CN110261073A - A kind of simulated solar irradiation focuses the test method of calcination - Google Patents
A kind of simulated solar irradiation focuses the test method of calcination Download PDFInfo
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- CN110261073A CN110261073A CN201910494605.3A CN201910494605A CN110261073A CN 110261073 A CN110261073 A CN 110261073A CN 201910494605 A CN201910494605 A CN 201910494605A CN 110261073 A CN110261073 A CN 110261073A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/04—Optical benches therefor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/0207—Details of measuring devices
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- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The present invention relates to the test methods that a kind of simulated solar irradiation focuses calcination, for the whole lamp assembly with lens, which comprises the following steps: (a) provides experimental rig；(b) whole lamp assembly to be measured is fixed on test turntable according to entrucking direction, for the test turntable of fixed rotational angle, source of parallel light arcuately track relative to whole lamp assembly to be measured in 0~90 ° of angular range in motion process, hot spot region scanned on mask is a beam spot scans region, according to the difference of test turntable rotational angle, entire mask is divided into multiple scanning areas；(c) by adjusting the rotational angle of test turntable, from mask one end of whole lamp assembly to be measured to the other end, gradually each beam spot scans region is scanned.Compared with prior art, the present invention is ingenious in design, and focal time can be accurately controlled during test, simulates actual running track from sun, focal position and angle are accurate, and are easier to maintain the stability of irradiation energy.
Description
Technical field
The present invention relates to car light detection technique fields, and the test side of calcination is focused more particularly, to a kind of simulated solar irradiation
Method.
Background technique
The scattering light of light bulb is reflected into collimated light beam by lens of car light, greatly enhances luminosity, enhance hundred times or even, on
Thousand times, guarantees the enough illuminations of energy within the scope of vehicle front 150-400M, and have apparent light and shade cut-off rule, can clearly illuminate
Road surface, and the effect of left low and right high can be presented in light, and not in the state of distance light, dipped beam, light will not dissipate, but over the ground
The illuminating effect in face is very good, not will cause dazzling, will not influence the normally travel of opposite car, therefore, with lens arrangement
Automotive headlight relies on its superior performance in appearance, size and performance, there is higher occupation rate on the market.
But due to lens self structure, sunlight is being understood after lens in a certain (a little) zone focusings, if
Focal zone is distributed in a certain (a little) structures of headlamp, then the body structure surface can generate high temperature because of solar light focusing, exist
The risk of failure.Analog focus light source on the market is largely light source direct light type at present, and light source is fixed, and testpieces is solid
It is fixed motionless.This mode affects the judgement of sunlight angle, and most of use manually adjusts between testpieces and light source
Distance and relative position.What it is there are also the use of some analog focus light sources is all that (the light covering that light source issues is whole for full coverage type
A testpieces), it is divergent light source that due to lamp source direct projection or full coverage type, and light source, which is not directional light, to the focusing angle of convex lens
Test inaccuracy, while irradiation time, length are different, also will affect the judgement of focusing results.
Summary of the invention
It is poly- that it is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of simulated solar irradiations
The test method of deeply worried burning.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of simulated solar irradiation focuses the test method of calcination, for the whole lamp assembly with lens, comprising the following steps:
(a) experimental rig is provided, which includes arc track and test turntable, is had on the arc track
Can source of parallel light that arcuately track moves within the scope of 0~90 °, the test turntable for fixing whole lamp assembly to be measured,
It is rotatablely arranged in arc track, and rotational plane is vertical with plane where arc track；The source of parallel light is used for
Emitting parallel light beam simultaneously forms hot spot on the mask of whole lamp assembly to be measured, and in source of parallel light, arcuately track moves collimated light beam
It is directed toward the optical center of lens of whole lamp assembly to be measured in the process；
(b) whole lamp assembly to be measured is fixed on test turntable according to entrucking direction, the test for fixed rotational angle
Turntable, arcuately relative to whole lamp assembly to be measured in 0~90 ° of angular range in motion process, hot spot exists track source of parallel light
Scanned region is a beam spot scans region on mask, and according to the difference of test turntable rotational angle, entire mask is divided into
Multiple scanning areas；
(c) gradually right from mask one end of whole lamp assembly to be measured to the other end by adjusting the rotational angle of test turntable
Each beam spot scans region is scanned.
As currently preferred technical solution, when being scanned to each beam spot scans region, source of parallel light is arcuately
Track runs to 90 ° from 0 ° relative to whole lamp assembly to be measured, rises to highest process from the sun with simulation.
As currently preferred technical solution, when being scanned to each beam spot scans region, source of parallel light is arcuately
The speed of track operation is 0.37 °/min.
As currently preferred technical solution, controlling the radiation intensity at hot spot is 1120 ± 112W/m2。
As currently preferred technical solution, controlling the environment temperature at whole lamp assembly to be measured is 40 ± 2 DEG C.
As currently preferred technical solution, the whole lamp assembly to be measured has multiple headlight irradiating angle states,
When test, the scanning in each beam spot scans region is successively gradually carried out to the mask under major light irradiation angle state.
As currently preferred technical solution, the arc track is vertically arranged in semi-circular, and both ends be located at it is same
On one horizontal plane；Test turntable is located among arc track both ends, and the optical center of lens of whole lamp assembly to be measured turns in test
It is located at the center point of arc track in the rotation process of platform.
As currently preferred technical solution, by small rail car, arcuately track moves the source of parallel light.
As currently preferred technical solution:
The arc track is by arc track ontology and is set to arc track ontology side arc-shaped rack and forms, and
The edge of arc track ontology protrudes from arc-shaped rack；
The small rail car is made of trolley body and the guiding mechanism and driving mechanism that are set in trolley body,
Source of parallel light is fixed in trolley body, and guiding mechanism is used for and arc track body fits, the movement side of guide rail trolley
To driving mechanism is used to cooperate with arc-shaped rack, driving small rail car movement.
As currently preferred technical solution, the guiding mechanism by multipair obvolvent in arc track ontology inner edge and
The guide wheel group of outer rim is constituted, and the driving mechanism is by the track servo motor that is fixed in trolley body and is set to track
Drive gear set on servo motor output shaft is at driving gear is meshed with arc-shaped rack.
As currently preferred technical solution, the test turntable is by turntable ontology, rotation axis and turntable driving machine
Structure composition, has whole lamp assembly fixed bit to be measured on the turntable ontology, turntable driving machine structure by table servo motor and
Synchronous belt drive mechanism composition, the synchronous belt drive mechanism is by active synchronization belt wheel, driven synchronous pulley and synchronous belt group
At the active synchronization belt wheel is set on table servo motor, and driven synchronous pulley is sheathed in rotation axis.
As currently preferred technical solution, the turntable body height is adjustable.
As currently preferred technical solution, which further includes cabinet, and cabinet is equipped with observation window, curved track
Road and turntable ontology are located in the box body.
Compared with prior art, the invention has the following advantages:
(1) source of parallel light that can cover the entire mask of whole lamp assembly to be measured in practice is difficult to find, also can be at even if having
This is very high and sufficiently bulky.The present invention is easier to realize in practice, test dexterously by using lesser source of parallel light
A lesser hot spot of diameter is generated on mask in the process to pass through then by adjusting the rotation angle of whole lamp assembly to be measured
Gradually to the scanning in each beam spot scans region, the scanning of entire mask is realized.
(2) experimental rig of the invention can accurately control focal time, simulate actual running track from sun.
(3) focal position and angle are accurate during testing.
(4) it is easier to maintain the stability of irradiation energy.
Detailed description of the invention
Fig. 1 is the schematic diagram of experimental rig of the invention (cabinet splits state)；
Fig. 2 is outside schematic diagram of the invention；
Fig. 3 is the schematic diagram of small rail car of the invention；
Fig. 4 is the schematic diagram of test turntable of the invention；
Fig. 5 is the schematic diagram of the whole lamp assembly to be measured of the embodiment of the present invention 1；
Fig. 6 is the beam spot scans area distribution schematic diagram of the mask of the whole lamp assembly to be measured of the embodiment of the present invention 1；
Fig. 7 (a)~Fig. 7 (e) be respectively turntable rotation angle be 0 °, -45 °, -90 °, -135 ° and -160 ° when show
It is intended to, the schematic diagram of the collimated light beam of whole lamp assembly to be measured and the transmitting of source of parallel light 2.
In figure, 1 is arc track, and 11 be arc track ontology, and 12 be arc-shaped rack, and 2 be source of parallel light, and 3 turn for test
Platform, 31 be turntable ontology, and 32 be rotation axis, and 331 be table servo motor, and 332 be active synchronization belt wheel, and 333 be driven synchronization
Belt wheel, 334 be synchronous belt, and 4 be whole lamp assembly to be measured, and 41 be optical center of lens, and 42 be mask, and 5 be small rail car, and 51 be small
Vehicle ontology, 52 be guide wheel group, and 531 be track servo motor, and 532 be driving gear, and 6 be cabinet, and 61 be observation window.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of simulated solar irradiation focuses the experimental rig of calcination, as shown in figures 1-4, for the whole lamp assembly with lens,
Have including arc track 1 and test turntable 3, on arc track 1 can source of parallel light 2 that arcuately track 1 moves, test turntable
3, for fixing whole lamp assembly 4 to be measured, are rotatablely arranged in arc track 1, and put down where rotational plane and arc track 1
Face is vertical；Source of parallel light 2 forms hot spot X, collimated light beam for emitting parallel light beam and on the mask 42 of whole lamp assembly 4 to be measured
The optical center of lens 41 of whole lamp assembly 4 to be measured is directed toward in source of parallel light 2 arcuately 1 motion process of track.
In the present embodiment, as shown in Figure 1, arc track 1 in semi-circular, is vertically arranged, and both ends are located at same level
On, it is fixed by arc track fixed plate；Test turntable 3 is located among 1 both ends of arc track, and whole lamp assembly 4 to be measured is saturating
Mirror optical centre 41 is located at the center point of arc track 1 in the rotation process of test turntable 3.
In the present embodiment, xenon lamp can be used in source of parallel light 2, and (xenon lamp is simulation daylight etc. due to its own characteristic
Perfect light source), can pass through reflective surface (such as bowl-type reflective surface) formed collimated light beam.Source of parallel light 2 passes through small rail car 5
Arcuately track 1 moves.As shown in figure 3, arc track 1 is by arc track ontology 11 and is set to arc track ontology 11 1
The arc-shaped rack 12 of side forms, and the edge of arc track ontology 11 protrudes from arc-shaped rack 12；Small rail car 5 is by trolley body
51 and the guiding mechanism and the driving mechanism composition that are set in trolley body 51, source of parallel light 2 is fixed in trolley body 51,
Guiding mechanism is used to cooperate with arc track ontology 11, and the direction of motion of guide rail trolley 5, driving mechanism is used for and arc-shaped gear
Item 12 cooperates, and driving small rail car 5 moves.Guiding mechanism is by multipair obvolvent in the guiding of arc track ontology 11 inner edge and outer rim
Wheel group 52 is constituted, and driving mechanism is by the track servo motor 531 that is fixed in trolley body 51 and is set to track servo motor
Driving gear 532 on 531 output shafts forms, and driving gear 532 is meshed with arc-shaped rack 12.
In the present embodiment, as shown in figure 4, test turntable 3 is by turntable ontology 31, rotation axis 32 and turntable driving machine structure group
At with whole 4 fixed bit of lamp assembly to be measured on turntable ontology 31, turntable driving machine structure is by table servo motor 331 and synchronizes
Tape handler composition, synchronous belt drive mechanism is by active synchronization belt wheel 332, driven synchronous pulley 333 and 334 groups of synchronous belt
At active synchronization belt wheel 332 is set on table servo motor 331, and driven synchronous pulley 333 is sheathed in rotation axis 32.Turn
31 height of playscript with stage directions body is adjustable, and the height adjustment of turntable ontology 31 can be realized by using telescopic rotation axis 32.
In the present embodiment, which further includes cabinet 6, and as shown in Fig. 1~2, cabinet 6 is equipped with observation window 61, arc
Shape track 1 and turntable ontology 31 are located in cabinet 6.Be additionally provided in cabinet 6 heating, air conditioning, refrigeration, electrical control observing and controlling,
The system of safeguard protection reaches the purpose of temperature control, air conditioning to realize corresponding function.
When carrying out simulated solar irradiation focusing ignition test using the experimental rig, comprising the following steps:
(a) above-mentioned experimental rig is provided；
(b) whole lamp assembly 4 to be measured is fixed on test turntable 3 according to entrucking direction, the examination for fixed rotational angle
Test turntable 3, source of parallel light 2 arcuately track 1 relative to whole lamp assembly 4 to be measured in 0~90 ° of angular range in motion process,
Region hot spot X scanned on mask 42 is a beam spot scans region, whole according to the difference of 3 rotational angle of test turntable
A mask 42 divides for multiple scanning areas；
(c) by adjusting the rotational angle of test turntable 3, from 42 one end of mask of whole lamp assembly 4 to be measured to the other end, by
It is secondary that each beam spot scans region is scanned.
For beam spot scans region, referring to Fig. 5~6, the mask 42 of whole lamp assembly 4 to be measured passes through altogether
There are five beam spot scans regions, from right to left successively are as follows: a-a1-f1-f, f-f1-b1-b, b-b1-c1-c, c-c1-d1-d and d-
The rectangle that d1-e1-e is surrounded.For this scanning area of a-a1-f1-f, angle of incidence of light is adjusted, it can be with
Source of parallel light 2 is adjusted, also adjustable whole lamp assembly 4 to be measured, can also adjust simultaneously, it is total that whole lamp to be measured is adjusted in the present embodiment
At 4, when adjustment, test turntable 3 is rotated, falls in hot spot X within the scope of a-a1-f1-f, arcuately track 1 is opposite for source of parallel light 2
In motion process, the scanning to mask within the scope of a-a1-f1-f is realized in 0~90 ° of angular range in whole lamp assembly 4 to be measured,
After the completion of the beam spot scans sector scanning, test turntable 3 is rotated, continues this beam spot scans region to f-f1-b1-b and sweeps
It retouches, and so on, complete the scanning to entire mask 42.During the adjustment in above-mentioned five beam spot scans regions, test turns
The rotation angle of platform 3 determines that 42 region of mask is all scanned through (specifically can be according to practical feelings according to 42 radian of lamp mask
Condition setting rotation angle), as shown in Fig. 7 (a)~(e), respectively the rotation angle of turntable is 0 °, -45 °, -90 °, -135 °
Schematic diagram when with -160 ° can make hot spot X sweep entire mask 42 by carrying out five rotations to test turntable 3
It retouches.
Generally, whole lamp assembly 4 to be measured has multiple headlight irradiating angle states (shelves of corresponding multiple headlight height adjustments
Position, general tool there are four or five gears), when test, successively carried out entirely according to the angle headlight irradiating angle state of table 1
The scanning of mask 42.I.e. first under POS1 state successively to a-a1-f1-f, f-f1-b1-b, b-b1-c1-c, c-c1-d1-d and
The region d-d1-e1-e is scanned, and then to POS2~POS4 state, repeats above-mentioned scanning, to complete to entire surface
Cover the scanning of 42 whole regions.
Table 1
| Headlight irradiating angle state | Description and the state correspond to the gear of headlight height adjustment |
| POS1 | Initial position, i.e., 0 grade |
| POS2 | To limit inferior, i.e., 1 grade |
| POS3 | To limes superiors, i.e., 2 grades |
| POS4 | The inside limit, i.e., 3 grades |
| … | … |
Further, in this embodiment arcuately track 1 from 0 ° runs to 90 ° to source of parallel light 2, with simulation from (morning)
The sun rises to (noon) highest process.When being scanned to each beam spot scans region, arcuately track 1 of source of parallel light 2
(angle) speed of operation is that (angular speed of the simulated solar from 8 a.m. to 12 noon, can also be as needed by 0.37 °/min
It is adjusted).
During test.Controlling the radiation intensity at hot spot X is 1120 ± 112W/m2.It controls at whole lamp assembly 4 to be measured
Environment temperature is 40 ± 2 DEG C.
The above-mentioned description to embodiment is for ease of ordinary skill in the art to understand and use the invention.It is ripe
The personnel for knowing art technology obviously easily can make various modifications to these embodiments, and general original described herein
It ought to use in other embodiments without having to go through creative labor.Therefore, the present invention is not limited to the above embodiments, this field
Technical staff's announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be in guarantors of the invention
Within the scope of shield.
Claims (6)
1. a kind of simulated solar irradiation focuses the test method of calcination, for the whole lamp assembly with lens, which is characterized in that including
Following steps:
(a) experimental rig is provided, which includes arc track and test turntable, and having on the arc track can edge
The source of parallel light that arc track moves within the scope of 0~90 °, the test turntable can turn for fixing whole lamp assembly to be measured
It is set in arc track dynamicly, and rotational plane is vertical with plane where arc track；The source of parallel light is for emitting
Collimated light beam simultaneously forms hot spot on the mask of whole lamp assembly to be measured, and collimated light beam is in source of parallel light arcuately track motion process
The middle optical center of lens for being directed toward whole lamp assembly to be measured；
(b) whole lamp assembly to be measured is fixed on test turntable according to entrucking direction, for fixing the test turntable of rotational angle,
Arcuately track is relative to whole lamp assembly to be measured in 0~90 ° of angular range in motion process for source of parallel light, and hot spot is on mask
Scanned region is a beam spot scans region, and according to the difference of test turntable rotational angle, entire mask is divided into multiple sweep
Retouch region；
(c) by adjusting the rotational angle of test turntable, from mask one end of whole lamp assembly to be measured to the other end, gradually to each light
Spot scanning area is scanned.
2. the test method that a kind of simulated solar irradiation according to claim 1 focuses calcination, which is characterized in that each light
When spot scanning area is scanned, arcuately track relative to whole lamp assembly to be measured runs to 90 ° from 0 ° to source of parallel light, with simulation
Highest process is risen to from the sun.
3. the test method that a kind of simulated solar irradiation according to claim 1 focuses calcination, which is characterized in that each light
When spot scanning area is scanned, the source of parallel light speed that arcuately track is run is 0.37 °/min.
4. the test method that a kind of simulated solar irradiation according to claim 1 focuses calcination, which is characterized in that control hot spot
The radiation intensity at place is 1120 ± 112W/m2。
5. the test method that a kind of simulated solar irradiation according to claim 1 focuses calcination, which is characterized in that control is to be measured
Environment temperature at whole lamp assembly is 40 ± 2 DEG C.
6. the test method that a kind of simulated solar irradiation according to claim 1 focuses calcination, which is characterized in that it is described to
Whole lamp assembly is surveyed with multiple headlight irradiating angle states, when test, successively to the mask under major light irradiation angle state by
The secondary scanning for carrying out each beam spot scans region.
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| CN202111141756.4A CN113884284A (en) | 2019-06-10 | 2019-06-10 | Test method for simulating sunlight focusing burning |
| CN201910494605.3A CN110261073A (en) | 2019-06-10 | 2019-06-10 | A kind of simulated solar irradiation focuses the test method of calcination |
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| CN113642152A (en) * | 2021-07-13 | 2021-11-12 | 东风汽车集团股份有限公司 | Simulation analysis system and analysis method for sunlight focusing of automobile headlamp |
| CN115773865A (en) * | 2022-12-16 | 2023-03-10 | 江苏第三代半导体研究院有限公司 | Optical test equipment and test method |
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Application publication date: 20190920 |