CN110258150B - Steel wire rope shaping equipment - Google Patents
Steel wire rope shaping equipment Download PDFInfo
- Publication number
- CN110258150B CN110258150B CN201910511105.6A CN201910511105A CN110258150B CN 110258150 B CN110258150 B CN 110258150B CN 201910511105 A CN201910511105 A CN 201910511105A CN 110258150 B CN110258150 B CN 110258150B
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- wire rope
- shaping
- steel wire
- shaping module
- template
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- 238000007493 shaping process Methods 0.000 title claims abstract description 168
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 78
- 239000010959 steel Substances 0.000 title claims abstract description 78
- 238000003466 welding Methods 0.000 claims abstract description 25
- 238000009792 diffusion process Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000004513 sizing Methods 0.000 claims description 7
- 230000006872 improvement Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
- B21F15/02—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire
- B21F15/06—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material
- B21F15/08—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material making use of soldering or welding
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B9/00—Binding or sealing ends, e.g. to prevent unravelling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of automatic equipment, and provides steel wire rope shaping equipment which comprises a first shaping module and a second shaping module, wherein a first cavity is formed in the first shaping module, and a second cavity is formed in the second shaping module; the first cavity and the second cavity are correspondingly combined to form a cavity which is suitable for the appearance of the steel wire rope with the required integer; the steel wire rope shaping equipment with the steel wire rope shaping device further comprises a cold welding machine, the positive stage and the negative stage of the cold welding machine are respectively connected with a first shaping module and a second shaping module of the steel wire rope shaping device, the positive electrode and the negative electrode of the cold welding machine are instantaneously discharged to generate high temperature so that a diffusion layer is formed at the head end of the steel wire rope in a cavity, shaping of the scattered steel wire rope is realized, the steel wire rope shaping device is structurally arranged, automatic operation can be realized for shaping the head end of the steel wire rope, the efficiency is improved, shaping quality is guaranteed, and labor cost can be reduced.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to steel wire rope shaping equipment.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical properties and geometric dimensions meeting the requirements together according to a certain rule, so that after the steel wire rope is cut or fused, scattered wires usually appear at the end part of the steel wire rope, the subsequent use and installation are inconvenient, the quality and stability of the steel wire rope are affected, and especially when the steel wire rope is fused by a certain pulling-out force, the stress of the steel wire is released in the fusing process, and the scattered wires are very easy to cause. It is therefore necessary to shape the loose wire rope so that the wire rope has a stable end structure. In the traditional shaping method, a cold welding machine is adopted, a scattered steel wire rope is placed on a workbench (a negative electrode), and cold welding is started after the scattered steel wire rope is extruded by a positive electrode of the cold welding machine.
Disclosure of Invention
The embodiment of the invention provides a steel wire rope shaping device, at least solves the problems of troublesome shaping operation and low efficiency of scattered steel wire ropes to a certain extent, and also provides steel wire rope shaping equipment with the steel wire rope shaping device.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the embodiment of the invention provides a steel wire rope shaping device, which comprises a frame, a first shaping module and a second shaping module, wherein the first shaping module and the second shaping module are arranged on the frame, the first shaping module is connected to the frame through a driving module, and a first cavity is formed in the first shaping module; the second shaping module is arranged on the frame, and a second cavity is arranged on the second shaping module; the driving module is used for driving the first shaping module to move towards the second shaping module, so that the first cavity and the second cavity are correspondingly combined to form a cavity which can adapt to the appearance of the steel wire rope of the required shaping.
As an improvement of the technical scheme, the driving module comprises a telescopic mechanism, the first shaping module is connected to the telescopic end of the telescopic mechanism, the second shaping module is arranged at a position corresponding to the first shaping module, and the second cavity is corresponding to the first cavity.
As a further improvement of the technical scheme, one side of the second shaping module is provided with a limiting table, and the limiting table shields one end of the second cavity and is used for limiting the end part of the steel wire rope to be shaped.
As a further improvement of the above scheme, the second shaping module is connected with the frame through an adjusting bracket, and the mounting position of the adjusting bracket on the frame is adjustable.
As a further improvement of the scheme, the rack is provided with a mounting groove, and the adjusting bracket is fixedly mounted at any position of the mounting groove through a fastener.
As a further improvement of the scheme, the fastener is a threaded fastener with a nut and a screw rod, the adjusting bracket is provided with a mounting hole, two sides of the top of the mounting groove are provided with limiting edges, the nut of the threaded fastener is arranged in the mounting groove, the limiting edges can limit the nut in the mounting groove, and the screw rod penetrates through the mounting hole and is screwed through the nut.
As a further improvement of the above scheme, the frame comprises a first template and a second template which are oppositely arranged, the first shaping module is arranged on one side of the first template, which is opposite to the second template, and the second shaping module is arranged on one side of the second template, which is opposite to the first template.
As a further improvement of the above scheme, the first template and the second template are arranged in an up-down structure.
As a further improvement of the scheme, a guide post is arranged between the first template and the second template; the guide post is fixedly connected to the second template, and the first template can be close to or far away from the second template along the guide post; or the guide post is fixedly connected to the first template, and the second template can be close to or far away from the first template along the guide post.
On the other hand, the embodiment of the invention also provides steel wire rope shaping equipment, which comprises a cold welding machine and the steel wire rope shaping device in any scheme, wherein the positive end of the cold welding machine is connected with the first shaping module, and the negative end of the cold welding machine is connected with the second shaping module.
The embodiment of the invention has at least the following advantages or beneficial effects:
The steel wire rope shaping device comprises a frame, a first shaping module and a second shaping module, wherein the first shaping module and the second shaping module are arranged on the frame, a first cavity is formed in the first shaping module, and a second cavity is formed in the second shaping module; correspondingly combining the first cavity and the second cavity to form a cavity which can adapt to the shape of the steel wire rope of the required shaping; the steel wire rope shaping equipment with the steel wire rope shaping device further comprises a cold welding machine, the positive stage and the negative stage of the cold welding machine are respectively connected with the first shaping module and the second shaping module of the steel wire rope shaping device, the positive electrode and the negative electrode of the cold welding machine are instantaneously discharged to generate high temperature to form a diffusion layer at the head end of the steel wire rope, the head end of the steel wire rope is combined with the diffusion layer in high strength, shaping of the scattered steel wire rope is achieved, the steel wire rope shaping device is structurally arranged, automatic operation of shaping of the head end of the steel wire rope can be achieved, efficiency is improved, shaping quality is guaranteed, and labor cost can be reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following description will briefly explain the drawings that are required to be used in the description of the embodiments:
FIG. 1 is a schematic view of one embodiment of a wire rope shaping apparatus of the present invention;
Fig. 2 is a schematic diagram of a press-fit state of a first shaping module and a second shaping module according to an embodiment of the invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The description of the orientations of the various elements of the invention in relation to the top, bottom, left, right, etc. is merely illustrative of the relative positions of the various elements of the invention in the drawings. The technical features of the invention can be interactively combined on the premise of no contradiction and conflict.
Fig. 1 is a schematic structural view of an embodiment of a wire rope shaping device according to the present invention, fig. 2 is a schematic structural view of a press-fit state of a first shaping module and a second shaping module according to an embodiment of the present invention, and referring to fig. 1, the wire rope shaping device includes a frame 10, and a first shaping module 20 and a second shaping module 30 disposed on the frame 10, wherein the first shaping module 20 is connected to the frame 10 through a driving module 40, and a first cavity 21 is disposed on the first shaping module 20; the second shaping module 30 may be directly or indirectly disposed on the frame 10, and the second shaping module 30 is provided with a second cavity 31; the driving module 40 is used for driving the first shaping module 20 to move towards the second shaping module 30, so that the first cavity 21 and the second cavity 31 are correspondingly combined to form a cavity A (refer to fig. 2) which can adapt to the shape of the wire rope of the required shaping.
Therefore, when shaping the steel wire rope, the head end of the steel wire rope to be shaped can be placed on the first cavity 21 or the second cavity 31, and then the first shaping module 20 and the second shaping module 30 are pressed together, so that the head end of the steel wire rope is positioned in the cavity surrounded by the first cavity 21 and the second cavity 31, the first shaping module 20 and the second shaping module 30 are respectively communicated with the anode and the cathode (the polarity is opposite) of a cold welding machine (not shown), so that the electric power is conducted, at the moment, the instant discharge of the anode and the cathode of the cold welding machine generates high temperature to transfer the molten metal in the plasma state of the head end of the steel wire rope to the surface layer of the steel wire rope workpiece in a metallurgical mode, and diffuse and infiltrate the molten metal into the inside, thereby forming a diffusion layer, so that the head end of the steel wire rope is combined with high strength, the problem of wire scattering is solved, and the shaping of the steel wire rope is completed. Compared with manual welding, the efficiency is higher, and the shaping quality is more ensured.
To facilitate connection with the cold-welded anode and cathode, the first and second shaping modules 20 and 30 are provided with connection holes 201 and 301, respectively, so as to facilitate rapid connection.
The driving module 40 includes a telescopic mechanism, the first shaping module 20 is connected to a telescopic end of the telescopic mechanism, the second shaping module 30 is disposed corresponding to a position of the first shaping module 20, and the second cavity 31 corresponds to the first cavity 21. The telescoping mechanism may be a conventional cylinder (fig. 1) with the first styling module 20 attached to a telescoping block 41 at the front end of the cylinder telescoping rod so that the first styling module 20 moves with the telescoping of the cylinder. In particular, the driving module 40 may be configured as another device or mechanism capable of driving the first shaping module 20 to move, such as a linear sliding table (not shown), where the first shaping module 20 is connected to the sliding block, so that the first shaping module 20 can move along with the sliding of the sliding block. Thus, the first shaping module 20 can be pressed together with the second shaping module 30 to form a cavity or separated to open the cavity.
The number of the first cavities 21 and the second cavities 31 is the same and may be 1,2 or more. The positions of the first cavities 21 and the second cavities 31 are mutually adapted, so that when the first shaping module 20 and the second shaping module are pressed, the first cavities 21 and the second cavities 31 can be correspondingly combined to form a cavity for wrapping the head end of the steel wire rope. The first and second cavities 21, 31 may be straight grooves having a V-like or semicircular cross-section so that the combined cavities of the first and second cavities 21, 31 can accommodate the head end of a wire rope of a desired profile. In the embodiment shown in fig. 1, the number of the first cavities 21 and the second cavities 31 is 3, and the first cavities and the second cavities are correspondingly arranged on the first shaping module 20 and the second shaping module 30 at the same interval, so that 3 cavities can be formed by combining, multiple cavities can be operated simultaneously, the head ends of three steel wire ropes can be shaped simultaneously, and the production efficiency is improved.
The size and length of the first cavity 21 and the second cavity 31 may be reasonably set according to the size and length of the cable head end of a specific desired sizing. And, can set up a plurality of first integer modules 20 and the second integer module 30 that can form the die cavity of equidimension and/or length as required to can carry out the adaptation according to the wire rope head end of equidimension and change the use, improve the suitability of wire rope integer device.
One side of the second shaping module 30 is provided with a limiting table 32, and the limiting table 32 shields one end of the second cavity 31 and is used for limiting the end part of the steel wire rope to be shaped. Therefore, when the steel wire rope is placed, the steel wire rope can be placed in the second cavity 31 and pushed to one side of the limiting table 32, so that the end part of the steel wire rope abuts against the limiting table 32, and then the first shaping module 20 is pressed on the second shaping module 30; the limiting table 32 plays a limiting role on the steel wire rope, and is helpful for rapidly judging whether the steel wire rope is placed in place, so that the shaping quality of the steel wire rope is ensured, and the phenomenon that the shaping length of the head end is insufficient and the problem of scattered wires cannot be solved because the steel wire rope is not placed in place is avoided. The limiting table may be integrally formed with the second shaping module 30, or may be a separate structural member fixedly connected to the second shaping module 30 by a conventional connection method.
The second shaping module 30 is connected to the frame 10 by an adjustment bracket 33, and the mounting position of the adjustment bracket 33 on the frame 10 is adjustable, specifically, the frame 10 may be provided with a mounting groove 11, and the adjustment bracket 33 may be fixedly mounted at an arbitrary position of the mounting groove 11 by a fastener, so that the position of the second shaping module is adjusted by adjusting the mounting position of the adjustment bracket 33, thereby adjusting the position so as to correspond to the first shaping module 20.
The fastener (not shown) is a threaded fastener with a nut and a screw, which may be a bolt, the adjusting bracket 33 is provided with a mounting hole 34, two sides of the top of the mounting groove 11 are provided with limiting edges 14, so as to form an inverted T-shaped groove, the nut of the threaded fastener is arranged in the mounting groove 11, the limiting edges 14 can limit the nut in the mounting groove 11, the screw passes through the mounting hole 34 and is screwed through the nut, therefore, the adjusting bracket 33 can slide along the mounting groove 11 through the fastener to adjust the position, and the position fixing of the adjusting bracket 33 can be realized by tightening the nut, so that the position of the second shaping module 30 is fixed. Unscrewing the nut can release the fixation.
The frame 10 includes a first die plate 12 and a second die plate 13 disposed opposite to each other, a first shaping die block 20 is disposed on the first die plate 12 on a side opposite to the second die plate 13, and a second shaping die block 30 is disposed on the second die plate 13 on a side opposite to the first die plate 12. The first shaping module 20 and the second shaping module 30 may be arranged in a horizontal direction, that is, the first template 12 and the second template 13 are correspondingly arranged left and right in the horizontal direction, and the driving device drives the first shaping module 20 to move in the horizontal direction so as to press the second shaping module 30. The first shaping module 20 and the second shaping module 30 may also be disposed vertically and correspondingly, that is, the first mold plate 12 and the second mold plate 13 are disposed vertically opposite to each other, and the driving device drives the first shaping module 20 to move vertically to press fit with the second shaping module 30.
In the embodiment shown in fig. 1, the first mold plate 12 and the second mold plate 13 are disposed in an up-down structure, the first shaping module 20 and the second shaping module 30 are disposed along a vertical direction, and the driving device drives the first shaping module 20 to move along the vertical direction so as to press with the second shaping module 30.
A guide post 15 is arranged between the first template 12 and the second template 13; the guide post 15 is fixedly connected to the second template 13, and the first template 12 can be close to or far away from the second template 13 along the guide post 15; or the guide post 15 may also be fixedly connected to the first template 12, and the second template 13 may be close to or far away from the first template 12 along the guide post 15, so that the distance between the first shaping module 20 and the second shaping module 30 may be initially adjusted during debugging, so that the excessive time spent for the excessive pressing stroke due to the excessively long distance between the first shaping module 20 and the second shaping module 30 or the excessively short distance is avoided.
From the above, the arrangement of the steel wire rope shaping device can enable the shaping of the head end of the steel wire rope to be automatically operated in terms of structural arrangement, improves the efficiency, ensures the shaping quality and can reduce the labor cost. The novel wire rope fusing device is suitable for solving the wire scattering problem caused by fusing of various wire ropes, is particularly suitable for shaping of the spare tire inhaul cable after fusing, is relatively high in pulling-out force of the spare tire inhaul cable, is formed by right alternate twisting of stainless steel wires, and is low in operation efficiency in the process due to the fact that the scattered wires are caused by stress release of the right alternate twisted wires in the process of high-temperature fusing. Therefore, the steel wire rope shaping device can quickly, efficiently and high-quality solve the problem of reworking and shaping scattered wires of the spare tire fusing steel wire rope.
The embodiment of the invention also provides a steel wire rope shaping device (not shown), which comprises a cold welding machine and the steel wire rope shaping device (refer to fig. 1), wherein the positive end of the cold welding machine is connected with the first shaping module 20, the negative end of the cold welding machine is connected with the second shaping module 30, or the positive end of the cold welding machine is connected with the second shaping module 30, the negative end of the cold welding machine is connected with the first shaping module 20, when in shaping, the head end of the steel wire rope to be shaped is placed on the first cavity 21 or the second cavity 31 of the steel wire rope shaping device, the driving device is started to press the first shaping module 20 and the second shaping module 30, so that electric power is conducted, at the moment, the positive and negative electrodes of the cold welding machine are instantaneously discharged to generate high temperature to transfer molten metal in a plasma state of the head end of the steel wire rope to the surface layer of the steel wire rope in a metallurgical mode, and diffuse and infiltrate inwards, so that a diffusion layer is formed, the head end of the steel wire rope is combined with high strength, the problem of wire rope is solved, the shaping is completed, the shaping device has the characteristics of simple and quick operation, high working efficiency, low manufacturing cost and practicality are realized.
The present application is not limited to the above-described embodiments, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present application, and these equivalent modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.
Claims (8)
1. Steel wire rope shaping equipment is characterized in that: comprises a cold welding machine and a steel wire rope shaping device, wherein the steel wire rope shaping device comprises a frame, a first shaping module and a second shaping module which are arranged on the frame,
The first shaping module is connected to the frame through a driving module, and a first cavity is formed in the first shaping module;
The second shaping module is arranged on the frame, a second cavity is arranged on the second shaping module, the second shaping module is arranged corresponding to the first shaping module, the second cavity corresponds to the first cavity, a limiting table is arranged on one side of the second shaping module, and the limiting table shields one end of the second cavity and is used for limiting the end part of a steel wire rope to be shaped;
the driving module is used for driving the first shaping module to move towards the second shaping module so that the first cavity and the second cavity are correspondingly combined to form a cavity which can adapt to the shape of the steel wire rope of the required shaping, and the cavity is used for wrapping the head end of the steel wire rope;
The positive electrode end of the cold welding machine is connected to the first shaping module, the negative electrode end of the cold welding machine is connected to the second shaping module, and the instantaneous discharge of the positive electrode end and the negative electrode end of the cold welding machine can enable the end of the steel wire rope in the cavity to form a diffusion layer for shaping the end of the scattered steel wire rope.
2. The wire rope sizing apparatus of claim 1, wherein: the driving module comprises a telescopic mechanism, and the first shaping module is connected to the telescopic end of the telescopic mechanism.
3. The wire rope sizing apparatus of claim 2, wherein: the second shaping module is connected with the frame through an adjusting bracket, and the mounting position of the adjusting bracket on the frame is adjustable.
4. A wire rope sizing device according to claim 3, wherein: the frame is provided with a mounting groove, and the adjusting bracket is fixedly mounted at any position of the mounting groove through a fastener.
5. The wire rope sizing apparatus of claim 4, wherein: the fastener is a threaded fastener with a nut and a screw rod, the adjusting bracket is provided with a mounting hole, two sides of the top of the mounting groove are provided with limiting ribs, the nut of the threaded fastener is arranged in the mounting groove, the limiting ribs can limit the nut in the mounting groove, and the screw rod penetrates through the mounting hole and is screwed through the nut.
6. The steel cord shaping apparatus according to any one of claims 1 to 5, characterized in that: the frame comprises a first template and a second template which are oppositely arranged, the first shaping module is arranged on one side of the first template, which is opposite to the second template, and the second shaping module is arranged on one side of the second template, which is opposite to the first template.
7. The wire rope sizing apparatus of claim 6, wherein: the first template and the second template are arranged in an up-down structure.
8. The wire rope sizing apparatus of claim 6, wherein: a guide post is arranged between the first template and the second template; the guide post is fixedly connected to the second template, and the first template can be close to or far away from the second template along the guide post; or the guide post is fixedly connected to the first template, and the second template can be close to or far away from the first template along the guide post.
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CN201910511105.6A CN110258150B (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping equipment |
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CN201910511105.6A CN110258150B (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping equipment |
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CN110258150B true CN110258150B (en) | 2024-05-31 |
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CN115233480A (en) * | 2022-05-06 | 2022-10-25 | 西安石油大学 | Automatic steel wire rope head bundling device |
CN115559144A (en) * | 2022-09-15 | 2023-01-03 | 江阴市科宇电器有限公司 | Head melting method of electric rotary steel wire rope head melting machine |
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CN205443752U (en) * | 2015-12-28 | 2016-08-10 | 盛利维尔(中国)新材料技术有限公司 | Annular wire rope making devices |
CN206396539U (en) * | 2016-12-17 | 2017-08-11 | 江阴市新天金属制品有限公司 | A kind of elevator wire rope diameter-setting equipment |
CN206925253U (en) * | 2017-04-28 | 2018-01-26 | 广州市福林电子实业有限公司 | A kind of soldering wires fastening means |
CN207031901U (en) * | 2017-06-30 | 2018-02-23 | 江苏艾可森钢绳有限公司 | A kind of steel wire rope sleeve pressing machine |
CN207597147U (en) * | 2017-11-23 | 2018-07-10 | 鹤山市新易高鞋业有限公司 | A kind of shoestring rope spends pressing device |
CN208501369U (en) * | 2018-06-15 | 2019-02-15 | 王玉强 | A kind of coal mine endless rope winch quick Fabrication rope end device |
CN208618172U (en) * | 2018-08-13 | 2019-03-19 | 深圳市顾美新材料有限公司 | Automatically mechanism is covered |
CN210262479U (en) * | 2019-06-13 | 2020-04-07 | 深圳华美和汽车部件制造有限公司 | Steel wire rope shaping device and steel wire rope shaping equipment |
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