to develop a kind of industrial equipment maintenance system based on Internet of Things, real-time oversight
Equipment state can be handled in time when occurring abnormal.
Summary of the invention
The present invention provide in order to solve the above technical problems a kind of industrial equipment maintenance system based on Internet of Things and its
Working method, energy real-time oversight equipment state can be handled in time when occurring abnormal.
To solve the above problems, the present invention adopts the following technical scheme:
A kind of industrial equipment maintenance system based on Internet of Things, including
1) monitoring unit, for equipment operation data and operating status be monitored；
2) acquiring unit is received, is connect with monitoring unit, the operation data monitored for receiving and sending monitoring unit
And operating status, and obtain the location information of equipment；
3) judging unit is connect with acquiring unit is received, the equipment operating data and fortune reported according to reception acquiring unit
Row state determines whether equipment is abnormal；
4) information generating unit is connect with judging unit, when judging unit judges unit exception, then generates fault alarm
Information；
5) model acquiring unit, for reading the machine model set in device software；
6) maintenance order unit connect with information generating unit, reception acquiring unit and model acquiring unit, is used for basis
The location information of fault alarm information and equipment generates maintenance order and is sent to specified mailbox.
Preferably, also including periodic maintenance unit.
Preferably, the periodic maintenance unit includes:
Maintenance setting subelement, formulates maintenance project for setting；
Maintenance period, count sub-element, was used to calculate time maintenance period according to maintenance project；
Maintenance project subelement, for being maintained according to time maintenance period equipment for user；
Maintenance admission subelement, for reading information into system after maintenance for user；
Again count sub-element, for recalculating time maintenance period in update cycle counting unit；
Whether judgment sub-unit is connect with maintenance order unit, normal after plant maintenance for judging, if judging result is different
Often, fault alarm information is generated if there is exception, and is sent to maintenance order unit.
Preferably, the operation data include power consumption, operation noise, hardware effort temperature, run parameter,
One of pressure, temperature, flow, revolving speed, counting, wind speed and displacement are a variety of.
The working method for the industrial equipment maintenance system based on Internet of Things that the present invention also provides a kind of, comprising the following steps:
1) operation data of equipment and operating status are monitored；
2 receive and send the operation data and operating status monitored, and obtain the location information of equipment；
3) according to the equipment operating data and operating status reported, determine whether equipment is abnormal；
4) when unit exception, then fault alarm information is generated；
5) the machine model set in device software is read；
6) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
The working method for the industrial equipment maintenance system based on Internet of Things that the present invention also provides a kind of, it is characterised in that: packet
Include following steps:
1) maintenance project is formulated in setting；
2) time maintenance period is calculated according to maintenance project；
3) user maintains equipment according to time maintenance period；
4) user reads information into system after maintenance；
5) time maintenance period is recalculated in update cycle counting unit；
6) judge it is whether normal after plant maintenance, if judging result is abnormal, if occurring generating fault alarm information extremely；
7) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
The invention has the benefit that be monitored by operation data to equipment and operating status, once from operation
It is analyzed in data and operating status in the presence of exception, then the location information of fault alarm information and equipment is generated into maintenance order simultaneously
It is sent to specified mailbox, energy real-time oversight equipment state can be handled in time when occurring abnormal.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is that a kind of unit of the industrial equipment maintenance system based on Internet of Things of the present invention connects block diagram.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Embodiment 1
As shown in Figure 1, a kind of industrial equipment maintenance system based on Internet of Things, including
1) monitoring unit 1, for equipment operation data and operating status be monitored；
2) acquiring unit 2 is received, is connect with monitoring unit, the operation data monitored for receiving and sending monitoring unit
And operating status, and obtain the location information of equipment；
3) judging unit 3 are connect with acquiring unit is received, the equipment operating data and fortune reported according to reception acquiring unit
Row state determines whether equipment is abnormal；
4) information generating unit 4 are connect with judging unit, when judging unit judges unit exception, then generate failure report
Alert information；
5) model acquiring unit 5, for reading the machine model set in device software；
6) maintenance order unit 6 connect with information generating unit, reception acquiring unit and model acquiring unit, is used for root
Maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
It in the present embodiment, also include periodic maintenance unit 7.
In the present embodiment, the periodic maintenance unit includes:
Maintenance setting subelement 8, formulates maintenance project for setting；
Maintenance period, count sub-element 9, was used to calculate time maintenance period according to maintenance project；
Maintenance project subelement 10, for being maintained according to time maintenance period equipment for user；
Maintenance admission subelement 11, for reading information into system after maintenance for user；
Again count sub-element 12, for recalculating time maintenance period in update cycle counting unit；
Whether judgment sub-unit 13 is connect with maintenance order unit, normal after plant maintenance for judging, if judging result
It is abnormal, fault alarm information is generated if there is exception, and be sent to maintenance order unit.
In the present embodiment, the operation data includes power consumption, operation noise, hardware effort temperature, operation process
Parameter, pressure, temperature, flow and revolving speed.
The present embodiment also provides a kind of working method of industrial equipment maintenance system based on Internet of Things, including following step
It is rapid:
1) operation data of equipment and operating status are monitored；
2 receive and send the operation data and operating status monitored, and obtain the location information of equipment；
3) according to the equipment operating data and operating status reported, determine whether equipment is abnormal；
4) when unit exception, then fault alarm information is generated；
5) the machine model set in device software is read；
6) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
The working method for the industrial equipment maintenance system based on Internet of Things that the present embodiment provides a kind of, it is characterised in that: packet
Include following steps:
1) maintenance project is formulated in setting；
2) time maintenance period is calculated according to maintenance project；
3) user maintains equipment according to time maintenance period；
4) user reads information into system after maintenance；
5) time maintenance period is recalculated in update cycle counting unit；
6) judge it is whether normal after plant maintenance, if judging result is abnormal, if occurring generating fault alarm information extremely；
7) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
Embodiment 2
As shown in Figure 1, a kind of industrial equipment maintenance system based on Internet of Things, including
1) monitoring unit 1, for equipment operation data and operating status be monitored；
2) acquiring unit 2 is received, is connect with monitoring unit, the operation data monitored for receiving and sending monitoring unit
And operating status, and obtain the location information of equipment；
3) judging unit 3 are connect with acquiring unit is received, the equipment operating data and fortune reported according to reception acquiring unit
Row state determines whether equipment is abnormal；
4) information generating unit 4 are connect with judging unit, when judging unit judges unit exception, then generate failure report
Alert information；
5) model acquiring unit 5, for reading the machine model set in device software；
6) maintenance order unit 6 connect with information generating unit, reception acquiring unit and model acquiring unit, is used for root
Maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
It in the present embodiment, also include periodic maintenance unit 7.
In the present embodiment, the periodic maintenance unit includes:
Maintenance setting subelement 8, formulates maintenance project for setting；
Maintenance period, count sub-element 9, was used to calculate time maintenance period according to maintenance project；
Maintenance project subelement 10, for being maintained according to time maintenance period equipment for user；
Maintenance admission subelement 11, for reading information into system after maintenance for user；
Again count sub-element 12, for recalculating time maintenance period in update cycle counting unit；
Whether judgment sub-unit 13 is connect with maintenance order unit, normal after plant maintenance for judging, if judging result
It is abnormal, fault alarm information is generated if there is exception, and be sent to maintenance order unit.
In the present embodiment, the operation data includes power consumption, operation noise, hardware effort temperature, operation process
Parameter, pressure, temperature, flow, revolving speed, counting, wind speed and displacement.
The present embodiment also provides a kind of working method of industrial equipment maintenance system based on Internet of Things, including following step
It is rapid:
1) operation data of equipment and operating status are monitored；
2 receive and send the operation data and operating status monitored, and obtain the location information of equipment；
3) according to the equipment operating data and operating status reported, determine whether equipment is abnormal；
4) when unit exception, then fault alarm information is generated；
5) the machine model set in device software is read；
6) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
The working method for the industrial equipment maintenance system based on Internet of Things that the present embodiment provides a kind of, it is characterised in that: packet
Include following steps:
1) maintenance project is formulated in setting；
2) time maintenance period is calculated according to maintenance project；
3) user maintains equipment according to time maintenance period；
4) user reads information into system after maintenance；
5) time maintenance period is recalculated in update cycle counting unit；
6) judge it is whether normal after plant maintenance, if judging result is abnormal, if occurring generating fault alarm information extremely；
7) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
The invention has the benefit that be monitored by operation data to equipment and operating status, once from operation
It is analyzed in data and operating status in the presence of exception, then the location information of fault alarm information and equipment is generated into maintenance order simultaneously
It is sent to specified mailbox, energy real-time oversight equipment state can be handled in time when occurring abnormal.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of industrial equipment maintenance system based on Internet of Things, it is characterised in that: including
1) monitoring unit, for equipment operation data and operating status be monitored；
2) acquiring unit is received, is connect with monitoring unit, for receiving and sending the operation data and fortune that monitoring unit monitors
Row state, and obtain the location information of equipment；
3) judging unit is connect with acquiring unit is received, the equipment operating data and operation shape reported according to reception acquiring unit
State determines whether equipment is abnormal；
4) information generating unit is connect with judging unit, when judging unit judges unit exception, then generates fault alarm letter
Breath；
5) model acquiring unit, for reading the machine model set in device software；
6) maintenance order unit is connect, for according to failure with information generating unit, reception acquiring unit and model acquiring unit
Warning message and the location information of equipment generate maintenance order and are sent to specified mailbox.
2. a kind of industrial equipment maintenance system based on Internet of Things according to claim 1, it is characterised in that: also include
Periodic maintenance unit.
3. a kind of industrial equipment maintenance system based on Internet of Things according to claim 2, it is characterised in that: described regular
Maintenance unit includes:
Maintenance setting subelement, formulates maintenance project for setting；
Maintenance period, count sub-element, was used to calculate time maintenance period according to maintenance project；
Maintenance project subelement, for being maintained according to time maintenance period equipment for user；
Maintenance admission subelement, for reading information into system after maintenance for user；
Again count sub-element, for recalculating time maintenance period in update cycle counting unit；
Whether judgment sub-unit is connect with maintenance order unit, normal after plant maintenance for judging, if judging result is abnormal,
Fault alarm information is generated if there is exception, and is sent to maintenance order unit.
4. a kind of industrial equipment maintenance system based on Internet of Things according to claim 3, it is characterised in that: the operation
Data packet contain power consumption, operation noise, hardware effort temperature, run parameter, pressure, temperature, flow, revolving speed, counting,
One of wind speed and displacement are a variety of.
5. a kind of working method of the industrial equipment maintenance system based on Internet of Things, it is characterised in that: the following steps are included:
1) operation data of equipment and operating status are monitored；
2 receive and send the operation data and operating status monitored, and obtain the location information of equipment；
3) according to the equipment operating data and operating status reported, determine whether equipment is abnormal；
4) when unit exception, then fault alarm information is generated；
5) the machine model set in device software is read；
6) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
6. a kind of working method of the industrial equipment maintenance system based on Internet of Things, it is characterised in that: the following steps are included:
1) maintenance project is formulated in setting；
2) time maintenance period is calculated according to maintenance project；
3) user maintains equipment according to time maintenance period；
4) user reads information into system after maintenance；
5) time maintenance period is recalculated in update cycle counting unit；
6) judge it is whether normal after plant maintenance, if judging result is abnormal, if occurring generating fault alarm information extremely；
7) maintenance order is generated according to the location information of fault alarm information and equipment and is sent to specified mailbox.
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| CN201910480643.3A CN110262416A (en) | 2019-06-04 | 2019-06-04 | A kind of industrial equipment maintenance system and its working method based on Internet of Things |
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| CN201910480643.3A CN110262416A (en) | 2019-06-04 | 2019-06-04 | A kind of industrial equipment maintenance system and its working method based on Internet of Things |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111222653A (en) * | 2020-02-14 | 2020-06-02 | 众能联合数字技术有限公司 | Method and system for intelligently making maintenance plan of high-altitude operation equipment by combining internet of things |
| CN111624904A (en) * | 2020-04-07 | 2020-09-04 | 青岛奥利普自动化控制***有限公司 | Equipment management method and equipment based on MES system |
| CN112051824A (en) * | 2020-09-22 | 2020-12-08 | 吴信强 | Operation and maintenance system based on industrial Internet of things |
| CN114971438A (en) * | 2022-08-02 | 2022-08-30 | 中国工业互联网研究院 | Industrial equipment monitoring method, device, equipment and medium based on industrial internet |
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| CN111222653A (en) * | 2020-02-14 | 2020-06-02 | 众能联合数字技术有限公司 | Method and system for intelligently making maintenance plan of high-altitude operation equipment by combining internet of things |
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Application publication date: 20190920 |