CN110258852B - Modularized installation aluminum house and installation method - Google Patents
Modularized installation aluminum house and installation method Download PDFInfo
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- CN110258852B CN110258852B CN201910625714.4A CN201910625714A CN110258852B CN 110258852 B CN110258852 B CN 110258852B CN 201910625714 A CN201910625714 A CN 201910625714A CN 110258852 B CN110258852 B CN 110258852B
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 65
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000009434 installation Methods 0.000 title claims abstract description 27
- 238000010276 construction Methods 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 230000003014 reinforcing effect Effects 0.000 claims description 63
- 238000003466 welding Methods 0.000 claims description 46
- 229920000742 Cotton Polymers 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 18
- 238000004321 preservation Methods 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 8
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000011150 reinforced concrete Substances 0.000 description 5
- 239000011449 brick Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
The invention provides a modularly-installed aluminum house and two installation methods of the aluminum house, wherein the aluminum house comprises a base module, a wallboard module, a roof module and a connecting module, wherein the wallboard module comprises triangular splicing edges, the two wallboard modules are connected through the triangular splicing edges to form a connecting position comprising a plurality of triangular supports, the connecting position replaces columns and beams in the traditional building method, the strength characteristics of the triangles are utilized to meet the strength requirements of the building on the columns and beams, the standardized production of the complete wallboard module in the factory production stage is realized, the simple splicing installation is only needed in the field construction stage, the field installation flow is greatly simplified, the installation efficiency is increased, the device advantages of the factory can be utilized, and the integral quality of the aluminum house is improved.
Description
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a modularized installation aluminum house and two installation methods of the aluminum house.
Background
The existing building mainly uses brick concrete as main material and reinforced concrete as main material, and is divided into two types according to materials; the building mainly comprises brick concrete, a large amount of concrete and bricks are needed, the construction amount is large, the building is immovable, and a large amount of land resources are consumed; the reinforced concrete is used as the main material, the construction weight is large, the cost of the reinforced concrete is high, and the reinforced concrete is also immovable after being built, so that the overall cost of the reinforced concrete construction is high.
On the premise that the two buildings have various disadvantages, the buildings made of aluminum materials and other relatively novel materials gradually enter modern life, and the aluminum house has the advantages of low construction cost, convenience and rapidness in construction and the like. However, the current aluminum house construction and installation method still adopts the traditional building flow: the method only can transport various aluminum components to a construction site, gradually manufacture various modules on site according to the traditional process, and install the modules into an aluminum house, so that the installation process is still very complex, the construction site lacks corresponding equipment, the installation efficiency is low, and the construction cannot be standardized.
Disclosure of Invention
Based on the problems in the prior art, the invention provides a modularized installation aluminum house and two installation methods of the aluminum house, wherein the aluminum house comprises a base module, a wallboard module, a roof module and a connecting module, wherein the wallboard module comprises triangular splicing edges, the two wallboard modules are connected through the triangular splicing edges to form a connecting position comprising a plurality of triangular supports, the connecting position replaces a column and a beam in the traditional building method, the strength characteristics of the triangle are utilized to meet the strength requirements of the building on the column and the beam, the standardized production of the complete wallboard module in the factory production stage is realized, and the on-site installation process is simplified only by simple splicing in the on-site construction stage, the installation efficiency is increased, the perfect equipment advantage of the factory can be utilized, and the integral quality of the aluminum house is improved.
The invention achieves the aim through the following detailed technical scheme:
The modular aluminum house comprises a base module and a wallboard module, wherein the base module comprises a spiral ground pile and a ground pile cross beam, the spiral ground pile can be an existing spiral ground pile on the market, then the position of the ground pile is required to be driven after being designed and calculated in advance according to the requirements of topography and construction, and then the spiral is driven into the ground vertically at the corresponding position; the ground pile cross beams are horizontally and fixedly connected to the tops of adjacent spiral ground piles to form a base frame, the base frame can only surround the peripheral spiral ground piles, and a plurality of ground pile cross beams can be arranged in a surrounding area after surrounding the spiral ground piles to form a grid-shaped base surface, so that the bearing capacity of an aluminum house is increased; the wallboard module comprises an outer frame, a buckle plate, a reinforcing section bar and heat preservation cotton; the outer frame consists of four outer frame sections, the cross sections of the outer frame sections are isosceles right triangle shapes, wherein two sides of a right angle side respectively extend outwards to form a U-shaped structure, the installation side is arranged at a position slightly close to the middle of the right angle side, the leaning distance is equal to the thickness of a buckle plate, one end of the other right angle side far away from the right angle is inwards offset to enable the isosceles right triangle to be an obtuse triangle and enable one end of an original bevel to be a free end, the triangle structure of the outer frame sections forms triangle splicing edges of the wallboard module, two ends of each outer frame section are provided with oblique cutting surfaces which are matched with each other, two ends of the outer frame section are not necessarily inclined at 45 degrees, and can be manufactured into other angles according to design requirements to splice a needed polygonal outer frame, and the four outer frame sections are spliced end to form the outer frame; the reinforced section bar is a strip-shaped section bar and is provided with a plurality of strips, two ends of each strip are respectively fixedly arranged at the inner side of the outer frame and divide the space of the inner side of the outer frame into a plurality of areas, and the heat-insulating cotton is filled in the areas divided by the outer frame and the reinforced section bar; the buckle plate is provided with two sides, each side of the buckle plate is matched with the shape of the outer frame, the buckle plates on the two sides of the outer frame are respectively arranged on the two sides of the outer frame, four sides of the buckle plate are respectively and fixedly arranged on the mounting edges of the outer frame section bar, and the buckle plates cover the heat-insulating cotton and the reinforcing section bar;
Six wallboard modules are spliced through outer frame section bars to form a cube box house at an included angle of 90 degrees, wherein the free ends of the outer frame section bars between every two wallboard modules are mutually spliced through welding or bolt fixing, and the box house is fixedly connected in the base frame.
The utility model provides a modularization installation's aluminium house still include roof module, roof module be platelike structure, wherein two relative side upper portions of roof module be provided with the buckle of mutually supporting, one of them side lower part is provided with the extension limit that length is greater than buckle length, another side lower part is provided with the concave position that matches, is provided with the breakwater on the extension edge of non-buckle projection department, the breakwater height be less than the thickness of roof module and contact with buckle bottom after two roof module concatenation, a plurality of roof modules mutually form platelike roof after the buckle joint, the roof replace the wallboard module of former box roof after through bolt or welded fastening at the box roof, the projection of roof at the horizontal plane cover the box roof in the projection of horizontal plane, outside such as rainwater is blocked by roof module when falling the roof, the clearance infiltration that partly passes through roof module concatenation can be blocked by the board second time and can not enter into the room in, the rivers passageway that forms through breakwater baffle and roof module wall flows.
Wherein the modularized aluminum house also comprises a connecting module which is divided into a linear connecting module and a corner connecting module, the corner connecting module comprises a connecting main board and four rotating clamping boards, two ends of the connecting main board are respectively provided with two arc-shaped open ring grooves, one end of each rotating clamping board is provided with a rotating shaft matched with the open ring groove, the four rotating clamping plates are respectively and rotatably mounted on the connecting main board through the rotating shafts and the open ring grooves, the corner connecting module replaces one frame section bar of the original wallboard module, the two wallboard modules are respectively and fixedly clamped on two sides through the rotating clamping plates, the inclined roof can be spliced through the corner connecting module, at the moment, the side wall board modules with inclined edges are required to be matched, and the two side walls can be connected through the corner connecting module so as to adapt to various polygonal terrains; the linear connection module is a columnar cuboid section, two ends of one long side of the section of the cuboid section are provided with extension sides with the same length, and the sum of the lengths of the long side and the extension sides at the two ends is equal to the thickness of the wallboard module; one of the short sides of the section of the cuboid is provided with a short side extension edge at one end far away from the long side extension edge, the other short side is provided with a waterproof adhesive tape groove at one end far away from the long side extension edge, two ends of the linear connection module are provided with inclined cutting faces which form 45-degree included angles with the length extension direction, the linear connection module replaces frame profiles of the original wallboard module, the protruding installation edge surrounding the wallboard module is formed at the short side extension edge of the rectangular section of the linear connection module, two ends of the long side extension edge of the linear connection module are fixedly connected to the wallboard module through buckle plates, and the linear connection module is mutually matched and fixedly connected or fixedly matched and connected with the outer frame profiles.
The fixed connection mode between the modules or between the profiles is bolt connection or welding connection; the wallboard module is square or rectangular; the reinforcing section bar has two specifications of long and short, two ends of the long reinforcing section bar are respectively fixed on the inner side of the outer frame, and the short reinforcing section bar is vertically fixed on the inner sides of the long reinforcing section bar and the outer frame to form a grid-shaped reinforcing section bar frame; the wallboard module is provided with holes on two sides according to design requirements, and doors or windows are fixedly arranged in the holes through welding or bolts.
The aluminum house can be produced and installed according to the requirements by the following production and installation methods:
The modular aluminum house installing process includes the factory production stage and the site construction stage, and the technological steps include standardized production of wall boards with matched triangular splicing edges and wall board frame, the site construction stage includes making piles based on the design, splicing wall boards to form box-shaped aluminum house and fixing the aluminum house onto the pile, and the installing process includes two different detailed steps:
the first method has higher standardization level, and is simpler and more convenient to construct on site, and comprises the following detailed steps:
S10, carrying out standardized production of a base module and a wallboard module by utilizing a die and equipment in a factory to form a plurality of spiral ground piles, ground pile beams, outer frame profiles, buckle plates, reinforcing profiles and heat preservation cotton, wherein one side of each outer frame profile is provided with an integrally formed triangular splicing edge, two ends of each outer frame profile are respectively cut into mutually spliced inclined surfaces after the outer frame profile is formed by reverse die, so that the two outer frame profiles can be connected end to form an outer frame, and the inclined surfaces with various angles can be cut according to a design drawing to splice various polygons;
Step S20, connecting four outer frame sections end to form an outer frame with triangular splicing edges at the outer side, fixing two ends of a plurality of longer reinforcing sections at the inner side of the outer frame through screws or welding, and vertically fixing a plurality of shorter reinforcing sections at one side of a long reinforcing section and the inner side of the outer frame to form a grid-shaped reinforcing section;
Step S30: cutting heat-insulating cotton to a proper size, filling the heat-insulating cotton into the space in the reinforced section bar and the outer frame, and fixedly covering the pinch plates on two sides of the outer frame through screws or welding to form a wall module;
Step S40: transporting a corresponding number of wall body modules and a corresponding number of base modules to a construction site, driving the spiral ground piles into the ground to form a foundation according to the requirements of building standards, and then transversely and horizontally welding two ends of a ground pile cross beam respectively or using expansion bolts on the two spiral ground piles with opposite collars to form a base frame;
step S50: the method comprises the steps of horizontally fixing a first wallboard module on a base frame through welding or expansion bolts to form a floor, vertically placing four wallboard modules around the floor, fixedly connecting triangular splicing edges of the wallboard modules in the opposite directions through welding or bolts, horizontally splicing a last wallboard module on the four vertical wallboard modules, and forming a roof through welding or bolt fixing to form a standard box house;
and S60, horizontally splicing a plurality of standard box houses into a box house with larger occupied area, or vertically stacking the plurality of standard box houses into a higher box house, and dismantling wall modules which are mutually attached between adjacent standard box houses and fixedly connecting the adjacent standard box houses through welding or bolts.
The second method has higher flexibility, the outer frame section bar is firstly used for splicing into an aluminum house frame, and then the wall body is spliced, and the method comprises the following detailed steps:
step S10, carrying out standardized production of a base module, a wallboard module and a linear connection module by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile beams, outer frame sectional materials, buckle plates, reinforcing sectional materials, heat-insulating cotton and linear connection modules, wherein one side of each outer frame sectional material is provided with an integrally formed triangular splicing edge, and after the outer frame sectional material is formed by reverse mould, two ends of each outer frame sectional material are respectively cut into mutually spliced inclined surfaces;
s20, arranging a plurality of longer reinforcing sectional materials in parallel, and vertically and fixedly installing a plurality of shorter reinforcing sectional materials between two adjacent long reinforcing sectional materials to form a grid-shaped reinforcing sectional material;
Step S30: cutting heat-insulating cotton to a proper size, filling the heat-insulating cotton into grid spaces in the reinforced section bar, attaching four linear connection modules on the peripheries of the reinforced section bar and the heat-insulating cotton and connecting the four linear connection modules end to end, and fixedly covering pinch plates on two sides of the linear connection modules through screws or welding to form a half-wall module;
step S40: transporting corresponding and standby half wall modules, base modules, outer frame profiles and linear connection modules to a construction site, driving spiral ground piles into the ground to form a foundation according to the requirements of building standards, and transversely and horizontally welding two ends of a ground pile beam respectively or using expansion bolts on two opposite spiral ground piles to form a base frame;
step S50: the outer frame section bars are horizontally fixed on the base frame through welding or expansion bolts and are connected end to form an outer frame of the floor, the other group of outer frame section bars are fixedly connected to the triangular splicing edges on the periphery of the outer frame of the floor through welding or bolts to form a wallboard outer frame, the outer frame section bars on the periphery of the wallboard and the roof are sequentially and fixedly connected with each other by the same fixing method to form an aluminum house frame, and finally the half wall module is fixedly inlaid in the aluminum house frame to form a standard box house;
Step S60, when the designed length of the house is larger than the width of one wallboard module, two wallboards are fixedly connected through a linear connection module to form a larger and longer wallboard module;
Step S70: the periphery of the box house (5) is covered with conventional decorative materials to form a decorative layer, the decorative materials can be plastic plates, metal aluminum plates and the like, the connecting positions of the wallboard modules are covered, the sealing performance is improved, and meanwhile, different outer walls can be manufactured according to personal preference, so that individuation is realized.
The step S10 further includes a step S11: using a mold apparatus to produce a roof module in a standardized manner; the step S50 further includes a step S51: a plurality of roof modules are mutually clamped through buckles to form a platy roof, and the platy roof is fixed on the box roof through bolts or welding after being replaced with wallboard modules of the original box roof.
Step S12, the corner connecting module is produced in a standardized mode by using die equipment; the step S10 includes step S13: according to design requirements, cutting and adjusting the inclination degree of inclined planes at two ends of the frame profile to ensure that the outer frame with an obtuse angle and an acute angle can be spliced in the step S20; the step S50 further includes a step S51: the corner connecting module is arranged between wall body modules which are connected at non-ninety degrees, two sides of the corner connecting module replace frame profiles on one side opposite to two wall board modules which are connected at non-ninety degrees respectively, two wall board modules or half wall board modules are fixedly clamped on two sides through rotating clamping plates at two ends respectively, and the positions of the rotating clamping plates and the wall board modules are fixed through bolts after the two wall board modules are adjusted to a proper angle, so that an inclined roof or a wall body with a non-right angle included angle is formed.
Wherein, the step S10 further includes step S14: according to the design requirements, holes are formed in the wall board module through conventional means including cutting, punching and the like, reinforcing sections and heat insulation cotton are taken out, the upper door, window, door frame or window frame is fixedly installed through welding or bolts, the door frame or window frame serves as the reinforcing section of the wall body module, and the buckle is fixed on the door frame or the window frame.
Drawings
FIG. 1 is a schematic view of a box house of a modularly installed aluminum house, wherein the base and door can be omitted as the base and door can be conventional.
FIG. 2 is a cross-sectional block diagram of a modular aluminum housing.
Fig. 3, an enlarged view at a in fig. 2.
FIG. 4 is a cross-sectional view of a wall panel of a modularly installed aluminum housing.
Fig. 5 is a schematic perspective view of a modularly installed aluminum house with roof modules installed.
FIG. 6 is a side plan view of a modularly installed aluminum house with roof modules installed.
Fig. 7 is a schematic perspective view of a modularly installed aluminum house.
Fig. 8 is a schematic perspective view of a corner connection module of a modularly installed aluminum house.
Fig. 9 is a schematic perspective view of an aluminum house with linear connection modules.
Fig. 10 is a schematic perspective view of a modular linear connection module for an aluminum house, wherein the linear connection module is constructed by a section bar, and one end of the section bar is a cutting plane.
Fig. 11 is a schematic sectional view of a linear connection module of a modularly installed aluminum house.
FIG. 12 is a schematic view of a corner enlarged structure of a half wall module.
Detailed Description
The invention is described in detail below with reference to the drawings and the specific embodiments.
Embodiment one: and a cube aluminum house installed in a modularized mode.
1-12, Which comprises a base module and a wallboard module 2, wherein the base module comprises spiral ground piles and ground pile cross beams, and the spiral ground piles are vertically and spirally driven into the ground according to the pre-designed and calculated positions on a construction site according to a design drawing to form a square ground pile group; the ground pile cross beams are horizontally and fixedly connected to the tops of adjacent spiral ground piles and form a square base frame; the wallboard module 2 comprises an outer frame, a buckle plate 21, a reinforcing section bar 23 and heat preservation cotton 22; the outer frame consists of four outer frame sections 24, the cross section of each outer frame section 24 is in an isosceles right triangle shape, wherein a right-angle side is slightly close to the center of the right-angle side at two sides, a mounting side 241 perpendicular to the right-angle side is outwards extended to form a U-shaped structure, one end of the other right-angle side far away from the right angle is inwards offset to enable the isosceles right triangle to be an obtuse triangle, one end of the original bevel is enabled to be a free end 242, the triangular structure of the outer frame section 24 forms a triangular splicing edge of the wallboard module 2, two ends of each outer frame section 24 are provided with 45-degree inclined cutting surfaces which are mutually matched and spliced, and the four outer frame sections 24 are spliced end to form a square outer frame; the reinforcing section bar 23 is a strip-shaped section bar and is provided with three reinforcing section bars 23 with one long specification, two reinforcing section bars 23 with short specification, two ends of the long specification reinforcing section bar 23 are respectively fixed on the middle inner wall of one pair of opposite sides of the outer frame through bolts, the two short specification reinforcing section bars 23 are respectively and vertically fixed on the middle side wall of the long specification reinforcing section bar 23 and the corresponding inner side wall of the outer frame through bolts and corner codes, a cross-shaped grid-shaped reinforcing section bar 23 frame is formed in the wall module, and the inner side space of the outer frame is divided into four areas; the heat preservation cotton 22 is provided with four blocks, each block is square and matched with the shape and the size of a small space inside the outer frame, and the square is respectively filled in the areas separated by the outer frame and the reinforcing section bar 23; the buckle plates 21 are square, each of which is matched with the shape of the outer frame, the buckle plates 21 are respectively arranged on two sides of the outer frame, four sides of the buckle plates are respectively and fixedly arranged on the installation edges 241 of the outer frame section bar 24, the heat-insulating cotton 22 and the reinforcing section bar 23 are covered, and finally a square wallboard module 2 is formed;
Six wallboard modules 2 are spliced by the outer frame section bars 24 at an included angle of 90 degrees, and form a cube box house 5, wherein the free ends 242 of the outer frame section bars 24 between every two wallboard modules 2 are spliced by welding or bolt fixing, and the box house 5 is fixedly connected in the base frame.
As a preferred embodiment, the aluminum house further comprises a roof module 1, the roof module 1 is used to replace the wall module originally located at the roof position, or the roof module 1 is fixed on the upper portion of the wall module at the top of the original box house 5, the waterproof effect and the heat insulation effect are improved, the roof module 1 is of a plate-shaped structure, two opposite side upper portions of the roof module 1 are provided with buckles 11 which are matched with each other, one side lower portion is provided with an extension edge 12 with the length being greater than the length of the buckle 11, the other side lower portion is provided with a matched concave position, a water baffle 13 is arranged on the extension edge 12 of the projection position of the non-buckle 11, the water baffle 13 is smaller than the thickness of the roof module 1, and when two roof modules 1 are spliced, the water baffle 13 is in contact with the bottom of the buckle 11, after the roof modules 1 are spliced with each other, the side walls of the water baffle 13 and the roof module 1 form a water guide groove located under the splicing gap, in the water guide groove can form a heat insulation layer when the non-rain days, the roof modules 1 are mutually clamped by the buckles 11 to form a plate-shaped wall plate after the replacement of the original box house 5, the water baffle is directly fixed on the horizontal plane of the roof module 5 through the projection box roof 2 or the projection box 5, and the bolt is directly fixed on the roof panel at the top surface of the projection roof 2 after the roof box 5.
As a preferred embodiment, when necessary, the aluminum house further comprises a connection module, the connection module is divided into a linear connection module 4 and a corner connection module, the corner connection module comprises a connection main board 31 and four rotating clamping boards 32, two arc-shaped open ring grooves 33 are respectively arranged at two ends of the connection main board 31, a rotating shaft matched with the open ring grooves 33 is arranged at one end of each rotating clamping board 32, the four rotating clamping boards 32 are respectively rotatably mounted on the connection main board 31 through the rotating shaft and the open ring grooves 33, one frame section bar of the original wallboard module 2 is replaced by the corner connection module, the two wallboard modules 2 are respectively fixedly clamped at two sides through the rotating clamping boards 32, and the corner connection module is used for manufacturing an inclined roof or connecting wall modules connected by non-90-degree included angles; the linear connection module 4 is a columnar cuboid section, two ends of one long side of the section of the cuboid section are provided with extension sides with the same length, and the sum of the lengths of the long side and the extension sides at the two ends is equal to the thickness of the wallboard module 2; one short side of the rectangular section is provided with a short side extension edge 42 at one end far away from the long side extension edge 41, the other short side is provided with a waterproof adhesive tape groove at one end far away from the long side extension edge 41, two ends of the linear connection module 4 are provided with inclined cutting surfaces which form 45-degree included angles with the length extension direction, the linear connection module 4 replaces the frame section of the original wallboard module 2, the short side extension edge 42 of the rectangular section of the linear connection module 4 forms a protruding installation edge 421 surrounding the wallboard module 2, two ends of the long side extension edge 41 of the linear connection module 4 are fixedly connected to the wallboard module 2 through a buckle plate 21, and the linear connection module 4 is mutually matched and fixedly connected or fixedly matched and connected with the outer frame section 24.
As a preferred embodiment, the modular aluminum house is characterized in that the modules or the profiles are fixedly connected by bolts or welding; the wallboard module 2 is provided with holes on two sides according to design requirements, and doors or windows are fixedly arranged in the holes through welding or bolts.
Embodiment two: cube aluminum house installation method using complete wallboard module 2
A modular installation method for an aluminum house, comprising the detailed steps of:
Step S10, carrying out standardized production of a base module and a wallboard module 2 by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile beams, outer frame profiles 24, buckle plates 21, reinforcing profiles 23 and heat preservation cotton 22, wherein one side of each outer frame profile 24 is provided with an integrally formed triangular splicing edge, after the outer frame profile 24 is formed by reverse mould, two ends of each outer frame profile 24 are respectively cut into 45-degree inclined planes which are mutually spliced, and the spiral ground piles and the ground pile beams can be common spiral ground piles and ground pile beams in a conventional aluminum house or a wooden house;
Step S20, connecting four outer frame profiles 24 end to form an outer frame with triangular splicing edges at the outer side, fixing two ends of a longer reinforcing profile 23 at the inner side of the outer frame through screws, and vertically installing a shorter reinforcing profile 23 at one side of the long reinforcing profile 23 and the inner side of the outer frame through screws and corner brackets to form a cross-shaped grid-shaped reinforcing profile 23;
Step S30: cutting heat-insulating cotton 22 to a proper size, filling the heat-insulating cotton into the space in the reinforcing section bar 23 and the outer frame, and fixedly covering the pinch plates 21 on two sides of the outer frame through screws or welding to form a wall module;
step S40: transporting a corresponding number of wall body modules and base modules with a standby number to a construction site, driving spiral ground piles into the ground to form a foundation according to the requirements of building standards, and transversely and horizontally welding two ends of a ground pile cross beam respectively or using expansion bolts on two spiral ground piles with opposite collars to form a square base frame;
Step S50: the first wallboard module 2 is horizontally fixed on the base frame through expansion bolts to form a floor, four wallboard modules 2 are vertically placed around the floor, triangular splicing edges of the wallboard modules 2 in the opposite directions are fixedly connected through bolts, the last wallboard module 2 is horizontally spliced on the four vertical wallboard modules 2, and a roof is formed through welding or bolt fixing to form a standard box house 5;
And S60, horizontally splicing the plurality of standard box houses 5 into a box house 5 with larger occupied area, or vertically stacking the plurality of standard box houses 5 into a higher box house 5, and dismantling wall modules attached to each other between the adjacent standard box houses 5 and fixedly connecting the adjacent standard box houses through welding or bolts.
As a preferred embodiment, the step S10 may further include a step S11: the roof module 1 is produced in a standardized manner using a mould apparatus; the step S50 further includes a step S51: the roof modules 1 are mutually clamped through the buckles 11 to form a platy roof, and the roof is fixed on the top of the box house 5 through bolts or welding after being replaced by the wallboard modules 2 on the top of the original box house 5, so that the waterproof capacity and the heat insulation capacity of the roof are improved.
As a preferred embodiment, the step S10 also comprises a step S12 of using the die equipment to produce the corner connecting module in a standardized mode; the step S10 includes step S13: according to design requirements, cutting and adjusting the inclination degree of inclined planes at two ends of the frame profile to form an outer frame with an obtuse angle and an acute angle in the step S20, and when two wallboard modules 2 are connected by using an included angle which is not 90 degrees, the wallboard modules 2 spliced with the side surfaces of the two wallboard modules 2 are necessarily required to adjust the size of the included angle so as to adapt to the wallboard modules 2 connected by the included angle which is not 90 degrees; the step S50 further includes a step S51: the corner connecting module is arranged between wall modules which are connected at non-ninety degrees, two sides of the corner connecting module replace frame profiles on one side opposite to two wallboard modules 2 which are connected at non-ninety degrees respectively, two wallboard modules 2 or half wallboard modules 2 are fixedly clamped on two sides through rotating clamping plates 32 at two ends respectively, the positions of the rotating clamping plates 32 and the wallboard modules 2 are fixed through bolts after the corner connecting module is adjusted to a proper angle, and the corner connecting module can be used for installing an inclined roof.
As a preferred embodiment, the step S10 further includes step S14: according to the design requirements, the wallboard module 2 is provided with holes in the buckle plates 21 through conventional means, the reinforcing section bars 23 and the heat insulation cotton 22 are taken out, and the upper door, window, door frame or window frame is fixedly installed through welding or bolts.
Embodiment III: cuboid aluminum house installation method using half-wallboard module 2
A modular installation method for an aluminum house, comprising the detailed steps of:
Step S10, carrying out standardized production of a base module, a wallboard module 2 and a linear connection module 4 by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile cross beams, an outer frame section bar 24, a buckle plate 21, a reinforcing section bar 23, heat preservation cotton 22 and the linear connection module 4, wherein one side of the outer frame section bar 24 is provided with an integrally formed triangular splicing edge, two ends of the outer frame section bar 24 are respectively cut into 45-degree inclined surfaces which are mutually spliced after being subjected to reverse mould forming, and the spiral ground piles and the ground pile cross beams can adopt the conventional spiral ground piles and ground pile cross beams which are commonly used in an aluminum house or a wooden house;
Step S20, arranging a plurality of longer reinforcing section bars 23 in parallel, and vertically and fixedly installing a plurality of shorter reinforcing section bars 23 between two adjacent long reinforcing section bars 23 to form a grid-shaped reinforcing section bar 23;
step S30: cutting heat preservation cotton 22 to a proper size, filling the heat preservation cotton into a grid space in a reinforced section bar 23, attaching four linear connection modules 4 to the peripheries of the reinforced section bar and the heat preservation cotton in an end-to-end connection mode, and fixedly covering pinch plates 21 on two sides of the linear connection modules 4 through screws or welding to form a half-wall module;
Step S40: transporting the corresponding number and standby number of half wall modules, base modules and outer frame profiles 24 to a construction site, driving the spiral ground piles into the ground to form a foundation according to the requirements of building standards, and transversely and horizontally welding two ends of a ground pile cross beam respectively or using expansion bolts on the two spiral ground piles with opposite collars to form a base frame;
Step S50: the outer frame profile 24 is horizontally fixed on the base frame through welding or expansion bolts and connected end to form an outer frame of the floor, the other group of outer frame profiles 24 are fixedly connected on triangle splicing edges around the outer frame of the floor through welding or bolts to form a wallboard outer frame, the outer frame profiles 24 around wallboards and roofs are sequentially and fixedly connected with each other to form an aluminum house frame through the same fixing method, finally, half wall modules are fixedly inlaid in the aluminum house frame, the protruding mounting edges 421 of the half wall modules and the outer frame profiles 24 are fixedly connected through bolts penetrating through the protruding mounting edges 421 of the half wall modules and the protruding mounting edges of the outer frame profiles 24 to form a standard box house 5, and as the length of the rectangular box house 5 is larger than the width of one wallboard module 2, two wallboards are fixedly connected through the linear connecting modules 4 to form a larger wallboard module 2;
step S60: the periphery of the box house 5 is covered with a conventional decorative material to form a decorative layer. .
As a preferred embodiment, the step S10 further includes a step S11: the roof module 1 is produced in a standardized manner using a mould apparatus; the step S50 further includes a step S51: the roof modules 1 are mutually clamped through the buckles 11 to form a platy roof, and the roof is fixed on the top of the box house 5 through bolts or welding after being replaced by the wallboard modules 2 on the top of the original box house 5, so that the waterproof capacity and the heat insulation capacity of the roof are improved.
As a preferred embodiment, the step S10 also comprises a step S12 of using the die equipment to produce the corner connecting module in a standardized mode; the step S10 includes step S13: according to design requirements, cutting and adjusting the inclination degree of inclined planes at two ends of the frame profile to form an outer frame with an obtuse angle and an acute angle in the step S20, and when two wallboard modules 2 are connected by using an included angle which is not 90 degrees, the wallboard modules 2 spliced with the side surfaces of the two wallboard modules 2 are necessarily required to adjust the size of the included angle so as to adapt to the wallboard modules 2 connected by the included angle which is not 90 degrees; the step S50 further includes a step S51: the corner connecting module is arranged between wall modules which are connected at non-ninety degrees, two sides of the corner connecting module replace frame profiles on one side opposite to two wallboard modules 2 which are connected at non-ninety degrees respectively, two wallboard modules 2 or half wallboard modules 2 are fixedly clamped on two sides through rotating clamping plates 32 at two ends respectively, the positions of the rotating clamping plates 32 and the wallboard modules 2 are fixed through bolts after the corner connecting module is adjusted to a proper angle, and the corner connecting module can be used for installing an inclined roof.
As a preferred embodiment, the step S10 further includes step S14: according to the design requirements, the wallboard module 2 is provided with holes in the buckle plates 21 through conventional means, the reinforcing section bars 23 and the heat insulation cotton 22 are taken out, and the upper door, window, door frame or window frame is fixedly installed through welding or bolts.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (8)
1. The aluminum house is characterized by comprising a base module, a wallboard module (2) and a roof module (1), wherein the base module comprises a spiral ground pile and a ground pile cross beam, and the spiral ground pile is vertically spirally driven into the ground according to a pre-designed and calculated position; the ground pile cross beams are horizontally and fixedly connected to the tops of adjacent spiral ground piles and form a base frame; the wallboard module (2) comprises an outer frame, a buckle plate (21), a reinforcing section bar (23) and heat-insulating cotton (22); the outer frame consists of four outer frame sections (24), the cross section of each outer frame section (24) is in an isosceles right triangle shape, two sides of each right-angle side outwards extend out of a mounting side (241) perpendicular to the right-angle side and form a U-shaped structure, one end of the other right-angle side far away from the right angle is inwards offset to enable the isosceles right triangle to be an obtuse triangle, one end of the original bevel edge to be a free end (242), the triangular structure of the outer frame section (24) forms a triangular splicing side of the wallboard module (2), two ends of each outer frame section (24) are provided with inclined cutting surfaces which are mutually matched and spliced, and the four outer frame sections (24) are spliced end to form the outer frame; the reinforced section bar (23) is a strip-shaped section bar and is provided with a plurality of strips, two ends of each strip are respectively fixedly arranged at the inner side of the outer frame and divide the space of the inner side of the outer frame into a plurality of areas, and the heat-insulating cotton (22) is filled in the areas divided by the outer frame and the reinforced section bar (23); the buckle plates (21) are provided with two sides, each side of the buckle plates is matched with the shape of the outer frame, the buckle plates (21) on the two sides of the outer frame are respectively and fixedly arranged on the installation edges (241) of the outer frame section bar (24) on four sides, and the heat-insulating cotton (22) and the reinforcing section bar (23) are covered;
The six wallboard modules (2) are spliced at an included angle of 90 degrees with each other through outer frame profiles (24) to form a cube box house (5), wherein the free ends (242) of the outer frame profiles (24) between every two wallboard modules (2) are mutually spliced through welding or bolt fixing, and the box house (5) is fixedly connected in the base frame; roof module (1) be platelike structure, wherein two relative side upper portions of roof module (1) are provided with buckle (11) of mutually supporting, and one of them side lower part is provided with extension limit (12) that length is greater than buckle (11) length, and another side lower part is provided with the concave position of matching, be provided with breakwater (13) on extension limit (12) of non-buckle (11) projection department, breakwater (13) highly be less than thickness of roof module (1) and after two roof module (1) concatenation breakwater (13) and buckle (11) bottom contact, form platelike roof after a plurality of roof module (1) each other through buckle (11) joint, roof replace behind wallboard module (2) at former box roof (5) top through bolt or welded fastening at box roof (5), the projection of roof at the horizontal plane cover the projection of box roof (5) at the horizontal plane.
2. The modularly-installed aluminum house according to claim 1, further comprising a connecting module, wherein the connecting module is divided into a linear connecting module (4) and a corner connecting module, the corner connecting module comprises a connecting main board (31) and four rotating clamping plates (32), two arc-shaped open ring grooves (33) are respectively arranged at two ends of the connecting main board (31), a rotating shaft matched with the open ring grooves (33) is arranged at one end of each rotating clamping plate (32), the four rotating clamping plates (32) are respectively installed on the connecting main board (31) in a rotating mode through the rotating shaft and the open ring grooves (33), one frame section bar of the original wallboard module (2) is replaced by the corner connecting module, and the two wallboard modules (2) are respectively and fixedly clamped at two sides through the rotating clamping plates (32); the linear connecting module (4) is a columnar cuboid section, two ends of one long side of the section of the cuboid section are provided with extension sides with the same length, and the sum of the lengths of the long side and the extension sides at the two ends is equal to the thickness of the wallboard module (2); one of the short sides of the rectangular section is provided with a short side extension side (42) at one end far away from the long side extension side (41), the other short side is provided with a waterproof adhesive tape groove at one end far away from the long side extension side (41), two ends of the linear connection module (4) are provided with inclined cutting surfaces which form 45-degree included angles with the length extension direction, the linear connection module (4) replaces the frame section of the original wallboard module (2), the protruding installation side (421) surrounding the wallboard module (2) is formed at the short side extension side (42) of the rectangular section of the linear connection module (4), two ends of the long side extension side (41) of the linear connection module (4) are fixedly connected to the wallboard module (2) through pinch plates (21), and the linear connection module (4) is mutually matched and fixedly connected or fixedly matched and connected with the outer frame section (24).
3. A modularly installed aluminium house according to claim 1 or 2, wherein the fixed connection between modules or between profiles is a bolted or welded connection; the wallboard module (2) is square or rectangular; the reinforcing section bar (23) has two specifications of long and short, two ends of the long reinforcing section bar (23) are respectively fixed on the inner side of the outer frame, and the short reinforcing section bar (23) is vertically fixed on the inner sides of the long reinforcing section bar (23) and the outer frame to form a grid-shaped reinforcing section bar (23) frame; the wallboard module (2) is provided with holes on two sides according to design requirements, and doors or windows are fixedly arranged in the holes through welding or bolts.
4. The modular aluminum house installing process includes the production stage of the factory and the site construction stage of standardized production of wall boards with matched triangular splicing edges and wall board frame, the site construction stage of producing piles based on the design, splicing the wall boards to form box-shaped aluminum house and fixing the aluminum house onto the pile, and the process includes the following steps:
Step 10, carrying out standardized production of a base module and a wallboard module (2) by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile beams, outer frame sectional materials (24), buckle plates (21), reinforcing sectional materials (23) and heat-insulating cotton (22), wherein one side of the outer frame sectional materials (24) is provided with integrally formed triangular splicing edges, and after the outer frame sectional materials (24) are formed by reverse mould, two ends of the outer frame sectional materials are respectively cut into mutually spliced inclined surfaces;
Step S20, connecting four outer frame sections (24) end to form an outer frame with triangular splicing edges at the outer side, fixing two ends of a plurality of longer reinforcing sections (23) at the inner side of the outer frame through screws or welding, and vertically fixing a plurality of shorter reinforcing sections (23) at one side of the long reinforcing section (23) and the inner side of the outer frame to form a latticed reinforcing section (23);
Step S30: cutting heat-insulating cotton (22) to a proper size, filling the heat-insulating cotton into the space in the reinforcing section bar (23) and the outer frame, and fixedly covering the pinch plates (21) on two sides of the outer frame through screws or welding to form a wall module;
Step S40: transporting a corresponding number of wall body modules and a corresponding number of base modules to a construction site, driving the spiral ground piles into the ground to form a foundation according to the requirements of building standards, and then transversely and horizontally welding two ends of a ground pile cross beam respectively or using expansion bolts on the two spiral ground piles with opposite collars to form a base frame;
Step S50: the first wallboard module (2) is horizontally fixed on the base frame through welding or expansion bolts to form a floor, four wallboard modules (2) are vertically placed around the floor, triangular splicing edges of the adjacent wallboard modules (2) are fixedly connected through welding or bolts, the last wallboard module (2) is horizontally spliced on the four vertical wallboard modules (2), and a roof is formed through welding or bolt fixing to form a standard box house (5);
And S60, horizontally splicing the plurality of standard box houses (5) into a box house (5) with larger occupied area, or vertically stacking the plurality of standard box houses (5) into a higher box house (5), and dismantling wall modules attached to each other between the adjacent standard box houses (5) and fixedly connecting the wall modules through welding or bolts.
5. The modular aluminum house installing process includes the production stage of the factory and the site construction stage of standardized production of wall boards with matched triangular splicing edges and wall board frame, the site construction stage of producing piles based on the design, splicing the wall boards to form box-shaped aluminum house and fixing the aluminum house onto the pile, and the process includes the following steps:
Step S10, carrying out standardized production of a base module, a wallboard module (2) and a linear connection module (4) by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile beams, outer frame profiles (24), pinch plates (21), reinforcing profiles (23), heat-insulating cotton (22) and the linear connection module (4), wherein one side of the outer frame profiles (24) is provided with integrally formed triangular splicing edges, and after the outer frame profiles (24) are formed by reverse mould, two ends are respectively cut into mutually spliced inclined surfaces;
Step S20, arranging a plurality of longer reinforcing sectional materials (23) in parallel, and vertically and fixedly installing a plurality of shorter reinforcing sectional materials (23) between two adjacent long reinforcing sectional materials (23) to form a grid-shaped reinforcing sectional material (23);
Step S30: cutting heat preservation cotton (22) to a proper size, filling the heat preservation cotton into grid spaces in a reinforcing section bar (23), attaching four linear connecting modules (4) to the peripheries of the reinforcing section bar and the heat preservation cotton in an end-to-end mode, and fixedly covering pinch plates (21) on two sides of the linear connecting modules (4) through screws or welding to form a half-wall module;
Step S40: transporting corresponding and standby half wall modules, base modules and outer frame profiles (24) to a construction site, driving spiral ground piles into the ground to form a foundation according to the requirements of building standards, and transversely and horizontally welding two ends of a ground pile cross beam respectively or using expansion bolts on two opposite spiral ground piles to form a base frame;
Step S50: the outer frame section bar (24) is horizontally fixed on the base frame through welding or expansion bolts and connected end to form an outer frame of the floor, the other group of outer frame section bar (24) is fixedly connected to the triangular splicing edges around the outer frame of the floor through welding or bolts to form an outer frame of the wall plate, the outer frame section bar (24) around the wall plate and the roof are sequentially and fixedly connected with each other to form an aluminum house frame through the same fixing method, finally, the half wall body module is fixedly inlaid in the aluminum house frame, and the protruding mounting edge (421) of the half wall body module and the outer frame section bar (24) are fixed through bolts penetrating through the protruding mounting edge and the outer frame section bar to form a standard box house (5);
Step S60, when the designed length of the house is larger than the width of one wallboard module (2), two wallboards are fixedly connected through a linear connection module (4) to form a larger wallboard module (2);
step S70: the periphery of the box house (5) is covered with a conventional decorative material to form a decorative layer.
6. The method for installing an aluminum house in a modular manner according to claim 4 or 5, wherein the step S10 further comprises the step S11 of: -standardized production of roof modules (1) using a mould apparatus; the step S50 further includes a step S51: a plurality of roof modules (1) are clamped with each other through buckles (11) to form a platy roof, and the roof is fixed at the top of the box house (5) through bolts or welding after replacing the wallboard modules (2) at the top of the original box house (5).
7. The method for installing an aluminum house in a modular manner according to claim 4 or 5, wherein the step S10 further comprises a step S12 of standardized production of corner connection modules using a mold apparatus; the step S10 includes step S13: according to design requirements, cutting and adjusting the inclination degree of inclined planes at two ends of the frame profile to ensure that the outer frame with an obtuse angle and an acute angle can be spliced in the step S20; the step S50 further includes a step S51: the corner connecting module is arranged between wall modules which are connected at non-ninety degrees, two sides of the corner connecting module replace frame profiles on one side opposite to two wallboard modules (2) which are connected at non-ninety degrees respectively, the two wallboard modules (2) or the half wallboard modules (2) are fixedly clamped on two sides through rotating clamping plates (32) at two ends respectively, and the positions of the rotating clamping plates (32) and the wallboard modules (2) are fixed through bolts after the proper angles are adjusted.
8. A method of installing an aluminum house in a modular manner according to claim 4 or 5, wherein said step S10 further comprises the step S14 of: according to the design requirements, holes are formed in the buckle plates (21) on the wallboard module (2) through conventional means, the reinforcing section bars (23) and the heat insulation cotton (22) are taken out, and the upper door, window, door frame or window frame is fixedly installed through welding or bolts.
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